Oil press for pressing seismic explosive column primer
By integrating the mold assembly and the die core in one direction, and automatically completing the die core assembly and raw material pressing by pushing the oil cylinder, the problem of low production efficiency of traditional detonating tool pressing technology is solved, and a continuous assembly and pressing process is achieved, which significantly improves the production efficiency.
Patent Information
- Application Number
- CN202411738124.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-04-11
AI Technical Summary
The traditional detonator pressing technology needs to be carried out in the explosion-proof room, resulting in low production efficiency, long time for taking out finished products, filling raw materials and assembly of mold cores, and the hydraulic press does not work for a long time.
The mold assembly and the die core are integrated in one direction, and the die core assembly is automatically completed by pushing the oil cylinder, while pressing the raw materials to form a continuous assembly and pressing process.
Through continuous mold assembly and raw material pressing processes, the production efficiency of the detonator is significantly improved, the process is reduced, and the enterprise efficiency is improved.
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Figure CN119803207A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of explosive tool production, in particular to an oil press for suppressing earthquake source charge column explosive tools. Background Art
[0002] It is well known that detonators cannot directly detonate the relatively insensitive main charge filled in the plastic source charge column. Therefore, in order to ensure the safe and effective blasting, a detonator must be installed in the source charge column to ensure the single-shot detonation rate and the reliability of explosion transmission. The detonator is generally pressed and formed with TNT (trinitrotoluene) or RDX (trimethylene trinitramine) as raw materials. Because the raw materials are dangerous and explosive, in order to prevent the explosion of the detonator during the pressing process, resulting in casualties, the pressing process must be carried out in an explosion-proof room.
[0003] The traditional detonator suppression technology is carried out in the explosion-proof room, and the finished product removal, raw material filling, and mold core assembly are carried out in the operation room. It does not require the carriage to run back and forth. In addition, the hydraulic press needs to be idle for a long time during the period of finished product removal, raw material filling, and mold core assembly. Therefore, there is a problem of low production efficiency.
[0004] Therefore, it is very necessary to design a suppression device that can speed up the loading of raw materials and assembly of models, and then improve the production efficiency of detonators in order to improve enterprise benefits. Summary of the invention
[0005] In view of the low production efficiency of the above-mentioned traditional detonator pressing method, the present application integrates the mold assembly and the mold core in one direction, and uses the pushing of the oil cylinder to automatically complete the mold core assembly while realizing the pressing of the raw material. This makes the mold assembly and the pressing of the raw material process continuous, thereby improving the production efficiency of the detonator. The specific method is as follows: The present invention provides a hydraulic press for suppressing a seismic source charge column detonator, comprising an upper crossbeam, a lower crossbeam and a plurality of columns fixedly connected to the upper crossbeam and the lower crossbeam, wherein a mold closing slide block and a lifting slide block are slidably installed in sequence from top to bottom along the columns between the upper crossbeam and the lower crossbeam; a plurality of mold closing cylinders for pushing and pulling the mold closing slide block to slide up and down are fixedly installed on the upper crossbeam; an oil cylinder for pushing and pulling the lifting slide block to slide up and down is fixedly installed on the lower crossbeam; a mold assembly is fixedly installed on the mold closing slide block; a pressure strip assembly is arranged on the lower surface of the upper crossbeam corresponding to the mold assembly; a lifting plate assembly is arranged on the upper surface of the lifting slide block corresponding to the mold assembly; under the push and pull of the mold closing cylinder and the oil cylinder, the pressure strip assembly and the lifting plate assembly respectively press the raw material inside the mold assembly from the upper and lower ends of the mold assembly to extrude and form it.
[0006] Preferably, the mold assembly comprises an upper panel whose upper surface is flush with the upper surface of the mold clamping slide and fixedly installed in the mold clamping slide, and a lower panel fixedly installed in contact with the lower surface of the upper panel; the upper panel and the lower panel are coaxially penetrated with a reserved mold hole, and the diameter of the reserved mold hole on the upper panel is larger than the diameter of the reserved mold hole on the lower panel, and the reserved mold hole group with different diameters matches the flange at the opening of the mold sleeve to hang the mold sleeve on the upper panel and the lower panel; the outer surface of the mold sleeve is also threadedly connected with a fixing sleeve, and the fixing sleeve fixes the mold sleeve by pressing against the lower panel and limiting the flange with the reserved mold hole; The lower end opening of the mold sleeve is narrowed to form a bottom cap, which is used to limit the mold rod slidably installed inside the mold sleeve.
[0007] Preferably, linear guide rails are provided on both sides of the upper surface of the mold closing slide corresponding to the mold assembly; an L-shaped bracket is slidably installed in the linear guide rail, and the L-shaped bracket slides along the linear guide rail under the drive of the rodless coupling cylinder; a material cup fixing plate is mounted above the two L-shaped brackets, and a plurality of material cups are fixedly installed on the material cup fixing plate corresponding to the number and position of the mold sleeve openings; a switch assembly for controlling the opening and closing of the lower end opening of the material cup is provided at the bottom of the material cup.
[0008] Preferably, the switch assembly includes a sealing ball located inside the material cup for sealing the lower opening of the material cup, a swing arm connecting the sealing ball and the telescopic end of the discharge cylinder, and a discharge cylinder located outside the material cup for driving the sealing ball to move up and down through the swing arm.
[0009] Preferably, the pressure strip assembly includes a stepped base plate fixedly mounted on the lower surface of the upper beam, and a plurality of groove plates with grooves on the surface are fixedly mounted on the lower surface of the base plate; the grooves on the surface of the grooved plates are engaged with the corresponding blocks on the upper surface of the pressure strip to fix the pressure strip; and a plurality of mold cores are arranged below the pressure strip corresponding to the position and number of the mold sleeve openings.
[0010] Preferably, the jacking pressure plate assembly includes a jacking pressure plate bottom plate fixedly mounted on the upper surface of the jacking sliding block, a jacking pressure plate base is arranged on the upper surface of the jacking pressure plate bottom plate; and a jacking pressure plate is fixedly mounted on the upper surface of the jacking pressure plate base.
[0011] Preferably, a plurality of C-shaped card plates are invertedly mounted on the surface of the top boosting plate; the plurality of card plates are divided into two groups, dynamic and static, and are arranged at intervals, the dynamic group card plates are slidably mounted on the top boosting plate, and the static group card plates are fixedly mounted on the top boosting plate; The two sides of the top boosting plate are also fixedly installed with a card plate opening and closing cylinder on the top boosting plate base, and the output end of the card plate opening and closing cylinder is fixedly installed with a guide rod, which runs through the two sides of the card plate, is slidably connected with the static group card plate, and is fixedly connected with the dynamic group card plate; the two adjacent card plates can be relatively close to each other under the push and pull of the card plate opening and closing cylinder to form a closed annular card hole; the card hole matches the annular groove at the lower end of the mold rod.
[0012] Preferably, a plurality of limit columns are fixedly installed on the upper surface of the top plate of the lifting pressure plate, and the upper ends of the limit columns pass through the mold closing slide and are slidably connected to the mold closing slide; and a limit plate is fixedly installed on the lower surface of the upper beam corresponding to the limit columns.
[0013] Preferably, the hydraulic press is placed in an operating room to complete the pressing process of the detonator. The operating room is surrounded by walls to form a closed rectangular space, and the walls are provided with explosion-proof doors of a raw material transfer window and a finished product transfer window for raw material input and finished product output.
[0014] Preferably, a push plate is installed between one end of the two L-shaped brackets close to the mold assembly, and a brush is installed below the push plate.
[0015] The remarkable effect of the present invention is that through ingenious layout, the pressure strip assembly, the mold assembly, and the top pressure plate assembly are arranged vertically in one direction, and the three are driven close to each other for extrusion under the cooperation of the mold closing cylinder and the oil cylinder in sequence, so that the raw material is pressed and formed while the mold assembly is completed, thereby reducing the process of pressing the detonator and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the arrangement of the present invention in the usage scenario; Figure 2 It is a front view of the overall structure of the present invention; Figure 3 It is a side view of the overall structure of the present invention; Figure 4 It is a three-dimensional schematic diagram of the overall structure of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the jacking plate assembly of the present invention; Figure 6 It is a schematic diagram of the three-dimensional assembly structure of the mold assembly and the feed assembly of the present invention; Figure 7 It is a side view of the assembly structure of the mold assembly and the feed assembly of the present invention; Figure 8 It is a schematic diagram of the three-dimensional structure of the mold assembly of the present invention; Fig. 9 A side view of a mold assembly of the present invention; Fig.10 It is a schematic diagram of the three-dimensional structure of the layering assembly of the present invention; In the figure: 1 finished product transfer window explosion-proof door; 2 hydraulic press; 2-1 lower crossbeam; 2-2 column; 2-3 lifting slide block; 2-4 lifting plate assembly; 2-4-1 lifting plate bottom plate; 2-4-2 card plate; 2-4-3 guide rod; 2-4-4 limit column; 2-4-5 card plate opening and closing cylinder; 2-4-6 lifting plate base; 2-4-7 lifting plate; 2-5 mold assembly; 2-5-1 mold rod; 2-5-2 bottom cap; 2-5-3 mold sleeve; 2-5-4 fixed sleeve; 2-5-5 lower panel; 2 -5-6 upper panel; 2-6 mold closing slide; 2-7-1 material cup fixing plate; 2-7-2 rodless coupling cylinder; 2-7-3 material cup; 2-7-4 swing arm; 2-7-5 linear guide; 2-7-6 push plate; 2-7-7 discharge cylinder; 2-7-8 sealing ball; 2-8 pressure strip assembly; 2-8-1 mold core; 2-8-2 pressure strip; 2-8-3 groove plate; 2-8-4 bottom plate; 2-9 limit plate; 2-10 upper beam; 2-11 mold closing cylinder; 3 wall; 4 explosion-proof door of raw material transfer window. DETAILED DESCRIPTION
[0017] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with examples. The examples are only used to explain the present invention and do not constitute a limitation on the protection scope of the present invention.
[0018] like Figure 1-10 As shown, the present invention provides a hydraulic press 2 for suppressing a seismic source charge column detonator, comprising an upper crossbeam 2-10, a lower crossbeam 2-1, and a plurality of columns 2-2 fixedly connected to the upper crossbeam 2-10 and the lower crossbeam 2-1, wherein a mold clamping slider 2-6 and a lifting slider 2-3 are sequentially slidably installed along the columns 2-2 from top to bottom between the upper crossbeam 2-10 and the lower crossbeam 2-1; a plurality of mold clamping cylinders 2-11 for pushing and pulling the mold clamping slider 2-6 and sliding up and down are fixedly installed on the upper crossbeam 2-10; a plurality of mold clamping cylinders 2-11 for pushing and pulling the mold clamping slider 2-6 and sliding up and down are fixedly installed on the lower crossbeam 2-1 The lifting slider 2-3 is an oil cylinder that slides up and down; the mold assembly 2-5 is fixedly installed on the mold closing slider 2-6; the lower surface of the upper crossbeam 2-10 is provided with a pressure strip assembly 2-8 corresponding to the mold assembly 2-5; the upper surface of the lifting slider 2-3 is provided with a lifting plate assembly 2-4 corresponding to the mold assembly 2-5; under the push and pull of the mold closing cylinder 2-11 and the oil cylinder, the pressure strip assembly 2-8 and the lifting plate assembly 2-4 apply pressure to the raw material inside the mold assembly 2-5 from the upper and lower ends of the mold assembly 2-5 respectively to extrude and shape it.
[0019] The mold assembly 2-5 includes an upper panel 2-5-6 whose upper surface is flush with the upper surface of the mold closing slide 2-6 and is fixedly installed in the mold closing slide 2-6, and a lower panel 2-5-5 fixedly installed in contact with the lower surface of the upper panel 2-5-6; the upper panel 2-5-6 and the lower panel 2-5-5 are coaxially penetrated with a reserved mold hole, and the diameter of the reserved mold hole on the upper panel 2-5-6 is larger than the diameter of the reserved mold hole on the lower panel 2-5-5, and the reserved mold hole group with different diameters matches the flange at the opening of the mold sleeve 2-5-3, so that the mold sleeve 2-5-3 can be hoisted at the upper panel 2-5-6 and the lower panel 2-5-5; the outer surface of the mold sleeve 2-5-3 is also threadedly connected with a fixed sleeve 2-5-4, and the fixed sleeve 2-5-4 fixes the mold sleeve 2-5-3 by pressing against the lower panel 2-5-5 and limiting the flange and the reserved mold hole; The lower end opening of the mold sleeve 2-5-3 is narrowed to form a bottom cap 2-5-2, which is used to limit the mold rod 2-5-1 slidably installed inside the mold sleeve 2-5-3.
[0020] Linear guide rails 2-7-5 are provided on both sides of the upper surface of the mold closing slide block 2-6 corresponding to the mold assembly 2-5; an L-shaped bracket is slidably installed in the linear guide rail 2-7-5, and the L-shaped bracket slides along the linear guide rail 2-7-5 under the drive of the rodless coupling cylinder 2-7-2; a material cup fixing plate 2-7-1 is mounted above the two L-shaped brackets, and a plurality of material cups 2-7-3 are fixedly installed on the material cup fixing plate 2-7-1 corresponding to the number and position of the openings of the mold sleeve 2-5-3; a switch assembly for controlling the opening and closing of the lower end opening of the material cup 2-7-3 is provided at the bottom of the material cup 2-7-3.
[0021] The switch assembly includes a sealing ball 2-7-8 located inside the material cup 2-7-3 for sealing the lower end opening of the material cup 2-7-3, a swing arm 2-7-4 connecting the sealing ball 2-7-8 and the discharge cylinder 2-7-7, and a discharge cylinder 2-7-7 located outside the material cup 2-7-3 for driving the sealing ball 2-7-8 to move up and down through the swing arm 2-7-4.
[0022] The pressure strip assembly 2-8 includes a stepped bottom plate 2-8-4 fixedly mounted on the lower surface of the upper crossbeam 2-10, and a plurality of groove plates 2-8-3 with grooves on the surface are fixedly mounted on the lower surface of the bottom plate 2-8-4; the groove plates 2-8-3 are engaged with the blocks corresponding to the upper surface of the pressure strip 2-8-2 through the grooves on the surface to fix the pressure strip 2-8-2; a plurality of mold cores 2-8-1 are arranged below the pressure strip 2-8-2 corresponding to the position and number of the opening of the mold sleeve 2-5-3.
[0023] The jacking plate assembly 2-4 includes a jacking plate bottom plate 2-4-1 fixedly mounted on the upper surface of the jacking slider 2-3, and a jacking plate base 2-4-6 is arranged on the upper surface of the jacking plate bottom plate 2-4-1; and a jacking plate 2-4-7 is fixedly mounted on the upper surface of the jacking plate base 2-4-6.
[0024] The surface of the top-lifting plate 2-4-7 is invertedly mounted with a plurality of C-shaped card plates 2-4-2; the plurality of card plates 2-4-2 are divided into two groups, dynamic and static, and are arranged at intervals, the dynamic group card plates 2-4-2 are slidably mounted on the top-lifting plate 2-4-7, and the static group card plates 2-4-2 are fixedly mounted on the top-lifting plate 2-4-7; The two sides of the top boosting plate 2-4-7 are also fixedly installed with a card opening and closing cylinder 2-4-5 on the top boosting plate base 2-4-6, and the output end of the card opening and closing cylinder 2-4-5 is fixedly installed with a guide rod 2-4-3, and the guide rod 2-4-3 passes through the two sides of the card plate 2-4-2, is slidably connected with the static group card plate 2-4-2, and is fixedly connected with the dynamic group card plate 2-4-2; the two adjacent card plates 2-4-2 can be relatively close to each other under the push and pull of the card opening and closing cylinder 2-4-5 and form a closed annular card hole; the card hole matches the annular groove at the lower end of the mold rod 2-5-1.
[0025] A plurality of limit columns 2-4-4 are fixedly installed on the upper surface of the top plate of the lifting pressure plate 2-4-7, and the upper ends of the limit columns 2-4-4 pass through the mold closing slide 2-6 and are slidably connected to the mold closing slide 2-6; a limit plate 2-9 is fixedly installed on the lower surface of the upper crossbeam 2-10 corresponding to the limit columns 2-4-4.
[0026] The hydraulic press 2 is placed in the operating room to complete the pressing process of the detonator. The operating room is surrounded by walls 3 to form a closed rectangular space, and the walls 3 are provided with a raw material transfer window explosion-proof door and a finished product transfer window explosion-proof door 1 for raw material input and finished product output.
[0027] A push plate 2-7-6 is installed between the two L-shaped brackets at one end close to the mold assembly 2-5, and a brush is installed below the push plate 2-7-6.
[0028] Open the explosion-proof door of the raw material transfer window on the wall 3, so that the feeding mechanism installed in the operation room extends into the explosion-proof room. Figure 4As shown, at this time, the rodless coupling cylinder 2-7-2 in the feeding assembly pushes the L-shaped bracket to slide outward along the linear guide rail 2-7-5, driving the material cup 2-7-3 fixed frame installed above the two L-shaped brackets and the multiple material cups 2-7-3 fixedly set above the material cup 2-7-3 fixed frame to be synchronously exposed on one side of the hydraulic press 2, so that the space above the material cup 2-7-3 is exposed, which is convenient for the feeding mechanism to pour the measured raw materials, i.e., TNT (trinitrotoluene) or RDX (trimethylene trinitramine) into the material cup 2-7-3. It should be noted that the above-mentioned feeding mechanism can be any known device or structure that can realize the quantitative supply of the above-mentioned raw materials, such as a robotic arm, a conveyor belt, etc., and its specific structure and feeding method are not described in detail here.
[0029] At this time, since the telescopic end of the discharge cylinder 2-7-7 is in the initial contracted state, it will drive the swing arm 2-7-4 to press down synchronously, pressing the sealing ball 2-7-8 in the material cup 2-7-3 to the lower end opening of the material cup 2-7-3, so as to seal the material cup 2-7-3. The blocked material cup 2-7-3 becomes a container for holding raw materials, and is driven by the rodless coupling cylinder 2-7-2 again to move to the top of the mold sleeve 2-5-3 until the lower end openings of the multiple material cups 2-7-3 correspond to the upper end openings of the multiple mold sleeves 2-5-3, thereby completing the transportation of the raw materials.
[0030] Then the telescopic end of the discharge cylinder 2-7-7 begins to extend, driving the swing arm 2-7-4 to move upward synchronously, and the upward swing arm 2-7-4 will drag the blocking ball to move upward synchronously, releasing the blocking of the material cup 2-7-3. As a result, the raw materials in the material cup 2-7-3 will slide down under the guidance of the cup wall of the material cup 2-7-3 due to their own weight and be filled into the mold sleeve 2-5-3, thereby completing the filling of the raw materials.
[0031] After the raw materials are loaded, in order to avoid interfering with the docking of the mold core 2-8-1 and the mold sleeve 2-5-3, the rodless coupling cylinder 2-7-2 will drive the material cup 2-7-3 to slide out to one side of the hydraulic cylinder again, and the telescopic end of the discharge cylinder 2-7-7 will retract to drive the sealing ball 2-7-8 to move down, so as to facilitate the sealing of the material cup 2-7-3 again.
[0032] The mold sleeve 2-5-3 and the mold rod 2-5-1 at the lower end are similar to a syringe structure. When the raw material is introduced into the mold sleeve 2-5-3, the mold rod 2-5-1 will slide down to the lowest end of the mold sleeve 2-5-3 due to its own weight and the downward pressure of the raw material. At this time, after the raw material is loaded, the explosion-proof door 4 of the raw material transfer window and the explosion-proof door 1 of the finished product transfer window are closed, and the multiple mold clamping cylinders 2-11 fixedly installed on the upper crossbeam 2-10 are controlled to shrink, and the mold clamping slide block 2-6 is pulled to slide upward along the column 2-2, and continuously approach the upper crossbeam 2-10, until the mold core 2-8-1 under the upper crossbeam 2-10 is plugged into the multiple mold sleeves 2-5-3 that move upward synchronously with the mold clamping slide block 2-6, thereby completing the assembly of the mold.
[0033] Then, the oil cylinder is controlled to push the lifting slide block 2-3 to slide upward along the pillar, and the lifting slide block 2-3 that is continuously moving upward will drive the lifting plate 2-4-7 to move upward synchronously until it contacts the lower end of the mold rod 2-5-1. After that, the lifting plate 2-4-7 continues to lift and will push the mold rod 2-5-1 to move upward in the mold sleeve 2-5-3, and compress the raw materials in the mold sleeve 2-5-3, thus starting the pressing process of the detonator. In order to avoid excessive pressure in the mold sleeve 2-5-3, which may cause damage to the equipment or instability of the detonator, a limit column 2-4-4 of a fixed length is provided on the bottom plate 2-4-1 of the top lift plate. When the upper end of the limit column 2-4-4 collides with the limit plate 2-9 on the lower end face of the upper crossbeam 2-10, the top lift plate 2-4-7 will be prevented from continuing to rise, thereby indirectly limiting the compression stroke of the mold rod 2-5-1 in the mold sleeve 2-5-3, ensuring the safety and controllability of the pressing process.
[0034] After pressing and holding the pressure for a period of time, the mold closing cylinder 2-11 and the oil cylinder will respectively drive the mold closing slide 2-6 and the lifting slide 2-3 to move downward, wherein the downward movement distance of the lifting slide 2-3 is equal to the downward movement distance of the mold closing slide 2-6 minus the height of the detonator, which means that when the mold closing slide 2-6 is completely moved down and returns to its initial state, the lifting slide 2-3 will push the mold rod 2-5-1 to continue to move a stroke of the detonator height compared to the mold sleeve 2-5-3, and then assist in ejecting the detonator after pressing and forming, so as to facilitate demolding.
[0035] At this time, the end of the mold rod 2-5-1 is just at the opening of the mold sleeve 2-5-3, so that the upper panel 2-5-6, which was originally densely covered with holes, becomes a complete plane, and the pressed detonator and the residual raw materials in the mold sleeve 2-5-3 will gather on the surface of the upper panel 2-5-6 due to the second lifting of the mold rod 2-5-1 during the demolding process. At this time, the lifting slider 2-3 does not move down temporarily, but waits until the cup fixing plate 2-7-1 drives the many cups 2-7-3 to correspond to the opening of the mold sleeve 2-5-3 one by one again before continuing to move down.
[0036] In this process, the push plate 2-7-6 installed on the end of the L-shaped bracket close to the mold assembly 2-5 will push all the residual raw materials and detonators stacked on the upper panel 2-5-6 to the receiving mechanism on the side of the mold slider 2-6 away from the material cup 2-7-3 due to the sliding of the material cup 2-7-3. The receiving mechanism will transfer the detonator to the outside through the explosion-proof door 1 of the finished product transfer window, and then close the explosion-proof door 1 of the finished product transfer window again. The above-mentioned receiving mechanism is any known device or structure that can realize the above-mentioned residual raw materials and detonators to receive and transfer, such as a robotic arm, a conveyor belt, etc. Its specific structure and feeding method will not be described in detail here.
[0037] Because a brush is provided under the sliding push plate 2-7-6, the cleaning capability of the upper panel 2-5-6 and the upper end surface of the mold rod 2-5-1 can be enhanced to avoid the problem of errors between batches of detonator pressing due to excessive residue of raw materials, which affects the pressing quality.
[0038] When the material cup 2-7-3 containing the raw materials moves to the top of the mold sleeve 2-5-3 to prepare for feeding again, the card opening and closing cylinder 2-4-5 fixedly installed on the top lifting plate base 2-4-6 is used to drive the guide rod 2-4-3 at the output end to move horizontally. The moving guide rod 2-4-3 will pull one of the two adjacent card plates 2-4-2 closer to the other card plate 2-4-2, so that the two adjacent card plates 2-4-2 are closed and contacted. The annular card hole formed on the closed card plate 2-4-2 is just embedded in the annular groove at the lower end of the mold rod 2-5-1. At this time, the oil cylinder is used to drive the top lifting slide plate to continue to move downward, and the mold rod 2-5-1 can be pulled downward synchronously until the mold rod 2-5-1 is reset. This prevents the mold rod 2-5-1 from being unable to fall back in time due to excessive friction between the mold sleeve 2-5-3 and the side wall, resulting in the mold sleeve 2-5-3 being unable to open normally, and the raw materials in the material cup 2-7-3 will overflow and accumulate on the upper panel 2-5-6 or fall into other mold sleeves 2-5-3, directly affecting the success rate of suppressing the batch of detonators.
[0039] After the mold rod 2-5-1 is reset, the card opening and closing cylinder 2-4-5 drives the guide rod 2-4-3 to translate in the opposite direction, so that the two adjacent card plates 2-4-2 are separated and the mold rod 2-5-1 is released.
[0040] Then, the discharge cylinder 2-7-7 controls the lifting of the sealing ball 2-7-8 through the swing arm 2-7-4, thereby realizing the discharge and filling of the mold sleeve 2-5-3, and this cycle is repeated to complete the continuous production process of the detonator.
[0041] In summary, the present invention, through ingenious structural design, pushes the material during the loading process, demolds during the mold separation process, and presses during the mold closing process, making the originally remote and segmented processes continuous and efficient. Compared with the traditional detonator suppression production, the production efficiency is significantly improved while ensuring the production quality.
[0042] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A hydraulic press for suppressing a seismic charge column detonator, characterized in that: The invention comprises an upper crossbeam (2-10), a lower crossbeam (2-1), and a plurality of columns (2-2) fixedly connected to the upper crossbeam (2-10) and the lower crossbeam (2-1); a mold clamping slider (2-6) and a lifting slider (2-3) are sequentially installed along the columns (2-2) from top to bottom in a sliding manner between the upper crossbeam (2-10) and the lower crossbeam (2-1); the upper crossbeam (2-10) is fixedly installed with a plurality of mold clamping cylinders (2-11) for pushing and pulling the mold clamping slider (2-6) to slide up and down; the lower crossbeam (2-1) is fixedly installed with a plurality of mold clamping cylinders (2-11) for pushing and pulling the lifting slider (2-3) to slide up and down The invention relates to a hydraulic cylinder; a mold assembly (2-5) is fixedly mounted on the mold closing slide block (2-6); a pressure strip assembly (2-8) is arranged on the lower surface of the upper crossbeam (2-10) corresponding to the mold assembly (2-5); a lifting plate assembly (2-4) is arranged on the upper surface of the lifting slide block (2-3) corresponding to the mold assembly (2-5); under the push and pull of the mold closing cylinder (2-11) and the hydraulic cylinder, the pressure strip assembly (2-8) and the lifting plate assembly (2-4) respectively apply pressure to the raw material inside the mold assembly (2-5) from the upper and lower ends of the mold assembly (2-5) to extrude and shape the raw material.
2. The hydraulic press for suppressing the seismic charge column detonator according to claim 1 is characterized in that: The mold assembly (2-5) comprises an upper panel (2-5-6) whose upper surface is flush with the upper surface of the mold clamping slide (2-6) and is fixedly installed in the mold clamping slide (2-6), and a lower panel (2-5-5) fixedly installed in contact with the lower surface of the upper panel (2-5-6); the upper panel (2-5-6) and the lower panel (2-5-5) are coaxially penetrated by a reserved mold hole, and the diameter of the reserved mold hole on the upper panel (2-5-6) is larger than that on the lower panel (2-5-5). The reserved mold hole diameters of different diameters are matched with the flanges at the openings of the mold sleeve (2-5-3) to hang the mold sleeve (2-5-3) on the upper panel (2-5-6) and the lower panel (2-5-5); the outer surface of the mold sleeve (2-5-3) is also threadedly connected with a fixing sleeve (2-5-4), and the fixing sleeve (2-5-4) is fixed to the mold sleeve (2-5-3) by abutting against the lower panel (2-5-5) and limiting the flange with the reserved mold hole; The lower end opening of the mold sleeve (2-5-3) is narrowed to form a bottom cap (2-5-2) for limiting the position of a mold rod (2-5-1) slidably mounted inside the mold sleeve (2-5-3).
3. The hydraulic press for suppressing the seismic charge column detonator according to claim 2 is characterized in that: Linear guide rails (2-7-5) are provided on both sides of the upper surface of the mold closing slide block (2-6) corresponding to the mold assembly (2-5); an L-shaped bracket is slidably installed in the linear guide rail (2-7-5), and the L-shaped bracket slides along the linear guide rail (2-7-5) under the drive of the rodless coupling cylinder (2-7-2); a material cup fixing plate (2-7-1) is mounted above the two L-shaped brackets, and a plurality of material cups (2-7-3) are fixedly installed on the material cup fixing plate (2-7-1) corresponding to the number and position of the opening of the mold sleeve (2-5-3); a switch assembly for controlling the opening and closing of the lower end opening of the material cup (2-7-3) is provided at the bottom of the material cup (2-7-3).
4. The hydraulic press for suppressing the seismic charge column detonator according to claim 3 is characterized in that: The switch assembly comprises a sealing ball (2-7-8) located inside the material cup (2-7-3) and used to seal the lower end opening of the material cup (2-7-3), a swing arm (2-7-4) connecting the sealing ball (2-7-8) and the telescopic end of the discharge cylinder (2-7-7), and a discharge cylinder (2-7-7) located outside the material cup (2-7-3) and used to drive the sealing ball (2-7-8) to move up and down through the swing arm (2-7-4).
5. The hydraulic press for suppressing the seismic charge column detonator according to claim 1 is characterized in that: The pressure strip assembly (2-8) comprises a stepped bottom plate (2-8-4) fixedly mounted on the lower surface of the upper cross beam (2-10); a plurality of groove plates (2-8-3) with grooves on the surface are fixedly mounted on the lower surface of the bottom plate (2-8-4); the grooves on the surface of the groove plates (2-8-3) are engaged with corresponding blocks on the upper surface of the pressure strip (2-8-2) to fix the pressure strip (2-8-2); a plurality of mold cores (2-8-1) are arranged below the pressure strip (2-8-2) in accordance with the positions and numbers of the openings of the mold sleeve (2-5-3).
6. The hydraulic press for suppressing the seismic charge column detonator according to claim 1, characterized in that: The jacking plate assembly (2-4) comprises a jacking plate bottom plate (2-4-1) fixedly mounted on the upper surface of a jacking slider (2-3); a jacking plate base (2-4-6) is arranged on the upper surface of the jacking plate bottom plate (2-4-1); and a jacking plate (2-4-7) is fixedly mounted on the upper surface of the jacking plate base (2-4-6).
7. The hydraulic press for suppressing the seismic charge column detonator according to claim 6, characterized in that: A plurality of C-shaped card plates (2-4-2) are mounted upside down on the surface of the top-lifting plate (2-4-7); the plurality of card plates (2-4-2) are divided into two groups, dynamic and static, and are arranged at intervals, the dynamic group card plates (2-4-2) are slidably mounted on the top-lifting plate (2-4-7), and the static group card plates (2-4-2) are fixedly mounted on the top-lifting plate (2-4-7); The two sides of the top boosting plate (2-4-7) are also fixedly installed with a card opening and closing cylinder (2-4-5) on the top boosting plate base (2-4-6); the output end of the card opening and closing cylinder (2-4-5) is fixedly installed with a guide rod (2-4-3); the guide rod (2-4-3) passes through the two sides of the card plate (2-4-2), is slidably connected with the static group card plate (2-4-2), and is fixedly connected with the dynamic group card plate (2-4-2); two adjacent card plates (2-4-2) can be relatively close to each other under the push and pull of the card opening and closing cylinder (2-4-5) to form a closed annular card hole; the card hole matches the annular groove at the lower end of the mold rod (2-5-1).
8. The hydraulic press for suppressing the seismic charge column detonator according to claim 6, characterized in that: A plurality of limit columns (2-4-4) are fixedly mounted on the upper surface of the top plate of the lifting pressure plate (2-4-7), and the upper ends of the limit columns (2-4-4) pass through the mold closing slide block (2-6) and are slidably connected to the mold closing slide block (2-6); and a limit plate (2-9) is fixedly mounted on the lower surface of the upper crossbeam (2-10) corresponding to the limit columns (2-4-4).
9. The hydraulic press for suppressing the seismic charge column detonator according to claim 1, characterized in that: The hydraulic press (2) is placed in an operating room for pressing and processing the detonator. The operating room is surrounded by a wall (3) to form a closed square space. The wall (3) is provided with a raw material transfer window explosion-proof door (4) and a finished product transfer window explosion-proof door (1) for inputting raw materials and outputting finished products.
10. The hydraulic press for suppressing the seismic charge column detonator according to claim 3, characterized in that: A push plate (2-7-6) is installed between one end of the two L-shaped brackets close to the mold assembly (2-5), and a brush is installed below the push plate (2-7-6).