Automatic butt-joint locking equipment for steel cylinder pipelines

By designing automatic docking locking equipment for cylinder pipes integrating self-locking mechanisms, adaptive adjustment mechanisms, etc., the problem of manual operation in the prior art requires manual operation, and the full process of automated operation is achieved, and efficiency and connection reliability are improved.

CN119802339AActive Publication Date: 2025-04-11NINGBO YUNSHENG CO LTD +1
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Patent Information

Application Number
CN202411841404.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-04-11
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

The docking of existing pipeline connection equipment requires manual operation, resulting in high cost, low assembly efficiency, low accuracy, complex connection process, insufficient safety and sealing.

Method used

Design a cylinder pipeline automatic docking locking device, integrating a self-locking mechanism, adaptive adjustment mechanism, Y-axis correction mechanism, X-axis correction mechanism and pressure buffering mechanism to realize the full automatic operation of cylinder pipeline from docking to locking.

Benefits of technology

Improves work efficiency, significantly reduces the complexity and error rate of manual operation, ensures the stability and reliability of the connection, and improves sealing.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The invention discloses a steel cylinder pipeline automatic butt joint locking device which comprises a self-locking mechanism, an adaptive adjusting mechanism, an X-axis correcting mechanism, a Y-axis correcting mechanism, a pressure buffering mechanism, a first installation platform, a second installation platform, a third installation platform and a fourth installation platform. The self-locking mechanism at the upper end is connected with the two sides of the adaptive adjusting mechanism through mounting blocks of the self-locking mechanisms, the Y-axis correction mechanism is arranged between the first mounting platform and the second mounting platform and connected with the adaptive adjusting mechanism, and the X-axis correction mechanism is arranged between the second mounting platform and the third mounting platform and connected with the Y-axis correction mechanism. The self-locking mechanism at the lower end is arranged at the upper end of the fourth installation platform, and the pressure buffering mechanism is arranged between the third installation platform and the fourth installation platform and connected with the X-axis correction mechanism. According to the steel cylinder pipeline butt-joint locking device, full-process automatic operation from butt joint to locking of the steel cylinder pipeline is achieved, the working efficiency is improved, and the danger of manual operation is remarkably reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of equipment production, and in particular to an automatic docking and locking device for steel cylinder pipelines. Background Art

[0002] Most of the existing pipeline connection equipment docking is manually operated, with floating connection in a certain direction, so there are very high requirements for the precision of the equipment and the accuracy of installation. High requirements lead to the inability to reduce costs, low assembly efficiency, and low precision. The connection between the tank body and the press is a very important link. The connection is divided into upper connection and lower connection, and finally the tank body, soft connection pipe, and press are connected together. The tank weighs 600kg. At present, this connection method requires personnel to operate, but the operation process is complicated, and more accessories need to be installed. The safety is not high, and the airtightness is not good, which may lead to product defects. Summary of the invention

[0003] In view of the above-mentioned shortcomings, the present invention proposes an automatic docking and locking device for cylinder pipelines, which realizes the full automated operation of the cylinder pipeline from docking to locking by integrating multiple functional modules such as a self-locking mechanism, an adaptive adjustment mechanism, a Y-axis correction mechanism, an X-axis correction mechanism and a pressure buffer mechanism, thereby improving work efficiency and significantly reducing the risk of manual operation.

[0004] To achieve the above object, the present invention provides the following technical solution: a cylinder pipeline automatic docking and locking device, comprising:

[0005] Cylinder pipeline: The cylinder pipeline includes the tank pipeline arranged at the lower end of the tank body, the flexible connecting pipe, and the press pipeline arranged at the upper end of the press;

[0006] Locking device: The locking device includes a self-locking mechanism connecting the tank pipe and one end of the flexible connecting pipe, the press pipe and the other end of the flexible connecting pipe, an adaptive adjustment mechanism arranged in sequence along the direction of the flexible connecting pipe, a first mounting platform, a Y-axis correction mechanism, a second mounting platform, an X-axis correction mechanism, a third mounting platform, a pressure buffer mechanism, and a fourth mounting platform;

[0007] The self-locking mechanism includes mounting blocks arranged on both sides of the tank pipe and the flexible connecting pipe, the upper self-locking mechanism is connected to both sides of the adaptive adjustment mechanism through the mounting blocks, and the lower self-locking mechanism is arranged on the upper end of the fourth mounting platform;

[0008] The Y-axis correction mechanism is arranged between the first mounting platform and the second mounting platform and is connected to the adaptive adjustment mechanism through the first mounting platform, and the X-axis correction mechanism is arranged between the second mounting platform and the third mounting platform and is connected to the Y-axis correction mechanism through the second mounting platform;

[0009] The pressure buffer mechanism is arranged between the third mounting platform and the fourth mounting platform and is connected with the X-axis correction mechanism through the third mounting platform.

[0010] As an improvement, the adaptive adjustment mechanism includes a movable adjustment plate, a mounting platform, an X-direction adjustment structure arranged at the front and rear ends of the mounting platform, and a Y-direction adjustment structure arranged on both sides of the mounting platform. The mounting platform is connected to the movable adjustment plate through the Y-direction adjustment structure extending upward, and the upper end of the movable adjustment plate and the Y-direction adjustment structure are rotatably connected so that the movable adjustment plate rotates relative to the mounting platform in the Y direction to adjust the inclination angle of the movable adjustment plate in the Y direction. The upper end of the first mounting platform is protrudingly provided with a mounting plate corresponding to the X-direction adjustment structure, and the mounting platform is rotatably connected to the mounting plate through the X-direction adjustment structure extending upward so that the mounting platform rotates relative to the mounting platform in the X direction, so that the movable adjustment plate drives the mounting platform to adjust the inclination angle in the X direction through the Y-direction adjustment structure, so as to achieve parallel docking of the movable adjustment plate with the tank pipe.

[0011] As an improvement, the X-direction adjustment structure includes a first rotating shaft, a first bearing mounting seat, and a rolling bearing. The first bearing mounting seat is provided with a first bearing mounting hole. The outer peripheral wall of the rolling bearing is connected to the inner wall of the first bearing mounting hole. The inner peripheral wall of the rolling bearing is connected to one end of the first rotating shaft. A rotating shaft mounting hole is provided inside the mounting plate, and the other end of the first rotating shaft is connected to the rotating shaft mounting hole.

[0012] As an improvement, the Y-direction adjustment structure includes a second rotating shaft, a second bearing mounting seat, and a rolling bearing. Mounting seat mounting holes are provided on both sides of the movable adjustment plate corresponding to the upper ends of the second bearing mounting seat. The upper ends of the second bearing mounting seat are exposed inside the mounting seat mounting hole. The second bearing mounting seat is provided with a second bearing mounting hole. The outer peripheral wall of the rolling bearing is connected to the inner peripheral wall of the second bearing mounting hole. The middle part of the second rotating shaft is connected to the inner peripheral wall of the rolling bearing. The side walls of the mounting seat mounting hole are provided with rotating shaft mounting grooves corresponding to the second rotating shaft. The two sides of the second rotating shaft are fixedly connected to the rotating shaft mounting grooves.

[0013] As an improvement, the Y-axis correction mechanism includes a correction structure arranged on both sides of the first mounting platform and the second mounting platform, and a guide structure arranged on one side of the correction structure; the X-axis correction mechanism includes a correction structure arranged at the front and rear ends of the second mounting platform and the third mounting platform, and a guide structure arranged at one end of the correction structure.

[0014] As an improvement, the correction structure includes a lower correction block connected to the upper ends of the second mounting platform and the third mounting platform, several upper correction blocks connected to the lower ends of the first mounting platform and the second mounting platform, a connecting shaft, and a correction spring surrounding the outer peripheral wall of the connecting shaft. Several upper correction blocks are arranged on both sides of the lower correction block and connected to the lower correction block through the connecting shaft. One side of the correction spring is against the side wall of the upper correction block, and the other side of the correction spring is against the side wall of the lower correction block.

[0015] As an improvement, the guide structure includes a slider connected to the lower end of the first mounting platform and the lower end of the second mounting platform, and a guide rail connected to the upper end of the second mounting platform and the upper end of the third mounting platform. The slider is provided with a slide groove adapted to the guide rail.

[0016] As an improvement, a self-locking mechanism is arranged on several cylinders on both sides of the tank pipe and the flexible connecting pipe and the press pipe and the flexible connecting pipe, a push rod is arranged on the side of the cylinder close to the tank pipe, and a clamping structure is arranged on the other side of the push rod. The mounting block is arranged on the side of the cylinder close to the tank pipe. The cylinder drives the push rod so that the clamping structure is against the outer peripheral wall of the connection between the tank pipe and the flexible connecting pipe and the connection between the press pipe and the flexible connecting pipe.

[0017] As an improvement, the clamping structure includes a symmetrically arranged first movable arm, a second movable arm, and a fixed block adapted to the outer wall of the flexible connecting pipe, one side of the first movable arm is hinged to the push rod, the other side of the first movable arm is hinged to one side of the second movable arm, the other side of the second movable arm is hinged to one side of the fixed block, and the cylinder drives the push rod so that the other side of the fixed block is against the outer peripheral wall of the connection between the clamping structure and the tank pipe and the flexible connecting pipe, and the connection between the press pipe and the flexible connecting pipe.

[0018] As an improvement, the pressure buffer mechanism includes a guide column arranged at the four corners of the third mounting platform, a linear bearing with a flange surface, and a buffer spring arranged around the outer peripheral wall of the guide column, the lower end of the flange surface is against the third mounting platform, and the linear bearing sleeve is installed on the outer peripheral wall of the guide column so that the lower end of the linear bearing is against one end of the buffer spring, and the lower end of the buffer spring is against the upper end of the guide column.

[0019] Compared with the prior art, the advantages of the present invention are:

[0020] (1) The equipment integrates multiple functional modules such as self-locking mechanism, adaptive adjustment mechanism, Y-axis correction mechanism, X-axis correction mechanism and pressure buffer mechanism to realize the full automation operation of cylinder pipeline from docking to locking. This highly integrated design not only improves work efficiency, but also significantly reduces the complexity and error rate of manual operation;

[0021] (2) The design of the adaptive adjustment mechanism includes a movable adjustment plate and a mounting platform, as well as an X-direction adjustment structure and a Y-direction adjustment structure respectively arranged at the front and rear ends of the mounting platform, so that the entire locking device can be flexibly adjusted according to the requirements of different directions and angles when connecting the pipeline. When the Y direction needs to be adjusted, the two sides of the second rotating shaft are fixedly connected to the rotating shaft mounting groove, the middle part of the second rotating shaft is connected to the inner peripheral wall of the rolling bearing, and the second rotating shaft rotates relative to the second bearing mounting seat, so that the movable adjustment plate rotates relative to the mounting platform along the Y direction. When the X direction needs to be adjusted, the movable adjustment plate rotates in the same direction as the first rotating shaft, so that the second rotating shaft and the second bearing mounting seat rotate along the rotation direction of the movable adjustment plate. Since the mounting platform is rotatably connected to the mounting plate through the first rotating shaft and the rolling bearing, the mounting platform can rotate relative to the mounting plate along the X direction. At the same time, the mounting platform is connected to the movable adjustment plate through the second rotating shaft and the second bearing mounting seat, so that the movable adjustment plate drives the mounting platform to rotate to adjust the X direction. Through these two correction mechanisms, the position and direction of the pipeline can be fine-tuned to achieve the best docking effect, which is particularly important for equipment that needs to be docked, ensuring the stability and reliability of the connection;

[0022] (3) When the correction structure is not subjected to external force, the correction spring is in a natural state, and its elastic force acts in a balanced manner between the upper correction block and the lower correction block. The upper correction block is connected to the lower correction block through a connecting shaft to form a certain range of motion, but is limited by the elastic force of the correction spring and will not move at will. When the first mounting platform or the second mounting platform is subjected to external force in the Y direction for the Y-axis correction mechanism, or the second mounting platform or the third mounting platform is subjected to external force in the X direction for the X-axis correction mechanism, the mounting platform will undergo a slight displacement, which will be transmitted to the upper correction block connected thereto, causing the upper correction block to move relative to the lower correction block. As the upper correction block moves, the correction spring is compressed or stretched, and its elastic force is increased. When the force changes, the elastic force of the correction spring will resist this displacement and try to restore the upper correction block and the lower correction block to their initial relative positions. Under the elastic force of the correction spring, the upper correction block moves along the direction of the connecting axis, and the mounting platform connected thereto is fine-tuned at the same time. This fine-tuning is continuous until the upper correction block and the lower correction block return to their initial positions. When the correction process is completed, the elastic force of the correction spring and the external force reach a new equilibrium state, and the position of the mounting platform is accurately corrected. The change in the elastic force of the correction spring can cause the upper correction block and the lower correction block to move accurately, thereby correcting the position of the lower flange at the upper end of the flexible connecting pipe. The elastic force of the correction spring can resist external interference and maintain the stability of the mounting platform position.

[0023] (4) When the first mounting platform or the second mounting platform needs to be fine-tuned in the Y-axis direction, the slide groove of the slider slides along the guide rail. This sliding is smooth and controllable, ensuring that the movement of the mounting platform in the Y-axis direction is carried out along a predetermined path. When the second mounting platform or the third mounting platform needs to be fine-tuned in the X-axis direction, the slider also slides along the slide groove of the guide rail, ensuring the smoothness and accuracy of the movement. Through the close cooperation between the slider and the guide rail, the stability of the mounting platform during the movement process is significantly enhanced, reducing the displacement error caused by vibration or external interference;

[0024] (5) The clamping structure adopts a symmetrically arranged first movable arm and a second movable arm, and a fixed block hinged thereto. This design enables the clamping structure to be flexibly adjusted according to the actual size and shape of the tank pipe and the flexible connecting pipe, the press pipe and the flexible connecting pipe. When the cylinder drives the push rod to move, the first movable arm and the second movable arm will rotate accordingly, thereby driving the fixed block to be close to the outer peripheral wall of the pipe, thereby achieving a tight clamping of pipes of different diameters and shapes, and improving the sealing performance of the connection between the tank pipe and the flexible connecting pipe, and the press pipe and the flexible connecting pipe;

[0025] (6) Since the tank weighs 600 kg, when the tank pipe is connected to the flexible connecting pipe and the press pipe, when the third mounting platform or other components connected thereto are subjected to downward pressure, this pressure will be transmitted to the linear bearing. Since there is a certain friction between the linear bearing and the guide column, this pressure will first cause the linear bearing to move downward along the guide column for a small distance until the pressure overcomes the elastic force of the buffer spring. When the pressure continues to increase, the linear bearing begins to compress the buffer spring. In this process, the buffer spring resists the downward pressure through its elastic force, thereby slowing down the descent speed of the third mounting platform. The elastic force of the buffer spring is proportional to the compression amount. Therefore, as the compression amount increases, the elastic force gradually increases, providing greater resistance to counteract the downward pressure. When the pressure reaches a certain level, the elastic force of the buffer spring and the downward pressure reach a state of equilibrium. At this time, the third mounting platform will no longer continue to descend, but will remain in a relatively stable position. In this stable state, the buffer spring still maintains a certain amount of compression to provide continuous support and buffering. When the external pressure decreases or disappears, the elastic force of the buffer spring will begin to push the linear bearing upward and gradually return to its initial state. During this process, the elastic force of the buffer spring is gradually released until the linear bearing completely returns to its initial position and is tightly against the third mounting platform. Through the elastic force of the buffer spring, the pressure buffer mechanism can avoid damage to the overall structure caused by excessive pressure above and hard links, and also avoid the non-uniqueness of the external dimensions of the upper tank to absorb the errors therein. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The present invention is further described in detail below with reference to the accompanying drawings and specific embodiments:

[0027] Figure 1 This is a structural schematic diagram of an automatic docking and locking device for steel cylinder pipes;

[0028] Figure 2 Exploded diagram of mechanism structure for adaptive adjustment;

[0029] Figure 3 It is the exploded diagram of the Y-axis correction mechanism and the X-axis correction mechanism structure;

[0030] Figure 4 It is a schematic diagram of the structure of the self-locking mechanism;

[0031] Figure 5 It is a schematic diagram of the structure of the pressure buffer mechanism.

[0032] The marks in the above figure are as follows: 1. Cylinder pipeline; 1.1. Tank pipeline; 1.2. Flexible connecting pipe; 1.3. Press pipeline; 2. Self-locking mechanism; 2.1. Mounting block; 2.2. Cylinder; 2.3. Push rod; 2.4. Clamping structure; 2.4.1. First movable arm; 2.4.2. Second movable arm; 2.4.3. Fixed block; 3. Adaptive adjustment mechanism; 3.1. Movable adjustment plate; 3.1.1. Mounting seat mounting hole; 3.1.2. Rotating shaft mounting groove; 3.2. Mounting table; 3.3. X-direction adjustment structure; 3.3.1. First rotating shaft; 3.3.2. First bearing mounting seat; 3.3.3. First bearing mounting hole; 3.4. Y-direction adjustment The whole structure; 3.4.1, the second rotating shaft; 3.4.2, the second bearing mounting seat; 3.4.3, the second bearing mounting hole; 3.5, the rolling bearing; 4, the first mounting platform; 4.1, the mounting plate; 4.1.1, the rotating shaft mounting hole; 5, the second mounting platform; 6, the third mounting platform; 7, the pressure buffer mechanism; 7.1, the guide column; 7.2, the linear bearing; 7.2.1, the flange surface; 7.3, the buffer spring; 8, the fourth mounting platform; 9, the correction structure; 9.1, the lower correction block; 9.2, the upper correction block; 9.3, the connecting shaft; 9.4, the correction spring; 10, the guide structure; 10.1, the slider; 10.1.1, the slide groove; 10.2, the guide rail. DETAILED DESCRIPTION

[0033] In the present invention, it is necessary to understand that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "planar direction", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] like Figure 1 As shown, an automatic docking and locking device for a steel cylinder pipeline, the steel cylinder pipeline 1 comprises a tank pipeline 1.1 arranged at the lower end of the tank body, a soft connecting pipe 1.2, and a press pipeline 1.3 arranged at the upper end of the press, the lower end of the tank pipeline 1.1 is provided with an upper flange, the upper end of the soft connecting pipe 1.2 is provided with a lower flange, the lower end of the soft connecting pipe 1.2 is provided with an upper flange, the upper end of the press pipeline 1.3 is provided with a lower flange, and a sealing gasket is provided between the upper flange and the lower flange.

[0035] The locking device includes a self-locking mechanism 2 connecting the tank pipe 1.1 and one end of the soft connecting pipe 1.2, the press pipe 1.3 and the other end of the soft connecting pipe 1.2, an adaptive adjustment mechanism 3 arranged in sequence along the direction of the soft connecting pipe 1.2, a first mounting platform 4, a Y-axis correction mechanism, a second mounting platform 5, an X-axis correction mechanism, a third mounting platform 6, a pressure buffer mechanism 7, and a fourth mounting platform 8. The self-locking mechanism 2 includes mounting blocks 2.1 arranged on both sides of the tank pipe 1.1 and the soft connecting pipe 1.2, the upper end of the self-locking mechanism 2 and the adaptive adjustment mechanism 3 are arranged in sequence along the direction of the soft connecting pipe 1.2. The two sides of the mechanism 3 are connected through the mounting block 2.1, the self-locking mechanism 2 at the lower end is arranged at the upper end of the fourth mounting platform 8, the pressure buffer mechanism 7 is arranged between the third mounting platform 6 and the fourth mounting platform 8 and is connected to the X-axis correction mechanism through the third mounting platform 6, the Y-axis correction mechanism is arranged between the first mounting platform 4 and the second mounting platform 5 and is connected to the adaptive adjustment mechanism 3 through the first mounting platform 4, and the X-axis correction mechanism is arranged between the second mounting platform 5 and the third mounting platform 6 and is connected to the Y-axis correction mechanism through the second mounting platform 5.

[0036] like Figure 2As shown, the adaptive adjustment mechanism 3 includes a movable adjustment plate 3.1, a mounting platform 3.2, an X-direction adjustment structure 3.3 arranged at the front and rear ends of the mounting platform 3.2, and a Y-direction adjustment structure 3.4 arranged at both sides of the mounting platform 3.2. The mounting platform 3.2 is connected to the movable adjustment plate 3.1 through the Y-direction adjustment structure 3.4 extending upward, and the movable adjustment plate 3.1 is rotatably connected to the upper end of the Y-direction adjustment structure 3.4 so that the movable adjustment plate 3.1 rotates relative to the mounting platform 3.2 in the Y direction to adjust the movable adjustment plate 3.1. .1 inclination angle in the Y direction, a mounting plate 4.1 is protruded from the upper end of the first mounting platform 4 corresponding to the X-direction adjustment structure 3.3, and the mounting platform 3.2 is rotatably connected with the mounting plate 4.1 through the X-direction adjustment structure 3.3 extending upward so that the mounting platform 3.2 rotates relative to the mounting platform 3.2 in the X direction, so that the movable adjustment plate 3.1 drives the mounting platform 3.2 to adjust the inclination angle in the X direction through the Y-direction adjustment structure 3.4, so as to realize the parallel docking of the movable adjustment plate 3.1 and the tank pipe 1.1.

[0037] The X-direction adjustment structure 3.3 includes a first rotating shaft 3.3.1, a first bearing mounting seat 3.3.2, and a rolling bearing 3.5. The first bearing mounting seat 3.3.2 is provided with a first bearing mounting hole 3.3.3. The outer peripheral wall of the rolling bearing 3.5 is connected to the inner wall of the first bearing mounting hole 3.3.3. The inner peripheral wall of the rolling bearing 3.5 is connected to one end of the first rotating shaft 3.3.1. The interior of the mounting plate 4.1 is provided with a rotating shaft mounting hole 4.1.1. The other end of the first rotating shaft 3.3.1 is connected to the rotating shaft mounting hole 4.1.1.

[0038] The Y-direction adjustment structure 3.4 comprises a second rotating shaft 3.4.1, a second bearing mounting seat 3.4.2 and a rolling bearing 3.5. Mounting seat mounting holes 3.1.1 are arranged on both sides of the movable adjustment plate 3.1 corresponding to the upper ends of the second bearing mounting seat 3.4.2. The upper ends of the rolling bearing 3.5 mounting seats are exposed inside the mounting seat mounting holes 3.1.1. The second bearing mounting seat 3.4.2 is provided with a second bearing mounting hole 3.4.3. The outer peripheral wall of the rolling bearing 3.5 is connected to the inner peripheral wall of the second bearing mounting hole 3.4.3. The middle part of the second rotating shaft 3.4.1 is connected to the inner peripheral wall of the rolling bearing 3.5. The side walls of the mounting seat mounting hole 3.1.1 are provided with rotating shaft mounting grooves 3.1.2 corresponding to the second rotating shaft 3.4.1. Both sides of the second rotating shaft 3.4.1 are fixedly connected to the rotating shaft mounting grooves 3.1.2.

[0039] like Figure 3 As shown, the Y-axis correction mechanism includes a correction structure 9 arranged on both sides of the first mounting platform 4 and the second mounting platform 5, and a guide structure 10 arranged on one side of the correction structure 9; the X-axis correction mechanism includes a correction structure 9 arranged at the front and rear ends of the second mounting platform 5 and the third mounting platform 6, and a guide structure 10 arranged at one end of the correction structure 9.

[0040] The correction structure 9 includes a lower correction block 9.1 connected to the upper end of the second mounting platform 5 and the upper end of the third mounting platform 6, a plurality of upper correction blocks 9.2 connected to the lower end of the first mounting platform 4 and the lower end of the second mounting platform 5, a connecting shaft 9.3, and a correction spring 9.4 surrounding the outer peripheral wall of the connecting shaft 9.3. The plurality of upper correction blocks 9.2 are arranged on both sides of the lower correction block 9.1 and connected to the lower correction block 9.1 through the connecting shaft 9.3. One side of the correction spring 9.4 abuts against the side wall of the upper correction block 9.2, and the other side of the correction spring 9.4 abuts against the side wall of the lower correction block 9.1.

[0041] The guide structure 10 comprises a slider 10.1 connected to the lower end of the first mounting platform 4 and the lower end of the second mounting platform 5, and a guide rail 10.2 connected to the upper end of the second mounting platform 5 and the upper end of the third mounting platform 6. The slider 10.1 is provided with a slide groove 10.1.1 adapted to the guide rail 10.2.

[0042] like Figure 4 As shown, the self-locking mechanism 2 is provided with a plurality of cylinders 2.2 on both sides of the tank pipe 1.1 and the flexible connecting pipe 1.2 and the press pipe 1.3 and the flexible connecting pipe 1.2, a push rod 2.3 is provided on the side of the cylinder 2.2 close to the tank pipe 1.1, and a clamping structure 2.4 is provided on the other side of the push rod 2.3, and the mounting block 2.1 is provided on the side of the cylinder 2.2 close to the tank pipe 1.1, and the cylinder 2.2 drives the push rod 2.3 so that the clamping structure 2.4 abuts against the outer peripheral wall of the connection between the tank pipe 1.1 and the flexible connecting pipe 1.2 and the connection between the press pipe 1.3 and the flexible connecting pipe 1.2.

[0043] The clamping structure 2.4 comprises a symmetrically arranged first movable arm 2.4.1, a second movable arm 2.4.2, and a fixed block 2.4.3 adapted to the outer wall of the flexible connecting tube 1.2; one side of the first movable arm 2.4.1 is hinged to the push rod 2.3; the other side of the first movable arm 2.4.1 is hinged to one side of the second movable arm 2.4.2; the other side of the second movable arm 2.4.2 is hinged to one side of the fixed block 2.4.3; the cylinder 2.2 drives the push rod 2.3 so that the other side of the fixed block 2.4.3 abuts against the outer peripheral wall of the connection between the clamping structure 2.4 and the tank pipe 1.1 and the flexible connecting pipe 1.2, and the connection between the press pipe 1.3 and the flexible connecting pipe 1.2.

[0044] A fixing groove is arranged on one side of the fixing block 2.4.3 facing the flexible connecting pipe 1.2, and the upper flange, the sealing gasket and one side of the lower flange are embedded in the fixing groove.

[0045] like Figure 5As shown, the pressure buffer mechanism 7 includes a guide column 7.1 arranged at the four corners of the third mounting platform 6, a linear bearing 7.2 provided with a flange surface 7.2.1, and a buffer spring 7.3 arranged around the outer peripheral wall of the guide column 7.1, the lower end of the flange surface 7.2.1 abuts against the third mounting platform 6, and the linear bearing 7.2 is sleeved and installed on the outer peripheral wall of the guide column 7.1 so that the lower end of the linear bearing 7.2 abuts against one end of the buffer spring 7.3, and the lower end of the buffer spring 7.3 abuts against the upper end of the guide column 7.1.

[0046] When the lower end of the flexible connecting tube 1.2 is butt-jointed with the upper end of the press pipe 1.3, the cylinder 2.2 of the lower end self-locking mechanism 2 drives the first movable arm 2.4.1 and the second movable arm 2.4.2 to rotate through the push rod 2.3, thereby driving the fixed block 2.4.3, so that the upper flange at the lower end of the flexible connecting tube 1.2, the lower flange at the upper end of the press pipe 1.3 and one side of the sealing gasket between the upper flange at the lower end of the flexible connecting tube 1.2 and the lower flange at the upper end of the press pipe 1.3 are embedded in the interior of the fixed groove, so that the lower end of the flexible connecting tube 1.2 is sealed and connected with the upper end of the press pipe 1.3. When the upper flange at the lower end of the tank pipe 1.1 is butt-jointed with the lower flange at the upper end of the flexible connecting tube 1.2, the lower end of the tank pipe 1.1 is pressed against the movable adjustment plate 3.1. In order to make the movable adjustment plate 3.1 and the tank pipe 1.1 parallel butt-jointed, when the Y direction needs to be adjusted, the two sides of the second rotating shaft 3.4.1 are connected to the rotating shaft mounting The groove 3.1.2 is fixedly connected, the middle part of the second rotating shaft 3.4.1 is connected to the inner peripheral wall of the rolling bearing 3.5, and the second rotating shaft 3.4.1 rotates relative to the second bearing mounting seat 3.4.2, so that the movable adjustment plate 3.1 rotates relative to the mounting platform 3.2 along the Y direction. When the X direction needs to be adjusted, the movable adjustment plate 3.1 rotates in the same direction as the first rotating shaft 3.3.1, so that the second rotating shaft 3.4.1 and the second bearing mounting seat 3.4.2 rotate with the movable adjustment plate 3.1. Since the mounting platform 3.2 is rotatably connected to the mounting plate 4.1 through the first rotating shaft 3.3.1 and the rolling bearing 3.5, the mounting platform 3.2 can rotate relative to the mounting plate 4.1 along the X direction. At the same time, the mounting platform 3.2 is connected to the movable adjustment plate 3.1 through the second rotating shaft 3.4.1 and the second bearing mounting seat 3.4.2, so that the movable adjustment plate 3.1 drives the mounting platform 3.2 to rotate to adjust the X direction;

[0047] When the upper flange at the lower end of the tank pipe 1.1 and the lower flange at the upper end of the flexible connecting pipe 1.2 are connected and relatively offset, the upper correction block 9.2 moves relative to the lower correction block 9.1. As the upper correction block 9.2 moves, the correction spring 9.4 is compressed or stretched, and its elastic force changes. The elastic force of the correction spring 9.4 will resist this displacement and restore the upper correction block 9.2 and the lower correction block 9.1 to their initial relative positions. Under the elastic force of the correction spring 9.4, when the first mounting platform 4 or the second mounting platform 5 needs to be fine-tuned in the Y-axis direction or when the second mounting platform 5 or the third mounting platform 6 needs to be fine-tuned in the X-axis direction, the slide groove 10.1.1 of the slider 10.1 slides along the guide rail 10.2, so that the upper correction block 9.2 moves along the direction of the connecting shaft 9.3, and the mounting platform connected thereto is fine-tuned until the upper correction block 9.2 moves along the connecting shaft 9.3. The correction block 9.2 and the lower correction block 9.1 return to their initial positions. When the correction process is completed, the elastic force of the correction spring 9.4 and the external force reach a new equilibrium state, and the position of the mounting platform is accurately corrected, thereby correcting the position of the lower flange at the upper end of the flexible connecting pipe 1.2. When the upper flange at the lower end of the tank pipe 1.1 and the lower flange at the upper end of the flexible connecting pipe 1.2 are docked, the cylinder 2.2 of the upper end self-locking mechanism 2 drives the first movable arm 2.4.1 and the second movable arm 2.4.2 to rotate through the push rod 2.3, thereby driving the fixed block 2.4.3, so that the upper flange at the lower end of the tank pipe 1.1, the lower flange at the upper end of the flexible connecting pipe 1.2, and one side of the sealing gasket between the upper flange at the lower end of the tank pipe 1.1 and the lower flange at the upper end of the flexible connecting pipe 1.2 are embedded in the interior of the fixed groove, so that the lower end of the tank pipe 1.1 is sealed and connected to the upper end of the flexible connecting pipe 1.2;

[0048] When the lower end of the tank pipe 1.1 is pressed downward, the third mounting platform 6 or other components connected thereto are subjected to downward pressure, and this pressure will be transmitted to the linear bearing 7.2. Since there is a certain friction between the linear bearing 7.2 and the guide column 7.1, this pressure will first cause the linear bearing 7.2 to move downward along the guide column 7.1 for a small distance until the pressure overcomes the elastic force of the buffer spring 7.3. When the pressure continues to increase, the linear bearing 7.2 begins to compress the buffer spring 7.3. In this process, the buffer spring 7.3 resists the downward pressure through its elastic force, thereby slowing down the descending speed of the third mounting platform 6. The elastic force of the buffer spring 7.3 is proportional to the compression amount. Therefore, as the compression amount increases, the elastic force gradually increases, providing greater resistance to counteract the downward pressure. When the pressure reaches a certain value, the linear bearing 7.2 will move downward along the guide column 7.1 for a small distance until the pressure overcomes the elastic force of the buffer spring 7.3. When the third mounting platform 6 reaches a certain level, the elastic force of the buffer spring 7.3 and the downward pressure reach a balanced state. At this time, the third mounting platform 6 will no longer continue to descend, but will remain in a relatively stable position. In this stable state, the buffer spring 7.3 still maintains a certain amount of compression to provide continuous support and buffering effect. When the external pressure decreases or disappears, the elastic force of the buffer spring 7.3 will begin to push the linear bearing 7.2 to move upward and gradually return to its initial state. In this process, the elastic force of the buffer spring 7.3 is gradually released until the linear bearing 7.2 completely returns to its initial position and is tightly against the third mounting platform 6. Through the elastic force of the buffer spring 7.3, the pressure buffer mechanism 7 can avoid damage to the overall structure caused by excessive pressure above and hard connection, and also avoid the non-uniqueness of the external dimensions of the upper tank body to absorb the error therein.

[0049] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. An automatic docking and locking device for steel cylinder pipes, characterized in that: include: Cylinder pipeline: The cylinder pipeline includes a tank pipeline arranged at the lower end of the tank body, a flexible connecting pipe, and a press pipeline arranged at the upper end of the press; Locking device: The locking device includes a self-locking mechanism connecting the tank pipe and one end of the flexible connecting pipe, the press pipe and the other end of the flexible connecting pipe, an adaptive adjustment mechanism arranged in sequence along the direction of the flexible connecting pipe, a first mounting platform, a Y-axis correction mechanism, a second mounting platform, an X-axis correction mechanism, a third mounting platform, a pressure buffer mechanism, and a fourth mounting platform; The self-locking mechanism comprises mounting blocks arranged on both sides of the tank pipe and the flexible connecting pipe, the upper end of the self-locking mechanism is connected to both sides of the adaptive adjustment mechanism through the mounting blocks, and the lower end of the self-locking mechanism is arranged on the upper end of the fourth mounting platform; The Y-axis correction mechanism is arranged between the first mounting platform and the second mounting platform and is connected to the adaptive adjustment mechanism through the first mounting platform, and the X-axis correction mechanism is arranged between the second mounting platform and the third mounting platform and is connected to the Y-axis correction mechanism through the second mounting platform; The pressure buffer mechanism is arranged between the third mounting platform and the fourth mounting platform and is connected to the X-axis correction mechanism through the third mounting platform.

2. The automatic docking and locking device for steel cylinder pipes according to claim 1 is characterized in that: The adaptive adjustment mechanism includes a movable adjustment plate, a mounting platform, an X-direction adjustment structure arranged at the front and rear ends of the mounting platform, and a Y-direction adjustment structure arranged on both sides of the mounting platform. The mounting platform is connected to the movable adjustment plate through the Y-direction adjustment structure extending upward, and the movable adjustment plate is rotatably connected to the upper end of the Y-direction adjustment structure so that the movable adjustment plate rotates relative to the mounting platform in the Y direction to adjust the inclination angle of the movable adjustment plate in the Y direction. A mounting plate is protrudingly provided on the upper end of the first mounting platform corresponding to the X-direction adjustment structure, and the mounting platform is rotatably connected to the mounting plate through the X-direction adjustment structure extending upward so that the mounting platform rotates relative to the mounting platform in the X direction, so that the movable adjustment plate drives the mounting platform to adjust the inclination angle in the X direction through the Y-direction adjustment structure, so as to achieve parallel docking of the movable adjustment plate with the tank pipe.

3. The automatic docking and locking device for steel cylinder pipes according to claim 2 is characterized in that: The X-direction adjustment structure includes a first rotating shaft, a first bearing mounting seat, and a rolling bearing. The first bearing mounting seat is provided with a first bearing mounting hole. The outer peripheral wall of the rolling bearing is connected to the inner wall of the first bearing mounting hole. The inner peripheral wall of the rolling bearing is connected to one end of the first rotating shaft. The interior of the mounting plate is provided with a rotating shaft mounting hole, and the other end of the first rotating shaft is connected to the rotating shaft mounting hole.

4. The automatic docking and locking device for steel cylinder pipes according to claim 2 is characterized in that: The Y-direction adjustment structure includes a second rotating shaft, a second bearing mounting seat, and a rolling bearing. Mounting seat mounting holes are provided on both sides of the movable adjustment plate corresponding to the upper ends of the second bearing mounting seat. The upper ends of the second bearing mounting seat are exposed and provided inside the mounting seat mounting hole. The second bearing mounting seat is provided with a second bearing mounting hole. The outer peripheral wall of the rolling bearing is connected to the inner peripheral wall of the second bearing mounting hole. The middle part of the second rotating shaft is connected to the inner peripheral wall of the rolling bearing. The side walls of the mounting seat mounting hole are provided with rotating shaft mounting grooves corresponding to the second rotating shaft. The two sides of the second rotating shaft are fixedly connected to the rotating shaft mounting grooves.

5. The automatic docking and locking device for steel cylinder pipes according to claim 1 is characterized in that: The Y-axis correction mechanism includes correction structures arranged on both sides of the first mounting platform and the second mounting platform, and a guide structure arranged on one side of the correction structure. The X-axis correction mechanism includes correction structures arranged on the front and rear ends of the second mounting platform and the third mounting platform, and a guide structure arranged at one end of the correction structure.

6. The automatic docking and locking device for steel cylinder pipes according to claim 5 is characterized in that: The correction structure includes a lower correction block connected to the upper ends of the second mounting platform and the third mounting platform, a plurality of upper correction blocks connected to the lower ends of the first mounting platform and the second mounting platform, a connecting shaft, and a correction spring surrounding the outer peripheral wall of the connecting shaft. The plurality of upper correction blocks are arranged on both sides of the lower correction block and connected to the lower correction block through the connecting shaft, one side of the correction spring abuts against the side wall of the upper correction block, and the other side of the correction spring abuts against the side wall of the lower correction block.

7. The automatic docking and locking device for steel cylinder pipes according to claim 5 is characterized by: The guide structure includes a slider connected to the lower end of the first mounting platform and the lower end of the second mounting platform, and a guide rail connected to the upper end of the second mounting platform and the upper end of the third mounting platform. The slider is provided with a slide groove adapted to the guide rail.

8. The automatic docking and locking device for steel cylinder pipes according to claim 1 is characterized by: The self-locking mechanism is arranged on a plurality of cylinders on both sides of the tank pipe and the flexible connecting pipe and the press pipe and the flexible connecting pipe, a push rod is arranged on the side of the cylinder close to the tank pipe, and a clamping structure is arranged on the other side of the push rod. The mounting block is arranged on the side of the cylinder close to the tank pipe. The cylinder drives the push rod so that the clamping structure is against the outer peripheral wall of the connection between the tank pipe and the flexible connecting pipe and the connection between the press pipe and the flexible connecting pipe.

9. The automatic docking and locking device for steel cylinder pipes according to claim 8 is characterized by: The clamping structure includes a symmetrically arranged first movable arm, a second movable arm, and a fixed block adapted to the outer wall of the flexible connecting pipe, one side of the first movable arm is hinged to the push rod, the other side of the first movable arm is hinged to one side of the second movable arm, the other side of the second movable arm is hinged to one side of the fixed block, and the cylinder drives the push rod so that the other side of the fixed block is against the outer peripheral wall of the connection between the clamping structure and the tank pipe and the flexible connecting pipe, and the connection between the press pipe and the flexible connecting pipe.

10. The automatic docking and locking device for steel cylinder pipes according to claim 1 is characterized in that: The pressure buffer mechanism includes guide columns arranged at the four corners of the third mounting platform, linear bearings provided with flange surfaces, and buffer springs arranged around the outer peripheral wall of the guide columns, the lower end of the flange surface abuts against the third mounting platform, the linear bearing sleeve is installed on the outer peripheral wall of the guide column so that the lower end of the linear bearing abuts against one end of the buffer spring, and the lower end of the buffer spring abuts against the upper end of the guide column.

Citation Information

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