Road asphalt pavement repairing device and repairing method

By designing a road asphalt pavement repair device including a mobile vehicle, a storage hopper, a discharge barrel, a compacting barrel, a flat plate and an alternately moving compacting plate, the problems of asphalt accumulation, manual dispersion, and a low initial compaction efficiency in the prior art are solved, and efficient and good quality asphalt pavement repair is achieved.

CN119800821AInactive Publication Date: 2025-04-11HUNAN CHENBO CONSTR CO LTD
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Patent Information

Application Number
CN202510217445.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-26
Publication Date
2025-04-11
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the repair process of asphalt pavement, the problem of asphalt accumulation, manual distribution is time-consuming and labor-intensive, and initial compaction efficiency is low.

Method used

A road asphalt pavement repair device is designed, including a mobile vehicle, a storage hopper, a discharge barrel, a compaction barrel, a flat plate and an alternating compaction plate. The device evenly distributes the asphalt through the placement structure, spreads the asphalt in a small scale, and alternately moves the compacting plates up and down through the reciprocating structure, and initially compacts the asphalt.

Benefits of technology

It improves the efficiency and quality of asphalt pavement repair, reduces manual operation time, ensures uniform spread and initial compaction of asphalt, and improves repair efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of pavement repairing, particularly relates to a road asphalt pavement repairing device and a repairing method, and provides the following scheme aiming at the problems that in the prior art, dumped asphalt is easy to accumulate on a pavement and influences later spreading, and manual spreading wastes time and labor and needs preliminary compaction. Moving wheels are fixed to the four corners of the bottom of the moving trolley through supporting legs, a storage hopper used for containing asphalt is fixed to the top of the moving trolley, and a discharging barrel fixedly penetrates through one side of the moving trolley and is used for feeding the asphalt. According to the asphalt spreading device, asphalt can be evenly put into the pit, later-period asphalt spreading is facilitated, the spreading plate extends from the storage groove, the compacting cylinder can drive the spreading plate to rotate, the asphalt is spread step by step, and therefore the spreading efficiency and the spreading effect are improved; and in the spreading process, the two compaction plates can be driven to alternately move up and down, and preliminary compaction is carried out.
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Description

Technical Field

[0001] The present invention relates to the technical field of road surface repair, and in particular to a road asphalt road surface repair device and a repair method. Background Art

[0002] At present, urban roads are mainly made of cement pavement and asphalt pavement. With the traffic of vehicles on the road, some roads are prone to damage and usually need to be repaired with asphalt. At present, in the process of repairing the road, especially repairing the entire section of asphalt road, it is generally necessary to use a transport vehicle to pour asphalt onto the road to be repaired, and then the workers will use tools such as iron rakes to spread the piled asphalt, and then use rolling equipment to roll the spread asphalt to complete the repair of the road.

[0003] The existing technology still has the following shortcomings in the process of repairing:

[0004] 1. In the prior art, asphalt is usually poured onto the road surface to be repaired by a transport vehicle, so the asphalt is easily accumulated, which brings inconvenience to the manual spreading of the asphalt in the later stage and greatly affects the efficiency of road repair.

[0005] 2. In the process of spreading asphalt, the piled asphalt is usually spread manually using tools such as iron rakes, which is time-consuming and labor-intensive.

[0006] 3. After the asphalt is spread, in order to ensure that it remains flat with the road surface after final compaction, it is generally necessary to use tools such as iron rakes to perform preliminary compaction and leveling on the spread asphalt before compaction. However, manual operation is inefficient and extremely time-consuming, and can easily cause the asphalt to dry and harden, affecting the final compaction later.

[0007] In view of the above problems, the present invention document proposes a road asphalt pavement repairing device and a repairing method. Summary of the invention

[0008] The purpose of the present invention is to solve the shortcomings of the existing asphalt dumping, which is easy to accumulate on the road surface and affect the later spreading, is time-consuming and labor-intensive to spread manually, and requires manual preliminary compaction, and to propose a road asphalt pavement repair device and repair method.

[0009] In order to achieve the above object, the present invention adopts the following technical solutions:

[0010] A road asphalt pavement repair device comprises a mobile vehicle, wherein the four corners of the bottom of the mobile vehicle are fixed with mobile wheels through legs, a storage hopper for placing asphalt is fixed on the top of the mobile vehicle, and a discharge cylinder is fixedly penetrated through one side of the mobile vehicle for dispensing asphalt;

[0011] It also includes a compacting drum arranged under the mobile vehicle, and the compacting drum is used to perform final compaction on the asphalt, and a plurality of spreading plates are arranged in the compacting drum to spread the asphalt;

[0012] It also includes two compacting plates under the mobile vehicle, which move up and down alternately to perform preliminary compaction on the spread asphalt;

[0013] The delivery structure is arranged on one side of the storage hopper and is used to evenly deliver the asphalt into the pothole through the discharge barrel;

[0014] The spreading structure is arranged under the mobile vehicle and is used to drive the compacting drum and the spreading plate to rotate to complete the spreading of the asphalt;

[0015] The reciprocating structure is arranged at the bottom of the mobile vehicle and is used to drive the two compacting plates to move up and down alternately, thereby performing preliminary compaction on the spread asphalt;

[0016] The transmission structure is arranged below the moving vehicle and is used for enabling the spreading structure to drive the reciprocating structure.

[0017] In one possible design, the delivery structure includes a plurality of discharge pipes fixed to one side of the storage hopper, the outer walls of the plurality of discharge pipes are provided with valves, the bottom ends of the plurality of discharge pipes extend into the discharge barrel, a fixed shaft is fixed in the discharge barrel, the outer wall of the fixed shaft is rotatably sleeved with a rotating plate located below the discharge pipe, which is used to lift up the asphalt discharged from the discharge pipe, a plurality of fixed seats are fixed on one side of the discharge barrel close to the compacting barrel, an L-shaped plate is slidably penetrated in the plurality of fixed seats, and the L-shaped plate cooperates with the spreading plate to drive the L-shaped plate to move upward intermittently, and the top ends of the plurality of L-shaped plates slide and extend to the discharge barrel The L-shaped plate is moved up to drive the rotating plate to rotate counterclockwise, and the outer walls of the plurality of L-shaped plates are fixedly sleeved with a limit plate located above the fixed seat to limit the L-shaped plate; the valve on the discharge pipe is opened, and the asphalt in the storage hopper falls into the discharge barrel through the discharge pipe. When the spreading plate rotates counterclockwise, the L-shaped plate is pushed up, and the L-shaped plate extends into the discharge barrel and drives the rotating plate to rotate. The rotating plate can lift up the asphalt that falls on it, and then spread the asphalt discharged from the discharge pipe, so that the asphalt can be evenly laid inside the potholes, which is convenient for the later compaction barrel and the spreading plate to cooperate to spread the asphalt.

[0018] In one possible design, the spreading structure includes a U-shaped frame arranged under the moving vehicle, the inner walls on both sides of the U-shaped frame that are away from each other are slidably connected with U-shaped plates, the tops of the two U-shaped plates are fixedly connected to the bottom of the moving vehicle, the two ends of the compacting cylinder are fixed with rotating shafts, and the two rotating shafts are rotatably connected to the inner walls on both sides of the U-shaped frame respectively, a driving motor is fixed to one side of the U-shaped frame through the frame, and the output shaft of the driving motor is fixedly connected to one end of one of the rotating shafts through a coupling, a hydraulic groove is provided in the compacting cylinder, a piston plate is sealingly and slidably connected in the hydraulic groove, a push rod is fixed on the side of the piston plate away from the driving motor, one end of the push rod slides through the compacting cylinder and one side of the U-shaped frame and rotates with a push plate, a plurality of guide rods slide through the push plate, one end of the plurality of guide rods is fixedly connected to one side of the U-shaped frame, and the inner thread of the push plate penetrates There is a threaded rod, and one end of the threaded rod is rotatably connected to one side of the U-shaped frame. The cooperation between the threaded rod and the push plate is used to push the piston plate to move. The outer wall of the compacting cylinder is provided with a plurality of storage grooves for accommodating the spreading plate, and the spreading plate is slidably arranged in the storage grooves. The inner walls of the plurality of storage grooves on the side away from the spreading plate are provided with a plurality of hydraulic channels connected to the hydraulic grooves. The sides of the plurality of spreading plates close to the hydraulic grooves are fixed with a plurality of piston rods, and one end of the piston rod is sealed and slidably extended into the hydraulic channel. The movement of the piston plate can control the extension and retraction of the spreading plate. The push plate, the push rod and the piston plate are driven to move by the rotation of the threaded rod. The piston plate injects hydraulic oil into the corresponding hydraulic channel, thereby pushing the spreading plate to extend outward, and then pushing the mobile vehicle to move. The compacting cylinder and the plurality of spreading plates are driven to rotate by the driving motor. The spreading plate can continuously spread the asphalt accumulated in the potholes on a small scale, and the spread asphalt is relatively smooth.

[0019] In a possible design, the reciprocating structure includes a fixed plate fixed to the bottom of the mobile vehicle, and two rotating disks are rotated and penetrated in the fixed plate. Pins are fixed on both sides of the two rotating disks, and the two pins are located on the side of the rotating disk that deviates from the center of the circle. The two pins on the same rotating disk are symmetrically placed, and multiple connecting cylinders are fixed on the tops of the two compacting plates. Connecting rods are slidably connected in the multiple connecting cylinders. Lifting frames are provided on both sides of the fixed plate, and one end of the two pins on the same side extends into the corresponding lifting frame and is slidably matched with the corresponding lifting frame. The lifting frame is combined to drive the lifting frame to move up and down, the top ends of the multiple connecting rods are fixedly connected to the bottom ends of the two lifting frames respectively, and the tops of the two lifting frames are fixed with multiple sliding plates, and the top ends of the multiple sliding plates slide through the moving vehicle to limit the up and down movement of the lifting frame; the two rotating disks rotate synchronously, and the cooperation of the pins on both sides of the rotating disk and the lifting frame can drive the two compacting plates to move up and down alternately, so as to preliminarily compact the spread asphalt, so as to facilitate the judgment of whether the asphalt poured into the pothole has reached the specified amount, and ensure that the asphalt can be relatively flat with the road surface when it is finally compacted in the later stage.

[0020] In a possible design, the transmission structure includes a worm gear arranged under the mobile vehicle, the worm gear rotates on one side of the fixed plate through the base, a worm wheel ring is fixed on one side of the two rotating disks, and the pin rod is located in the worm wheel ring, the two worm wheel rings are meshed with the worm gear, and the worm gear and the worm wheel ring cooperate to drive the two rotating disks to rotate synchronously, a first synchronous wheel is fixed to one end of the worm gear, one side of one of the U-shaped plates close to the compacting cylinder is rotatably connected to a rotating column, the outer wall fixed sleeve of the rotating column is provided with a first gear, and the outer wall fixed sleeve of the rotating shaft close to the driving motor side is provided with a second gear. gear, and the second gear is meshed with the first gear. When the rotating shaft rotates, the rotating column is driven to rotate through the cooperation of the first gear and the second gear. A second synchronous wheel is fixed to one end of the rotating column, and the second synchronous wheel is connected to the first synchronous wheel through a synchronous belt transmission; when the compacting cylinder and the rotating shaft rotate, the rotating shaft drives the rotating column and the second synchronous wheel to rotate through the cooperation of the second gear and the first gear. The second synchronous wheel drives the worm to rotate through the synchronous belt and the first synchronous wheel. The worm drives the two rotating disks to rotate synchronously through the worm gear ring, thereby driving the two compacting plates to move up and down alternately to perform preliminary compaction of the asphalt.

[0021] In a possible design, springs are fixed to the inner walls of the bottoms of the plurality of connecting tubes, and the bottom ends of the plurality of connecting rods slide and extend into the corresponding connecting tubes and are fixedly connected to the top ends of the corresponding springs; when the connecting rods drive the compaction plate to move downward, the cooperation of the springs and the connecting tubes can give way to the movement of the compaction plate.

[0022] In a possible design, the top of the U-shaped frame is rotatably connected to a screw rod, and the top thread of the screw rod penetrates the moving vehicle; it is used to control the lifting and lowering of the U-shaped frame to complete the spreading and final compaction of the asphalt.

[0023] In a possible design, a handrail is welded on one side of the top of the mobile vehicle for pushing the mobile vehicle to move.

[0024] In one possible design, a bending plate is slidably connected inside the storage hopper, a sliding groove is provided on the inner wall at the bottom of one side of the storage hopper, and the bottom of the bending plate slides through the sliding groove to make the bending plate rise and fall smoothly, and the top ends of multiple sliding plates slide and extend into the storage hopper and touch the bottom of the bending plate to drive the bending plate to move up intermittently; when the two lifting frames move alternately up and down, the multiple sliding plates on the lifting frames extend alternately into the storage hopper and intermittently drive the bending plate to move up, to push the asphalt on the bending plate toward the discharge pipe, thereby facilitating the discharge of the asphalt.

[0025] In the present application, a repair method of a road asphalt pavement repair device comprises the following steps:

[0026] S1. Cut and clean the perimeter of the pothole, put asphalt into the storage hopper, move the vehicle to the pothole and open the valve to allow the asphalt to fall into the pothole;

[0027] S2. Drive the push plate and the piston plate to move through the threaded rod, inject hydraulic oil to push the spreading plate to extend outward; drive the motor to drive the compaction cylinder and the spreading plate to rotate, and the spreading plate spreads the asphalt on a small scale. When the compaction cylinder and the spreading plate rotate, they can also push the L-shaped plate upward, and the L-shaped plate moves upward to push the rotating plate to rotate, and lift the asphalt falling on it, so that the asphalt is evenly laid in the potholes;

[0028] S3, when the compacting drum and the rotating shaft rotate, the two compacting plates are driven to move up and down alternately through the gear mechanism and the synchronous wheel mechanism to perform preliminary compaction on the spread asphalt;

[0029] S4. When the lifting frame moves up and down alternately, the sliding plate pushes the asphalt on the bending plate toward the discharge pipe to facilitate asphalt discharge;

[0030] S5. After the asphalt is placed, spread and initially compacted, the spreading plate is stored, the U-shaped frame and the compacting drum are driven downward, the second gear is disengaged from the first gear, the vehicle is pushed to move and the asphalt is finally compacted by the compacting drum.

[0031] Beneficial effects: In the present invention, a fixed shaft is fixed in the discharge barrel, and a rotating plate is rotatably sleeved on the outer wall of the fixed shaft. L-shaped plates are slidably penetrated in the plurality of fixed seats, and the top ends of the plurality of L-shaped plates are slidably extended into the discharge barrel and matched with the bottom of the rotating plate; when the spreading plate rotates counterclockwise, the L-shaped plate is pushed up, and the L-shaped plate extends into the discharge barrel and pushes the rotating plate to rotate, and the rotating plate can lift up the asphalt falling on it, and then spread the asphalt discharged from the discharge pipe, so that the asphalt can be evenly laid inside the potholes, which is convenient for the later compaction barrel and the spreading plate to cooperate in spreading the asphalt;

[0032] In the present invention, a hydraulic groove is provided in the compacting cylinder, a piston plate is sealingly and slidably connected in the hydraulic groove, a push rod is fixed on one side of the piston plate, a push plate is rotatably provided at one end of the push rod, a threaded rod rotatably connected to one side of the U-shaped frame is penetrated by the inner thread of the push plate, a plurality of receiving grooves are provided on the outer wall of the compacting cylinder, and a spreading plate is slidably arranged in the receiving groove, a plurality of hydraulic channels connected to the hydraulic groove are provided on the inner wall of one side of the plurality of receiving grooves, and a plurality of piston rods are fixed on the side of the plurality of spreading plates close to the hydraulic groove; the push plate pushes the piston plate to move and squeeze the hydraulic oil, thereby pushing the spreading plate to extend outward, and the driving motor drives the compacting cylinder and the plurality of spreading plates to rotate, and the spreading plate can continuously spread the asphalt accumulated in the potholes on a small scale, and the spread asphalt is relatively flat, which saves time and effort and improves the spreading efficiency;

[0033] In the present invention, two rotating disks are rotated and penetrated in the fixed plate, pin rods are fixed on both sides of the two rotating disks, multiple connecting cylinders are fixed on the tops of the two compacting plates, connecting rods are slidably connected in the multiple connecting cylinders, lifting frames are provided on both sides of the fixed plate, one end of the two pin rods located on the same side slides and extends into the corresponding lifting frames, and the top ends of the multiple connecting rods are fixedly connected to the bottoms of the two lifting frames respectively; the two rotating disks rotate synchronously, and the cooperation of the pin rods on both sides of the rotating disks and the lifting frames can drive the two compacting plates to move up and down alternately, thereby greatly improving the road repair efficiency.

[0034] In the present invention, asphalt can be evenly placed in the potholes, which is convenient for the subsequent spreading of the asphalt. By extending the spreading plate from the receiving groove, the compacting cylinder can drive the spreading plate to rotate and gradually spread the asphalt, thereby improving the spreading efficiency and spreading effect. During the spreading process, the two compacting plates can also be driven to move up and down alternately to perform preliminary compaction on the asphalt, greatly improving the road repair efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] Figure 1 A schematic diagram of the three-dimensional structure of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0036] Figure 2 A schematic diagram of a three-dimensional cross-sectional structure of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0037] Figure 3 A schematic diagram of a three-dimensional cross-sectional structure of a discharge barrel of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0038] Figure 4 A schematic diagram of the three-dimensional structure of a U-shaped frame, a rotating shaft and a U-shaped plate of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0039] Figure 5 A schematic diagram of a three-dimensional exploded structure of a U-shaped frame, a compacting cylinder and a rotating shaft of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0040] Figure 6 A schematic cross-sectional view of a compacting cylinder of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0041] Figure 7 A schematic diagram of a three-dimensional exploded structure of a fixed plate, a lifting frame and a pin rod of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0042] Figure 8A schematic diagram of the three-dimensional structure of a rotating disk, a lifting frame and a worm gear of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0043] Fig. 9 A schematic cross-sectional view of a connecting tube of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0044] Fig.10 A schematic diagram of a three-dimensional exploded structure of a worm, a rotating shaft and a first gear of a road asphalt pavement repair device provided in Example 1 of the present invention;

[0045] Fig.11 A schematic diagram of a three-dimensional cross-sectional structure of a storage hopper and a bending plate of a road asphalt pavement repair device provided in Example 2 of the present invention;

[0046] Fig.12 This is a schematic diagram of the three-dimensional exploded structure of a storage hopper, a sliding plate and a bending plate of a road asphalt pavement repair device provided in Example 2 of the present invention.

[0047] In the figure: 1. mobile vehicle; 2. mobile wheel; 3. storage hopper; 4. discharge pipe; 5. discharge cylinder; 6. fixed shaft; 7. rotating plate; 8. fixed seat; 9. L-shaped plate; 10. limit plate; 11. U-shaped frame; 12. U-shaped plate; 13. screw rod; 14. compacting cylinder; 15. rotating shaft; 16. driving motor; 17. storage tank; 18. spreading plate; 19. hydraulic channel; 20. piston rod; 21. hydraulic tank; 22. piston plate; 23. push rod; 24. Push plate; 25. Threaded rod; 26. Guide rod; 27. Fixed plate; 28. Rotating disk; 29. ​​Pin rod; 30. Lifting frame; 31. Sliding plate; 32. Connecting rod; 33. Connecting cylinder; 34. Spring; 35. Compacting plate; 36. Worm gear ring; 37. Worm; 38. First synchronous wheel; 39. Rotating column; 40. First gear; 41. Second synchronous wheel; 42. Second gear; 43. Bending plate; 44. Sliding groove; 45. Handrail. DETAILED DESCRIPTION

[0048] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0049] Example 1: Reference Figure 1 and Figure 2The invention relates to the technical field of road repair, and comprises a mobile vehicle 1, and mobile wheels 2 are fixed to the four corners of the bottom of the mobile vehicle 1 through legs, so that the whole device can be easily moved to the position of the road surface to be repaired. A storage hopper 3 for placing asphalt is fixed on the top of the mobile vehicle 1, which is used to store asphalt materials required for repair. A discharge barrel 5 is fixed on one side of the mobile vehicle 1, and the discharge barrel 5 is used to put the asphalt in the storage hopper 3 into the pothole to be repaired.

[0050] Reference Figure 1 and Figure 2 A handrail 45 is fixedly connected to one side of the top of the mobile vehicle 1 by welding. The setting of the handrail 45 facilitates the operator to push the mobile vehicle 1 to move, thereby adjusting the position of the repair device.

[0051] Reference Figure 1 , Figure 2 and Figure 4 A compacting drum 14 is provided under the mobile vehicle 1 for final compaction of the asphalt to ensure that the repaired road surface is flat and firm. A plurality of spreading plates 18 are provided in the compacting drum 14 to spread the asphalt during rotation to make it more uniform.

[0052] Reference Figure 1 and Figure 2 In addition, two compacting plates 35 are provided under the mobile vehicle 1. The two compacting plates 35 can move up and down alternately to perform preliminary compaction on the spread asphalt, thereby improving the repair efficiency.

[0053] Reference Figure 1-Figure 3 In order to evenly distribute the asphalt into the potholes, the present embodiment also includes a distribution structure. The distribution structure includes a plurality of discharge pipes 4 fixed on one side of the storage hopper 3, and the outer wall of each discharge pipe 4 is provided with a valve for controlling the discharge of asphalt. The bottom ends of the plurality of discharge pipes 4 extend into the discharge barrel 5. A fixed shaft 6 is also fixed in the discharge barrel 5, and a rotating plate 7 located below the discharge pipe 4 is rotatably sleeved on the outer wall of the fixed shaft 6. When the asphalt is discharged from the discharge pipe 4, the rotating plate 7 can lift it up so that the asphalt is more evenly distributed in the potholes. In order to drive the rotating plate 7 to rotate, the present embodiment also fixes a plurality of fixed seats 8 on one side of the discharge barrel 5 close to the compacting barrel 14, and an L-shaped plate 9 is slidably penetrated in each fixed seat 8. The top end of the L-shaped plate 9 can slide and extend into the discharge barrel 5 and cooperate with the bottom of the rotating plate 7. When the spreading plate 18 rotates counterclockwise, it will push the L-shaped plate 9 upward, thereby driving the rotating plate 7 to rotate counterclockwise. In order to prevent the L-shaped plate 9 from being separated from the fixing seat 8 , a limiting plate 10 located above the fixing seat 8 is fixedly sleeved on the outer wall of the L-shaped plate 9 .

[0054] Reference Figure 2 , Figure 3, Figure 4 , Figure 5 and Figure 6 In order to spread the asphalt, the present embodiment also includes a spreading structure. The spreading structure includes a U-shaped frame 11 arranged below the mobile vehicle 1, and the inner walls on both sides of the U-shaped frame 11 are slidably connected with U-shaped plates 12 to improve the stability of the structure. Rotating shafts 15 are fixed at both ends of the compacting cylinder 14 and are rotatably connected to the inner walls on both sides of the U-shaped frame 11. A driving motor 16 is also fixed to one side of the U-shaped frame 11 through a frame, and its output shaft is fixedly connected to one end of one of the rotating shafts 15 through a coupling to drive the compacting cylinder 14 to rotate. A hydraulic groove 21 is provided in the compacting cylinder 14, and a piston plate 22 is sealed and slidably connected in the hydraulic groove 21. A push rod 23 is fixed to the side of the piston plate 22 away from the driving motor 16, and one end of the push rod 23 slides through the compacting cylinder 14 and one side of the U-shaped frame 11 and rotates with a push plate 24. A plurality of guide rods 26 slide through the push plate 24 to limit the push plate 24. A threaded rod 25 is threadedly penetrated in the push plate 24, and one end of the threaded rod 25 is rotatably connected to one side of the U-shaped frame 11. By rotating the threaded rod 25, the push plate 24, the push rod 23 and the piston plate 22 can be driven to move. A plurality of receiving grooves 17 for receiving the spreading plate 18 are provided on the outer wall of the compacting cylinder 14, and the spreading plate 18 is slidably arranged in the receiving grooves 17. A plurality of hydraulic channels 19 connected to the hydraulic groove 21 are provided on the inner walls of the plurality of receiving grooves 17 away from the spreading plate 18. A plurality of piston rods 20 are fixed on the side of the plurality of spreading plates 18 close to the hydraulic groove 21, and one end of the piston rod 20 extends into the hydraulic channel 19 in a sealed sliding manner. When the piston plate 22 moves, the spreading plate 18 can be controlled to extend and retract.

[0055] Reference Figure 2 and Figure 4 The top of the U-shaped frame 11 is rotatably connected to a screw rod 13 through a bearing, and the top thread of the screw rod 13 penetrates the top of the mobile vehicle 1 and extends to the top of the mobile vehicle 1. The top of the screw rod 13 can be connected to a manual turntable or an electric drive device, and the screw rod 13 can be driven to rotate on the mobile vehicle 1 by manually turning the turntable or starting the electric drive device. Since the screw rod 13 is rotatably connected to the top of the U-shaped frame 11, and the top thread of the screw rod 13 penetrates the mobile vehicle 1, when the screw rod 13 rotates, the U-shaped frame 11 will move up and down along the axial direction of the screw rod 13, thereby completing the spreading and final compaction of the asphalt.

[0056] Reference Figure 2 , Figure 7 and Figure 8In order to drive the two compacting plates 35 to move up and down alternately, the present embodiment also includes a reciprocating structure. The reciprocating structure includes a fixed plate 27 fixed to the bottom of the mobile vehicle 1. In the fixed plate 27, two rotating disks 28 are rotatably arranged, and the two rotating disks 28 can rotate synchronously. On both sides of each rotating disk 28, pins 29 are fixed, and these pins 29 are located on the side of the rotating disk 28 that deviates from the center of the circle, and for each rotating disk 28, the two pins 29 thereon are symmetrically placed. Such a design can ensure that when the rotating disk 28 rotates, the pins 29 can generate a driving force for moving up and down.

[0057] Reference Figure 7 and Figure 8 Next, two compaction plates 35 are designed. These two compaction plates 35 are located on both sides of the mobile vehicle 1 and are used to perform preliminary compaction on the spread asphalt. A plurality of connecting cylinders 33 are fixed on the top of each compaction plate 35, and connecting rods 32 are slidably connected in these connecting cylinders 33. The top of the connecting rod 32 is fixedly connected to the bottom of the lifting frame 30, and the lifting frame 30 is located on both sides of the fixed plate 27. In each lifting frame 30, a structure is provided that slides with the pin rod 29 on the rotating disk 28, so that when the rotating disk 28 rotates, the pin rod 29 can drive the lifting frame 30 to move up and down.

[0058] Reference Figure 7 and Fig. 9 In addition, in order to further enhance the movement stability and buffering performance of the compacting plate 35, springs 34 are fixed to the inner walls of the bottoms of the multiple connecting tubes 33. The bottom ends of the multiple connecting rods 32 slide and extend into the corresponding connecting tubes 33, and are fixedly connected to the top ends of the corresponding springs 34. In this way, when the connecting rods 32 drive the compacting plate 35 to move downward, the springs 34 and the connecting tubes 33 cooperate to give way and buffer the movement of the compacting plate 35, thereby improving the compacting effect and the service life of the equipment.

[0059] Reference Figure 2 and Figure 7 In order to limit the up and down movement of the lifting frame 30, a plurality of sliding plates 31 are also provided on the moving vehicle 1, and the top ends of the sliding plates 31 slide through the moving vehicle 1 and are fixedly connected to the top of the lifting frame 30. When the lifting frame 30 moves up and down, the sliding plates 31 will slide in the moving vehicle 1, thereby playing a limiting role.

[0060] Reference Figure 2 , Figure 7 and Figure 8In order to realize the function of the spreading structure driving the reciprocating structure, the present embodiment also includes a transmission structure. In terms of the transmission structure, firstly, a worm 37 is arranged under the mobile vehicle 1, and the worm 37 rotates on one side of the fixed plate 27 through the base. A worm wheel ring 36 is fixed on one side of the two rotating disks 28, and the pin rod 29 is located in the worm wheel ring 36. In this way, when the worm 37 rotates, the two rotating disks 28 can be driven to rotate synchronously through the worm wheel ring 36. A first synchronous wheel 38 is fixed at one end of the worm 37 for cooperating with a synchronous belt.

[0061] Reference Figure 2 , Figure 5 , Figure 8 and Fig.10 At the same time, a rotating column 39 is rotatably connected to one side of the U-shaped plate 12 near the compacting cylinder 14, and a first gear 40 is fixedly sleeved on the outer wall of the rotating column 39. A second gear 42 is fixedly sleeved on the outer wall of the rotating shaft 15 near the driving motor 16, and the second gear 42 is meshed with the first gear 40. In this way, when the rotating shaft 15 rotates, the rotating column 39 can be driven to rotate through the cooperation of the second gear 42 and the first gear 40. A second synchronous wheel 41 is fixed to one end of the rotating column 39, and the second synchronous wheel 41 is connected to the first synchronous wheel 38 through a synchronous belt transmission.

[0062] In actual operation, when the compacting cylinder 14 and the rotating shaft 15 rotate, the rotating shaft 15 will drive the rotating column 39 and the second synchronous wheel 41 to rotate through the cooperation of the second gear 42 and the first gear 40. Then, the second synchronous wheel 41 will drive the worm 37 to rotate through the synchronous belt and the first synchronous wheel 38. The worm 37 then drives the two rotating disks 28 to rotate synchronously through the worm wheel ring 36. Since the pin rod 29 on the rotating disk 28 is slidably matched with the lifting frame 30, when the rotating disk 28 rotates, it can drive the two lifting frames 30 to move up and down alternately. Furthermore, through the cooperation of the connecting rod 32 and the connecting cylinder 33, it is possible to drive the two compacting plates 35 to move up and down alternately to perform preliminary compaction on the spread asphalt.

[0063] By adopting the above structure, this embodiment can realize the rapid repair of the asphalt pavement of the road, improve the repair efficiency and quality. At the same time, the device has a simple structure, convenient operation, and is easy to promote and apply.

[0064] Example 2: Reference Fig.11 and Fig.12, based on the improvement of embodiment 1: a bending plate 43 is slidably connected inside the storage hopper 3. The shape of the bending plate 43 can be designed as needed, and is generally designed to be a bending shape with a high middle and low sides, so as to better push the asphalt. A sliding groove 44 is provided on the inner wall of the bottom of one side of the storage hopper 3, and the bottom of the bending plate 43 slides through the sliding groove 44, so that the bending plate 43 can be smoothly raised and lowered in the storage hopper 3.

[0065] refer to Fig.11 and Fig.12 At the same time, in the lifting mechanism, a plurality of sliding plates 31 are provided on both sides of the lifting frame 30, and the top ends of these sliding plates 31 slide and extend into the storage hopper 3 and touch the bottom of the bending plate 43. When the lifting frame 30 is driven by the driving device to move up and down alternately, the plurality of sliding plates 31 thereon will alternately extend into the storage hopper 3 and intermittently touch the bottom of the bending plate 43, thereby driving the bending plate 43 to move up. In the process of the two lifting frames 30 moving up and down alternately, the bending plate 43 will be intermittently pushed up, thereby pushing the asphalt on the bending plate 43 toward the direction of the discharge pipe 4, which is convenient for the discharge of asphalt.

[0066] A method for repairing an asphalt pavement repair device comprises the following steps:

[0067] S1. After the periphery of the pothole is cut and the inside of the pothole is cleaned, asphalt is put into the storage hopper 3, the mobile vehicle 1 is moved to the pothole by the handrail 45, and the valve on the discharge pipe 4 is opened. The asphalt in the storage hopper 3 falls into the discharge barrel 5 through the discharge pipe 4, and then falls into the pothole through the discharge barrel 5;

[0068] S2. In addition, the push plate 24, the push rod 23 and the piston plate 22 are driven to move by the rotation of the threaded rod 25. The piston plate 22 injects the hydraulic oil into the corresponding hydraulic channel 19, thereby pushing the spreading plate 18 to extend outward, and then pushing the mobile vehicle 1 to move. The compacting cylinder 14 and the plurality of spreading plates 18 are driven to rotate by the driving motor 16. The spreading plate 18 can continuously spread the asphalt accumulated in the potholes on a small scale, and the spread asphalt is relatively flat. In addition, when the compacting cylinder 14 and the spreading plate 18 rotate counterclockwise, the spreading plate 18 pushes the L-shaped plate 9 to move upward, and the L-shaped plate 9 extends into the discharge cylinder 5 and pushes the rotating plate 7 to rotate. The rotating plate 7 can lift the asphalt falling thereon, and then spread the asphalt discharged from the discharge pipe 4, so that the asphalt can be evenly laid inside the potholes, which is convenient for the compacting cylinder 14 and the spreading plate 18 to cooperate in spreading the asphalt in the later stage;

[0069] S3, when the compacting cylinder 14 and the rotating shaft 15 rotate, the rotating shaft 15 drives the rotating column 39 and the second synchronous wheel 41 to rotate through the cooperation of the second gear 42 and the first gear 40, and the second synchronous wheel 41 drives the worm 37 to rotate through the synchronous belt and the first synchronous wheel 38, and the worm 37 drives the two rotating disks 28 to rotate synchronously through the worm wheel ring 36. The cooperation of the pins 29 on both sides of the rotating disk 28 and the lifting frame 30 can drive the two compacting plates 35 to move up and down alternately, and the spread asphalt is preliminarily compacted, so as to judge whether the asphalt put into the pothole has reached the specified amount, and ensure that the asphalt can be relatively flat with the road surface when it is finally compacted in the later stage;

[0070] S4, when the two lifting frames 30 move up and down alternately, the multiple sliding plates 31 on the lifting frames 30 extend alternately into the storage hopper 3 and intermittently drive the bending plate 43 to move upward, so as to push the asphalt on the bending plate 43 toward the discharge pipe 4, so as to facilitate the discharge of the asphalt;

[0071] S5. After the asphalt is placed, spread and preliminarily compacted in the pothole, the threaded rod 25 is rotated in the opposite direction to store the spreading plate 18 into the storage groove 17. The U-shaped frame 11 and the compacting drum 14 are driven downward by the rotation of the screw rod 13 until the compacting drum 14 is flush with the moving wheel 2, and the second gear 42 is disengaged from the first gear 40. Then, the moving vehicle 1 is pushed to move and the compacting drum 14 is driven to rotate by the driving motor 16, and the asphalt is finally compacted by the compacting drum 14.

[0072] However, as is well known to those skilled in the art, the working principle and wiring method of the drive motor 16 are commonplace, and are conventional means or common knowledge, and will not be elaborated here. Those skilled in the art may make any selection according to their needs or convenience.

[0073] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A road asphalt pavement repair device, characterized in that: The mobile vehicle (1) comprises mobile wheels (2) fixed at the four corners of the bottom of the mobile vehicle (1) through legs, a storage hopper (3) for placing asphalt is fixed on the top of the mobile vehicle (1), and a discharge barrel (5) is fixedly penetrated on one side of the mobile vehicle (1) for dispensing asphalt; It also includes a compacting drum (14) arranged below the mobile vehicle (1), and the compacting drum (14) is used to perform final compaction on the asphalt, and a plurality of spreading plates (18) are arranged inside the compacting drum (14) for spreading the asphalt; It also includes two compacting plates (35) under the mobile vehicle (1), and the two compacting plates (35) are alternately moved up and down to perform preliminary compaction on the spread asphalt; A delivery structure, arranged on one side of the storage hopper (3), is used to evenly deliver asphalt into the pothole through a discharge barrel (5); A spreading structure is arranged below the mobile vehicle (1) and is used to drive the compacting drum (14) and the spreading plate (18) to rotate to complete the spreading of the asphalt; A reciprocating structure is arranged at the bottom of the mobile vehicle (1) and is used to drive two compacting plates (35) to move up and down alternately, thereby performing preliminary compaction on the spread asphalt; The transmission structure is arranged below the moving vehicle (1) and is used to enable the spreading structure to drive the reciprocating structure.

2. A road asphalt pavement repair device according to claim 1, characterized in that: The delivery structure comprises a plurality of discharge pipes (4) fixed to one side of the storage hopper (3), the outer walls of the plurality of discharge pipes (4) are provided with valves, the bottom ends of the plurality of discharge pipes (4) extend into a discharge barrel (5), a fixed shaft (6) is fixed in the discharge barrel (5), a rotating plate (7) located below the discharge pipe (4) is rotatably sleeved on the outer wall of the fixed shaft (6) and is used to lift up the asphalt discharged from the discharge pipe (4), and a plurality of fixed seats (8) are fixed on one side of the discharge barrel (5) close to the compaction barrel (14). ), an L-shaped plate (9) is slidably penetrated in each of the plurality of fixed seats (8), and the L-shaped plate (9) cooperates with the spreading plate (18) to drive the L-shaped plate (9) to move upward intermittently, the top ends of the plurality of L-shaped plates (9) slide and extend into the discharge barrel (5) and cooperate with the bottom of the rotating plate (7), and the upward movement of the L-shaped plate (9) is used to drive the rotating plate (7) to rotate counterclockwise, and the outer walls of the plurality of L-shaped plates (9) are fixedly sleeved with a limiting plate (10) located above the fixed seat (8) to limit the position of the L-shaped plate (9).

3. A road asphalt pavement repair device according to claim 2, characterized in that: The spreading structure comprises a U-shaped frame (11) arranged below the moving vehicle (1), the inner walls of the U-shaped frame (11) on both sides away from each other are slidably connected with U-shaped plates (12), the top ends of the two U-shaped plates (12) are fixedly connected to the bottom of the moving vehicle (1), the two ends of the compacting cylinder (14) are fixed with rotating shafts (15), the two rotating shafts (15) are respectively rotatably connected to the inner walls of the two sides of the U-shaped frame (11), and one side of the U-shaped frame (11) is fixed with a driving shaft through a frame. The compacting cylinder (14) is provided with a hydraulic groove (21), and a piston plate (22) is sealed and slidably connected in the hydraulic groove (21). A push rod (23) is fixed on the side of the piston plate (22) away from the driving motor (16), and one end of the push rod (23) slides through the compacting cylinder (14) and one side of the U-shaped frame (11) and rotates with the push plate (24). ), a plurality of guide rods (26) are slidably passed through the push plate (24), one end of each of the guide rods (26) is fixedly connected to one side of the U-shaped frame (11), a threaded rod (25) is passed through the inner thread of the push plate (24), and one end of the threaded rod (25) is rotatably connected to one side of the U-shaped frame (11), the threaded rod (25) cooperates with the push plate (24) to push the piston plate (22) to move, and the outer wall of the compacting cylinder (14) is provided with a plurality of receiving grooves for receiving the spreading plate (18) (17), and the spreading plate (18) is slidably arranged in the receiving groove (17), and the inner walls of the plurality of receiving grooves (17) on the side away from the spreading plate (18) are provided with a plurality of hydraulic channels (19) connected to the hydraulic groove (21), and the sides of the plurality of spreading plates (18) close to the hydraulic groove (21) are fixed with a plurality of piston rods (20), and one end of the piston rod (20) is sealed and slidably extended into the hydraulic channel (19), and the movement of the piston plate (22) can control the spreading plate (18) to extend and retract.

4. A road asphalt pavement repairing device according to claim 3, characterized in that: The reciprocating structure comprises a fixed plate (27) fixed to the bottom of the moving vehicle (1), two rotating disks (28) are rotatably penetrated in the fixed plate (27), pins (29) are fixed on both sides of the two rotating disks (28), and the two pins (29) are located on the side of the rotating disk (28) that deviates from the center of the circle, and the two pins (29) located on the same rotating disk (28) are symmetrically placed, a plurality of connecting cylinders (33) are fixed on the top of the two compacting plates (35), and a connecting rod (32) is slidably connected in the plurality of connecting cylinders (33), and the fixed plate A lifting frame (30) is provided on both sides of (27), one end of the two pin rods (29) located on the same side extends into the corresponding lifting frame (30) and slides with the corresponding lifting frame (30) to drive the lifting frame (30) to move up and down, the top ends of the multiple connecting rods (32) are respectively fixedly connected to the bottoms of the two lifting frames (30), and the tops of the two lifting frames (30) are fixed with multiple sliding plates (31), and the top ends of the multiple sliding plates (31) slide through the moving vehicle (1) to limit the up and down movement of the lifting frame (30).

5. The asphalt pavement repairing device according to claim 4, characterized in that: The transmission structure comprises a worm (37) arranged below the mobile vehicle (1), the worm (37) being rotated on one side of the fixed plate (27) through a base, a worm wheel ring (36) being fixed on one side of the two rotating disks (28), and a pin rod (29) being located in the worm wheel ring (36), the two worm wheel rings (36) being meshed with the worm (37), the worm (37) and the worm wheel ring (36) being used to drive the two rotating disks (28) to rotate synchronously, a first synchronous wheel (38) being fixed on one end of the worm (37), and one end of the U-shaped plate (12) being close to the compacting cylinder (14) The rotating shaft (15) is rotatably connected to the side thereof, a first gear (40) is provided on the outer wall fixed sleeve of the rotating shaft (39), a second gear (42) is provided on the outer wall fixed sleeve of the rotating shaft (15) close to the driving motor (16), and the second gear (42) is meshed with the first gear (40). When the rotating shaft (15) rotates, the rotating shaft (39) is driven to rotate by the cooperation between the first gear (40) and the second gear (42). A second synchronous wheel (41) is fixed on one end of the rotating shaft (39), and the second synchronous wheel (41) is connected to the first synchronous wheel (38) through a synchronous belt transmission.

6. The asphalt pavement repairing device according to claim 5, characterized in that: A spring (34) is fixed to the inner wall of the bottom of each of the plurality of connecting tubes (33), and the bottom ends of each of the plurality of connecting rods (32) slide and extend into the corresponding connecting tubes (33) and are fixedly connected to the top ends of the corresponding springs (34).

7. The asphalt pavement repairing device according to claim 6, characterized in that: The top of the U-shaped frame (11) is rotatably connected to a screw rod (13), and the top end of the screw rod (13) is threadedly passed through the moving vehicle (1).

8. The asphalt pavement repairing device according to claim 7, characterized in that: A handrail (45) is welded on one side of the top of the mobile vehicle (1) and is used to push the mobile vehicle (1) to move.

9. The asphalt pavement repairing device according to claim 8, characterized in that: A bending plate (43) is slidably connected inside the storage hopper (3), a sliding groove (44) is provided on the inner wall of the bottom of one side of the storage hopper (3), and the bottom of the bending plate (43) slides through the sliding groove (44) to enable the bending plate (43) to be lifted and lowered smoothly, and the top ends of the plurality of sliding plates (31) all slide and extend into the storage hopper (3) and contact with the bottom of the bending plate (43) to drive the bending plate (43) to move upward intermittently.

10. A method for repairing an asphalt pavement using the road asphalt pavement repairing device according to claim 9, characterized in that: The following steps are involved: S1, cutting and cleaning the periphery of the pothole, putting asphalt into the storage hopper (3), moving the vehicle (1) to the pothole and opening the valve to allow the asphalt to fall into the pothole; S2, the push plate (24) and the piston plate (22) are driven to move by the threaded rod (25), and hydraulic oil is injected to push the spreading plate (18) to extend outward; the driving motor (16) drives the compacting cylinder (14) and the spreading plate (18) to rotate, and the spreading plate (18) spreads the asphalt on a small scale. When the compacting cylinder (14) and the spreading plate (18) rotate, they can also push the L-shaped plate (9) to move upward, and the upward movement of the L-shaped plate (9) pushes the rotating plate (7) to rotate, and lifts the asphalt falling on it, so that the asphalt is evenly spread in the potholes; S3, when the compacting cylinder (14) and the rotating shaft (15) rotate, the two compacting plates (35) are driven to move up and down alternately through the gear mechanism and the synchronous wheel mechanism to perform preliminary compaction on the spread asphalt; S4, when the lifting frame (30) moves up and down alternately, the sliding plate (31) pushes the asphalt on the bending plate (43) toward the discharge pipe (4), so as to facilitate the discharge of the asphalt; S5. After the asphalt is placed, spread and initially compacted, the spreading plate (18) is stored, the U-shaped frame (11) and the compacting drum (14) are driven downward, the second gear (42) is disengaged from the first gear (40), the vehicle is pushed to move and the asphalt is finally compacted by the compacting drum (14).

Citation Information

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