Assembling device of ALC light partition wall board and construction method of assembling device

By designing an ALC lightweight partition panel assembly device including a mobile bracket, a vertical bracket and a stabilizing ladder, the reel plate and automated mortar conveyor components are driven by a servo motor, the problem of low efficiency of manual transportation and gap filling is solved, and an efficient and low-cost construction method is realized.

CN119801271AActive Publication Date: 2025-04-11CHIFENG HONGJI CONSTR (GRP) CO LTD
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
CN202510308659.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-04-11
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

During the assembly process of ALC lightweight partition panels, manual transportation and gap filling efficiency are low, and traditional construction methods are complex and costly, making it difficult to adapt to small site operations.

Method used

An assembly device including a mobile bracket, a vertical bracket and a stabilizing ladder is designed. The reel plate is driven by a servo motor to wind, so that the reel rope pulls the chain, the bundling belt lifts the partition board, and achieves rapid gap filling through automated mortar conveying parts and glue conveying parts.

Benefits of technology

The device simplifies the transportation and installation of partition panels, improves construction efficiency and filling rate, reduces labor demand and construction costs, and is suitable for small-site operations.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119801271A_ABST
    Figure CN119801271A_ABST
Patent Text Reader

Abstract

The invention discloses an assembly device of an ALC light partition board and a construction method thereof, relates to the technical field of partition board assembly, aims to solve the problems of trouble in manual transportation of partition boards and trouble in gap filling, and is convenient to disassemble, transport and operate on a small site through cooperation of a movable bracket, a vertical bracket and a stable ladder, low in use cost and high in practicability. Manual carrying is replaced, manpower is saved, rapid grouting is achieved through cooperation of the driving component, the mortar conveying component and the glue conveying component, grouting can be conveniently conducted on a deep position through an output plate, meanwhile, grouting is conducted from the center, the filling rate of mortar is guaranteed, and more labor is saved and the efficiency is higher through the mode that the mortar is propelled through electric assistance.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of partition board assembly, and in particular to an assembly device and a construction method of an ALC lightweight partition board. Background Art

[0002] ALC lightweight partition board, full name is autoclaved lightweight aerated concrete partition board, is a porous concrete board made of silica sand, cement, lime and other raw materials through high temperature and high pressure steam curing. It has many excellent properties such as light weight, high strength, thermal insulation, sound insulation, fire resistance, earthquake resistance, green environmental protection, etc. The ALC board has a light bulk density, dry bulk density ≤500 kg / m³, which is about 1 / 5 of ordinary concrete. Its compressive strength is ≥4.0 MPa, and the single-point hanging force is ≥1200 N, which can meet the requirements of bending resistance and crack resistance under various conditions of use.

[0003] When used as the interior wall of a building, the ALC lightweight partition board is fixed to the interior wall with special clips, and then cement mortar is filled in the gap around the wall board to form a whole with the existing beam-column structure. In the existing caulking process, it is necessary to use a plastic piping bag to hold mortar and fill the gap with mortar, but the efficiency is low and the filling rate is low; in addition, the ALC lightweight partition board is large in size, and traditional construction requires the cooperation of multiple people to support it, which is cumbersome to operate, or large equipment is used to move it, which is not convenient for transportation and operation in a small site, and the structure is complex and the cost is high.

[0004] Therefore, there is a need for an assembly device and a construction method for an ALC lightweight partition board. Summary of the invention

[0005] In order to solve all or part of the above problems, the present invention aims to provide an assembly device and a construction method of ALC lightweight partition boards, so as to solve the problems of the trouble of manual transportation of partition boards and the trouble of gap filling.

[0006] To achieve the above object, the present invention provides the following technical solutions: an assembly device for an ALC lightweight partition board, comprising a mobile bracket and a vertical bracket installed on the upper end of the mobile bracket, a stabilizing ladder installed on the vertical bracket, and one end of the stabilizing ladder is connected to the mobile bracket; A winding assembly is installed at the upper end of the mobile bracket, and a binding assembly is installed at the free end of the winding assembly. The binding assembly includes a chain and a binding belt fixedly installed at the lower end of the chain. The upper end of the chain is connected to the free end of the winding assembly, and a metal ring is fixedly installed at the lower end of the binding belt. A hook is movably provided on the chain. A driving component is installed at the upper end of the vertical bracket, and a mortar conveying component is installed on the driving component. The mortar conveying component includes a storage shell and a screw rod 2 installed in the middle of the storage shell. The outer thread of the screw rod 2 is provided with a compression disk, and the compression disk matches the storage shell. A gear is installed at the lower end of the screw rod 2. The driving component includes an outer shell, one side of the inner part of the outer shell is provided with tooth 1, and the other side of the inner part of the outer shell is provided with tooth 2. The gear is meshed with tooth 1 or tooth 2. A limiting block is provided on the outer side of the screw rod 2 on the gear, and an output plate is installed on one side of the storage shell.

[0007] Furthermore, the mobile bracket includes four vertical poles, a connecting frame is installed on the four vertical poles, the four vertical poles are located at the four corners of the connecting frame, a supporting frame is installed on the upper end of the connecting frame, the winding assembly is installed on the supporting frame, and a self-locking universal wheel is installed at the lower end of the four vertical poles.

[0008] Furthermore, the vertical support includes two vertical rods and a horizontal frame installed on the two vertical rods. The lower ends of the vertical rods are detachably connected to the corresponding uprights. The upper ends of the two vertical rods are installed with square tubes, and the square tubes are connected to the vertical rods by screws.

[0009] Furthermore, the stable ladder includes two diagonal rods and multiple sets of ladder frames installed on the two diagonal rods, the lower ends of the two diagonal rods are connected to the vertical rods by screws, and the upper ends of the two diagonal rods are connected to the horizontal frame screws.

[0010] Furthermore, the winding assembly includes a servo motor and a winding drum installed on the driving end of the servo motor, a winding rope is wound around the winding drum, and a free end of the winding rope is fixedly connected to the upper end of the chain.

[0011] Furthermore, a small motor is installed at one end of the shell, the lower end of the shell is installed on the upper end of the vertical bracket, and a screw rod 1 is installed at the driving end of the small motor. The screw rod 1 is movably arranged at the lower end of the inner side of the shell, and a moving block is arranged on the outer thread of the screw rod 1. The moving block is slidably connected to the inner side of the shell, and a gear is installed on the upper end of the moving block.

[0012] Furthermore, the upper end of the limiting block is fixedly connected to the storage shell, the limiting block is directional, and the limiting block is adapted to a slide groove opened at the upper end of the shell.

[0013] Furthermore, a glue conveying component is installed on the mortar conveying component, and the glue conveying component includes an extension shell and compression member 1 and compression member 2 installed on the inner side of the extension shell, the extension shell is installed on the compression disk, a glue storage column is installed on the inner side of the storage shell, the compression ends of compression member 1 and compression member 2 are inserted into the inner side of the glue storage column, and an extension member is provided at the output end of the glue storage column, and the output end of the extension member is located on the inner side of the output plate.

[0014] Furthermore, the inner side of the glue storage column is provided with independent component A storage bin and component B storage bin, the inner side of the extension piece is provided with independent component A delivery bin and component B delivery bin, the component A storage bin is connected with the component A delivery bin, the component B storage bin is connected with the component B delivery bin, and a mortar delivery bin is opened on the inner side of the output plate, and the mortar delivery bin is connected with the inner side of the storage shell.

[0015] Another technical solution proposed by the present invention is to provide a construction method for an assembly device of an ALC lightweight partition board, comprising the following steps: S1: Apply a small amount of adhesive evenly on the top and side surfaces of the partition board and the adjacent walls and ground; S2: Pass the binding belt through the middle of the partition board, then put the metal ring on the hook to tie the partition board tightly, and drive the reel to reel up through the servo motor so that the reel rope pulls the chain so that the binding belt lifts the partition board; S3: Lift the partition board to the location to be installed, then slowly loosen the reel so that the bottom of the partition board touches the ground, and then manually push the partition board to correct the position; S4: Start the small motor to drive the screw rod 1 to rotate and then drive the moving block to move, so that the moving block drives the gear to move. When the gear is meshed with the tooth 1, the gear drives the entire mortar conveying component to rotate 90°, so that the output port of the output plate is inserted into the gap between the partition board and the inner wall. At the same time, the limiting block rotates 90°, and the moving block continues to drive the limiting block to move. When the limiting block enters the slide slot, the gear is meshed with the tooth 2, and the gear drives the screw rod 2 to rotate, so that the compression plate moves downward. The compression plate compresses the mortar inside the storage shell and outputs it from the mortar delivery bin to the gap. At the same time, the extension shell drives the compression part 1 and the compression part 2 to squeeze the A component and the B component of the glue out from the A component delivery bin and the B component delivery bin respectively, and finally the acrylate structural adhesive and the mortar are output to the gap; S5: Remove the binding belt from the hook, pull it out from the gap between the partition board and the wall, and check its verticality and horizontality with a ruler and a level; S6: After the verticality and horizontality are checked and adjusted, the operator climbs to the upper end of the partition board via a ladder to fill and smooth the gap between the partition board and the wall.

[0016] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention proposes an assembly device and a construction method for an ALC lightweight partition board. Through the cooperation of a mobile bracket, a vertical bracket and a stabilizing ladder, the device is easy to disassemble and transport and operate in a small site. The use cost is low. The binding belt is passed through the middle of the partition board, and then the metal ring is put on a suitable hook to tighten the partition board. Finally, the servo motor drives the winding reel to reel up so that the winding rope pulls the chain so that the binding belt lifts the partition board and puts it in a vertical state. The ALC lightweight partition board can be clamped and fixed, and the ALC lightweight partition board can be conveniently flipped and moved in the indoor space, replacing manual handling and saving manpower.

[0017] 2. The present invention proposes an assembly device and construction method of an ALC lightweight partition board. A small motor is started to drive the screw rod 1 to rotate, thereby driving the moving block to move. The moving block drives the gear to mesh with the tooth 2. The gear drives the screw rod 2 to rotate, thereby causing the compression plate to move downward. The compression plate compresses the mortar inside the storage shell and outputs it from the mortar delivery bin to the gap. At the same time, the extension shell drives the compression member 1 and the compression member 2 to squeeze the A component and the B component of the glue to be squeezed out from the A component delivery bin and the B component delivery bin respectively. At this time, the A component and the B component contact to form an acrylic structural adhesive and enter the gap. Finally, the output plate automatically moves and synchronously outputs the mortar and the acrylic structural adhesive. The acrylic structural adhesive has a short connection time, which is convenient for the partition board to be quickly connected to the inner wall, achieving initial and rapid stability. At the same time, the mortar is filled to ensure the stability of the later connection between the partition board and the inner wall, and rapid grouting is achieved. The output plate is convenient for grouting at a deeper position, and grouting is performed from the center at the same time to ensure the filling rate of the mortar. The method of using electric assistance to promote the mortar is more labor-saving and efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The overall three-dimensional structure of the assembly device of the ALC lightweight partition board of the present invention is shown in FIG. Figure 1 ; Figure 2 The overall three-dimensional structure of the assembly device of the ALC lightweight partition board of the present invention is shown in FIG. Figure 2 ; Figure 3 It is a schematic diagram of the split three-dimensional structure of the moving mechanism and the winding mechanism of the assembly device of the ALC lightweight partition board of the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the binding components of the assembly device of the ALC lightweight partition board of the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the ALC lightweight partition board assembly device of the present invention in a partition board hoisting state; Figure 6 It is a schematic plan view of the structure of the assembly device of the ALC lightweight partition wall board of the present invention, in which the partition wall boards are bound by the binding assembly and the movable ring is tightened; Figure 7 Schematic diagram of the split three-dimensional structure of the caulking mechanism of the assembly device of the ALC lightweight partition board of the present invention Figure 1 Figure 8 Schematic diagram of the split three-dimensional structure of the caulking mechanism of the assembly device of the ALC lightweight partition board of the present invention Figure 2 ; Fig. 9 It is a schematic diagram of the inner side plane structure of the shell of the assembly device of the ALC lightweight partition board of the present invention; Fig.10 It is a schematic diagram of the cutaway three-dimensional structure of the output plate, glue storage column and inner side of the extension member of the assembly device of the ALC lightweight partition board of the present invention; Fig.11 It is a schematic diagram of the planar structure of the gears of the assembly device of the ALC lightweight partition board of the present invention rotating counterclockwise; Fig.12 It is a schematic diagram of the planar structure of the gears of the assembly device of the ALC lightweight partition board of the present invention rotating clockwise.

[0019] In the figure: 1. Mobile bracket; 11. Vertical pole; 12. Connecting frame; 13. Support frame; 14. Self-locking universal wheel; 2. Vertical bracket; 21. Vertical pole; 22. Horizontal frame; 23. Square tube; 24. Fixed ring; 25. Connecting rope; 26. Movable ring; 3. Stable ladder; 31. Diagonal rod; 32. Ladder frame; 4. Winding assembly; 41. Servo motor; 42. Winding reel; 43. Winding rope; 44. Guide wheel; 5. Binding assembly; 51. Chain; 52. Binding belt; 521. Metal ring; 53. Hook; 6. Driving component; 61. Housing; 611. Sliding Slot; 62, small motor; 63, screw rod 1; 64, moving block; 65, tooth 1; 66, tooth 2; 7, mortar conveying component; 71, storage shell; 72, screw rod 2; 73, compression plate; 74, gear; 75, limit block; 76, output plate; 761, mortar conveying bin; 8, glue conveying component; 81, extension shell; 82, compression member 1; 83, compression member 2; 84, glue storage column; 841, component A storage bin; 842, component B storage bin; 85, extension member; 851, component A conveying bin; 852, component B conveying bin. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0021] like Figure 1 - Figure 2 As shown, an assembly device for ALC lightweight partition boards includes a moving mechanism and a winding mechanism installed on the moving mechanism. The partition boards are bundled by the free end of the winding mechanism, and then the partition boards are vertically lifted by the driving end of the winding mechanism, and then the partition boards are moved to the installation position by the moving mechanism. A caulking mechanism is installed at the upper end of the moving mechanism. After the position of the partition board is determined, the caulking mechanism can automatically caulk the upper end of the partition board and the inner wall.

[0022] like Figure 1 - Figure 3 As shown, the mobile mechanism consists of a mobile bracket 1, a vertical bracket 2 and a stabilizing ladder 3, wherein the mobile bracket 1 includes four vertical poles 11, the four poles 11 are fixedly connected by two layers of connecting frames 12, and four connecting frames 12 are arranged on each layer. The four poles 11 are located at the four corners of the connecting frame 12, and the connecting frame 12 is fixedly connected to the poles 11 by screws. A support frame 13 is installed on the upper end of the connecting frame 12 located on the upper layer, and the driving end of the winding mechanism is installed on the support frame 13. A self-locking universal wheel 14 is installed at the lower end of each of the four poles 11 to facilitate the overall movement of the mobile bracket 1, and the poles 11, the connecting frame 12, the support frame 13 and the self-locking universal wheel 14 can all be disassembled, which is convenient for disassembly and transportation and flexible installation, so as to be suitable for different venues.

[0023] Furthermore, the vertical support 2 includes two vertical rods 21 and a horizontal frame 22 installed on the two vertical rods 21. The vertical rod 21 is preferably composed of a short rod at the upper end and a long rod at the lower end. The connection method can be a threaded connection, wherein the short rod at the upper end is used to adjust the overall length of the vertical rod 21, and the long rod at the lower end is used for support and connection. The horizontal frame 22 is provided with 2-3 groups. The lower end of the vertical rod 21 is detachably connected to the corresponding vertical rod 11, preferably with a threaded connection, so as to facilitate the splicing of the mobile support 1 and the vertical support 2. A square tube 23 is installed at the upper end of the two vertical rods 21, and the square tube 23 is connected to the vertical rod 21 by screws. The vertical rod 21, the horizontal frame 22 and the square tube 23 can be disassembled, which is also convenient for disassembly, transportation and flexible installation.

[0024] Furthermore, the stabilizing ladder 3 includes two diagonal rods 31 and multiple sets of ladder frames 32 installed on the two diagonal rods 31. The ladder frames 32 are located on the upper and lower sides of the diagonal rods 31, and each set is arranged. This not only improves the connection stability of the diagonal rods 31, but also facilitates construction personnel to perform high-position operations through the ladder frames 32, thereby improving the usage diversity of the entire device. The lower ends of the two diagonal rods 31 are connected to the vertical rods 11 by screws, and the upper ends of the two diagonal rods 31 are connected to the horizontal frame 22 by screws, so as to facilitate the splicing of the stabilizing ladder 3 with the mobile bracket 1 and the vertical bracket 2. The mobile bracket 1, the vertical bracket 2 and the stabilizing ladder 3 can be disassembled, which is further convenient for disassembly, transportation and flexible installation.

[0025] like Figure 3 - Figure 4 As shown, the winding mechanism is composed of a winding assembly 4 and a binding assembly 5. The winding assembly 4 includes a servo motor 41 and a winding disc 42 installed at the driving end of the servo motor 41. The servo motor 41 and the winding disc 42 are installed on the support frame 13 by screws. A winding rope 43 is wound around the winding disc 42. The winding rope 43 is preferably a steel wire rope. A guide wheel 44 is provided at the middle part of the lower end of the square tube 23. The free end of the winding rope 43 passes through the guide wheel 44 and is fixedly connected to the binding assembly 5. like Figure 3 - Figure 5 As shown, the binding assembly 5 includes a chain 51 and a binding belt 52 fixedly installed at the lower end of the chain 51, the upper end of the chain 51 is connected to the upper end of the winding rope 43, and the lower end of the binding belt 52 is fixedly installed with a metal ring 521. A hook 53 is movably provided on the chain 51, and the hook 53 can pass through the metal ring 521 and pass through the middle of the partition board through the binding belt 52, and then the metal ring 521 is put on a suitable hook 53 to tighten the partition board, and finally the servo motor 41 drives the winding disk 42 to reel so that the winding rope 43 pulls the chain 51 so that the binding belt 52 lifts the partition board and is in a vertical state, which can clamp and fix the ALC lightweight partition board, and can conveniently flip and move the ALC lightweight partition board in the indoor space, instead of manual handling, saving manpower.

[0026] like Figure 2-Figure 3 as well as Figure 6As shown, a fixed ring 24 is installed in the middle of the transverse frame 22, and a connecting rope 25 is movably arranged on the fixed ring 24. A movable ring 26 is movably installed at the lower end of the connecting rope 25. The movable ring 26 is made of a lead block. After the construction personnel connect the metal ring 521 at the lower end of the winding rope 43 with the hook 53, and make the connection point located in the middle of the partition board, the movable ring 26 is pushed toward the partition board along the chain 51, so that the movable ring 26 is sleeved on the outside of the eight-shaped binding belt 52, and the movable ring 26 is pushed hard, so that the winding rope 43 and the partition board fit more tightly, and finally the winding rope 43 pulls the chain 51 to pass through the fixed ring 24. When the fixed ring 24 contacts the movable ring 26, the winding rope 43 is wound to the best state. At this time, the middle of the partition board The part is located in the middle of the front end of the entire vertical bracket 2, so that the partition board is not likely to shake to the left or right or even fall over due to the deviation of the partition board during movement. At the same time, the binding belt 52 fits tightly with the partition board, so that the partition board is not likely to fall when it is lifted, thereby improving the stability of mobile transportation. Furthermore, if the partition board slips off the binding belt 52, the chain 51 is loosened at this time, and the binding belt 52 on the partition board is driven downward under the action of the gravity of the movable ring 26, and then the chain 51 is pulled again. At this time, the binding belt 52 is pulled upward, and under the effect of friction, the binding belt 52 can be put on the outside of the partition board, thereby moving the partition board, avoiding the trouble of manual binding after the construction personnel put the partition board down, thereby improving the construction speed and stability.

[0027] like Figure 1 - Figure 2 as well as Figure 7 - Figure 8 As shown, the caulking mechanism is composed of a driving component 6, a mortar conveying component 7 and a glue conveying component 8, wherein the driving component 6 includes a housing 61 and a small motor 62 installed at one end of the housing 61, the lower end of the housing 61 is installed on the upper end of the square tube 23 by screws, and a screw rod 63 is installed at the driving end of the small motor 62, and the screw rod 63 is movably arranged at the inner lower end of the housing 61, and a moving block 64 is arranged on the outer thread of the screw rod 63, and the moving block 64 is slidably connected to the inner side of the housing 61, and the mortar conveying component 7 is installed at the upper end of the moving block 64; like Figure 1 - Figure 2 as well as Figure 7 - Fig. 9As shown, the mortar conveying component 7 includes a storage shell 71 and a screw rod 2 72 installed in the middle of the storage shell 71. The outer side of the screw rod 2 72 is provided with a compression disk 73 on the threaded outer side, and the compression disk 73 matches the storage shell 71. A gear 74 is installed at the lower end of the screw rod 2 72. The middle part of the lower end of the gear 74 is rotatably connected with the moving block 64. A tooth 1 65 is provided on one side of the inner part of the shell 61, and a tooth 2 66 is provided on the other side of the inner part of the shell 61. The gear 74 meshes with the tooth 1 65 or the tooth 2 66. A limiting block 75 is provided on the outer side of the screw rod 2 72 on the gear 74. The upper end of the limiting block 75 is fixedly connected to the storage shell 71. The limiting block 75 is directional. The limiting block 75 is adapted to the slide groove 611 provided at the upper end of the shell 61. An output plate 76 is installed on one side of the storage shell 71. like Figure 1 - Figure 2 as well as Figure 5 - Fig.12 As shown, the glue conveying component 8 includes an extension shell 81 and a compression member 1 82 and a compression member 2 83 installed on the inner side of the extension shell 81, the extension shell 81 is installed on the compression disk 73, a glue storage column 84 is installed on the inner side of the storage shell 71, the compression ends of the compression members 1 82 and 83 are inserted into the inner side of the glue storage column 84, an extension member 85 is provided at the output end of the glue storage column 84, the output end of the extension member 85 is located on the inner side of the output plate 76, a component A storage bin 841 and a component B storage bin 842 are provided on the inner side of the glue storage column 84, a component A delivery bin 851 and a component B delivery bin 852 are provided on the inner side of the extension member 85, the component A storage bin 841 is connected to the component A delivery bin 851, the component B storage bin 842 is connected to the component B delivery bin 852, a mortar delivery bin 761 is provided on the inner side of the output plate 76, and the mortar delivery bin 761 is connected to the inner side of the storage shell 71.

[0028] Specifically, before using the device, adjust the vertical rod 21 so that the bottom of the output plate 76 is slightly higher than the upper surface of the placed partition board. After the position of the partition board is determined, the output end of the output plate 76 faces the gap between the partition board and the inner wall. At this time, start the small motor 62 to drive the screw rod 1 63 to rotate and then drive the moving block 64 to move, so that the moving block 64 drives the gear 74 to move. When the gear 74 is engaged with the tooth 1 65, the gear 74 rotates counterclockwise, and the gear 74 drives the screw rod 2 72 to rotate. The screw rod 2 72 and the compression plate 73 have friction between the threads, and The limiting block 75 is not yet matched with the slide groove 611. At this time, the storage shell 71 rotates without resistance, so that the compression plate 73 can drive the storage shell 71 to rotate together, and the compression plate 73 does not move up and down, thereby driving the entire mortar conveying component 7 to rotate 90°, so that the output port of the output plate 76 is inserted into the gap between the partition board and the inner wall. At the same time, the limiting block 75 rotates 90°. At this time, the moving block 64 continues to drive the limiting block 75 to move. At the same time, the limiting block 75 enters the slide groove 611, the gear 74 meshes with the tooth 2 66, and the gear 74 does not mesh with the tooth 1 65. The gear 74 is engaged with the tooth 1 65. The hour hand rotates, and the gear 74 drives the screw rod 2 72 to rotate. However, the limiting block 75 enters the slide groove 611, so that the limiting block 75 cannot rotate, and the storage shell 71 is restricted by the limiting block 75 and cannot rotate, causing the gear 74 to drive the screw rod 2 72 to rotate, so that the compression plate 73 can move downward, and the compression plate 73 compresses the mortar inside the storage shell 71 and outputs it from the mortar delivery bin 761 to the gap. At the same time, the extension shell 81 drives the compression piece 1 82 and the compression piece 2 83 to squeeze the A component and the B component of the glue from the A component delivery bin 851 and the B component delivery bin respectively. 852 is squeezed out, at which time component A and component B come into contact to form acrylic structural adhesive and enter into the gap, and finally the output plate 76 automatically moves and synchronously outputs mortar and acrylic structural adhesive. The acrylic structural adhesive has a short connection time, which is convenient for the rapid connection between the partition board and the inner wall, and achieves initial rapid stability. At the same time, the mortar is filled to ensure the stability of the later connection between the partition board and the inner wall, and realizes rapid grouting. The output plate 76 is convenient for grouting at deeper positions, and grouting is performed from the center at the same time to ensure the filling rate of the mortar, and the method of using electric assist to promote the mortar is more labor-saving and efficient.

[0029] Furthermore, the lower end of the gear 74 can be inserted into the movable block 64. After the grouting of the partition board and the upper inner wall is completed, the operator removes the mortar conveying component 7 and the glue conveying component 8, and then inserts the output plate 76 into the gap between the partition board and the side inner wall or the upper partition board, and then rotates the gear 74 to fill the gap on the side.

[0030] like Figure 1 - Fig.12 As shown, another technical solution proposed by the present invention is to provide a construction method of an assembly device of an ALC lightweight partition board, comprising the following steps: Step 1: Apply a small amount of adhesive evenly on the top surface, side surface, adjacent wall surface and ground of the partition board; Step 2: Pass the binding belt 52 through the middle of the partition board, then put the metal ring 521 on the hook 53 to tie the partition board tightly, and drive the winding disk 42 to reel by the servo motor 41 so that the reel rope 43 pulls the chain 51 so that the binding belt 52 lifts the partition board; Step 2: Lift the partition board to the location to be installed, then slowly loosen the reel 42 so that the bottom of the partition board touches the ground, and then manually push the partition board to correct the position; Step 3: Start the small motor 62 to drive the screw rod 1 63 to rotate and then drive the moving block 64 to move, so that the moving block 64 drives the gear 74 to move. When the gear 74 meshes with the tooth 1 65, the gear 74 drives the entire mortar conveying component 7 to rotate 90°, so that the output port of the output plate 76 is inserted into the gap between the partition board and the inner wall. At the same time, the limiting block 75 rotates 90°, and the moving block 64 continues to drive the limiting block 75 to move. When the limiting block 75 enters the slide groove 611, the gear 74 meshes with the tooth 2 66, and the gear 74 drives the screw rod 2 72 to rotate, thereby causing the compression plate 73 to move downward. The compression plate 73 compresses the mortar inside the storage shell 71 and outputs it from the mortar delivery bin 761 to the gap. At the same time, the extension shell 81 drives the compression piece 1 82 and the compression piece 2 83 to squeeze the A component and the B component of the glue from the A component delivery bin 851 and the B component delivery bin 852 respectively, and finally the acrylate structural adhesive and the mortar are output to the gap. Step 4: Remove the binding belt 52 from the hook 53, and pull the binding belt 52 out of the gap between the partition board and the wall surface, and check its verticality and horizontality with a ruler and a level; Step 5: After the verticality and horizontality are detected and adjusted, the operator climbs to the upper end of the partition board through the ladder frame 32 to fill and smooth the gap between the partition board and the wall.

[0031] It should be noted that, in the description of the present application, it should be understood that the terms "length", "thickness", "inside", "outside", "axial", "radial", etc., indicating orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0032] In addition, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises", or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article, or apparatus.

[0033] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An assembly device for an ALC lightweight partition board, characterized in that: It comprises a mobile support and a vertical support installed on the upper end of the mobile support, a stabilizing ladder is installed on the vertical support, and one end of the stabilizing ladder is connected to the mobile support; A winding assembly is installed at the upper end of the mobile bracket, and a binding assembly is installed at the free end of the winding assembly. The binding assembly includes a chain and a binding belt fixedly installed at the lower end of the chain. The upper end of the chain is connected to the free end of the winding assembly, and a metal ring is fixedly installed at the lower end of the binding belt. A hook is movably provided on the chain; A driving component is installed at the upper end of the vertical bracket, and a mortar conveying component is installed on the driving component. The mortar conveying component includes a storage shell and a screw rod 2 installed in the middle of the storage shell. The outer thread of the screw rod 2 is provided with a compression disk, and the compression disk matches the storage shell. A gear is installed at the lower end of the screw rod 2. The driving component includes an outer shell, one side of the inner part of the outer shell is provided with tooth 1, and the other side of the inner part of the outer shell is provided with tooth 2. The gear is meshed with tooth 1 or tooth 2, a limiting block is provided on the outer side of the screw rod 2 located on the gear, and an output plate is installed on one side of the storage shell.

2. The assembly device of an ALC lightweight partition board according to claim 1, characterized in that: The mobile bracket includes four vertical poles, a connecting frame is installed on the four vertical poles, the four vertical poles are located at the four corners of the connecting frame, a supporting frame is installed on the upper end of the connecting frame, the winding assembly is installed on the supporting frame, and a self-locking universal wheel is installed at the lower end of the four vertical poles.

3. The assembly device of an ALC lightweight partition board as claimed in claim 2, characterized in that: The vertical support includes two vertical rods and a horizontal frame installed on the two vertical rods. The lower ends of the vertical rods are detachably connected to the corresponding upright rods. The upper ends of the two vertical rods are installed with square tubes, and the square tubes are connected to the vertical rods by screws.

4. The assembly device of ALC lightweight partition board according to claim 3, characterized in that: The stable ladder comprises two oblique rods and a plurality of ladder frames installed on the two oblique rods, the lower ends of the two oblique rods are connected to the vertical rods by screws, and the upper ends of the two oblique rods are connected to the horizontal frame screws.

5. The assembly device of ALC lightweight partition board according to claim 1, characterized in that: The winding assembly includes a servo motor and a winding drum installed at the driving end of the servo motor. A winding rope is wound around the winding drum, and the free end of the winding rope is fixedly connected to the upper end of the chain.

6. The assembly device of ALC lightweight partition board according to claim 1, characterized in that: A small motor is installed at one end of the shell, and the lower end of the shell is installed on the upper end of the vertical bracket. A screw rod 1 is installed at the driving end of the small motor. The screw rod 1 is movably arranged at the lower end of the inner side of the shell. A moving block is arranged on the outer thread of the screw rod 1. The moving block is slidably connected to the inner side of the shell, and a gear is installed on the upper end of the moving block.

7. The assembly device of ALC lightweight partition board according to claim 1, characterized in that: The upper end of the limiting block is fixedly connected to the storage shell, the limiting block is directional, and the limiting block is adapted to a slide groove opened at the upper end of the shell.

8. The assembly device of ALC lightweight partition board according to claim 1, characterized in that: A glue conveying component is installed on the mortar conveying component, and the glue conveying component includes an extension shell and compression component 1 and compression component 2 installed on the inner side of the extension shell, the extension shell is installed on the compression disk, a glue storage column is installed on the inner side of the storage shell, the compression ends of the compression component 1 and the compression component 2 are inserted into the inner side of the glue storage column, and an extension component is provided at the output end of the glue storage column, and the output end of the extension component is located on the inner side of the output plate.

9. The assembly device of ALC lightweight partition board according to claim 8, characterized in that: The inner side of the glue storage column is provided with a mutually independent component A storage bin and a component B storage bin, the inner side of the extension piece is provided with a mutually independent component A delivery bin and a component B delivery bin, the component A storage bin is connected with the component A delivery bin, the component B storage bin is connected with the component B delivery bin, and a mortar delivery bin is provided on the inner side of the output plate, and the mortar delivery bin is connected with the inner side of the storage shell.

10. A construction method using an assembly device of an ALC lightweight partition board as claimed in any one of claims 1 to 9, characterized in that: The steps include: S1: Apply a small amount of adhesive evenly on the top and side surfaces of the partition board and the adjacent walls and ground; S2: Pass the binding belt through the middle of the partition board, then put the metal ring on the hook to tie the partition board tightly, and drive the reel to reel up through the servo motor so that the reel rope pulls the chain so that the binding belt lifts the partition board; S3: Lift the partition board to the location to be installed, then slowly loosen the reel so that the bottom of the partition board touches the ground, and then manually push the partition board to correct the position; S4: Start the small motor to drive the screw rod 1 to rotate and then drive the moving block to move, so that the moving block drives the gear to move. When the gear is meshed with the tooth 1, the gear drives the entire mortar conveying component to rotate 90°, so that the output port of the output plate is inserted into the gap between the partition board and the inner wall. At the same time, the limiting block rotates 90°, and the moving block continues to drive the limiting block to move. When the limiting block enters the slide slot, the gear is meshed with the tooth 2, and the gear drives the screw rod 2 to rotate, so that the compression plate moves downward. The compression plate compresses the mortar inside the storage shell and outputs it from the mortar delivery bin to the gap. At the same time, the extension shell drives the compression part 1 and the compression part 2 to squeeze the A component and the B component of the glue out from the A component delivery bin and the B component delivery bin respectively, and finally the acrylate structural adhesive and the mortar are output to the gap; S5: Remove the binding belt from the hook, pull it out from the gap between the partition board and the wall, and check its verticality and horizontality with a ruler and a level; S6: After the verticality and horizontality are checked and adjusted, the operator climbs to the upper end of the partition board via a ladder to fill and smooth the gap between the partition board and the wall.

Citation Information

Patent Citations

  • Light partition board installation construction device and construction method thereof

    CN115043343A

  • Prefabricated building prefabrication gluing device and using method thereof

    CN116550558A

  • BIM-based ALC light partition board rapid assembly equipment and method

    CN117627382A

  • ALC wallboard transportation and installation equipment for complex and narrow terrains

    CN117734804A

  • Construction auxiliary device for civil construction energy-saving wall

    CN118494578A