Novel double-layer glass production line and production process

Abstract

The invention provides a novel double-layer glass production line and a production process, and mainly relates to the field of double-layer glass production processes. A novel double-layer glass production line comprises an input section, a cleaning mechanism, a transition section, a TBSE bar stacking mechanism, an external closing section, a plate pressing section, a sealing glue input section and a sealing glue output section which are sequentially arranged, and a gluing mechanism is arranged between the sealing glue input section and the sealing glue output section; the TBSE bar stacking mechanism comprises a frame body and an adhesive tape releasing mechanism, a bearing cross beam is arranged on the frame body, an input driving belt and an output driving belt are arranged at the bottom of the frame body, and a telescopic roller set is arranged between the input driving belt and the output driving belt. The production line has the beneficial effects that production of TBSE hollow glass and aluminum strip hollow glass can be completed at the same time through one production line, and occupation of production materials is reduced.

Description

Technical Field

[0001] The invention mainly relates to the field of double-layer glass production technology, and specifically relates to a new double-layer glass production line and production technology. Background Art

[0002] Insulating glass is a composite glass product composed of two or more pieces of glass. Its characteristic is that there is a cavity between the glass and the cavity is filled with desiccant or inert gas to achieve the effect of heat insulation, sound insulation and energy saving. The commonly used insulating glass uses aluminum strips as the spacing material, and hot-melt sealant is coated on the surface of the aluminum strips to achieve sealing. In addition, there is a more high-end TBSE insulating glass, which uses double-channel sealing flexible TBSE spacing strips and uses rubber strips for secondary sealing. Compared with ordinary aluminum alloy frames, it can significantly improve the performance and service life of insulating glass.

[0003] In the current production process, the insulating glass of the aluminum alloy frame uses aluminum alloy strips as the spacing material and is sealed with molten sealant, while the TBSE insulating glass uses TBSE sealing strips and is sealed with two layers of adhesive strips. The pressing and sealing methods of the two are different, so it is necessary to prepare double production lines for the production of the two types of insulating glass, which occupies more equipment and space, and wastes production resources. Summary of the invention

[0004] In order to solve the deficiencies of the prior art, the present invention provides a new double-glazed glass production line and production process, which can simultaneously complete the production of TBSE insulating glass and aluminum strip insulating glass through one production line, thereby reducing the occupation of production materials.

[0005] In order to achieve the above object, the present invention is implemented through the following technical solutions: A new double-layer glass production line comprises an input section, a cleaning mechanism, a transition section, a TBSE code strip mechanism, an outer segment, a plate pressing section, a sealing glue input section and a sealing glue output section which are arranged in sequence, and a glue applying mechanism is arranged between the sealing glue input section and the sealing glue output section; The TBSE code strip mechanism includes a frame and a rubber strip release mechanism. The frame is provided with a load-bearing crossbeam. An input drive belt and an output drive belt are arranged at the bottom of the frame. A telescopic roller group is arranged between the input drive belt and the output drive belt. When the telescopic roller group is in an extended state, the telescopic roller group is filled between the conveyor drive belt and the output drive belt. When the telescopic roller group is in a contracted state, there is a gap between the conveyor drive belt and the output drive belt as the TBSE hollow glass rubber strip code strip position.

[0006] Specifically, two TBSE code bar mechanisms are arranged in an upstream and downstream relationship.

[0007] Specifically, the telescopic roller wheel group includes an adjustment frame arranged at the bottom, an adjustment slide rail is arranged on the adjustment frame, a transition frame is slidably arranged on the adjustment slide rail, a plurality of transition wheels are arranged in an array on the top of the transition frame, and a transition cylinder for driving the transition frame to extend or contract is arranged on the adjustment frame.

[0008] A double-layer glass production process uses a new double-layer glass production line to process TBSE insulating glass and aluminum strip insulating glass. The specific steps are as follows: S1: Single glass enters the production line through the input section and completes the automatic cleaning operation in the cleaning mechanism. After the cleaning is completed, it enters the transition section; S2: When producing TBSE insulating glass, the cleaned double-piece glass is assembled in the transition section, and the assembled TBSE insulating glass enters the TBSE code strip mechanism to complete the laying of the rubber strip. The TBSE insulating glass with the laid rubber strip passes through the outer assembly segment and enters the board pressing segment for board pressing and shaping, and then passes through the glue sealing input section and the glue sealing output section to be output; when producing aluminum strip insulating glass, the single-piece glass passes through the transition section and the TBSE code strip mechanism in turn and enters the outer assembly segment, is assembled in the outer assembly segment, and then enters the board pressing section for board pressing and shaping, and then enters the glue sealing input section, is sealed by the glue applying mechanism, and finally is output through the glue sealing output section.

[0009] Specifically, when the TBSE insulating glass is laying the rubber strip in the TBSE code strip mechanism, the telescopic roller set is in a retracted state; when the aluminum strip insulating glass passes through the TBSE code strip mechanism, the telescopic roller set is in an extended state.

[0010] Specifically, when producing TBSE insulating glass, the outer segment, the sealing glue input segment and the sealing glue output segment are only used as transition; when producing aluminum strip insulating glass, the transition segment and the TBSE code strip mechanism are only used as transition.

[0011] Compared with the prior art, the beneficial effects of the present invention are: Aiming at the problem that in the existing insulating glass production process, aluminum strip insulating glass and TBSE insulating glass need to be produced by separate supporting production lines, the present invention designs a more integrated production line, which can complete the production of insulating glass of two different processes through only one production line, so that enterprises do not need to increase costs by supporting two separate production lines, which not only saves space but also reduces the investment in equipment, thereby achieving the effect of reducing costs and increasing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Attached Figure 1 It is a schematic diagram of the main viewing state structure of the present invention; Attached Figure 2 It is a schematic diagram of the structure of the present invention in a top view; Attached Figure 3 It is a schematic diagram of the structure of the TBSE code bar mechanism of the present invention; Attached Figure 4 It is a partial enlarged structural schematic diagram of part A of the present invention; Attached Figure 5 It is a schematic diagram of the partially enlarged structure of part B of the present invention.

[0013] The numbers shown in the accompanying drawings are: 1. input section; 2. cleaning mechanism; 3. transition section; 4. TBSE code strip mechanism; 5. external segment; 6. plate pressing section; 7. glue sealing input section; 8. glue sealing output section; 9. gluing mechanism; 41. frame; 42. glue strip release mechanism; 43. load-bearing beam; 44. input drive belt; 45. output drive belt; 46. telescopic roller set; 47. grabbing slide rail; 48. grabbing synchronous belt; 49. grabbing seat; 421. main support rod; 422. auxiliary support rod; 423. machine head; 424. silo; 431. load-bearing wheel; 461. adjusting frame; 462. adjusting slide rail; 463. transition frame; 464. transition wheel; 465. transition cylinder. DETAILED DESCRIPTION

[0014] The present invention will be further described with reference to the accompanying drawings and specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the content taught by the present invention, those skilled in the art may make various changes or modifications to the present invention, and these equivalent forms also fall within the scope limited by the application.

[0015] like Figure 1-5 As shown, a new double-layer glass production line described in the present invention includes an input section 1, a cleaning mechanism 2, a transition section 3, a TBSE code bar mechanism 4, an outer segment 5, a plate pressing section 6, a sealant input section 7 and a sealant output section 8, and a glue-applying mechanism 9 is arranged between the sealant input section 7 and the sealant output section 8. This equipment adds a transition section 3 and a TBSE code bar mechanism 4 to a conventional insulating glass production line. When producing ordinary aluminum strip insulating glass, the transition section 3 and the TBSE code bar mechanism 4 are only used as transitions and do not perform any operations. The single-piece glass is transferred to the subsequent outer segment 5 before the glass is assembled. When producing TBSE insulating glass, the outer segment 5, the input section 7 and the sealant output section 8 are only used as transitions, and the glue-applying mechanism 9 does not operate. Through the setting method of this kind of assembly line, the processing of aluminum strip insulating glass and TBSE insulating glass is completed on the same production line at the same time, reducing the investment in other auxiliary equipment in the production line, while reducing the production line commissioning and reducing costs. And the modular combination equipment can be combined according to demand, which greatly improves flexibility.

[0016] Specifically, the TBSE code strip mechanism 4 is an important module for realizing the processing of TBSE insulating glass, which mainly includes a frame 41 and a glue strip release mechanism 42. The front side of the frame 41 is in an inclined state, and the inclined slope is convenient for the transportation of insulating glass. The frame 41 is divided into an input section, a transition section and an output section from upstream to downstream. The input section is used as the entry position of the insulating glass, and the transition section is used as the glue strip laying and gluing position of the insulating glass. The bottom of the transition section is exposed, so as to facilitate the operation of the gluing equipment to perform gluing operations on all sides of the insulating glass. The output section is used as the output position of the insulating glass after gluing. After gluing, the insulating glass enters the subsequent plate pressing section from the output section for further processing.

[0017] An input drive belt 44 is installed on the input section, and an output drive belt 45 is installed on the output section. Both the input drive belt 44 and the output drive belt 45 are driven by servo motors to carry the glass. The transition section is formed with an opening between the input drive belt 44 and the output drive belt 45. The opening is used as the location for laying the insulating glass adhesive strip, which is convenient for the movement of the adhesive mechanism here to complete the adhesive strip on the side and bottom of the insulating glass. A telescopic roller set 46 is installed between the input drive belt 44 and the output drive belt 45. When the telescopic roller set 46 is in an extended state, the telescopic roller set 46 fills the transition section between the conveying drive belt 44 and the output drive belt 45. When the telescopic roller set 46 is in a contracted state, the gap in the transition section between the conveying drive belt 44 and the output drive belt 45 is exposed, which serves as the TBSE insulating glass adhesive strip code position.

[0018] Specifically, the telescopic roller wheel group 46 includes an adjustment frame 461 arranged at the bottom, the adjustment frame 461 is fixedly installed on the ground between the input drive belt 44 and the output drive belt 45, and an adjustment slide rail 462 is installed on the adjustment frame 461, and the adjustment slide rail 462 is arranged perpendicular to the frame body 41. A transition frame 463 is slidably arranged on the adjustment slide rail 462, and a plurality of transition wheels 464 are arranged in an array on the top of the transition frame 463. A transition cylinder 465 for driving the transition frame 463 to extend or retract is arranged on the adjustment frame 461. Through the extension action of the transition cylinder 465, the adjustment frame 461 can be driven to slide stably along the adjustment slide rail 462.

[0019] A set of lifting drive mechanisms are arranged on the front side of the input section and the output section. Each set of lifting drive mechanisms includes two lifting drive mechanisms symmetrically arranged on both sides of the area. The lifting drive mechanisms are arranged obliquely along the inclined surface on the front side of the frame 41. A pair of bearing beams 43 are arranged on each set of lifting drive mechanisms. The lifting drive mechanism 2 is used to drive the bearing beam 21 to perform lifting actions. Specifically, a sensor is installed on the front side of the input section 44. The sensor is used to detect the specifications of the conveyed glass, so as to pre-adjust the height of the bearing beam 43 to adapt to the conveying of insulating glass of different specifications. A number of bearing wheels 431 are arranged on the bearing beam 43. The bearing wheels 431 are made of rubber. The bearing wheels 431 are linearly arranged on the bearing beam 43 to carry and guide the conveying of the glass and reduce friction.

[0020] In this embodiment, the lifting drive mechanism includes a lifting rail and a lifting synchronous belt mechanism. Both ends of the rear side of the load-bearing crossbeam 43 are provided with lifting sliders that match the lifting rail. The lifting synchronous belt mechanisms of the same group of lifting drive mechanisms operate synchronously. The lifting synchronous belt mechanism is used to drive the load-bearing crossbeam 43 to lift stably. Through the drive of the lifting synchronous belt mechanism, the load-bearing crossbeam 43 can be driven to adjust in the height direction so that it can correspond to glass of different specifications and meet the needs of conveying different insulating glasses. More specifically, a pair of load-bearing crossbeams 43 on each group of lifting drive mechanisms are arranged in an upper and lower position relationship.

[0021] A grabbing slide rail 47 is provided on the front side of the frame 41, which spans the input section 44, the transition section and the output section 45. A grabbing synchronous belt 48 is provided on one side of the grabbing slide rail 47. A grabbing seat 49 is slidably provided on the grabbing slide rail 47. The grabbing synchronous belt 48 is used to drive the grabbing seat 49 to slide back and forth along the grabbing slide rail 47. The grabbing synchronous belt 48 is driven by a servo motor. A grabbing suction cup group is slidably provided on the grabbing seat 49. The suction cup group is arranged perpendicular to the grabbing synchronous belt 48. A telescopic cylinder is provided on the grabbing seat 49 for driving the grabbing suction cup group to telescope and slide outward. The grabbing seat 49 can be driven to extend outward by the drive of the telescopic cylinder, so that the glass is grabbed by the grabbing suction cup group under negative pressure.

[0022] The rubber strip release mechanism 42 is used to apply glue to the rubber strip and lay the rubber strip on the side of the TBSE insulating glass. The rubber strip release mechanism 42 includes a main support rod 421 and a secondary support rod 422 that are symmetrically arranged, and a plurality of adjustment connecting rods are respectively arranged between the frame 41 and the main support rod 421 and the secondary support rod 422. The adjustment connecting rod is used to fix the top of the main support rod 421 and the secondary support rod 422 so that the main support rod 421 and the secondary support rod 422 can be stably supported. A main slide rail and a main vertical driving mechanism are vertically arranged on the main support rod 421, and a secondary slide rail and a secondary vertical driving mechanism are vertically arranged on the secondary support rod 422. A machine head 423 for laying rubber strips is slidably arranged on the main slide rail, and a silo 424 for supplying rubber strips to the machine head 423 is slidably arranged on the secondary slide rail. The machine head 423 slides on the main slide rail as driven by the main vertical drive mechanism, and the material bin 423 slides on the secondary slide rail as driven by the secondary vertical drive mechanism. The rubber strip is released by the machine head 423, and the rubber strip is laid on the insulating glass as the machine head 423 rotates. The material bin 424 is used to feed the machine head 423, and the material bin 424 has a material tray driven by a motor, and the material tray releases the rubber strip at a uniform speed. The machine head 423 is used to complete the gluing operation of the rubber strip on the insulating glass. When the insulating glass moves to the vicinity of the opening, the insulating glass is adsorbed by the grabbing suction cup group, and the insulating glass is driven to move to the opening by the grabbing synchronous belt 48, and then the machine head 423 performs the gluing operation of the rubber strip on the insulating glass. After completing the gluing operation, the machine head 423 rises and separates from the insulating glass, and the insulating glass is driven by the output drive belt mechanism 45 to move to the next process for processing.

[0023] Furthermore, two TBSE code strip mechanisms 4 are arranged in an upstream and downstream position relationship, so that double-station TBSE insulating glass strip laying operations can be performed on the same production line, thereby improving the overall production efficiency.

[0024] A double glazing process that allows the processing of TBSE insulating glass and aluminum insulating glass on the same production line.

[0025] First, a single piece of glass enters the production line through the input section 1, and completes the automatic cleaning operation in the cleaning mechanism 2, and enters the transition section 3 after the cleaning is completed. When producing TBSE insulating glass, the cleaned double-piece glass is combined in the transition section 3. This combination only completes the bonding of the two pieces of glass to the TBSE spacer strip, and no pressing process is performed. After the combination, the TBSE insulating glass enters the TBSE code strip mechanism 4 to complete the laying of the rubber strip. At this time, the telescopic roller group 46 of the TBSE code strip mechanism 4 is in a retracted state. The TBSE insulating glass that has completed the laying of the rubber strip enters the board pressing section 6 through the external closing segment 5 for board pressing and shaping, and then is output through the sealing input section 7 and the sealing output section 8.

[0026] When producing aluminum strip insulating glass, the single glass passes through the transition section 3 and the TBSE code strip mechanism 4 in sequence and enters the outer closing segment 5, where it is closed, and then enters the plate pressing section for plate pressing and shaping, and then enters the sealing input section 7, where the glue mechanism 9 applies hot melt glue to the edge of the insulating glass and seals it, and finally it is output through the sealing output section 8. When the aluminum strip insulating glass passes through the TBSE code strip mechanism 4, the telescopic roller set 46 is in an extended state.

[0027] Specifically, when producing TBSE insulating glass, the outer segment 5, the sealing glue input section 7 and the sealing glue output section 8 are only used as transition; when producing aluminum strip insulating glass, the transition section 3 and the TBSE code strip mechanism 4 are only used as transition.

[0028] The present invention integrates the production processes and equipment of two types of insulating glass, realizes the dual functions of the same production line, and can realize the production of TBSE insulating glass and aluminum strip insulating glass through only one production line, reduces the occupancy rate of supporting equipment, has a higher degree of integration of the production line, and saves equipment cost and space cost.

Claims

1. A new double-layer glass production line, characterized by: It comprises an input section (1), a cleaning mechanism (2), a transition section (3), a TBSE code strip mechanism (4), an external segment (5), a plate pressing section (6), a sealing glue input section (7) and a sealing glue output section (8) which are arranged in sequence, and a glue applying mechanism (9) is arranged between the sealing glue input section (7) and the sealing glue output section (8); The TBSE code strip mechanism (4) comprises a frame (41) and a rubber strip release mechanism (42); the frame (41) is provided with a bearing crossbeam (43); an input drive belt (44) and an output drive belt (45) are arranged at the bottom of the frame (41); a telescopic roller group (46) is arranged between the input drive belt (44) and the output drive belt (45); when the telescopic roller group (46) is in an extended state, the telescopic roller group (46) is filled between the conveying drive belt (44) and the output drive belt (45); when the telescopic roller group (46) is in a contracted state, a gap is provided between the conveying drive belt (44) and the output drive belt (45) as a TBSE hollow glass rubber strip code strip position.

2. A new double-layer glass production line according to claim 1, characterized in that: Two TBSE code strip mechanisms (4) are arranged in an upstream and downstream relationship.

3. A new double-layer glass production line according to claim 1, characterized in that: The telescopic roller wheel group (46) comprises an adjustment frame (461) arranged at the bottom, an adjustment slide rail (462) arranged on the adjustment frame (461), a transition frame (463) slidably arranged on the adjustment slide rail (462), a plurality of transition wheels (464) arranged in an array on the top of the transition frame (463), and a transition cylinder (465) for driving the transition frame (463) to extend or retract arranged on the adjustment frame (461).

4. A double-glazed glass production process, characterized in that: The new double-glazed glass production line according to any one of claims 1 to 3 is used to process TBSE insulating glass and aluminum strip insulating glass, and the specific steps are as follows: S1: A single piece of glass enters the production line through the input section (1), and completes the automatic cleaning operation in the cleaning mechanism (2). After the cleaning is completed, it enters the transition section (3); S2: When producing TBSE insulating glass, the cleaned double-piece glass is assembled in the transition section (3), and the assembled TBSE insulating glass enters the TBSE code strip mechanism (4) to complete the laying of the rubber strip. The TBSE insulating glass with the rubber strip laid passes through the outer assembly segment (5) and enters the plate pressing segment (6) for plate pressing and shaping, and then passes through the sealing input segment (7) and the sealing output segment (8) to be output; when producing aluminum strip insulating glass, the single-piece glass passes through the transition section (3) and the TBSE code strip mechanism (4) in sequence and enters the outer assembly segment (5), is assembled in the outer assembly segment (5), and then enters the plate pressing segment (6) for plate pressing and shaping, and then enters the sealing input segment (7), is sealed by the gluing mechanism (9), and finally is output through the sealing output segment (8).

5. A double-glazed glass production process according to claim 4, characterized in that: When the TBSE insulating glass is being stripped in the TBSE code strip mechanism (4), the telescopic roller set (46) is in a retracted state; when the aluminum strip insulating glass passes through the TBSE code strip mechanism (4), the telescopic roller set (46) is in an extended state.

6. A double-glazed glass production process according to claim 5, characterized in that: When producing TBSE insulating glass, the outer segment (5), the sealing glue input section (7) and the sealing glue output section (8) are only used as transition; when producing aluminum strip insulating glass, the transition section (3) and the TBSE code strip mechanism (4) are only used as transition.

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