Asymmetric multi-span cantilever cast-in-place quality detection mechanism
By designing an asymmetric multi-span cantilever cast-in-place quality inspection mechanism, and using the combination of mobile devices, the first detection device and the second detection device, the problems of long detection cycle, low accuracy and complex operation in traditional detection methods are solved, and fast, accurate and flexible detection in bridge construction is achieved, meeting the high quality and safety requirements of modern bridge construction.
Patent Information
- Application Number
- CN202510292319.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The traditional quality inspection methods in existing bridge construction have problems such as long inspection cycle, low accuracy, and complex operation, which are difficult to meet the high quality and safety requirements of modern bridge construction.
An asymmetric multi-span cantilever cast-in-place quality detection mechanism is designed, including a hanging basket, a moving device, a first detection device and a second detection device. The mobile device can quickly adjust the position of the detection device through the mobile motor and the gear transmission system; the first detection device can perform multi-directional detection through the deflection plate and the magnetic connection system; the second detection device can flexibly fix the sensor in the key position of the hanging basket through the lifting mechanism and the clamping mechanism.
It realizes rapid, accurate and flexible detection of asymmetric multi-span cantilever cast-in-place bridges, improves detection efficiency and accuracy, and meets the high quality and safety requirements of modern bridge construction.
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Figure CN119803580A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bridge construction, and in particular to an asymmetric multi-span cantilever cast-in-place quality detection mechanism. Background Art
[0002] Bridge construction is a complex and difficult task in construction engineering, involving the use of a variety of technical means, equipment and materials. Bridges are usually used to cross obstacles such as rivers, canyons, railways, and roads, so their design and construction need to consider the safety, durability and environmental adaptability of the structure; the steps and techniques of bridge construction include design, foundation construction, pier construction, bridge deck construction, etc. The following is the general process and related technologies of bridge construction.
[0003] During the construction of cast-in-place bridges, asymmetric multi-span cantilever structures often face problems such as structural deformation and uneven stress distribution due to their unique span and uneven stress characteristics. Traditional quality inspection methods usually focus on inspections after the completion of bridge construction. However, during the construction of multi-span cantilever structures, how to monitor their quality in real time and adjust the construction plan in time is still a technical problem. Existing quality inspection devices are difficult to adapt to the dynamic monitoring and real-time feedback of this special structure, resulting in the inability to effectively prevent quality risks that may occur during the construction process of bridges. In addition, traditional inspection methods often have problems such as long inspection cycle, low precision, and complex operation, which are difficult to meet the high requirements of modern bridge construction for quality and safety. Therefore, the present invention proposes a new type of asymmetric multi-span cantilever cast-in-place quality inspection mechanism, which aims to improve inspection efficiency, accuracy and safety. Summary of the invention
[0004] Based on the fact that traditional detection methods in existing bridge construction often have problems such as long detection cycle, low accuracy, and complex operation, and are difficult to meet the high technical requirements of modern bridge construction for quality and safety, the present invention proposes an asymmetric multi-span cantilever cast-in-place quality detection mechanism.
[0005] The present invention provides an asymmetric multi-span cantilever cast-in-place quality detection mechanism, which comprises a hanging basket, a moving device installed on the hanging basket, a first detection device and a second detection device.
[0006] The moving device is located on the outer surface of the frame of the hanging basket, and drives the first detection device and the second detection device to move. The moving device includes a moving mechanism and a supporting mechanism. The moving mechanism includes a moving frame. The movement of the moving frame drives the supporting mechanism to move forward and backward. The supporting mechanism includes supporting feet, and the supporting feet support the first detection device and the second detection device.
[0007] The first detection device is located on the outer surface of the mobile device and performs dynamic detection on the temperature, displacement and inclination angle data of the asymmetric multi-span cantilever cast-in-place bridge.
[0008] The second detection device is located on the outer surface of the mobile device and detects the strain force and vibration data of the asymmetric multi-span cantilever cast-in-place bridge.
[0009] Preferably, the moving mechanism also includes a guide rail with a rack, the guide rail is fixedly mounted on the outer surface of the frame of the hanging basket, the outer surface of the guide rail is slidably plugged with a connecting frame, the outer surface of the connecting frame is fixedly mounted with a moving motor, the outer surface of the connecting frame is rotatably connected to a transmission rod with a bevel gear through a bearing, one end of the output shaft of the moving motor is meshed with the bevel gear of the transmission rod through a bevel gear, the outer surface of the connecting frame is rotatably connected to a moving gear with a bevel gear through a bearing, the moving gear is meshed with the rack of the guide rail, and the bevel gear of the moving gear is meshed with the bevel gear of the transmission rod.
[0010] Through the above technical solution, by starting the mobile motor, the transmission rod can be driven to rotate, thereby driving the rotation of the mobile gear. The two mobile gears can drive the connecting frame to move on the guide rail, thereby making appropriate adjustments to the bridge inspection position after construction.
[0011] Preferably, the lower surface of the connecting frame is fixedly installed with the outer surface of the moving frame, the outer surface of the frame of the hanging basket is fixedly installed with a slide groove, the two ends of the moving frame are respectively slidably inserted with the inner walls of the two slide grooves, the outer surface of the moving frame is fixedly installed with a moving component, the outer surface of the slider of the moving component is fixedly installed with a moving shell, the inner wall of the moving shell is rotatably connected with a wire roller with a steel wire rope through a bearing, one end of the two wire rollers are transmission connected by a gear set, and the outer surface of the moving shell is fixedly installed with a release motor, and one end of the output shaft of the release motor is fixedly installed with one end of the wire roller.
[0012] Through the above technical scheme, in order to drive the mobile shell to move left and right, the lead screw in the moving component is rotated under the drive of the motor to drive the slider to move on the moving frame, thereby driving the mobile shell to move left and right to complete the position adjustment. The wire roller is rotated under the drive of the release motor to complete the release and winding of the wire rope, so as to facilitate the first detection device and the second detection device to be driven to descend. They are used when detection is needed and are located above when not detected, without affecting the construction.
[0013] Preferably, the support mechanism also includes a support frame, the upper surface of the support frame is fixedly installed with one end of the steel wire rope of the line roller, the lower surface of the support frame is rotatably connected to a support rod with a bevel gear through a bearing, one end of the support rod is fixedly installed with one end of the support foot, a support motor is fixedly installed on the outer surface of the support frame, the lower surface of the support frame is rotatably connected to a rotating rod with a bevel gear through a bearing, the bevel gear of the rotating rod is meshed with the bevel gear of the support rod, and one end of the output shaft of the support motor drives the rotating rod to rotate after meshing with the bevel gear of the rotating rod through the bevel gear.
[0014] Through the above technical solution, the support motor is started to drive the rotating rod to rotate, thereby driving the two support rods to rotate and driving the support feet to deflect. The support feet are composed of support legs and a base plate hinged on the support legs, which is convenient for the storage and expansion of the support legs.
[0015] Preferably, the first detection device comprises a deflection plate and a first detection sensor group, and the deflection plate drives the first detection sensor group to adjust the angle.
[0016] The first detection device also includes a fixed sleeve, which is fixedly installed on the outer surface of the support frame, and the outer surface of the fixed sleeve is rotatably connected to a rotating sleeve with a gear ring, and the outer surface of the rotating sleeve is fixedly installed to the outer surface of the deflection plate, and the inner wall of the fixed sleeve is rotatably connected to a transmission gear through a bearing, and the transmission gear is meshed with the gear ring of the rotating sleeve, and the inner wall of the fixed sleeve is rotatably connected to a driving gear ring through a bearing, and the driving gear ring is meshed with the transmission gear.
[0017] Through the above technical solution, the fixed sleeve is composed of several sleeve sections fixed by connecting rods, which is convenient for supporting the rotating sleeve and will not rotate at the same time. The rotating sleeve can be driven to rotate after the transmission gear is engaged with the gear ring of the rotating sleeve, thereby driving the deflection plate to rotate. The multiple deflection plates are distributed from top to bottom and can be rotated to change the detection position, so that multiple directions can be detected.
[0018] Preferably, an adjusting motor is fixedly mounted on the outer surface of the supporting frame, a driving rod with a magnetic ring is fixedly mounted on one end of the output shaft of the adjusting motor, one end of the driving rod is rotatably connected to the outer surface of the supporting frame via a bearing, the outer surface of the magnetic ring is magnetically connected to the inner wall of the driving gear ring, and the first detection sensor group is composed of a temperature sensor, a displacement sensor, a tilt sensor and a laser rangefinder, and the temperature sensor, the displacement sensor, the tilt sensor and the laser rangefinder are respectively fixedly mounted on the lower surfaces of the plurality of deflection plates.
[0019] Through the above technical scheme, the magnetic ring on the driving rod can be magnetically connected with the corresponding driving gear ring after being energized. The rotation of the driving rod can drive the driving gear ring to rotate, thereby driving the deflection plate to perform selective combined rotation or individual rotation, thereby changing the detection position. The detection sensor group can also increase or change the combination of sensors according to on-site needs.
[0020] Preferably, the second detection device includes a lifting mechanism, a clamping mechanism and a second detection sensor group, the lifting mechanism includes a lifting roller with a lifting rope, the lifting rope of the lifting roller is released to drive the clamping mechanism and the second detection sensor group to descend, the clamping mechanism includes a clamping block, and the relative movement of the clamping block clamps the frame part of the hanging basket.
[0021] The lifting mechanism also includes a lifting shell, which is fixedly mounted on the outer surface of the support frame, and the inner wall of the lifting shell is rotatably connected to the two ends of the lifting rollers through bearings, and one end of the two lifting rollers is rotated through the transmission of a synchronous belt and a synchronous wheel, and a lifting motor is fixedly mounted on the outer surface of the lifting shell, and one end of the output shaft of the lifting motor is fixedly mounted to one end of the lifting roller.
[0022] Through the above technical solution, in order to drive the second detection sensor group to descend, the lifting motor drives the lifting roller to rotate, thereby driving the lifting roller to be released, thereby driving the second detection sensor group to be raised and lowered, making it easier to fix the second sensor group to the part of the hanging basket that needs to be detected.
[0023] Preferably, the second detection sensor group includes a strain sensor, a vibration sensor, a piezoelectric sensor and a tilt sensor, and the strain sensor, the vibration sensor, the piezoelectric sensor and the tilt sensor are respectively fixedly installed on one end of the lifting rope of the lifting roller.
[0024] Through the above technical solution, the sensors in the second detection sensor group are distributed at the key nodes of the hanging basket to monitor the status of the bridge after construction, so as to find problems in time and solve them quickly.
[0025] Preferably, the clamping mechanism also includes a fixed slide, which is fixedly installed on the outer surface of the second detection sensor group, and a clamping slider is slidably inserted on the outer surface of the fixed slide, and one end of the clamping slider is hinged with a deflection block with a magnet through a pin shaft, and the outer surface of the deflection block is fixedly installed on the outer surface of the clamping block, and the outer surface of the fixed slide is rotatably connected to a clamping screw through a bearing, and a clamping motor is fixedly installed on the outer surface of the fixed slide, and the clamping motor drives the rotation of the clamping screw through a bevel gear set, and the inner wall of the clamping slider is rotatably connected to a threaded sleeve with a groove through a bearing, and the inner wall of the threaded sleeve is threadedly connected to the outer surface of the clamping screw.
[0026] Through the above technical scheme, the clamping slider can be limited by fixing the slide, and the rotation of the clamping screw can drive the two clamping accelerations to move relative or oppositely through the drive of the threaded sleeve, so that the steel wire rope or cylindrical pillar supporting the template on the hanging basket can be clamped by the clamping block, and the corresponding sensor in the second detection sensor group can be fixed to complete the detection work.
[0027] Preferably, the outer surface of the clamping slide is rotatably connected to a deflection gear disk via a bearing, the outer surface of the deflection gear disk is hinged with a pulling rod via a pin shaft, one end of the pulling rod is hinged with a deflection handle via a pin shaft, one end of the deflection handle is fixedly installed with one end of the pin shaft of the deflection block, the outer surface of the fixed slide is rotatably connected to an adjusting screw rod with a handle via a bearing, the outer surface of the adjusting screw rod is threadedly connected to a pushing frame, the outer surface of one side of the pushing frame is rotatably connected to a transmission gear ring via a bearing, the transmission gear ring slides with one end of the clamping screw rod The locking plate is mechanically connected to the locking member, and one end of the locking plate is mechanically connected to the locking member, and the locking plate is mechanically connected to the locking member.
[0028] Through the above technical scheme, the sensors in the second detection sensor group are fixed on the plate-shaped frame of the hanging basket. After manually rotating the adjusting screw rod, the pushing frame is driven to move, thereby pushing the pushing plate to move. After the locking block is pushed up, the locking block leaves the groove of the threaded sleeve. At the same time, after the transmission gear ring is engaged with the deflection gear disk, the rotation of the clamping screw rod can drive the deflection gear disk to rotate through the transmission gear ring, and then the deflection handle is pulled by the pull rod to drive the deflection block to deflect, and the parallel state is transformed into a vertical state, so that one side of the electromagnet can fit the plate shape of the hanging basket.
[0029] The beneficial effects of the present invention are: 1. By setting a moving device, the positions of the first detection device and the second detection device can be adjusted, which is convenient for rapid adjustment according to needs. By starting the mobile motor, the transmission rod can be driven to rotate, thereby driving the rotation of the mobile gear. The two mobile gears can drive the connecting frame to move on the guide rail, so that the bridge detection position after construction can be appropriately adjusted. In order to drive the mobile shell to move left and right, the lead screw in the mobile component is driven by the motor to rotate and then drive the slider to move on the mobile frame, so that the mobile shell can be driven to move left and right to complete the position adjustment. The wire roller is driven by the release motor to rotate to complete the release and winding of the wire rope, so that the first detection device and the second detection device can be driven to descend. They are used when detection is needed and are located above when not detected, which does not affect the construction, so that detection can be carried out quickly, which solves the problems of long detection cycle, low precision, complex operation and other problems in traditional detection methods in existing bridge construction, and it is difficult to meet the high requirements of quality and safety in modern bridge construction.
[0030] 2. By setting up the first detection device, the bridge can be detected in all directions. The magnetic ring on the driving rod can be magnetically connected with the corresponding driving gear ring after being energized. The rotation of the driving rod can drive the driving gear ring to rotate, thereby driving the deflection plate to selectively rotate in combination or individually, changing the detection position, so that cantilever cast-in-place construction with different spans and asymmetrical arrangements can be used to ensure the accuracy and reliability of the detection results, and solves the technical problems that traditional detection methods in existing bridge construction often have long detection cycles, low precision, and complex operations, and are difficult to meet the high requirements of quality and safety in modern bridge construction.
[0031] 3. By setting up the second detection device, the sensor in the second detection sensor group can be fixed at the key stress position of the hanging basket and detected. The second detection sensor group is fixed by releasing the lifting rope. After manually rotating the adjusting screw rod, the pushing frame is driven to move, so that the pushing plate can be pushed to move. After the locking block is pushed up, the locking block leaves the groove of the threaded sleeve. At the same time, after the transmission gear ring is engaged with the deflection gear disc, the rotation of the clamping screw rod can drive the deflection gear disc to rotate through the transmission gear ring. After the deflection handle is pulled by the pulling rod, the deflection block is driven to deflect and converted from a parallel state to a vertical state, so that one side of the electromagnet can fit the plate shape of the hanging basket. Through the rotation of the clamping screw rod, the clamping block can be driven to move relatively, so that the cylindrical wire rope or pillar can be fixed, so as to facilitate the flexible use of the sensors of the second detection sensor group, solve the problems of long detection cycle, low precision, complex operation and so on in the existing bridge construction, and it is difficult to meet the high requirements of quality and safety of modern bridge construction. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 A schematic diagram of an asymmetric multi-span cantilever cast-in-place quality detection mechanism proposed by the present invention; Figure 2 A three-dimensional diagram of a guide rail structure of an asymmetric multi-span cantilever cast-in-place quality inspection mechanism proposed by the present invention; Figure 3 A three-dimensional diagram of a movable frame structure of an asymmetric multi-span cantilever cast-in-place quality inspection mechanism proposed by the present invention; Figure 4 A three-dimensional diagram of a support frame structure of an asymmetric multi-span cantilever cast-in-place quality inspection mechanism proposed by the present invention; Figure 5 A three-dimensional diagram of the support foot structure of an asymmetric multi-span cantilever cast-in-place quality inspection mechanism proposed by the present invention; Figure 6 A three-dimensional diagram of a deflection plate structure of an asymmetric multi-span cantilever cast-in-place quality inspection mechanism proposed by the present invention; Figure 7 A three-dimensional diagram of the regulating motor structure of an asymmetric multi-span cantilever cast-in-place quality detection mechanism proposed by the present invention; Figure 8 A three-dimensional diagram of a clamping slider structure of an asymmetric multi-span cantilever cast-in-place quality inspection mechanism proposed by the present invention; Fig. 9 A three-dimensional diagram of a clamping block structure of an asymmetric multi-span cantilever cast-in-place quality inspection mechanism proposed by the present invention; Fig.10 A three-dimensional diagram of a threaded sleeve structure of an asymmetric multi-span cantilever cast-in-place quality inspection mechanism proposed by the present invention; Fig.11 A three-dimensional diagram of a locking block structure of an asymmetric multi-span cantilever cast-in-place quality inspection mechanism proposed by the present invention.
[0033] In the figure: 1, hanging basket; 2, guide rail; 21, connecting frame; 22, moving motor; 23, transmission rod; 24, moving gear; 3, moving frame; 31, slideway groove; 32, moving part; 33, moving shell; 34, line roller; 35, release motor; 4, support frame; 41, support rod; 42, support foot; 43, support motor; 44, rotating rod; 5, fixed sleeve; 51, rotating sleeve; 52, deflection plate; 53, transmission gear; 54, driving gear ring; 55, adjustment motor; 56 , driving rod; 57, first detection sensor group; 6, lifting shell; 61, lifting roller; 62, lifting motor; 63, second detection sensor group; 7, fixed slide; 71, clamping slide; 72, deflection block; 73, clamping clamp block; 74, clamping screw; 75, clamping motor; 76, threaded sleeve; 8, deflection gear plate; 81, pulling rod; 82, deflection handle; 83, adjusting screw; 84, pushing frame; 85, transmission gear ring; 86, locking block; 87, reset spring; 88, pushing plate. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0035] Reference Figure 1-Figure 11 , an asymmetric multi-span cantilever cast-in-place quality detection mechanism, including a hanging basket 1, and also including a moving device installed on the hanging basket 1, a first detection device and a second detection device.
[0036] like Figure 2-Figure 5 As shown, in order to adjust the positions of the first detection device and the second detection device according to needs, the moving device is located on the outer surface of the frame of the hanging basket 1, and drives the first detection device and the second detection device to move, the moving device includes a moving mechanism and a supporting mechanism, the moving mechanism includes a moving frame 3, the movement of the moving frame 3 drives the supporting mechanism to move forward and backward, the supporting mechanism includes a supporting foot 42, and the supporting foot 42 supports the first detection device and the second detection device.
[0037] Specifically, in order to facilitate the movement of the mobile frame 3, the mobile mechanism also includes a guide rail 2 with a rack, the rack is located on both sides of the guide rail 2, and the guide rail 2 is fixedly installed on the outer surface of the frame of the hanging basket 1. When the hanging basket 1 is built, the guide rail 2 can be fixed on the hanging basket 1, so that the movement of the hanging basket 1 can drive the mobile device to move, thereby completing the monitoring of the cast-in-place bridge. The outer surface of the guide rail 2 is slidably plugged with a connecting frame 21, and the outer surface of the connecting frame 21 is fixedly installed with a mobile motor 22. The outer surface of the connecting frame 21 is rotatably connected to a transmission rod 23 with a bevel gear through a bearing, and one end of the output shaft of the mobile motor 22 is meshed with the bevel gear of the transmission rod 23 through a bevel gear. The outer surface of the connecting frame 21 is rotatably connected to a mobile gear 24 with a bevel gear through a bearing, and the mobile gear 24 is meshed with the rack of the guide rail 2, and the bevel gear of the mobile gear 24 is meshed with the bevel gear of the transmission rod 23.
[0038] Specifically, in order to stably support the mobile frame 3, the lower surface of the connecting frame 21 is fixedly installed and fixedly installed with the outer surface of the mobile frame 3, the outer surface of the frame of the hanging basket 1 is fixedly installed with a slideway groove 31, and the two ends of the mobile frame 3 are respectively slidably plugged with the inner walls of the two slideway grooves 31, and the outer surface of the mobile frame 3 is fixedly installed with a moving component 32. The moving component 32 includes a screw rod rotatably connected to the mobile frame 3 through a bearing seat, a motor driving the screw rod to rotate, and a slider threadedly connected to the screw rod and slidably plugged with the mobile frame 3. The outer surface of the slider of the moving component 32 is fixed A movable shell 33 is fixedly installed, and a wire roller 34 with a steel wire rope is rotatably connected to the inner wall of the movable shell 33 through a bearing. The steel wire rope can be released and wound up by rotating the wire roller 34, so that the position of the supporting mechanism can be adjusted. One end of the two wire rollers 34 is connected by a gear set transmission, so that the wire rollers 34 can rotate relative to each other to complete the adjustment of the steel wire rope. A release motor 35 is fixedly installed on the outer surface of the movable shell 33, and one end of the output shaft of the release motor 35 is fixedly installed on one end of the wire roller 34. When the bridge is cast, the steel wire rope is wound up and driven.
[0039] Specifically, in order to support the first detection device, the support mechanism also includes a support frame 4, the upper surface of the support frame 4 is fixedly installed with one end of the steel wire rope of the line roller 34, the lower surface of the support frame 4 is rotatably connected to a support rod 41 with a bevel gear through a bearing, one end of the support rod 41 is fixedly installed with one end of a support foot 42, a support motor 43 is fixedly installed on the outer surface of the support frame 4, the lower surface of the support frame 4 is rotatably connected to a rotating rod 44 with a bevel gear through a bearing, the bevel gear of the rotating rod 44 is meshed with the bevel gear of the support rod 41, and one end of the output shaft of the support motor 43 is meshed with the bevel gear of the rotating rod 44 through the bevel gear, and then drives the rotating rod 44 to rotate; the support foot 42 is composed of a support leg and a base plate hinged on the support leg, which is convenient for the storage and expansion of the support leg 42.
[0040] like Figure 6-Figure 7 As shown, in order to detect the state of the cast-in-place bridge, the first detection device is located on the outer surface of the mobile device, and detects the quality of the asymmetric multi-span cantilever cast-in-place bridge. The first detection device includes a deflection plate 52 and a first detection sensor group 57. The deflection plate 52 drives the first detection sensor group 57 to adjust the angle.
[0041] Specifically, in order to support the deflection plate 52 and facilitate the rotation of the deflection plate 52, the first detection device also includes a fixed sleeve 5, which is fixedly installed on the outer surface of the support frame 4. The fixed sleeve 5 is composed of several sleeves fixed by connecting rods, so as to support the rotating sleeve 51. The outer surface of the fixed sleeve 5 is rotatably connected to the rotating sleeve 51 with a gear ring. The outer surface of the rotating sleeve 51 is fixedly installed with the outer surface of the deflection plate 52. The inner wall of the fixed sleeve 5 is rotatably connected to the transmission gear 53 through a bearing. The transmission gear 53 is meshed with the gear ring of the rotating sleeve 51. The inner wall of the fixed sleeve 5 is rotatably connected to the driving gear ring 54 through a bearing. The driving gear ring 54 is meshed with the transmission gear 53.
[0042] Specifically, in order to selectively drive the driving gear ring 54 to rotate, an adjusting motor 55 is fixedly installed on the outer surface of the support frame 4, and a driving rod 56 with a magnetic ring is fixedly installed on one end of the output shaft of the adjusting motor 55. One end of the driving rod 56 is rotatably connected to the outer surface of the support frame 4 through a bearing, and the outer surface of the magnetic ring is magnetically connected to the inner wall of the driving gear ring 54. The first detection sensor group 57 is composed of a temperature sensor, a displacement sensor, a tilt sensor and a laser rangefinder. The temperature sensor, the displacement sensor, the tilt sensor and the laser rangefinder are respectively fixedly installed on the lower surfaces of multiple deflection plates 52.
[0043] like Figure 8-Figure 11 As shown, in order to detect the key parts of the hanging basket 1 and thus complete the monitoring of the bridge, the second detection device is located on the outer surface of the mobile device, and detects the quality of the asymmetric multi-span cantilever cast-in-place bridge. The second detection device includes a lifting mechanism, a clamping mechanism and a second detection sensor group 63. The lifting mechanism includes a lifting roller 61 with a lifting rope. The lifting rope of the lifting roller 61 is released to drive the clamping mechanism and the second detection sensor group 63 to descend. The clamping mechanism includes a clamping block 73. The relative movement of the clamping block 73 clamps the frame part of the hanging basket 1.
[0044] Specifically, in order to drive the second detection device to rise and fall, the lifting mechanism also includes a lifting shell 6, which is fixedly mounted on the outer surface of the support frame 4. The inner wall of the lifting shell 6 is rotatably connected to the two ends of the lifting roller 61 through bearings. One end of the two lifting rollers 61 rotates through the transmission of the synchronous belt and the synchronous wheel. A lifting motor 62 is fixedly mounted on the outer surface of the lifting shell 6, and one end of the output shaft of the lifting motor 62 is fixedly mounted to one end of the lifting roller 61.
[0045] Specifically, in order to carry out monitoring work, the second detection sensor group 63 includes a strain sensor, a vibration sensor, a piezoelectric sensor and a tilt sensor. The strain sensor, the vibration sensor, the piezoelectric sensor and the tilt sensor are respectively fixedly installed on one end of the lifting rope of the lifting roller 61. Through the data analysis software, the data is monitored and recorded in real time to analyze the construction quality of the cantilever cast-in-place section.
[0046] Specifically, in order to facilitate the second detection sensor group 63 to be fixed on the hanging basket 1, the clamping mechanism also includes a fixed slide 7, which is fixedly installed on the outer surface of the second detection sensor group 63, and the outer surface of the fixed slide 7 is slidably inserted with a clamping slider 71, and one end of the clamping slider 71 is hinged with a deflection block 72 with a magnet through a pin shaft, and the outer surface of the deflection block 72 is fixedly installed with the outer surface of the clamping block 73, and the outer surface of the fixed slide 7 is rotatably connected to a clamping screw 74 through a bearing, and the outer surface of the fixed slide 7 is fixedly installed with a clamping motor 75, and the clamping motor 75 drives the rotation of the clamping screw 74 through a bevel gear set, and the inner wall of the clamping slider 71 is rotatably connected to a threaded sleeve 76 with a groove through a bearing, and the inner wall of the threaded sleeve 76 is threadedly connected to the outer surface of the clamping screw 74.
[0047] Specifically, in order to facilitate the second detection sensor group 63 to adapt to various positions, the outer surface of the clamping slide 71 is rotatably connected to the deflection gear plate 8 through a bearing, the outer surface of the deflection gear plate 8 is hinged with a pull rod 81 through a pin shaft, one end of the pull rod 81 is hinged with a deflection handle 82 through a pin shaft, one end of the deflection handle 82 is fixedly installed with one end of the pin shaft of the deflection block 72, the outer surface of the fixed slide 7 is rotatably connected to an adjusting screw rod 83 with a handle through a bearing, the outer surface of the adjusting screw rod 83 is threadedly connected to a push frame 84, and the outer surface of one side of the push frame 84 is rotatably connected to a transmission gear ring 85 through a bearing, and the transmission gear ring 85 is slidably inserted into one end of the clamping screw rod 74, and the transferred toothed ring 85 after movement is meshed with the deflection toothed disc 8. A locking block 86 is slidably inserted into the inner wall of the clamping slider 71, and one end of the locking block 86 is slidably inserted into the inner wall of the groove of the threaded sleeve 76. After one end of the locking block 86 passes through the upper surface of the slider, a return spring 87 is fixedly installed. One end of the return spring 87 is fixedly installed on the upper surface of the clamping slider 71. A push plate 88 with an oblique groove is slidably inserted into the inner wall of the clamping slider 71, and one end of the push plate 88 contacts the moved push frame 84. The inner wall of the push plate 88 is slidably inserted into the connecting column of the locking block 86.
[0048] Working principle: When the cast-in-place bridge needs to be inspected, the mobile motor 22 is started, and the mobile motor 22 drives the transmission rod 23 to rotate through the bevel gear, and the transmission rod 23 drives the mobile gear 24 to rotate through the bevel gear. The mobile gear 24 rotates on the rack of the guide rail 2 and drives the connecting frame 21 to move. The connecting frame 21 drives the mobile frame 3 to move to the set position on the slideway groove 31, and then the release motor 35 on the mobile housing 33 is started to drive the line roller 34 fixed thereto to rotate. After the line roller 34 drives another group of line rollers 34 to rotate synchronously through the gear group, the wire rope is released, thereby driving the support frame 4 to descend; The support motor 43 is started, and the rotation rod 44 is driven to rotate through the transmission of the bevel gear. The rotation rod 44 then drives the two support rods 41 to deflect in the opposite direction through the transmission of the bevel gear, and then the folded support foot 42 is unfolded. After the support foot 42 descends and contacts the cast bridge, the line roller 34 stops rotating. When it is necessary to detect the hanging basket 1 or the cast bridge, the adjustment motor 55 is started to drive the drive rod 56 to rotate, and the drive rod 56 drives the corresponding magnetic ring to rotate. When it is necessary to drive the corresponding sensor in the first detection sensor group 57 to rotate, the corresponding magnetic ring is energized and magnetically connected to the drive gear ring 54. The rotation of the magnetic ring drives the drive gear ring 54 to rotate, and the drive gear ring 54 drives the transmission gear 53 to rotate. The transmission gear 53 drives the gear ring on the rotating sleeve 51 to rotate, and the rotating sleeve 51 drives the deflection plate 52 to rotate, so that the sensors of the first detection sensor group 57 can be driven to rotate, and the positions of the sensors in the first detection sensor group 57 are adjusted, so that the key nodes can be detected. The lifting roller 61 in the lifting shell 6 is rotated under the start of the lifting motor 62. The lifting roller 61 is transmitted through the synchronous belt and the synchronous wheel, so that one lifting motor 62 can drive the two lifting rollers 61 to rotate synchronously, so that after the lifting rope is released to a suitable distance, the corresponding sensor in the second detection sensor group 63 is moved to a suitable position to be detected, and the clamping slider 71 is located on both sides of the steel cable or cylindrical pillar, and the clamping motor 75 is controlled to start. The clamping motor 75 can drive the clamping slider 71 on the fixed slide 7 to move relatively. After the clamping slider 71 drives the clamping block 73 to move relatively, the clamping block 73 clamps the steel cable or circular pillar on the hanging basket 1 to complete the fixation of the sensor; When it is necessary to fix the sensors in the second detection sensor group 63 on the plate-shaped frame of the hanging basket 1, the adjusting screw rod 83 is manually rotated, and the adjusting screw rod 83 can drive the pushing frame to move, thereby pushing the pushing plate 88 to move. After the locking block 86 is pushed up, the locking block 86 leaves the groove of the threaded sleeve 76, and the limit of the threaded sleeve 76 is released. The rotation of the clamping screw rod 74 drives the threaded sleeve 76 to rotate synchronously, and cannot drive the clamping slider 71 to move. At the same time, after the transmission gear ring 85 is engaged with the deflection gear disc 8, the rotation of the clamping screw rod 74 can drive the deflection gear disc 8 to rotate through the transmission gear ring 85, and then the deflection handle 82 is pulled by the pulling rod 81 to drive the deflection block 72 to deflect, and the parallel state is converted into a vertical state, so that one side of the electromagnet can fit the plate shape of the hanging basket 1, and the sensors in the second detection sensor group 63 are fixed. The four sensors in the second detection sensor group 63 are distributed in different positions to complete the detection of the quality of the cast-in-place bridge.
[0049] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An asymmetric multi-span cantilever cast-in-place quality inspection mechanism, comprising a hanging basket (1), characterized in that: It also includes a moving device, a first detection device and a second detection device installed on the hanging basket (1); The moving device is located on the outer surface of the frame of the hanging basket (1), and drives the first detection device and the second detection device to move, the moving device comprises a moving mechanism and a supporting mechanism, the moving mechanism comprises a moving frame (3), the movement of the moving frame (3) drives the supporting mechanism to move forward and backward, the supporting mechanism comprises a supporting foot (42), and the supporting foot (42) supports the first detection device and the second detection device; The first detection device is located on the outer surface of the mobile device and dynamically detects the temperature, displacement and inclination angle data of the asymmetric multi-span cantilever cast-in-place bridge; The second detection device is located on the outer surface of the mobile device and detects the strain force and vibration data of the asymmetric multi-span cantilever cast-in-place bridge.
2. The asymmetric multi-span cantilever cast-in-place quality detection mechanism according to claim 1, characterized in that: The moving mechanism further comprises a guide rail (2) with a rack, the guide rail (2) being fixedly mounted on the outer surface of the frame of the hanging basket (1), a connecting frame (21) being slidably inserted on the outer surface of the guide rail (2), a moving motor (22) being fixedly mounted on the outer surface of the connecting frame (21), a transmission rod (23) with a bevel gear being rotatably connected to the outer surface of the connecting frame (21) via a bearing, one end of an output shaft of the moving motor (22) being meshed with the bevel gear of the transmission rod (23) via a bevel gear, a moving gear (24) with a bevel gear being rotatably connected to the outer surface of the connecting frame (21) via a bearing, the moving gear (24) being meshed with the rack of the guide rail (2), and the bevel gear of the moving gear (24) being meshed with the bevel gear of the transmission rod (23).
3. The asymmetric multi-span cantilever cast-in-place quality inspection mechanism according to claim 2 is characterized by: The lower surface of the connecting frame (21) is fixedly mounted on the outer surface of the moving frame (3); a slideway groove (31) is fixedly mounted on the outer surface of the frame of the hanging basket (1); two ends of the moving frame (3) are respectively slidably plugged into the inner walls of two slideway grooves (31); a moving component (32) is fixedly mounted on the outer surface of the moving frame (3); a moving shell (33) is fixedly mounted on the outer surface of the slider of the moving component (32); a wire roller (34) with a steel wire rope is rotatably connected to the inner wall of the moving shell (33) through a bearing; one end of the two wire rollers (34) are connected through a gear set; a release motor (35) is fixedly mounted on the outer surface of the moving shell (33); one end of the output shaft of the release motor (35) is fixedly mounted to one end of the wire roller (34).
4. The asymmetric multi-span cantilever cast-in-place quality inspection mechanism according to claim 3 is characterized by: The support mechanism further comprises a support frame (4), the upper surface of the support frame (4) being fixedly mounted to one end of the steel wire rope of the line roller (34), the lower surface of the support frame (4) being rotatably connected to a support rod (41) with a bevel gear via a bearing, one end of the support rod (41) being fixedly mounted to one end of the support foot (42), a support motor (43) being fixedly mounted to the outer surface of the support frame (4), the lower surface of the support frame (4) being rotatably connected to a rotating rod (44) with a bevel gear via a bearing, the bevel gear of the rotating rod (44) being meshed with the bevel gear of the support rod (41), and one end of the output shaft of the support motor (43) being meshed with the bevel gear of the rotating rod (44) via a bevel gear, thereby driving the rotating rod (44) to rotate.
5. The asymmetric multi-span cantilever cast-in-place quality inspection mechanism according to claim 4, characterized in that: The first detection device comprises a deflection plate (52) and a first detection sensor group (57), wherein the deflection plate (52) drives the first detection sensor group (57) to adjust the angle; The first detection device further comprises a fixed sleeve (5), the fixed sleeve (5) being fixedly mounted on the outer surface of the support frame (4), the outer surface of the fixed sleeve (5) being rotatably connected to a rotating sleeve (51) having a gear ring, the outer surface of the rotating sleeve (51) being fixedly mounted to the outer surface of the deflection plate (52), the inner wall of the fixed sleeve (5) being rotatably connected to a transmission gear (53) via a bearing, the transmission gear (53) being meshed with the gear ring of the rotating sleeve (51), the inner wall of the fixed sleeve (5) being rotatably connected to a driving gear ring (54) via a bearing, the driving gear ring (54) being meshed with the transmission gear (53).
6. The asymmetric multi-span cantilever cast-in-place quality inspection mechanism according to claim 5, characterized in that: An adjusting motor (55) is fixedly mounted on the outer surface of the support frame (4); a driving rod (56) with a magnetic ring is fixedly mounted on one end of the output shaft of the adjusting motor (55); one end of the driving rod (56) is rotatably connected to the outer surface of the support frame (4) via a bearing; the outer surface of the magnetic ring is magnetically connected to the inner wall of the driving gear ring (54); the first detection sensor group (57) is composed of a temperature sensor, a displacement sensor, a tilt sensor and a laser rangefinder; the temperature sensor, the displacement sensor, the tilt sensor and the laser rangefinder are respectively fixedly mounted on the lower surfaces of the plurality of deflection plates (52).
7. The asymmetric multi-span cantilever cast-in-place quality inspection mechanism according to claim 4, characterized in that: The second detection device comprises a lifting mechanism, a clamping mechanism and a second detection sensor group (63); the lifting mechanism comprises a lifting roller (61) with a lifting rope; the lifting rope of the lifting roller (61) is released to drive the clamping mechanism and the second detection sensor group (63) to descend; the clamping mechanism comprises a clamping block (73); the relative movement of the clamping block (73) clamps the frame part of the hanging basket (1); The lifting mechanism further comprises a lifting shell (6), wherein the lifting shell (6) is fixedly mounted on the outer surface of the support frame (4), the inner wall of the lifting shell (6) is rotatably connected to the two ends of the lifting rollers (61) via bearings, one end of the two lifting rollers (61) is rotated via a synchronous belt and a synchronous wheel, and a lifting motor (62) is fixedly mounted on the outer surface of the lifting shell (6), and one end of the output shaft of the lifting motor (62) is fixedly mounted to one end of the lifting roller (61).
8. The asymmetric multi-span cantilever cast-in-place quality inspection mechanism according to claim 7, characterized in that: The second detection sensor group (63) comprises a strain sensor, a vibration sensor, a piezoelectric sensor and a tilt sensor, and the strain sensor, the vibration sensor, the piezoelectric sensor and the tilt sensor are respectively fixedly mounted on one end of the lifting rope of the lifting roller (61).
9. The asymmetric multi-span cantilever cast-in-place quality inspection mechanism according to claim 7, characterized in that: The clamping mechanism further comprises a fixed slide (7), the fixed slide (7) being fixedly mounted on the outer surface of the second detection sensor group (63), a clamping slider (71) being slidably inserted into the outer surface of the fixed slide (7), one end of the clamping slider (71) being hingedly connected to a deflection block (72) with a magnet via a pin shaft, the outer surface of the deflection block (72) being fixedly mounted to the outer surface of the clamping block (73), the outer surface of the fixed slide (7) being rotatably connected to a clamping screw (74) via a bearing, a clamping motor (75) being fixedly mounted on the outer surface of the fixed slide (7), the clamping motor (75) driving the rotation of the clamping screw (74) via a bevel gear set, the inner wall of the clamping slider (71) being rotatably connected to a threaded sleeve (76) with a groove via a bearing, the inner wall of the threaded sleeve (76) being threadedly connected to the outer surface of the clamping screw (74).
10. The asymmetric multi-span cantilever cast-in-place quality inspection mechanism according to claim 9, characterized in that: The outer surface of the clamping slide block (71) is rotatably connected to a deflection gear plate (8) via a bearing, the outer surface of the deflection gear plate (8) is hinged to a pull rod (81) via a pin, one end of the pull rod (81) is hinged to a deflection handle (82) via a pin, one end of the deflection handle (82) is fixedly mounted to one end of the pin of the deflection block (72), the outer surface of the fixed slide (7) is rotatably connected to an adjustment screw rod (83) with a handle via a bearing, the outer surface of the adjustment screw rod (83) is threadedly connected to a push frame (84), one side outer surface of the push frame (84) is rotatably connected to a transmission gear ring (85) via a bearing, the transmission gear ring (85) is slidably plugged into one end of the clamping screw rod (74) After the movement, the transfer tooth ring (85) meshes with the deflection toothed disc (8), the inner wall of the clamping slider (71) is slidably plugged with a locking block (86), one end of the locking block (86) is slidably plugged with the inner wall of the groove of the threaded sleeve (76), one end of the locking block (86) passes through the upper surface of the slider and is fixedly installed with a return spring (87), one end of the return spring (87) is fixedly installed with the upper surface of the clamping slider (71), the inner wall of the clamping slider (71) is slidably plugged with a push plate (88) with an oblique groove, one end of the push plate (88) contacts the moved push frame (84), and the inner wall of the push plate (88) is slidably plugged with the connecting column of the locking block (86).