A radiator control method, system, electronic device and storage medium
By detecting parameters such as temperature difference and wind pressure difference of the radiator, the debris is automatically judged and removed, which solves the problem of difficulty in detecting debris by radiator and improves the service life and working efficiency of the radiator.
Patent Information
- Application Number
- CN202510283472.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-07-08
- Estimated Expiration
- 2045-03-11
AI Technical Summary
In the prior art, the degree of debristion of the radiator cannot be automatically detected, resulting in a decrease in the heat dissipation capacity and a lack of an effective automatic cleaning mechanism, which affects the working efficiency and life of the mechanical device.
By controlling the forward rotation of the radiator motor to drive the hydraulic oil to circulate, detect the hydraulic oil temperature in the oil tank, obtain state parameters such as temperature difference and wind pressure difference, determine whether there is any pollution, and control the reverse rotation of the motor to remove the pollution if necessary.
Automatic status detection and cleaning of the radiator is realized, the service life and working efficiency of the radiator are improved, and the need for manual intervention is reduced.
Smart Images

Figure CN119802049B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of heat dissipation, and particularly relates to a radiator control method, system, electronic device, and storage medium. Background Art
[0002] Mechanical devices such as excavators, loaders, and drills are usually equipped with radiators to transfer the heat generated during the operation of the mechanical devices to the external environment. When the radiator is damaged, its heat dissipation capacity will decrease, and there is currently no detection and treatment method for the degree of radiator damage. Only when the operator observes that the hydraulic oil is overheated during operation, manual cleaning is used.
[0003] Therefore, how to automatically detect the status of the radiator and improve the service life of the radiator is a technical problem that those skilled in the art need to solve at present. Summary of the Invention
[0004] The purpose of the present application is to provide a radiator control method, system, electronic device, and storage medium, which can automatically detect the status of the radiator and improve the service life of the radiator.
[0005] To solve the above technical problems, the present application provides a radiator control method. The radiator includes a radiator body and a radiator motor. The radiator body is connected to an oil tank. The radiator control method includes:
[0006] Controlling the radiator motor to rotate forward to drive the hydraulic oil to circulate between the radiator body and the oil tank;
[0007] Detecting the oil temperature of the hydraulic oil in the oil tank;
[0008] If the oil temperature is greater than or equal to a preset temperature value, determining whether the radiator has a fault;
[0009] If the radiator has no fault, obtaining the status parameters of the radiator; wherein, the status parameters include a temperature difference and / or a wind pressure difference. The temperature difference is the difference between the inlet oil temperature and the outlet oil temperature of the radiator, and the wind pressure difference is the difference between the outlet air pressure and the inlet air pressure of the radiator;
[0010] Determining whether the status parameters are within an abnormal range;
[0011] If so, controlling the radiator motor to rotate in the reverse direction to remove the dirt in the radiator.
[0012] Optionally, controlling the radiator motor to rotate in the reverse direction includes:
[0013] Detecting whether the key switch of the device where the radiator is located is turned off;
[0014] If so, control the radiator motor to rotate in the reverse direction for a preset duration;
[0015] After the reverse rotation of the radiator motor is completed, disconnect the device power supply to turn off the engine.
[0016] Optionally, if the state parameter includes a temperature difference, determine whether the state parameter is within an abnormal range, including:
[0017] Determine whether the temperature difference is less than a first value;
[0018] If so, determine that the state parameter is within the abnormal range;
[0019] Correspondingly, it also includes:
[0020] Determine whether the temperature difference is less than a second value; wherein, the second value is less than the first value;
[0021] If so, determine that the radiator is in the manual cleaning state and generate a prompt message corresponding to the manual cleaning state;
[0022] If not, determine that the radiator is in the automatic cleaning state and generate a prompt message corresponding to the automatic cleaning state.
[0023] Optionally, if the state parameter includes a wind pressure difference, determine whether the state parameter is within an abnormal range, including:
[0024] Determine whether the wind pressure difference is greater than a third value;
[0025] If so, determine that the state parameter is within the abnormal range;
[0026] Correspondingly, it also includes:
[0027] Determine whether the wind pressure difference is greater than a fourth value; wherein, the fourth value is greater than the third value;
[0028] If so, determine that the radiator is in the manual cleaning state and generate a prompt message corresponding to the manual cleaning state;
[0029] If not, determine that the radiator is in the automatic cleaning state and generate a prompt message corresponding to the automatic cleaning state.
[0030] Optionally, controlling the radiator motor to rotate in the reverse direction includes:
[0031] Control the radiator motor to rotate in the reverse direction at the highest speed.
[0032] Optionally, determining whether the radiator has a fault includes:
[0033] Obtain the current current value of the heat dissipation pump solenoid valve; wherein, the heat dissipation pump solenoid valve is used to adjust the rotational speed of the radiator motor by controlling the displacement of the heat dissipation hydraulic pump;
[0034] Obtain the current rotational speed value of the radiator motor;
[0035] Determine whether the current current value matches the current rotational speed value;
[0036] If not, it is determined that the radiator has a fault.
[0037] Optionally, determining whether the radiator has a fault includes:
[0038] Obtain the current current value of the heat dissipation pump solenoid valve; wherein, the heat dissipation pump solenoid valve is used to control the displacement of the heat dissipation hydraulic pump;
[0039] Obtain the current pipeline pressure of the oil inlet pipeline connecting the radiator motor and the heat dissipation hydraulic pump;
[0040] Determine whether the current current value matches the current pipeline pressure;
[0041] If not, it is determined that the radiator has a fault.
[0042] This application also provides a radiator control system. The radiator includes a radiator body and a radiator motor. The radiator body is connected to an oil tank. The radiator control system includes:
[0043] A heat dissipation control module, configured to control the radiator motor to rotate forward, so as to drive the hydraulic oil to circulate between the radiator body and the oil tank;
[0044] An oil temperature detection module, configured to detect the oil temperature of the hydraulic oil in the oil tank;
[0045] A fault detection module, configured to determine whether the radiator has a fault if the oil temperature is greater than or equal to a preset temperature value;
[0046] A status detection module, configured to obtain the status parameters of the radiator if the radiator has no fault; wherein, the status parameters include a temperature difference and / or a wind pressure difference. The temperature difference is the difference between the oil inlet temperature and the oil outlet temperature of the radiator, and the wind pressure difference is the difference between the air outlet pressure and the air inlet pressure of the radiator;
[0047] A fouling removal module, configured to determine whether the status parameters are within an abnormal range; if so, control the radiator motor to rotate in the reverse direction to remove the fouling in the radiator.
[0048] The present application also provides a storage medium, on which a computer program is stored, and when the computer program is executed, the steps executed by the above radiator control method are realized.
[0049] The present application also provides an electronic device, including a memory and a processor. A computer program is stored in the memory, and when the processor calls the computer program in the memory, the steps executed by the above radiator control method are realized.
[0050] The present application provides a radiator control method. In this method, by controlling the forward rotation of the radiator motor, the hydraulic oil is driven to circulate between the radiator body and the fuel tank, ensuring that heat is transferred from the fuel tank to the radiator and dissipated to the environment through the radiator. The present application detects the oil temperature of the hydraulic oil in the fuel tank, and when the oil temperature is greater than or equal to a preset temperature value and the radiator has no faults, the state parameters of the radiator, such as temperature difference and / or wind pressure difference, are obtained. The present application determines whether the obtained state parameters are within an abnormal range; if the state parameters are within the abnormal range, it indicates that the radiator has no fouling; if the state parameters are not within the abnormal range, it indicates that the radiator has fouling, and at this time, the radiator motor can be controlled to rotate in the reverse direction. The reverse rotation of the radiator motor can generate an eddy current effect, which helps to remove the fouling inside the radiator and restore its heat dissipation performance. Therefore, the present application can automatically detect the state of the radiator and improve the service life of the radiator. The present application also provides a radiator control system, a storage medium, and an electronic device, which have the above beneficial effects and will not be elaborated here. Description of the Drawings
[0051] In order to more clearly illustrate the embodiments of the present application, the drawings required for the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application, and those of ordinary skill in the art can also obtain other drawings based on these drawings without creative efforts.
[0052] Figure 1 It is a flowchart of a radiator control method provided by an embodiment of the present application;
[0053] Figure 2 It is a schematic structural diagram of an excavator radiator maintenance system provided by an embodiment of the present application;
[0054] Figure 3 It is a flowchart of a cleaning method for an excavator radiator provided by an embodiment of the present application. Detailed Embodiments
[0055] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the following will clearly and completely describe the technical solutions in the embodiments of this application with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, rather than all of them. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in this application without creative efforts shall fall within the scope of protection of this application.
[0056] Please refer to the following Figure 1 , Figure 1 , which is a flowchart of a radiator control method provided by an embodiment of this application.
[0057] The specific steps may include:
[0058] S101: Control the radiator motor to rotate forward to drive the hydraulic oil to circulate between the radiator body and the fuel tank;
[0059] Among them, this embodiment can be applied to the controller of the device where the radiator is located. The above radiator includes a radiator body and a radiator motor, and the radiator body is connected to the fuel tank. When the radiator motor works, it can drive the hydraulic oil to circulate between the radiator body and the fuel tank. The radiator body is the main place for heat exchange. Through the internal pipes and external fins, the heat in the fuel tank is transferred to the environment. Specifically, the radiator motor is an electric motor that drives the heat dissipation pump. By rotating forward, it pushes the hydraulic oil to circulate between the radiator body and the fuel tank.
[0060] Before this step, there may be an operation of receiving a start instruction. At this time, the device where the radiator is located performs the corresponding operation, and the radiator motor in the radiator rotates forward to drive the hydraulic oil to circulate between the radiator body and the fuel tank.
[0061] S102: Detect the oil temperature of the hydraulic oil in the fuel tank;
[0062] Among them, in this embodiment, a temperature sensor can be set inside the fuel tank to detect the oil temperature of the hydraulic oil inside the fuel tank.
[0063] S103: If the oil temperature is greater than or equal to the preset temperature value, determine whether there is a fault in the radiator;
[0064] Among them, before this step, there may be an operation to determine whether the oil temperature of the hydraulic oil in the fuel tank is greater than or equal to a preset temperature value. If the oil temperature is greater than or equal to the preset temperature value, it indicates that there is a fault or fouling in the radiator. When the oil temperature is greater than or equal to the preset temperature value, in this embodiment, it is determined whether there is a fault in the radiator. The above-mentioned faults may include radiator motor faults, sensor faults, control system faults, connecting pipeline faults, etc. If there is a fault in the radiator, the process can be ended and a fault prompt message can be output; if there is no fault in the radiator, the relevant operations of S104 can be entered. The fouling mentioned in this embodiment does not belong to a fault.
[0065] S104: If there is no fault in the radiator, obtain the state parameters of the radiator;
[0066] Among them, this step is based on the premise that there is no fault in the radiator. At this time, the state parameters of the radiator can be obtained. The above-mentioned state parameters are parameters describing the fouling state of the radiator. The above-mentioned state parameters include the temperature difference, and may also include the air pressure difference. The temperature difference is the difference between the inlet oil temperature and the outlet oil temperature of the radiator, and the air pressure difference is the difference between the outlet air pressure and the inlet air pressure of the radiator.
[0067] As a feasible implementation manner, the temperature difference is equal to the value obtained by subtracting the outlet oil temperature from the inlet oil temperature, and the air pressure difference is equal to the value obtained by subtracting the inlet air pressure from the outlet air pressure.
[0068] S105: Determine whether the state parameters are within the abnormal range; if so, enter S106; if not, end the process;
[0069] Among them, fouling reduces the effective heat transfer area and decreases the heat exchange capacity, resulting in a decrease in the difference between the inlet oil temperature and the outlet oil temperature. Fouling increases the resistance of air flow, resulting in an increase in the pressure difference between the inlet and outlet of the air. The smaller the temperature difference, the higher the fouling degree of the radiator; the greater the air pressure difference, the higher the fouling degree of the radiator. In this embodiment, a critical temperature value corresponding to the temperature difference can be set, or a critical air pressure difference corresponding to the air pressure difference can be set.
[0070] When the state parameter includes the temperature difference, if the temperature difference is greater than or equal to the critical temperature value, it indicates that the state parameter is not within the abnormal range; if the temperature difference is less than the critical temperature value (such as the first value), it indicates that the state parameter is within the abnormal range.
[0071] When the state parameter includes the air pressure difference, if the air pressure difference is less than or equal to the critical air pressure difference, it indicates that the state parameter is not within the abnormal range; if the air pressure difference is greater than the critical air pressure difference (such as the third value), it indicates that the state parameter is within the abnormal range.
[0072] If the status parameter is not within the abnormal range, it indicates that the fouling degree of the radiator is less than or equal to the critical degree, and the process can be ended; if the status parameter is within the abnormal range, it indicates that the fouling degree of the radiator is greater than the critical degree, and a cleaning operation is performed.
[0073] S106: Control the radiator motor to rotate in the reverse direction to remove the fouling in the radiator.
[0074] Among them, this step is based on the status parameter being within the abnormal range. At this time, the fouling in the radiator can be removed by controlling the radiator motor to rotate in the reverse direction. As a feasible implementation manner, this embodiment can control the radiator motor to rotate in the reverse direction at the highest speed. The fouling in the radiator can include impurities such as dust, oil stains, and soot.
[0075] In this embodiment, by controlling the radiator motor to rotate forward, the hydraulic oil is driven to circulate between the radiator body and the fuel tank, ensuring that the heat is transferred from the fuel tank to the radiator and dissipated into the environment through the radiator. This embodiment detects the oil temperature of the hydraulic oil in the fuel tank, and when the oil temperature is greater than or equal to the preset temperature value and the radiator has no faults, the status parameters of the radiator are obtained, such as the temperature difference and / or the wind pressure difference. This embodiment determines whether the obtained status parameter is within the abnormal range; if the status parameter is within the abnormal range, it indicates that there is no fouling in the radiator; if the status parameter is not within the abnormal range, it indicates that there is fouling in the radiator, and at this time, the radiator motor can be controlled to rotate in the reverse direction. The reverse rotation of the radiator motor can generate an eddy current effect, which helps to remove the fouling inside the radiator and restore its heat dissipation performance. Therefore, this embodiment can automatically detect the status of the radiator and improve the service life of the radiator.
[0076] As a further introduction to Figure 1 the corresponding embodiment, when the status parameter is within the abnormal range, a specific timing can be selected to control the radiator motor to rotate in the reverse direction, specifically as follows: Detect whether the key switch of the device where the radiator is located is turned off; if so, control the radiator motor to rotate in the reverse direction for a preset duration; after the reverse rotation of the radiator motor is completed, turn off the device power to turn off the engine. The above process can perform cleaning during the delayed engine shutdown stage, avoiding interference with normal operation during the cleaning process.
[0077] As a further introduction to Figure 1 the corresponding embodiment, if the status parameter includes a temperature difference, it can be determined whether the temperature difference is less than a first value; if so, it is determined that the status parameter is within the abnormal range.
[0078] Correspondingly, this embodiment can further determine whether the temperature difference is less than a second value; if so, it is determined that the radiator is in the manual cleaning state, and a prompt message corresponding to the manual cleaning state is generated; if not, it is determined that the radiator is in the automatic cleaning state, and a prompt message corresponding to the automatic cleaning state is generated. Wherein, the second value is less than the first value. The automatic cleaning state refers to the state where the dirt can be removed by reversing the rotation of the radiator motor, and the manual cleaning state refers to the state where the dirt can be removed by reversing the rotation of the radiator motor and combining manual treatment.
[0079] As a further introduction to Figure 1 the corresponding embodiment, if the state parameter includes the wind pressure difference, it can be determined whether the wind pressure difference is greater than a third value; if so, it is determined that the state parameter is within the abnormal range;
[0080] Correspondingly, this embodiment can further determine whether the wind pressure difference is greater than a fourth value; if so, it is determined that the radiator is in the manual cleaning state, and a prompt message corresponding to the manual cleaning state is generated; if not, it is determined that the radiator is in the automatic cleaning state, and a prompt message corresponding to the automatic cleaning state is generated. Wherein, the fourth value is greater than the third value.
[0081] If the temperature difference is greater than or equal to the first value and the wind pressure difference is less than or equal to the third value, it means that the degree of dirt on the radiator is less than or equal to the critical degree, and no cleaning operation is required.
[0082] As a further introduction to Figure 1 the corresponding embodiment, the following method can be used to determine whether there is a fault in the radiator:
[0083] Method 1: Obtain the current current value of the heat dissipation pump solenoid valve; obtain the current rotation speed value of the radiator motor; determine whether the current current value matches the current rotation speed value; if not, it is determined that the radiator has a fault. Wherein, the heat dissipation pump solenoid valve is used to adjust the rotation speed of the radiator motor by controlling the displacement of the heat dissipation hydraulic pump; this embodiment can pre-store the corresponding relationship between the current value of the heat dissipation pump solenoid valve and the rotation speed value of the radiator motor.
[0084] Method 2: Obtain the current current value of the heat dissipation pump solenoid valve; obtain the current pipeline pressure of the oil inlet pipeline connecting the radiator motor and the heat dissipation hydraulic pump; determine whether the current current value matches the current pipeline pressure; if not, it is determined that the radiator has a fault. Wherein, the heat dissipation pump solenoid valve is used to control the displacement of the heat dissipation hydraulic pump; this embodiment can pre-store the corresponding relationship between the current value of the heat dissipation pump solenoid valve and the current pipeline pressure of the oil inlet pipeline.
[0085] The following describes the process described in the above embodiments through examples in actual applications.
[0086] After the independent cooling system of a large excavator has been used for a long time, the radiator becomes dirty and damaged, and its heat dissipation capacity will decline. At present, there is no detection method for the degree of radiator fouling. Only when the operator observes that the hydraulic oil is overheated during operation, will manual reverse cooling fans or water flushing be used for cleaning. At this time, the fouling is often relatively serious, and cleaning is very difficult or it is hard to clean thoroughly. At the same time, there is no monitoring and warning for the decline in the radiator heat dissipation capacity caused by problems in other links of the cooling system. When problems occur, the cooling system cannot be maintained quickly and simply, resulting in a reduction in work efficiency. This system uses a new type of radiator and a cooling monitoring system to be able to monitor the status of each key link of the radiator and the cooling system in real time, issue a warning when abnormal, and perform automatic cleaning or prompt manual intervention, solving the problems of difficult maintenance and repair of the cooling system, and improving the service life and simplicity of the cooling system.
[0087] Please refer to Figure 2 , Figure 2 FIG. is a schematic structural diagram of an excavator radiator maintenance system provided by an embodiment of the present application. The system includes: a controller, an instrument, a hydraulic tank temperature sensor, a cooling pump solenoid valve, a forward and reverse solenoid valve, a radiator assembly, a radiator motor speed sensor, an outlet temperature sensor, and an inlet temperature sensor. The cooling pump solenoid valve is used to control the displacement of the cooling hydraulic pump, thereby controlling the speed of the hydraulic motor. In this embodiment, a matching correspondence between the current value and the speed can be preset in advance. The radiator motor speed sensor, the outlet temperature sensor, and the inlet temperature sensor are arranged on the radiator assembly and connected to the controller.
[0088] This solution divides the radiator into three working states: normal working state, automatic cleaning state, and manual cleaning state.
[0089] During the operation of the excavator, when the hydraulic tank temperature sensor monitors that the temperature of the hydraulic oil does not reach the preset temperature point, the radiator is in the normal working state.
[0090] When the hydraulic oil temperature reaches the preset point (i.e., the preset temperature value), the controller compares whether the current of the cooling pump solenoid valve matches the speed value of the radiator motor speed sensor on the radiator assembly. If they do not match, the instrument will prompt a cooling system failure. If they match, the controller reads the temperature difference between the inlet temperature sensor and the outlet temperature sensor on the radiator assembly. When the temperature difference is less than or equal to the preset value 1 (i.e., the first value) and greater than the preset value 2 (i.e., the second value), during shutdown, the forward and reverse solenoid valve is controlled to reverse the radiator motor for a preset duration for radiator cleaning, and the instrument will display that the radiator enters the self-cleaning state at this time.
[0091] The machine has a delayed shutdown setting. If the detected temperature difference is less than or equal to preset value 1 and greater than preset value 2, it will not shut down immediately after the key switch is turned off. At this time, the radiator will immediately reverse, and the machine will wait for the radiator reverse to complete before the controller disconnects the power supply and shuts down. The above shutdown refers to the shutdown of the excavator, that is, the key switch is powered off, the engine shuts down, and the overall machine power supply is disconnected.
[0092] Further, when the hydraulic oil temperature reaches the preset point, the controller compares whether the current of the cooling pump solenoid valve matches the rotational speed value of the radiator motor speed sensor on the radiator assembly. If they do not match, the instrument will prompt a cooling system failure. If they match, the controller reads the temperature difference between the inlet temperature sensor and the outlet temperature sensor on the radiator assembly. When the temperature difference is less than or equal to preset value 2, during shutdown, the forward and reverse solenoid valve is controlled to reverse the radiator motor for a preset duration to clean the radiator. At the same time, the instrument warns and reminds the operator to manually clean the radiator, and the instrument displays that the radiator enters the manual cleaning state at this time.
[0093] Please refer to Figure 3 , Figure 3 which is a flowchart of a method for cleaning the radiator of an excavator provided by an embodiment of the present application. The process is as follows: Determine whether the fuel tank temperature reaches the preset point; if so, whether the current value of the cooling pump solenoid valve matches the rotational speed value of the cooling motor. If they do not match, the instrument will prompt a cooling system failure; if they match, determine whether the radiator temperature difference (i.e., the temperature difference between the inlet and outlet) is less than or equal to preset value 1. If it is not less than preset value 1, end the process; if it is less than preset value 1, determine whether the radiator temperature difference is less than or equal to preset value 2. If it is less than or equal to preset value 2, the radiator will automatically reverse for a preset duration during shutdown, and the instrument will warn the radiator and remind that the radiator enters the manual cleaning state; if it is greater than preset value 2, the radiator will automatically reverse for a preset duration during shutdown, and the instrument will display that the radiator enters the self-cleaning state.
[0094] In this embodiment, the radiator inlet and outlet temperature sensors are used to monitor the radiator status, the cooling system status is confirmed by comparing the current of the cooling pump solenoid valve and the rotational speed of the cooling motor, and the radiator status is also confirmed by comparing the temperature difference, and reverse self-cleaning and manual cleaning reminders are performed.
[0095] In this embodiment, the inlet and outlet temperature sensors can be assembled in other inlet and outlet oil circuits. In this solution, the radiator assembly integrally integrates the installation of temperature sensors at the hydraulic oil inlet and outlet positions. The temperature sensors do not necessarily have to be installed on the radiator, but can also be installed on the pipeline connectors of the inlet and return oil pipes, such as the interface position of the return oil pipe at the fuel tank. The matching of the solenoid valve current of the above-mentioned heat dissipation pump and the rotation speed of the heat dissipation motor can be implemented by means of oil circuit pressure and so on. In this embodiment, the rotation speed of the heat dissipation motor is monitored by a rotation speed sensor of the heat dissipation motor, and then compared with the solenoid valve current of the heat dissipation pump, which is more accurate in this way. When the heat dissipation motor is working, at different rotation speeds, the oil inlet pipeline pressure connecting the heat dissipation motor and the heat dissipation pump is inversely proportional to the solenoid valve current value of the heat dissipation pump and directly proportional to the rotation speed of the heat dissipation motor. The larger the solenoid valve current value of the heat dissipation pump, the smaller the pressure value, and the lower the rotation speed of the heat dissipation motor. Therefore, the rotation speed of the heat dissipation motor can be indirectly determined by establishing a relationship between the solenoid valve current value of the heat dissipation pump and the pressure value, and the oil circuit pressure value can be obtained through a pressure sensor and compared with the current preset value of the solenoid valve of the heat dissipation pump. The above-mentioned radiator status monitoring can also be optimized by adding the pressure difference between the inlet and outlet. The above-mentioned pressure difference between the inlet and outlet refers to the pressure difference between the inlet and outlet of the radiator, that is, the air pressure difference between the front and back when the radiator is working. In this embodiment, the heat dissipation motor can be reversed just after starting the engine or during the starting and stopping of the engine.
[0096] This embodiment can monitor the status of each key link of the radiator and the heat dissipation system in real time, issue a warning when abnormal, and perform automatic cleaning or prompt manual intervention, solving the problems of difficult maintenance and repair of the heat dissipation system, and improving the service life and simplicity of the heat dissipation system.
[0097] A schematic structural diagram of a radiator control system provided by an embodiment of the present application. The radiator includes a radiator body and a radiator motor. The radiator body is connected to a fuel tank. The radiator control system includes:
[0098] A heat dissipation control module for controlling the forward rotation of the radiator motor to drive the hydraulic oil to circulate between the radiator body and the fuel tank;
[0099] An oil temperature detection module for detecting the oil temperature of the hydraulic oil in the fuel tank;
[0100] A fault detection module for judging whether the radiator has a fault if the oil temperature is greater than or equal to a preset temperature value;
[0101] A status detection module for obtaining the status parameters of the radiator if the radiator has no fault; wherein, the status parameters include a temperature difference and / or a wind pressure difference. The temperature difference is the difference between the oil inlet temperature and the oil outlet temperature of the radiator, and the wind pressure difference is the difference between the air outlet pressure and the air inlet pressure of the radiator;
[0102] The fouling removal module is used to determine whether the state parameter is within the abnormal range; if so, it controls the radiator motor to rotate in the reverse direction to remove the fouling in the radiator.
[0103] In this embodiment, by controlling the radiator motor to rotate forward, the hydraulic oil is driven to circulate between the radiator body and the fuel tank, ensuring that heat is transferred from the fuel tank to the radiator and dissipated into the environment through the radiator. This embodiment detects the oil temperature of the hydraulic oil in the fuel tank and, when the oil temperature is greater than or equal to the preset temperature value and the radiator has no faults, obtains the state parameters of the radiator, such as the temperature difference and / or the wind pressure difference. This embodiment determines whether the obtained state parameter is within the abnormal range; if the state parameter is within the abnormal range, it indicates that there is no fouling in the radiator; if the state parameter is not within the abnormal range, it indicates that there is fouling in the radiator, and at this time, the radiator motor can be controlled to rotate in the reverse direction. The reverse rotation of the radiator motor can generate an eddy current effect, which helps to remove the fouling inside the radiator and restore its heat dissipation performance. Therefore, this embodiment can automatically detect the state of the radiator and improve the service life of the radiator.
[0104] Further, the process of the fouling removal module controlling the radiator motor to rotate in the reverse direction includes: detecting whether the key switch of the device where the radiator is located is turned off; if so, controlling the radiator motor to rotate in the reverse direction for a preset duration; after the reverse rotation of the radiator motor is completed, turning off the device power to turn off the engine.
[0105] Further, if the state parameter includes the temperature difference, the process of the fouling removal module determining whether the state parameter is within the abnormal range includes: determining whether the temperature difference is less than the first value; if so, determining that the state parameter is within the abnormal range;
[0106] Correspondingly, it further includes:
[0107] The state determination module is used to determine whether the temperature difference is less than the second value; wherein, the second value is less than the first value; if so, determining that the radiator is in the manual cleaning state and generating a prompt message corresponding to the manual cleaning state; if not, determining that the radiator is in the automatic cleaning state and generating a prompt message corresponding to the automatic cleaning state.
[0108] Further, if the state parameter includes the wind pressure difference, the process of the fouling removal module determining whether the state parameter is within the abnormal range includes: determining whether the wind pressure difference is greater than the third value; if so, determining that the state parameter is within the abnormal range;
[0109] Correspondingly, it further includes:
[0110] A status determination module is configured to determine whether the wind pressure difference is greater than a fourth value; wherein, the fourth value is greater than the third value; if so, it is determined that the radiator is in the manual cleaning state, and a prompt message corresponding to the manual cleaning state is generated; if not, it is determined that the radiator is in the automatic cleaning state, and a prompt message corresponding to the automatic cleaning state is generated.
[0111] Further, the process of the fouling removal module controlling the reverse rotation of the radiator motor includes: controlling the radiator motor to rotate in reverse at the highest speed.
[0112] Further, the process of the fault detection module determining whether there is a fault in the radiator includes: obtaining the current current value of the heat dissipation pump solenoid valve; wherein, the heat dissipation pump solenoid valve is used to adjust the rotation speed of the radiator motor by controlling the displacement of the heat dissipation hydraulic pump; obtaining the current rotation speed value of the radiator motor; determining whether the current current value matches the current rotation speed value; if not, it is determined that the radiator has a fault.
[0113] Further, the process of the fault detection module determining whether there is a fault in the radiator includes: obtaining the current current value of the heat dissipation pump solenoid valve; wherein, the heat dissipation pump solenoid valve is used to control the displacement of the heat dissipation hydraulic pump; obtaining the current pipeline pressure of the oil inlet pipeline connecting the radiator motor and the heat dissipation hydraulic pump; determining whether the current current value matches the current pipeline pressure; if not, it is determined that the radiator has a fault.
[0114] Since the embodiments in the system part correspond to the embodiments in the method part, please refer to the description of the embodiments in the method part for the embodiments in the system part, and will not be elaborated here.
[0115] The present application also provides a storage medium, on which a computer program is stored, and when the computer program is executed, the steps provided in the above embodiments can be implemented. The storage medium may include: various media such as a USB flash drive, a mobile hard disk, a read-only memory (ROM), a random access memory (RAM), a magnetic disk, or an optical disc that can store program codes.
[0116] The present application also provides an electronic device, which may include a memory and a processor. When the processor calls the computer program stored in the memory, the steps provided in the above embodiments can be implemented. Of course, the electronic device may also include various network interfaces, power supplies and other components.
[0117] The various embodiments in the specification are described in a progressive manner. Each embodiment focuses on the differences from other embodiments, and the same or similar parts among the embodiments can be referred to each other. For the system disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the description in the method section. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the principle of this application, several improvements and modifications can be made to this application, and these improvements and modifications also fall within the protection scope of this application.
[0118] It should also be noted that in this specification, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of another identical element in the process, method, article or device comprising the element.
Claims
1. A radiator control method, characterized in that, The radiator includes a radiator body and a radiator motor. The radiator body is connected to the fuel tank. The radiator control method includes: Controlling the radiator motor to rotate forward to drive the hydraulic oil to circulate between the radiator body and the fuel tank; Detecting the oil temperature of the hydraulic oil in the fuel tank; If the oil temperature is greater than or equal to a preset temperature value, determining whether the radiator has a fault; the faults include radiator motor fault, sensor fault, control system fault or connecting pipeline fault; If the radiator has no fault, obtaining the status parameters of the radiator; wherein, the status parameters include temperature difference and / or wind pressure difference. The temperature difference is the difference between the inlet oil temperature and the outlet oil temperature of the radiator, and the wind pressure difference is the difference between the outlet air pressure and the inlet air pressure of the radiator; Determining whether the status parameters are within an abnormal range; If so, controlling the radiator motor to rotate in reverse to clean the dirt in the radiator; Among them, determining whether the radiator has a fault includes: Obtaining the current current value of the heat pump solenoid valve; wherein, the heat pump solenoid valve is used to adjust the rotational speed of the radiator motor by controlling the displacement of the heat hydraulic pump; obtaining the current rotational speed value of the radiator motor; determining whether the current current value matches the current rotational speed value; if not, determining that the radiator has a fault; Or, obtaining the current current value of the heat pump solenoid valve; wherein, the heat pump solenoid valve is used to control the displacement of the heat hydraulic pump; obtaining the current pipeline pressure of the inlet pipeline connecting the radiator motor and the heat hydraulic pump; determining whether the current current value matches the current pipeline pressure; if not, determining that the radiator has a fault.
2. The radiator control method according to claim 1, wherein Controlling the radiator motor to rotate in reverse includes: Detecting whether the key switch of the device where the radiator is located is turned off; If so, controlling the radiator motor to rotate in reverse for a preset duration; After the reverse rotation of the radiator motor is completed, disconnecting the device power supply to turn off the engine.
3. The radiator control method according to claim 1, wherein, If the status parameter includes temperature difference, determining whether the status parameter is within an abnormal range includes: Determining whether the temperature difference is less than a first value; If so, determining that the status parameter is within the abnormal range; Correspondingly, it further includes: Determining whether the temperature difference is less than a second value; wherein, the second value is less than the first value; If so, determining that the radiator is in the manual cleaning state and generating a prompt message corresponding to the manual cleaning state; If not, determining that the radiator is in the automatic cleaning state and generating a prompt message corresponding to the automatic cleaning state.
4. The radiator control method according to claim 1, wherein If the status parameter includes wind pressure difference, determining whether the status parameter is within an abnormal range includes: Determining whether the wind pressure difference is greater than a third value; If so, determining that the status parameter is within the abnormal range; Correspondingly, it further includes: Determining whether the wind pressure difference is greater than a fourth value; wherein, the fourth value is greater than the third value; If so, determining that the radiator is in the manual cleaning state and generating a prompt message corresponding to the manual cleaning state; Otherwise, it is determined that the radiator is in the automatic cleaning state, and a prompt message corresponding to the automatic cleaning state is generated.
5. The radiator control method according to claim 1, wherein, Controlling the reverse rotation of the radiator motor includes: Controlling the radiator motor to rotate in the reverse direction at the maximum speed.
6. A radiator control system, characterized in that, The radiator includes a radiator body and a radiator motor. The radiator body is connected to the fuel tank. The radiator control system includes: A heat dissipation control module for controlling the forward rotation of the radiator motor to drive the hydraulic oil to circulate between the radiator body and the fuel tank; An oil temperature detection module for detecting the oil temperature of the hydraulic oil in the fuel tank; A fault detection module for determining whether there is a fault in the radiator if the oil temperature is greater than or equal to a preset temperature value; the faults include radiator motor faults, sensor faults, control system faults, or connecting pipeline faults; A state detection module for obtaining the state parameters of the radiator if there is no fault in the radiator; wherein, the state parameters include a temperature difference and / or a wind pressure difference. The temperature difference is the difference between the inlet oil temperature and the outlet oil temperature of the radiator, and the wind pressure difference is the difference between the outlet air pressure and the inlet air pressure of the radiator; A fouling removal module for determining whether the state parameters are within an abnormal range; if so, controlling the reverse rotation of the radiator motor to remove the fouling in the radiator; The process of the fault detection module determining whether there is a fault in the radiator includes: Obtaining the current current value of the heat pump solenoid valve; wherein, the heat pump solenoid valve is used to adjust the speed of the radiator motor by controlling the displacement of the heat dissipation hydraulic pump; obtaining the current speed value of the radiator motor; determining whether the current current value matches the current speed value; if not, it is determined that there is a fault in the radiator; Or, obtaining the current current value of the heat pump solenoid valve; wherein, the heat pump solenoid valve is used to control the displacement of the heat dissipation hydraulic pump; obtaining the current pipeline pressure of the oil inlet pipeline connecting the radiator motor and the heat dissipation hydraulic pump; determining whether the current current value matches the current pipeline pressure; if not, it is determined that there is a fault in the radiator.
7. An electronic device, characterized in that, It includes a memory and a processor. A computer program is stored in the memory. When the processor calls the computer program in the memory, the steps of the radiator control method according to any one of claims 1 to 5 are implemented.
8. A storage medium, characterized in that, Computer-executable instructions are stored in the storage medium. When the computer-executable instructions are loaded and executed by the processor, the steps of the radiator control method according to any one of claims 1 to 5 are implemented.
Citation Information
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