Flock removing device and process for yarn production

By designing a yarn production deflated device including rotary columns, magnets, movable shafts and arc-shaped pads, the problem of low cleaning efficiency of the deflated device in the prior art is solved, and the filter cover is quickly switched and disassembled, which improves the cleaning efficiency and reduces the impact on the yarn winding process.

CN119797067APending Publication Date: 2025-04-11LINQU COUNTY FIRST COTTON TEXTILE CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202510133663.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

When cleaning the cotton wool in the floc hood in the floc hood, the existing yarn production deflated device is troublesome to operate and wastes a lot of time when disassembling and assembling, which affects the cleaning efficiency. The exhaust duct needs to be suspended during the cleaning process, resulting in the cotton wool being unable to be completely cleaned.

Method used

A yarn production flocculation device is designed, including a workbench, flocculation cover, air exhaust duct and filter mechanism. The filter mechanism realizes rapid switching and disassembly of the filter cover through the cooperation of the rotary column and the magnet, and through the design of the movable shaft and arc-shaped pads, the filter is automatically rotated and the cotton wool is cleaned in advance.

Benefits of technology

By quickly switching and disassembling the filter cover, the interruption of the cleaning of the external cotton wool is avoided, and the staff’s cleaning efficiency of the filter cover is improved. By cleaning the cotton wool in advance, the impact on the yarn winding process is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119797067A_ABST
    Figure CN119797067A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of yarn production flocculus removal, and particularly relates to a flocculus removal device for yarn production, which comprises a workbench, a flocculus removal cover is fixedly mounted on the workbench, a yarn winding roller is arranged in the flocculus removal cover, a rubber cover is clamped at the upper end of the flocculus removal cover, the rubber cover is fixedly connected with an exhaust pipe, and an exhaust fan is arranged on the exhaust pipe. One end of the exhaust pipe extends into the separation box, a drainage box is arranged on one side of the separation box, a filtering mechanism is arranged below the drainage box, a water storage box is arranged below the filtering mechanism, a water pipe is arranged in the water storage box, one end of the water pipe is connected with the water inlet end of a water pump, and the water outlet end of the water pump extends into the separation box. When the filter cover is replaced, cleaning of outside cotton fibers cannot be interrupted, meanwhile, the filter cover is disassembled and assembled in a magnet inserting and pulling mode, a worker can disassemble the filter cover conveniently, and the cleaning efficiency of the worker on the filter cover is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of yarn production deflocculation, in particular to a deflocculation device and a deflocculation process for yarn production. Background Art

[0002] Yarn production refers to the process of putting various natural fibers or chemical fibers through a series of physical and chemical processing. During the yarn production process, the yarn will be subjected to tension during the winding process, causing some fibers on the yarn to break, thereby producing cotton wool. Some of the cotton wool will fly into the surrounding environment. The cotton wool that flies into the air can be inhaled by the human body, which will affect human health. Therefore, de-flocculation is an important link in yarn production.

[0003] The patent with publication number CN116177310A discloses a deflocculation device for yarn production, comprising a deflocculation table, an exhaust fan, an exhaust pipe, an air outlet pipe, and a flocculation suction hood. A servo motor is installed on the top of the deflocculation table near the left side thereof, and the output shaft of the servo motor rotates and extends out through the top of the deflocculation table, and a winding roller is fixed to the upper end of the output shaft of the servo motor. A right-angle bracket is provided on the top of the deflocculation table near the right side thereof, and the legs of the bracket are fixed on the deflocculation table, and an exhaust fan is fixed on the lower surface of the top plate of the bracket. The free end of the exhaust pipe of the exhaust fan is connected to a flocculation suction structure, and the free end of the air outlet pipe of the exhaust fan is connected to a flocculation reduction structure. The scheme uses the exhaust pipe to suck the cotton wool generated by winding into the flocculation suction hood, filters the cotton wool through the flocculation suction hood, and the water in the water tank wets the cotton wool, which not only prevents the cotton wool from flying around, but also allows the cotton wool to settle and be collected in the flocculation suction hood.

[0004] In the above scheme, when cleaning the cotton wool in the cotton wool suction hood, it is necessary to remove the cotton wool suction hood from the air outlet pipe end, and then open the cotton wool suction hood to clean out the cotton wool in the cotton wool suction hood. This method of cleaning the cotton wool is cumbersome to operate, and the disassembly and assembly of the cotton wool suction hood wastes a lot of time, which affects the efficiency of cleaning the cotton wool suction hood. Secondly, when cleaning the cotton wool suction hood, it is necessary to pause the exhaust pipe to suck the cotton wool floating in the air, so that the suction of the cotton wool floating in the air is interrupted. During this period, the cotton wool will float to the surroundings, so that the cotton wool generated in the winding process cannot be completely cleaned up. For this reason, the present invention provides a deflocculation device and a deflocculation process for yarn production. Summary of the invention

[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.

[0006] The technical solution adopted by the present invention to solve its technical problem is as follows: the deflocculation device for yarn production described in the present invention comprises a workbench, a deflocculation cover is fixedly installed on the workbench, a yarn winding roller is arranged in the deflocculation cover, a rubber cover is clamped on the upper end of the deflocculation cover, the rubber cover is fixedly connected to an exhaust pipe, an exhaust fan is arranged on the exhaust pipe, one end of the exhaust pipe extends into a separation box, a drainage box is arranged on one side of the separation box, a filtering mechanism is arranged below the drainage box, a water storage tank is arranged below the filtering mechanism, a water pipe is arranged in the water storage tank, one end of the water pipe is connected to the water inlet end of a water pump, and the water outlet end of the water pump extends into the separation box, the filtering mechanism comprises a supporting frame, the supporting frame is fixedly installed on the water storage tank, a rotating column rotatably installed at the middle of the supporting frame, four groups of docking grooves are arranged on the outer ring of the rotating column, four groups of magnets are distributed at equal angles around the rotating column, the four groups of magnets are respectively plugged into the four groups of docking grooves, a filter cover fixedly connected to the magnet, and a filter fixedly installed at the bottom of the filter cover; During the process of replacing the filter cover, you only need to turn the screw-on column to quickly switch the filter cover. Therefore, when replacing the filter cover, the cleaning of external cotton wool will not be interrupted. At the same time, the filter cover can be disassembled and assembled by plugging and unplugging the magnet, which makes it easy for the staff to disassemble the filter cover and improves the cleaning efficiency of the filter cover.

[0007] Preferably, the filter cover comprises a cover body, a magnet fixedly connected to the cover body, a rotary tube, a rotary groove is provided at the bottom of the cover body, the rotary tube is rotatably installed in the rotary groove, and the lower end of the rotary tube is fixedly connected to the filter, a movable shaft movably plugged into the rotary tube, a rectangular shaft fixedly connected to the upper end of the movable shaft, a spring sleeved on the rectangular shaft, a rectangular groove is provided in the rotary groove, the rectangular shaft is movably plugged into the rectangular groove, two groups of spiral grooves are provided on the outer ring of the rotary tube, a convex shaft is fixedly installed on the movable shaft, the convex shaft is located in the spiral groove, the convex shaft is driven along the spiral groove to rotate the rotary tube, an arc-shaped pad for lifting the movable shaft is provided on the support frame, and a receiving basket for collecting cotton wool is provided on the water storage tank; The filter is completely offset from the lower port of the cover body so that the lower port of the cover body is opened. Under the action of gravity, most of the cotton wool will fall through the lower port of the cover body into the receiving basket below, so that most of the cotton wool in the filter cover can be cleaned out in advance before the staff cleans the filter cover, thereby improving the staff's cleaning efficiency of the filter cover.

[0008] Preferably, the arc-shaped pad includes a main pad, which is fixedly mounted on the support frame, a secondary pad is arranged at one end of the main pad, an arc-shaped guide plate is fixedly mounted on the secondary pad, a limit axis is welded on the lower side of the other end of the secondary pad, an arc-shaped limit groove for limiting the limit axis is provided on the support frame, an arc surface is provided on the main pad, an inclined surface for pushing the movable shaft is provided at the other end of the main pad, the secondary pad and the main pad are both in an arc shape, and one end of the secondary pad is hinged on the support frame; When the magnet is inserted into the docking groove, the movable shaft on the filter cover pushes the secondary gasket bar to rotate. Since the secondary gasket bar can rotate, the secondary gasket bar is prevented from hindering the installation of the filter cover.

[0009] Yarn production deflocculation process, the process includes the following steps: Step 1: Install the reel for winding the yarn on the yarn winding roller, and then snap the rubber cover on the upper end of the de-flocculation cover; Step 2: Pour the tap water prepared in advance into the water storage tank, then start the water pump, which pumps the tap water in the water storage tank into the separation box through the water pipe. As the tap water level in the separation box continues to rise, the tap water level will cover the upper port of the drainage box, so that the tap water flows into the drainage box, and the tap water falls into a group of filter covers located directly below through the bottom of the drainage box, so that the tap water is filtered by the filter and then flows back to the water storage tank; Step 3: During the operation of the yarn winding roller, the yarn will be wound on the drum on the yarn winding roller, and the exhaust fan will be started. The exhaust fan will suck the cotton wool in the lint removal cover through the exhaust pipe and discharge it into the tap water in the separation box. The cotton wool will float on the liquid surface of the tap water, and the cotton wool will flow toward the upper port of the drainage box with the tap water. Finally, the cotton wool will be filtered on the filter and collected in the filter cover, so that the cotton wool generated in the yarn winding process is cleaned up; Step 4: When the filter cover is full of cotton wool, the entire filter mechanism is driven to rotate so that the next set of filter covers replaces the filter cover full of cotton wool, and the filter cover full of cotton wool is removed and cleaned.

[0010] The beneficial effects of the present invention are as follows: 1. When replacing the filter cover, you only need to turn the screw-on column to quickly switch the filter cover. Therefore, when replacing the filter cover, the cleaning of the external cotton wool will not be interrupted. At the same time, the filter cover can be disassembled and assembled by plugging and unplugging the magnet, which makes it easier for the staff to disassemble the filter cover and improves the cleaning efficiency of the filter cover. 2. When the lower end of the movable shaft slides to the end of the arc-shaped pad, the lower end of the movable shaft will be squeezed by the end of the arc-shaped pad, so that the movable shaft drives the rectangular shaft to slide upward along the rectangular groove and compress the spring. At the same time, the convex shaft moves upward with the movable shaft, and the moving convex shaft will squeeze the groove wall of the spiral groove, so that the rotary tube rotates together with the filter until the filter is completely offset from the lower port of the cover body, so that the lower port of the cover body is opened. Under the action of gravity, most of the cotton wool will fall into the receiving basket below through the lower port of the cover body, so that most of the cotton wool in the filter cover can be cleaned up in advance before the staff cleans the filter cover, thereby improving the staff's cleaning efficiency of the filter cover.

[0011] 3. When the lower end of the movable shaft slides to the end of the arc-shaped pad strip, the lower end of the movable shaft will be squeezed by the inclined surface of the other end of the main pad strip until the lower end of the movable shaft staggers the inclined surface, thereby realizing the above-mentioned rotation of the filter. After the lower end of the movable shaft staggers the inclined surface, the lower end of the movable shaft will slide along the arc-shaped surface on the main pad strip, and the lower end of the movable shaft will slide along the arc-shaped surface to one end of the secondary pad strip, and the lower end of the movable shaft will squeeze the arc-shaped guide plate on the secondary pad strip, so that the secondary pad strip rotates away from the direction of the rotation column, and at the same time, the secondary pad strip drives the limit shaft to move The movable shaft moves to the end of the arc limit groove and cannot move anymore. At this time, the secondary pad is parallel to the outer ring of the support frame, and the arc guide plate has a limited arc length. After the entire filter cover stops rotating, the lower end of the movable shaft is just offset from the arc guide plate, so that the arc guide plate will not hinder the removal of the filter cover. When installing the filter cover, during the process of inserting the magnet into the docking groove, the movable shaft on the filter cover pushes the secondary pad to rotate. Since the secondary pad can rotate, it avoids hindering the installation of the filter cover. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described below in conjunction with the accompanying drawings.

[0013] Figure 1 It is a schematic diagram of the structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the exhaust pipe, the cross-sectional separation box, the water pump, the cross-sectional drainage box, the filtering mechanism, and the water pipe assembly of the present invention.

[0015] Figure 3 It is a schematic diagram of the combination of the filter cover and the filter of the present invention.

[0016] Figure 4 It is a schematic diagram of the water storage tank, support frame, cross-sectional screw-on column, magnet, and cross-sectional filter cover assembly of the present invention.

[0017] Figure 5 A schematic diagram of another state of the filter cover and filter combination of the present invention in cross section.

[0018] Figure 6 It is a schematic diagram of the combination of the rotary tube and the movable shaft in cross section of the present invention.

[0019] Figure 7 It is a schematic diagram of the support frame, arc-shaped pads and movable shaft combination of the present invention.

[0020] In the figure: 1, workbench; 2, yarn winding roller; 3, de-flocculation cover; 4, rubber cover; 5, exhaust pipe; 6, exhaust fan; 7, separation box; 8, water pump; 9, drainage box; 10, filter mechanism; 11, water storage tank; 110, receiving basket; 12, water pipe; 101, support frame; 1011, arc-shaped pad; 1012, arc-shaped limit groove; 102, screw-on column; 103, docking groove; 104, magnet; 105. Filter cover; 106. Filter; 1051. Cover body; 1052. Rotary groove; 1053. Rotary tube; 531. Spiral groove; 1054. Movable shaft; 54. Convex shaft; 1055. Rectangular shaft; 1056. Spring; 1057. Rectangular groove; 111. Main pad; 112. Secondary pad; 113. Arc guide plate; 114. Limiting shaft; 115. Arc surface; 116. Inclined surface. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0022] Embodiment 1 like Figures 1 to 3 As shown, the deflocculation device for yarn production described in the embodiment of the present invention comprises a workbench 1, a deflocculation cover 3 is fixedly installed on the workbench 1, a yarn winding roller 2 is arranged in the deflocculation cover 3, a rubber cover 4 is clamped on the upper end of the deflocculation cover 3, the rubber cover 4 is fixedly connected to the exhaust pipe 5, an exhaust fan 6 is arranged on the exhaust pipe 5, one end of the exhaust pipe 5 extends into the separation box 7, a drainage box 9 is arranged on one side of the separation box 7, a filtering mechanism 10 is arranged below the drainage box 9, a water storage tank 11 is arranged below the filtering mechanism 10, a water pipe 12 is arranged in the water storage tank 11, and one end of the water pipe 12 is connected to The water inlet end of the water pump 8 and the water outlet end of the water pump 8 extend into the separation box 7. The filtering mechanism 10 includes a support frame 101, the support frame 101 is fixedly mounted on the water storage tank 11, a screw-on column 102 rotatably mounted at the middle of the support frame 101, four groups of docking grooves 103 are provided on the outer ring of the screw-on column 102, four groups of magnets 104 are distributed at equal angles around the screw-on column 102, the four groups of magnets 104 are respectively inserted into the four groups of docking grooves 103, a filter cover 105 fixedly connected to the magnet 104, and a filter 106 fixedly mounted at the bottom of the filter cover 105.

[0023] Specifically, the screw-on column 102 is made of metal, and the magnet 104 has an adsorption force on the screw-on column 102. A reel for winding the yarn is fixedly mounted on the yarn winding roller 2. The water storage tank 11 contains tap water, and one end of the exhaust pipe 5 is located in the tap water. Before the yarn winding roller 2 runs, the water pump 8 is started, and the water pump 8 pumps the tap water in the water storage tank 11 into the separation box 7 through the water pipe 12. As the tap water is continuously injected into the separation box 7, the tap water level in the separation box 7 will continue to rise until the tap water level submerges the upper port of the drainage box 9. At this time, the tap water will flow into the interior of the drainage box 9 through the upper port of the drainage box 9, and the tap water will fall into a group of filter covers 105 directly below through the lower port of the drainage box 9, and after being filtered by the filter 106, it will flow back into the water storage tank 11, so that the tap water in the separation box 7 is in a continuous flowing state. When the winding roller 2 is winding the yarn, the exhaust fan 6 is started, and the exhaust fan 6 sucks out the cotton wool floating in the lint removal cover 3 and the cotton wool floating around the lint removal cover 3 through the exhaust pipe 5, and the cotton wool is discharged into the tap water along the exhaust pipe 5 along the air, and the cotton wool will float on the liquid surface of the tap water, and the air is directly discharged outward from the tap water, so that the cotton wool and the air are separated, and at the same time, the cotton wool will flow with the tap water in the separation box 7, so that the cotton wool will fall into a group of filter covers 105 just below, and be filtered on the filter 106, so that the cotton wool generated in the yarn production process can be cleaned up. As the tap water in the separation box 7 keeps flowing, the cotton wool filtered on the filter 106 will be collected in the filter cover 105. When there is too much cotton wool in the filter cover 105 and it needs to be cleaned, a group of motors are used to drive the rotary connection column 102 to rotate 90 degrees, and the attached Figure 2 The middle arrow indicates the direction of rotation of the screw-on column 102. The screw-on column 102 drives the four groups of magnets 104 to rotate together with the four groups of filter covers 105, so that the next group of filter covers 105 rotates to the bottom of the drainage box 9, and the filter cover 105 with cotton wool collected deviates from the bottom of the drainage box 9. At this time, the water in the filter cover 105 with cotton wool collected is drained. When the next group of filter covers 105 needs to be replaced, the screw-on column 102 is driven to rotate 90 degrees, and the magnet 104 is pulled out from the corresponding docking groove 103 to achieve the replacement. The filter cover 105 is disassembled, and the cotton wool in the filter cover 105 is cleaned and put back after cleaning. Compared with the prior art, during the process of replacing the filter cover 105, only the screw-on post 102 is needed to quickly switch the filter cover 105. Therefore, when replacing the filter cover 105, the cleaning of the external cotton wool will not be interrupted. At the same time, the filter cover 105 is disassembled and assembled by plugging and unplugging the magnet 104, which makes it easy for the staff to disassemble the filter cover 105 and improves the staff's cleaning efficiency of the filter cover 105.

[0024] like Figures 4 to 6As shown, the filter cover 105 includes a cover body 1051, a magnet 104 fixedly connected to the cover body 1051, a screw tube 1053, a screw groove 1052 is provided at the bottom of the cover body 1051, the screw tube 1053 is rotatably installed in the screw groove 1052, and the lower end of the screw tube 1053 is fixedly connected to the filter 106, a movable shaft 1054 movably plugged into the screw tube 1053, a rectangular shaft 1055 fixedly connected to the upper end of the movable shaft 1054, a spring 1056 sleeved on the rectangular shaft 1055, and a screw groove. A rectangular groove 1057 is provided in 1052, and a rectangular shaft 1055 is movably inserted into the rectangular groove 1057. Two sets of spiral grooves 531 are provided on the outer ring of the rotary tube 1053. A convex shaft 54 ​​is fixedly installed on the movable shaft 1054, and the convex shaft 54 ​​is located in the spiral groove 531. The convex shaft 54 ​​is driven along the spiral groove 531 to rotate the rotary tube 1053. An arc-shaped pad 1011 for lifting the movable shaft 1054 is provided on the support frame 101, and a material receiving basket 110 for collecting cotton wool is provided on the water storage tank 11.

[0025] Specifically, in the initial state, the lower end of the movable shaft 1054 on the filter cover 105 is close to the upper end surface of the support frame 101. When the next group of filter covers 105 is replaced, the filter cover 105 with cotton wool collected will rotate 90 degrees again. As the filter cover 105 rotates, the lower end of the movable shaft 1054 on the filter cover 105 will slide against the upper end surface of the support frame 101. When the lower end of the movable shaft 1054 slides to the end of the arc-shaped pad 1011, the lower end of the movable shaft 1054 will be squeezed by the end of the arc-shaped pad 1011, so that the movable shaft 1054 drives the rectangular shaft 1055 to slide upward along the rectangular groove 1057, and And the spring 1056 is compressed, and the convex shaft 54 ​​moves upward together with the movable shaft 1054. The moving convex shaft 54 ​​will squeeze the groove wall of the spiral groove 531, so that the rotary tube 1053 and the filter 106 will rotate together, until the filter 106 is completely offset from the lower port of the cover body 1051, so that the lower port of the cover body 1051 is opened, and under the action of gravity, most of the cotton wool will fall into the receiving basket 110 below through the lower port of the cover body 1051, so that before the staff cleans the filter cover 105, most of the cotton wool in the filter cover 105 can be cleaned out in advance, thereby improving the staff's cleaning efficiency of the filter cover 105.

[0026] like Figure 7As shown, the arc-shaped pad 1011 includes a main pad 111, which is fixedly mounted on the support frame 101, a secondary pad 112 is arranged at one end of the main pad 111, an arc-shaped guide plate 113 is fixedly mounted on the secondary pad 112, a limiting axis 114 is welded to the lower side of the other end of the secondary pad 112, an arc-shaped limiting groove 1012 for limiting the limiting axis 114 is opened on the support frame 101, an arc-shaped surface 115 is arranged on the main pad 111, and an inclined surface 116 for pushing the movable axis 1054 is arranged at the other end of the main pad 111, the secondary pad 112 and the main pad 111 are both in an arc shape, and one end of the secondary pad 112 is hinged to the support frame 101.

[0027] Specifically, in the initial state, the outer ring of the secondary pad 112 is not parallel to the outer ring of the support frame 101, and the lower end of the movable shaft 1054 is higher than the arc pad 1011. When installing the filter cover 105, the arc pad 1011 will block the movable shaft 1054, and the worker needs to manually press the movable shaft 1054 upward to install the filter cover 105, which makes the installation of the filter cover 105 more troublesome. Therefore, when the lower end of the movable shaft 1054 slides to When the arc pad 1011 ends, the lower end of the movable shaft 1054 will be squeezed by the inclined surface 116 at the other end of the main pad 111 until the lower end of the movable shaft 1054 staggers the inclined surface 116, thereby realizing the above-mentioned rotation of the filter 106. After the lower end of the movable shaft 1054 staggers the inclined surface 116, the lower end of the movable shaft 1054 will slide along the arc surface 115 on the main pad 111, and the lower end of the movable shaft 1054 will slide along the arc surface 115 to the secondary pad 112. The lower end of the movable shaft 1054 squeezes the arc guide plate 113 on the secondary pad 112, causing the secondary pad 112 to rotate away from the direction of the screw-on column 102. At the same time, the secondary pad 112 drives the limiting shaft 114 to move into the arc limiting groove 1012 until the limiting shaft 114 moves to the end of the arc limiting groove 1012 and cannot move. At this time, the secondary pad 112 is parallel to the outer circle of the support frame 101, and the arc guide plate 113 has a limited arc length. After 105 stops rotating, the lower end of the movable shaft 1054 is offset from the arc guide plate 113, so that the arc guide plate 113 will not hinder the removal of the filter cover 105, and when installing the filter cover 105, during the process of inserting the magnet 104 into the docking groove 103, the movable shaft 1054 on the filter cover 105 pushes the secondary pad 112 to rotate. Since the secondary pad 112 can rotate, the secondary pad 112 is prevented from hindering the installation of the filter cover 105.

[0028] Embodiment 2 Yarn production deflocculation process, the process includes the following steps: Step 1: Install the reel for winding the yarn on the yarn winding roller 2, and then snap the rubber cover 4 onto the upper end of the de-flocculation cover 3; Step 2: Pour the tap water prepared in advance into the water storage tank 11, then start the water pump 8, and the water pump 8 pumps the tap water in the water storage tank 11 into the separation box 7 through the water pipe 12. As the tap water level in the separation box 7 continues to rise, the tap water level will exceed the upper port of the drainage box 9, so that the tap water flows into the drainage box 9, and the tap water falls into a group of filter covers 105 located directly below through the bottom of the drainage box 9, so that the tap water is filtered by the filter 106 and then flows back to the water storage tank 11; Step 3: The yarn will be wound on the drum on the yarn winding roller 2, and the exhaust fan 6 will be started. The exhaust fan 6 will suck out the cotton wool in the lint removal cover 3 and the cotton wool floating around the lint removal cover 3 through the exhaust pipe 5, and discharge it into the tap water in the separation box 7. The cotton wool will float on the liquid surface of the tap water, and the cotton wool will flow toward the upper port of the drainage box 9 with the tap water. Finally, the cotton wool will be filtered on the filter 106 and collected in the filter cover 105, so that the cotton wool generated in the yarn winding process is cleaned up; Step 4: When the filter cover 105 is full of cotton wool, the entire filter mechanism 10 is driven to rotate so that the next group of filter covers 105 replace the filter cover 105 full of cotton wool, and the filter cover 105 full of cotton wool is disassembled and cleaned.

[0029] Working principle: start the water pump 8, and the water pump 8 pumps the tap water in the water tank 11 into the separation box 7 through the water pipe 12. As the tap water is continuously injected into the separation box 7, the tap water level in the separation box 7 will continue to rise until the tap water level is above the upper port of the drainage box 9. At this time, the tap water will flow into the interior of the drainage box 9 through the upper port of the drainage box 9, and the tap water will fall into a group of filter covers 105 directly below through the lower port of the drainage box 9. After being filtered by the filter 106, it will flow back into the water tank 11, so that the tap water in the separation box 7 is in a continuous flowing state. When the yarn winding roller 2 is winding the yarn, start the exhaust fan 6, and the exhaust fan 6 will suck away the cotton wool floating in the de-flocculation cover 3 through the exhaust pipe 5. As well as the cotton wool floating around the lint removal cover 3, and the cotton wool is discharged into the tap water along the exhaust pipe 5 with the air, the cotton wool will float on the liquid surface of the tap water, and the air is directly discharged outward from the tap water, so as to realize the separation of cotton wool and air, and at the same time, the cotton wool will flow with the tap water in the separation box 7, so that the cotton wool will fall into a group of filter covers 105 just below, and be filtered on the filter 106, so as to realize the cleaning of the cotton wool generated in the yarn production process. With the continuous flow of tap water in the separation box 7, the cotton wool filtered on the filter 106 will be collected in the filter cover 105. When there is too much cotton wool in the filter cover 105 and it needs to be cleaned, a group of motors are used to drive the rotary connection column 102 to rotate 90 degrees, and the attached below Figure 2The middle arrow indicates the direction of rotation of the screw-on column 102. The screw-on column 102 drives the four groups of magnets 104 to rotate together with the four groups of filter covers 105, so that the next group of filter covers 105 rotates to the bottom of the drainage box 9, and the filter cover 105 with cotton wool collected deviates from the bottom of the drainage box 9. At this time, the water in the filter cover 105 with cotton wool collected is drained. When the next group of filter covers 105 needs to be replaced, the screw-on column 102 is driven to rotate 90 degrees, and the magnet 104 is pulled out from the corresponding docking groove 103 to realize the disassembly of the filter cover 105, and the cotton wool in the filter cover 105 is cleaned and put back after cleaning. When the next set of filter covers 105 is replaced, the filter cover 105 with cotton wool collected therein will rotate 90 degrees again. As the filter cover 105 rotates, the lower end of the movable shaft 1054 on the filter cover 105 will slide against the upper end surface of the support frame 101. When the lower end of the movable shaft 1054 slides to the end of the arc-shaped pad 1011, the lower end of the movable shaft 1054 will be squeezed by the end of the arc-shaped pad 1011, so that the movable shaft 1054 drives the rectangular shaft 1055 to slide upward along the rectangular groove 1057 and compress the spring 1056. At the same time, the convex shaft 54 ​​moves upward together with the movable shaft 1054, and the moving convex shaft 54 ​​squeezes the groove wall of the spiral groove 531, so that the rotary tube 1053 rotates together with the filter 106, until the filter 106 completely staggers the lower port of the cover body 1051, so that the lower port of the cover body 1051 is opened, and under the action of gravity, most of the cotton wool will fall into the receiving basket 110 below through the lower port of the cover body 1051, so that most of the cotton wool in the filter cover 105 can be cleaned out in advance before the staff cleans the filter cover 105; When the lower end of the movable shaft 1054 slides to the end of the arc-shaped pad strip 1011, the lower end of the movable shaft 1054 will be squeezed by the inclined surface 116 at the other end of the main pad strip 111 until the lower end of the movable shaft 1054 staggers the inclined surface 116, thereby realizing the above-mentioned rotation of the filter 106. After the lower end of the movable shaft 1054 staggers the inclined surface 116, the lower end of the movable shaft 1054 will slide along the arc surface 115 on the main pad strip 111, and the lower end of the movable shaft 1054 will slide along the arc surface 115 to one end of the secondary pad strip 112, and the lower end of the movable shaft 1054 will squeeze the arc guide plate 113 on the secondary pad strip 112, so that the secondary pad strip 112 rotates away from the direction of the screw-on column 102, and the secondary pad strip 112 rotates away from the screw-on column 102. 112 drives the limiting shaft 114 to move into the arc limiting groove 1012 until the limiting shaft 114 moves to the end of the arc limiting groove 1012 and cannot move. At this time, the secondary pad 112 is parallel to the outer circle of the support frame 101, and the arc guide plate 113 has a limited arc length. After the entire filter cover 105 stops rotating, the lower end of the movable shaft 1054 is just offset from the arc guide plate 113, so that the arc guide plate 113 will not hinder the disassembly of the filter cover 105, and when installing the filter cover 105, during the process of inserting the magnet 104 into the docking groove 103, the movable shaft 1054 on the filter cover 105 pushes the secondary pad 112 to rotate, thereby preventing the secondary pad 112 from hindering the installation of the filter cover 105.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A deflocculation device for yarn production, comprising a workbench (1), a deflocculation cover (3) being fixedly mounted on the workbench (1), a yarn winding roller (2) being arranged inside the deflocculation cover (3), characterized in that: A rubber cover (4) is clamped on the upper end of the deflocculation cover (3), the rubber cover (4) is fixedly connected to an exhaust pipe (5), an exhaust fan (6) is arranged on the exhaust pipe (5), one end of the exhaust pipe (5) extends into the separation box (7), a drainage box (9) is arranged on one side of the separation box (7), a filter mechanism (10) is arranged below the drainage box (9), a water storage tank (11) is arranged below the filter mechanism (10), a water pipe (12) is arranged in the water storage tank (11), one end of the water pipe (12) is connected to the water inlet end of a water pump (8), and the water outlet end of the water pump (8) extends into the separation box (7); The filtering mechanism (10) comprises: A support frame (101), wherein the support frame (101) is fixedly mounted on the water storage tank (11); A screw-on column (102) rotatably mounted at the middle of the support frame (101); Four groups of docking grooves (103) are provided on the outer ring of the screw-on column (102); Four groups of magnets (104) distributed at equal angles around the screw-on column (102), the four groups of magnets (104) being respectively plugged into four groups of docking grooves (103); A filter cover (105) fixedly connected to the magnet (104); A filter (106) is fixedly mounted at the bottom of the filter cover (105).

2. The deflocculation device for yarn production according to claim 1, characterized in that: The filter cover (105) comprises: A cover body (1051), wherein the magnet (104) is fixedly connected to the cover body (1051); A screw-on tube (1053), wherein a screw-on groove (1052) is provided at the bottom of the cover body (1051), the screw-on tube (1053) is rotatably mounted in the screw-on groove (1052), and the lower end of the screw-on tube (1053) is fixedly connected to the filter (106); A movable shaft (1054) movably plugged into the rotary tube (1053); A rectangular shaft (1055) fixedly connected to the upper end of the movable shaft (1054); A spring (1056) sleeved on the rectangular shaft (1055).

3. The deflocculation device for yarn production according to claim 2, characterized in that: A rectangular groove (1057) is provided in the rotation groove (1052), the rectangular shaft (1055) is movably plugged into the rectangular groove (1057), and a receiving basket (110) for collecting cotton wool is provided on the water storage tank (11).

4. The deflocculation device for yarn production according to claim 3, characterized in that: Two groups of spiral grooves (531) are formed on the outer ring of the rotary tube (1053), and a convex shaft (54) is fixedly mounted on the movable shaft (1054), wherein the convex shaft (54) is located in the spiral groove (531).

5. The deflocculation device for yarn production according to claim 4, characterized in that: The convex shaft (54) is driven along the spiral groove (531) to rotate the rotating tube (1053), and an arc-shaped cushion strip (1011) for raising the movable shaft (1054) is provided on the support frame (101).

6. The deflocculation device for yarn production according to claim 5, characterized in that: The arc-shaped cushion strip (1011) comprises: A main cushion strip (111), wherein the main cushion strip (111) is fixedly mounted on the support frame (101); A secondary pad strip (112) is provided at one end of the primary pad strip (111); An arc-shaped guide plate (113) is fixedly mounted on the secondary pad strip (112).

7. The deflocculation device for yarn production according to claim 6, characterized in that: A limiting shaft (114) is welded to the lower side of the other end of the secondary pad strip (112), and an arc-shaped limiting groove (1012) for limiting the limiting shaft (114) is provided on the support frame (101).

8. The deflocculation device for yarn production according to claim 7, characterized in that: The main cushion strip (111) is provided with an arcuate surface (115), and the other end of the main cushion strip (111) is provided with an inclined surface (116) for pushing the movable shaft (1054).

9. The deflocculation device for yarn production according to claim 8, characterized in that: The secondary pad strip (112) and the primary pad strip (111) are both in an arc shape, and one end of the secondary pad strip (112) is hinged on the support frame (101).

10. A yarn production deflocculation process according to any one of claims 1 to 9, characterized in that: The process includes the following steps: Step 1: Install the reel for winding the yarn on the yarn winding roller (2), and then snap the rubber cover (4) onto the upper end of the de-flocculation cover (3); Step 2: Pour the tap water prepared in advance into the water storage tank (11), then start the water pump (8), and the water pump (8) pumps the tap water in the water storage tank (11) into the separation box (7) through the water pipe (12). As the tap water level in the separation box (7) continues to rise, the tap water level will exceed the upper port of the drainage box (9), so that the tap water flows into the drainage box (9), and the tap water falls into a group of filter covers (105) located directly below through the bottom of the drainage box (9), so that the tap water passes through the filter (106) and then flows back into the water storage tank (11); Step 3: During the operation of the yarn winding roller (2), the yarn is wound on the drum on the yarn winding roller (2), and the exhaust fan (6) is started. The exhaust fan (6) sucks away the cotton wool in the lint removal cover (3) and the cotton wool floating around the lint removal cover (3) through the exhaust pipe (5), and discharges the cotton wool into the tap water in the separation box (7). The cotton wool will float on the surface of the tap water, and the cotton wool will flow toward the upper port of the drainage box (9) along with the tap water. Finally, the cotton wool will be filtered on the filter (106) and collected in the filter cover (105), so that the cotton wool generated during the yarn winding process is cleaned up; Step 4: When the filter cover (105) is full of cotton wool, the entire filter mechanism (10) is driven to rotate so that the next set of filter covers (105) replaces the filter cover (105) full of cotton wool, and the filter cover (105) full of cotton wool is removed and cleaned.

Citation Information

Patent Citations

  • Flock removing device for yarn production

    CN116177310A