High-sound-insulation wall

Abstract

The invention discloses a high-sound-insulation wall which comprises a broken bridge keel, a center-penetrating keel, a wall panel, an L-shaped top-bottom keel and an L-shaped closing-in keel, soft films are attached to the outer walls of two side plates of the broken bridge keel, the wall panel is attached to the soft film sides of the broken bridge keel, and a bottom plate of the broken bridge keel is provided with a through hole for installing the center-penetrating keel or a wire. A non-metal clamp is installed between inner folding edges of two side plates of a broken bridge keel, the non-metal clamp is lapped on a cross-core keel, a reinforcing section bar is installed on the opening side of the broken bridge keel at the position where wall body load bearing pre-burying and door opening edge opening reinforcing are needed, when the wall body load bearing pre-burying and door opening edge opening reinforcing are needed, the reinforcing section bar is bonded in a pipeline sleeve box after a pre-buried box cushion damping material is used for a circuit pipeline, and when the wall body load bearing pre-burying and door opening edge opening reinforcing are used for a water supply pipeline. The connecting head cushion damping material is adhered to the bottom surface of the pipeline sleeve box, the water supply pipe is connected with the connecting head, the part of the connecting head extending out of the wall plate surface is connected with the external splayed valve, the pipeline sleeve box is a five-surface closed sleeve box, adhesive tapes are embedded on the periphery of the open surface, the pipeline sleeve box is attached to the wall panel, and the pipeline sleeve box is nailed on the wall panel during use.

Description

Technical Field

[0001] The invention relates to a high sound insulation wall. Background Art

[0002] In order to improve the sound insulation performance of the wall, in conventional technology, in addition to significantly increasing the wall thickness, a layer is usually added to the surface of the basic wall, so that the sound conduction process increases through multiple different material layers and overhead layers. For light steel keel walls, the typical practice is to use double rows of keels to reduce their sound bridge effect. The first problem with these practices is that in order to achieve an improvement in sound insulation performance, the wall thickness must be increased; and the construction period is extended and the cost is correspondingly increased.

[0003] In recent years, there have been methods such as adding sandwich panels between double-row keels or using non-metallic connectors between double-row keels, forming the concept of "broken bridge keels". Such methods can effectively improve the sound insulation performance of the wall and improve the convenience of construction. However, on the one hand, the wall thickness cannot be too thin, and the necessary supplementary contents such as panel openings required for wiring in the wall and reinforced structures at the openings of doors and windows either require double-cavity structures, resulting in increased costs, or damage to the sound insulation performance, which limits the sound insulation effect of the wall, including pipelines, niches, and embedded equipment (such as distribution boxes or manifolds). Summary of the invention

[0004] The object of the present invention is to provide a high sound insulation wall, which can reduce the thickness of the wall and improve the sound insulation effect of the wall.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A high sound insulation wall, comprising a thermal insulation keel, a through keel, a wall panel, an L-shaped top and bottom keel and an L-shaped closing keel, the outer walls of the two side panels of the thermal insulation keel are pasted with soft films, the soft film sides of the thermal insulation keel are pasted with wall panels respectively, the bottom plate of the thermal insulation keel is provided with through holes for installing through keels or wiring, non-metallic clips are installed between the inner folding edges of the two side panels of the thermal insulation keel, the non-metallic clips are placed on the through keel, and the non-metallic clips are placed on the through keel at the edges of the door openings and the wall load-bearing pre-embedded The opening side of the broken bridge keel at the reinforced part is installed with a reinforced profile. When used for circuit pipelines, the pre-buried box is padded with shock-absorbing materials and then bonded to the pipeline sleeve box. When used for water supply pipelines, the connector is padded with shock-absorbing materials and bonded to the bottom surface of the pipeline sleeve box. The water supply pipe is connected to the connector. The part of the connector extending out of the wall panel is connected to the external splayed valve. The pipeline sleeve box is a five-sided closed sleeve box, and the surrounding of the open surface is embedded with adhesive strips, which fits the wall panel and is nailed to the wall panel when in use;

[0007] Its assembly method: After the thermal insulation keel system is installed and before the wall panel is attached, glue is applied to the gaps between the top and bottom, the end keel and the surrounding structure;

[0008] After the first layer of the wall panel is nailed, before the second layer is hung, apply soft colloid at the board seams;

[0009] After the second layer of boards are nailed, kraft paper is glued to the seams between the second layer of boards and the gaps between the second layer of boards and the surrounding structures.

[0010] When the circuit is run inside the wall and needs to be passed out, a pipeline box is applied to the outer layer of the traditional embedded box;

[0011] When the water supply pipe runs inside the wall and needs to be passed out, the water supply pipe is connected to a connector inside the wall, the connector is installed in the sleeve box, and then the connector passes out of the wall panel;

[0012] When the end of the wall is closed, the side of the broken bridge keel close to the surrounding wall is padded with shock-absorbing materials;

[0013] When the wall opening needs to be partially strengthened or the internal load-bearing of the wall needs to be strengthened, reinforcing profiles are used, and the two sides of the thermal break are connected to the thermal break keel and wall panel material respectively.

[0014] The broken bridge keel includes a profile base plate and two metal side plates. The metal side plates include a bottom plate. One end of the bottom plate is L-shaped to form an inner folding edge, and the other side of the bottom plate is hook-shaped. The profile base plate is made of metal and is covered with soft film layers on both sides. The profile base plate is U-shaped, and the free ends of its two side plates are inwardly curled, and the hooks of the metal side plates are engaged with the soft film.

[0015] The thermal break keel includes a profile base plate and two metal side plates, the metal side plates include a bottom plate, one end of the bottom plate is L-shaped to form an inner folded edge, and the other side of the bottom plate is hook-shaped. The profile base plate is made of non-metallic material and is U-shaped. The free ends of its two side plates are arc-shaped heads, and the hooks of the metal side plates are engaged with the arc-shaped heads of the profile base plate.

[0016] The wall panel is a double-layer board, including a first layer board and a second layer board. The first layer board is affixed with a shock-absorbing material layer, and the shock-absorbing material layer is sandwiched between the first layer board and the second layer board. The shock-absorbing material layer is rubber, synthetic rubber, polyurethane or cork sheet.

[0017] The wire threading tube is installed on the pipeline box. The wire threading holes on the pipeline box are misaligned with the wire threading holes on the embedded box. The wires are bent and inserted into the embedded box, and glue is applied to the wire threading tube and the rubber rings on the wire threading holes of the embedded box.

[0018] The non-metal clip is integrally formed and includes an inverted concave plate and two ear plates arranged on both sides of the inverted concave plate. The groove cover of the inverted concave plate is pressed on the through-core keel. The two ear plates are provided with slots, and the inner folded edge of the thermally-broken keel is inserted into the slots.

[0019] The non-metal clip is integrally formed and includes a vertical plate. Notches are provided on the bottom wall and both side walls of the vertical plate. The lower notch spans the through-core keel. A convex plate is provided on one side of the vertical plate at the notches on both sides. The end of the convex plate and the end of the vertical plate form a gap. The inner folded edge of the thermal break keel is inserted into the gap. The clip spans the through-core keel through the lower notch.

[0020] The reinforced profile includes two aluminum profiles and a thermal insulation bridge, which is connected between the two aluminum profiles placed in a mirror image. The aluminum profile includes a frame seat with three cavities. The outer side of the frame seat is provided with a groove for accommodating the inner folding piece of the thermal insulation bridge keel side plate, and the outer end of the side of the frame seat is provided with a V-shaped groove for screw positioning; the inner two ends of the frame seat are respectively provided with slots for the thermal insulation bridge to be plugged in.

[0021] The soft colloid is silicone glue, polyurethane or elastic putty.

[0022] Beneficial effects of the invention: The present invention constitutes such a system:

[0023] 1. For a single inner cavity wall formed by a single U-shaped thermal insulation keel, the wall thickness has no direct correlation with the sound insulation effect;

[0024] 2. The structural accessories between the double-layer wall panels, including reinforced profiles, non-metallic keel clips, etc., all adopt the broken bridge method to reduce the sound bridge effect. At the same time, their assembly method is similar to that of traditional light steel keel accessories;

[0025] 3. Use components such as pipeline boxes to not only strengthen the sealing damage caused by the pipeline transmission layer, but also distort the direction of air conduction, block the solid conduction of the pipeline through the joint, so that the wall panel can still maintain the sound insulation performance at the pipeline outlet;

[0026] 4. Construction methods such as double L-shaped floor and ceiling keels, board seam sealing, and soft pad isolation at wall joints further consolidate the sound insulation performance of the composite structure.

[0027] The sound insulation performance of the wall is improved under the premise that the wall thickness remains unchanged and the construction method is almost the same as that of the traditional light steel keel. Tests have shown that the sound insulation of a 100mm thick wall exceeds 50 decibels; the sound insulation of a 120mm thick wall can reach 55-60 decibels.

[0028] The high sound insulation wall of the present invention has good sound insulation effect, is simple to construct and has low cost, and the wall is detachable due to dry construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the embodiment of the present invention, the embodiment will be described below with reference to the accompanying drawings.

[0030] Figure 1 It is a three-dimensional structural schematic diagram of the present invention.

[0031] Figure 1A yes Figure 1 Schematic diagram of the structure with some wall panels removed.

[0032] Figure 1B yes Figure 1 Schematic diagram of the structure from top view (removing the ground keel).

[0033] Figure 2 It is a structural diagram of the through keel and clips for installing the thermal break keel.

[0034] Figure 2A It is a schematic diagram of the three-dimensional structure of the broken bridge keel.

[0035] Figure 2B It is a schematic diagram of the planar structure of the broken bridge keel.

[0036] Figure 2C It is a schematic diagram of the planar structure of the broken bridge keel A.

[0037] Figure 3A This is the structure of the clip. Figure 1 .

[0038] Figure 3B This is the structure of the clip. Figure 2 .

[0039] Figure 4A It is a structural diagram showing the installation of circuit pipelines.

[0040] Figure 4B yes Figure 4A Schematic diagram of the local enlarged structure in.

[0041] Figure 4C It is a structural diagram showing the water supply pipeline installation.

[0042] Figure 4D yes Figure 4C Schematic diagram of the local enlarged structure in.

[0043] Figure 5A It is a schematic diagram of the three-dimensional structure of the reinforcement profile.

[0044] Figure 5B It is a schematic diagram of the plane structure of the reinforcement profile.

[0045] Figure 5C This is a schematic diagram showing the structure after the reinforcement profile is installed. Figure 1 .

[0046] Figure 5D This is a schematic diagram showing the structure after the reinforcement profile is installed. Figure 2 . DETAILED DESCRIPTION

[0047] The following examples are merely used to illustrate possible implementations of the present invention, but are not intended to limit the scope of the present invention, so it is necessary to explain them first.

[0048] like Figures 1 to 5C As shown, a preferred embodiment of the present invention is a high sound insulation wall, including a broken bridge keel 1, a through-core keel 2, a wall panel 3, an L-shaped top and bottom keel 4 and an L-shaped closing keel. The broken bridge keel is generally single C-shaped as a whole, and the size of the single C-shaped can be freely determined. The broken bridge keel 1 includes a profile base plate 11 and two metal side plates 12. The metal side plates 12 include a bottom plate, one end of the bottom plate is L-shaped to form an inner folding edge 121, and the other side of the bottom plate is hook-shaped. The profile base plate 11 is made of metal and is covered with soft film layers 13 on both sides. The profile base plate is U-shaped, and the free ends of the two side plates are in an inner curling shape. The hooks of the metal side plates are engaged with the soft film layer. The broken bridge keel uses the resonance points of different materials to distinguish and destroy or weaken the sound bridge effect of the keel, so that the light steel keel / paper film gypsum board wall can improve the sound insulation effect of the wall under the premise of the conventional single-row keel assembly method. At the same time, the necessary thickness of the wall is reduced and the installation is simple. The outer walls of the two side panels of the thermal keel 1 are affixed with soft films 14 to further improve the sound insulation performance. The soft film side of the thermal keel is affixed with wall panels 3, which are double-layer panels, including a first layer panel 31 and a second layer panel 32. The first layer panel is affixed with a shock-absorbing material layer 311, which is sandwiched between the first layer panel and the second layer panel, so that the sound insulation effect of the wall is further increased. The shock-absorbing material is rubber, synthetic rubber, polyurethane or cork sheet, etc.

[0049] The bottom plate of the thermal keel 1 is provided with a through hole for installing the through keel 2 or routing the wires, and a non-metallic clip 6 is installed between the inner folding edges 121 of the two side plates of the thermal keel 1. Figure 3A and Figure 3B The non-metal clip 6 is integrally formed, including an inverted concave plate 61 and two ear plates 62 arranged on both sides of the inverted concave plate. The groove cover of the inverted concave plate is pressed on the through-core keel 2. The two ear plates are provided with slots 621. The inner folding edge 121 of the broken bridge keel is inserted into the slot. The non-metal clip of this structure requires the accuracy of the broken bridge keel itself to be sufficient. The clip needs to use non-metallic materials (plastic materials), and the resonance points of different materials are distinguished to further destroy or weaken the sound bridge function of the keel; the non-metal clip 6 is placed on the through-core keel 2.

[0050] like FIG. 5A to FIG. 5DAs shown, a reinforcing profile 7 is installed on the open side of the thermal break keel where the wall load-bearing and door opening edge reinforcement are required. The reinforcing profile 7 includes two aluminum profiles 71 and a thermal insulation thermal break 72. The thermal insulation thermal break 72 is connected between two mirror-image aluminum profiles 71. The aluminum profile 71 includes a frame seat, which is provided with three independent cavities. Slots for inserting the thermal insulation thermal break are respectively provided at the inner ends of the frame seat, and a groove 711 for accommodating the inner folding piece of the thermal break keel side panel is provided on the outer side of the frame seat. A V-shaped groove 712 for positioning the screw 40 is bent at the outer end of the side of the frame seat. The reinforcement profile itself needs to be sufficiently rigid, and it also needs to have a groove to accommodate the bent edge of the keel, so it cannot be made into a simple and direct style like a square tube; the three holes in the reinforcement profile are also necessary, and the three holes solve several problems: the existence of the middle hole makes the groove also have a certain structural rigidity; the holes at both ends provide space for external hanging nails, which can ensure that the external wall structure is nailed on both sides of the wall without interfering with each other. For products of different thickness specifications, only the length of the broken bridge needs to be changed. This reinforcement profile not only achieves the reinforcement effect, but also maintains the sound insulation effect of the broken bridge keel.

[0051] High sound insulation wall provides good sound insulation performance, but the pipeline passing through the wall panel will destroy the sound insulation structure, thereby reducing the sound insulation effect. The following solutions can be used for circuit pipelines (such as Figure 4A ), the embedded box is padded with shock-absorbing material and then glued to the middle of the pipeline sleeve 8, the threading tube is installed on the pipeline sleeve 8, the threading hole on the pipeline sleeve is misaligned with the threading hole on the embedded box 9, the wire is bent and inserted into the embedded box, and glue is applied to the threading tube and the rubber ring on the threading hole of the embedded box. When used for water supply pipelines ( Figure 4B ), the connector 20 is padded with shock-absorbing material and bonded to the bottom surface of the pipeline box A30, the water supply pipe is connected to the connector, and the part of the connector extending out of the wall panel is connected to an external eight-shaped valve (not shown). The pipeline box is a five-sided closed box, and adhesive strips are embedded around the open surface to fit the wall panel. It is nailed to the wall panel when in use. The pipeline box not only strengthens the sound insulation structure of the threading part, but also further attenuates the air conduction of sound through the tortuous pipeline path; correspondingly, the cushion layer of shock-absorbing material also attenuates the direct conduction of sound.

[0052] like Figure 2C As shown, another structure of a thermal break keel, the thermal break keel A10 includes a profile substrate A and two metal side panels A, the metal side panels A include a bottom plate A, one end of the bottom plate A is L-shaped to form an inner fold A, and the other side of the bottom plate is hook-shaped, the profile substrate A is made of non-metallic material and is U-shaped, and the free ends of its two side panels are arc-shaped heads A, and the hooks of the metal side panels A are engaged with the arc-shaped head A of the profile substrate A.

[0053] like Figure 3BAs shown, another structure of the non-metal clip is shown. The non-metal clip A5 is integrally formed and includes a vertical plate. Notches are provided on the bottom wall and both side walls of the vertical plate. The lower notches span the through-core keel. A convex plate is provided on one side of the vertical plate at the notches on both sides. The ends of the convex plate and the ends of the vertical plate form a gap. The inner folding edge of the broken bridge keel is inserted in the gap. The clip spans the through-core keel ( Figure 2 ). It can be used even if the keel bending error is large.

[0054] The assembly method of the high sound insulation wall of the present invention is as follows: after the installation of the thermal insulation keel system is completed and before the wall panel is attached, glue is applied to the gaps between the top and bottom keels, the side keels and the surrounding structures;

[0055] After the first layer of the wall panel is nailed, before the second layer is hung, apply soft colloid at the board seams;

[0056] The second-layer boards are installed offset from the first-layer boards. After the second-layer boards are nailed, kraft paper is glued to the seams between the second-layer boards and the gaps between the second-layer boards and the surrounding structures.

[0057] When the circuit is run inside the wall and needs to be passed out, a pipeline box is applied to the outer layer of the traditional embedded box;

[0058] When the water supply pipe runs inside the wall and needs to be passed out, the water supply pipe is connected to a connector inside the wall, the connector is installed in the sleeve box, and then the connector passes out of the wall panel;

[0059] When the end of the wall is closed, the side of the broken bridge keel close to the surrounding wall is padded with shock-absorbing materials;

[0060] When the wall opening needs to be partially strengthened or the internal load-bearing of the wall needs to be strengthened, reinforcing profiles are used, and the two sides of the thermal break are connected to the thermal break keel and wall panel material respectively.

[0061] The soft colloid is silicone glue, polyurethane or elastic putty.

[0062] Description: Adding double-layer wall panels with soft film on the basis of the broken bridge keel can further increase the sound insulation effect of the wall. In addition to using the broken bridge keel between the wall panels on both sides, any part that may cause a new sound bridge should use a broken bridge structure, such as reinforced profiles, keel clips matching the broken bridge keel, etc. Corresponding to the wall corners and T-shaped joints, shock-absorbing materials should be used for isolation. Where the sound insulation structure is damaged due to the penetration of pipelines, pipeline box-type structures are used to reinforce them. Using multiple techniques such as broken bridge keels, coating on the outside of broken bridge keels, and coating between wall panels, different levels of sound insulation effects can be obtained.

[0063] The traditional high sound insulation wall blocks the sound bridge by means of structural separation, so while improving the sound insulation effect, it will increase the space occupied, thereby increasing the wall thickness; however, the broken bridge keel described in the present invention has separated the sound bridge itself, so the sound insulation effect is independent of the wall thickness.

Claims

1. A high sound insulation wall, characterized by: It includes a thermal break keel, a through keel, a wall panel, an L-shaped top and bottom keel and an L-shaped closing keel. The outer walls of the two side panels of the thermal break keel are affixed with soft films, and the soft film sides of the thermal break keel are affixed with wall panels respectively. The bottom plate of the thermal break keel is provided with holes for installing through keels or wiring. Non-metal clips are installed between the inner folding edges of the two side panels of the thermal break keel. The non-metal clips are placed on the through keel and are installed at the parts where wall load-bearing pre-embedded and door opening edges need to be strengthened. The opening side of the broken bridge keel is installed with a reinforced profile. When used for circuit pipelines, the pre-buried box is padded with shock-absorbing materials and then bonded to the pipeline sleeve box. When used for water supply pipelines, the connector is padded with shock-absorbing materials and bonded to the bottom surface of the pipeline sleeve box. The water supply pipe is connected to the connector. The part of the connector extending out of the wall panel is connected to the external eight-shaped valve. The pipeline sleeve box is a five-sided closed sleeve box, and the open surface is surrounded by adhesive strips, which fit the wall panel and are nailed to the wall panel when in use; Its assembly method: After the thermal insulation keel system is installed and before the wall panel is attached, glue is applied to the gaps between the top and bottom, the end keel and the surrounding structure; After the first layer of the wall panel is nailed, before the second layer is hung, apply soft colloid at the board seams; After the second layer of boards are nailed, kraft paper is glued to the seams between the second layer of boards and the gaps between the second layer of boards and the surrounding structures. When the circuit is run inside the wall and needs to be passed out, a pipeline box is applied to the outer layer of the traditional embedded box; When the water supply pipe runs inside the wall and needs to be passed out, the water supply pipe is connected to a connector inside the wall, the connector is installed in the sleeve box, and then the connector passes out of the wall panel; When the end of the wall is closed, the side of the broken bridge keel close to the surrounding wall is padded with shock-absorbing materials; When the wall opening needs to be partially strengthened or the internal load-bearing of the wall needs to be strengthened, reinforcing profiles are used, and the two sides of the thermal break are connected to the thermal break keel and wall panel material respectively.

2. A high sound insulation wall according to claim 1, characterized in that: The broken bridge keel includes a profile base plate and two metal side plates. The metal side plates include a bottom plate. One end of the bottom plate is L-shaped to form an inner folding edge, and the other side of the bottom plate is hook-shaped. The profile base plate is made of metal and is covered with soft film layers on both sides. The profile base plate is U-shaped, and the free ends of its two side plates are inwardly curled, and the hooks of the metal side plates are engaged with the soft film.

3. A high sound insulation wall according to claim 1, characterized in that: The thermal break keel includes a profile base plate and two metal side plates, the metal side plates include a bottom plate, one end of the bottom plate is L-shaped to form an inner folded edge, and the other side of the bottom plate is hook-shaped. The profile base plate is made of non-metallic material and is U-shaped. The free ends of its two side plates are arc-shaped heads, and the hooks of the metal side plates are engaged with the arc-shaped heads of the profile base plate.

4. A high sound insulation wall according to claim 2 or 3, characterized in that: The wall panel is a double-layer board, including a first layer board and a second layer board. The first layer board is affixed with a shock-absorbing material layer, and the shock-absorbing material layer is sandwiched between the first layer board and the second layer board. The shock-absorbing material layer is rubber, synthetic rubber, polyurethane or cork sheet.

5. A high sound insulation wall according to claim 4, characterized in that: The wire threading tube is installed on the pipeline box. The wire threading holes on the pipeline box are misaligned with the wire threading holes on the embedded box. The wires are bent and inserted into the embedded box, and glue is applied to the wire threading tube and the rubber rings on the wire threading holes of the embedded box.

6. A high sound insulation wall according to claim 5, characterized in that: The non-metal clip is integrally formed and includes an inverted concave plate and two ear plates arranged on both sides of the inverted concave plate. The groove cover of the inverted concave plate is pressed on the through-core keel. The two ear plates are provided with slots, and the inner folded edge of the thermally-broken keel is inserted into the slots.

7. The high sound insulation wall according to claim 5, characterized in that: The non-metal clip is integrally formed and includes a vertical plate. Notches are provided on the bottom wall and both side walls of the vertical plate. The lower notch spans the through-core keel. A convex plate is provided on one side of the vertical plate at the notches on both sides. The end of the convex plate and the end of the vertical plate form a gap. The inner folded edge of the thermal break keel is inserted into the gap. The clip spans the through-core keel through the lower notch.

8. A high sound insulation wall according to claim 2 or 3, characterized in that: The reinforced profile includes two aluminum profiles and a thermal insulation bridge, which is connected between the two aluminum profiles placed in a mirror image. The aluminum profile includes a frame seat with three cavities. The outer side of the frame seat is provided with a groove for accommodating the inner folding piece of the thermal insulation bridge keel side plate, and the outer end of the side of the frame seat is provided with a V-shaped groove for screw positioning; the inner two ends of the frame seat are respectively provided with slots for the thermal insulation bridge to be plugged in.

9. The high sound insulation wall according to claim 1, characterized in that: The soft colloid is silicone glue, polyurethane or elastic putty.

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