Power transformer maintenance abnormity and defect simulation equipment
By designing a power transformer maintenance abnormal and defect simulation equipment, and using the combination of simulation box and transformer simulation components, the problem of difficulty in time discovering concealed faults in traditional maintenance methods is solved, real simulation of the transformer under different working conditions is realized, and practical experience in fault diagnosis and maintenance and equipment safety and reliability are improved.
Patent Information
- Application Number
- CN202411804889.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-04-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional power transformer maintenance methods are difficult to detect highly concealed faults in a timely manner, and frequent disassembly and assembly may cause equipment damage, which poses great economic losses and safety hazards.
Design a power transformer maintenance abnormal and defect simulation equipment, including simulation box, transformer simulation components and control system. Through the combination of simulation box and transformer simulation components, the operating status of the transformer can be simulated under different working conditions to achieve accurate simulation and positioning of faults.
The equipment can truly reproduce the operating status of the transformer under different working conditions, improve practical experience in fault diagnosis and maintenance, enhance the safety protection capabilities of the equipment, and improve the reliability and service life of the equipment.
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Figure CN119805038A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of electric power equipment, in particular to a power transformer maintenance abnormality and defect simulation device. Background Art
[0002] Power transformers are one of the core equipment in the power system. They are mainly used for voltage conversion, that is, to increase or decrease voltage to meet the needs of power transmission and distribution. They are widely used in power stations, substations and user terminals. During long-term operation, power transformers may fail due to various reasons, such as insulation aging, loose joints, internal short circuits, etc. If these problems are not discovered and handled in time, they may cause serious accidents such as power outages, fires and even explosions. Traditional transformer maintenance methods mainly include regular inspections, preventive tests and post-maintenance. However, these methods have the following shortcomings: although periodic inspections can find some obvious problems, it is difficult to find hidden faults in time; the transformer needs to be disconnected from the power grid and a series of electrical tests need to be carried out, which is not only time-consuming and labor-intensive, but also frequently disassembled and assembled, which may cause equipment damage; often, action is taken only after the fault has occurred, at which time it may have caused great economic losses and safety hazards.
[0003] With the development of the power industry and the advancement of technology, traditional maintenance methods alone can no longer meet the requirements of modern power systems. It is particularly important to develop a device that can simulate the operating status of power transformers under different working conditions.
[0004] To this end, the present invention proposes a power transformer maintenance abnormality and defect simulation device to solve the above-mentioned problems. Summary of the invention
[0005] The object of the present invention is to provide a power transformer maintenance anomaly and defect simulation device to simulate the operating state of the power transformer under different working conditions.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solutions: a power transformer maintenance abnormality and defect simulation device, comprising a simulation box, a base arranged at the bottom of the simulation box, and a transformer simulation component arranged inside the simulation box;
[0007] The simulation box includes a box body, a cooling fan arranged on the top of the box body, and a box door movably arranged on the end opening of the box body;
[0008] The shell of the base has a built-in distributed circuit, and the base is fixed to the lower side of the box;
[0009] The transformer simulation component includes a middle partition, guide rods equidistantly fixed on both sides of the middle partition, a movable seat movably sleeved on the outside of the guide rods, a defect simulation base fixed on the upper part of the movable seat, a transformer body connected to the upper side of the defect simulation base, a bracket fixed to the end of the transformer body, and a handle fixed to the end of the bracket.
[0010] Preferably, the bottom of the box door is movably connected to the edge of the box opening, and the inner edge of the box door is magnetically matched with the box, and a transparent window is embedded in the middle of the box door.
[0011] Preferably, an emergency stop button is provided at a corner of one side of the base, and a power interface is provided at the other corner of the base.
[0012] Preferably, a control seat is fixed to the outer end of the defect simulation base, and a plurality of control keys are arranged at the bottom of the control seat.
[0013] Preferably, the defect simulation base is connected to a plurality of the transformer bodies via a wire, and the transformer bodies are arranged in parallel with each other.
[0014] Preferably, a sensor module is provided on the edge of the transformer body, and the sensor module includes a temperature sensor, a voltage sensor and a current sensor.
[0015] Preferably, the defect simulation base has a built-in circuit control unit and a transformer oil quantity control unit, and the defect simulation base is connected to the control base via a wire.
[0016] Preferably, the control base has a built-in control system, which includes a processing unit, a communication unit, a display unit and an alarm unit. The input end of the processing unit is connected to the sensor module, and the output end is connected to the communication unit, the display unit and the alarm unit.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The present invention realizes accurate simulation and fault location of different parts of the transformer through the setting of the guide rod and the moving seat in the transformer simulation component, which increases the operational flexibility and application scope of the equipment; the combination of the defect simulation base and the transformer body can truly reproduce the operating state of the transformer under different working conditions, especially simulate abnormal conditions, and improve the practical experience of technicians in fault diagnosis and maintenance;
[0019] 2. Through the control keys on the control base and the built-in control system, the user can conveniently set the experimental parameters and view the equipment status in real time through the display unit, which enhances the human-computer interaction experience; the comprehensive application of the sensor module can comprehensively monitor the working status of the transformer, timely discover potential problems, and provide a scientific basis for preventive maintenance; the coordinated work of the processing unit, communication unit, display unit and alarm unit in the control system can not only quickly respond to the data collected by the sensor, but also timely remind the operator to pay attention to abnormal situations through the alarm mechanism, which enhances the safety protection capability of the equipment;
[0020] 3. The present invention ensures the safety and sealing of the internal components of the equipment by simulating the closed design of the box and the magnetic door, effectively preventing the entry of dust and impurities, and improving the reliability and service life of the equipment. The setting of the cooling fan effectively solves the problem of overtemperature caused by the heating of internal electronic components and ensures the stability of the equipment during long-term operation; the built-in distributed circuits in the base simplify the internal wiring and improve the rationality of the overall layout. At the same time, the configuration of the emergency stop button and the power interface enhances the safety and convenience of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the installation of the transformer simulation component and the simulation box in the present invention;
[0023] Figure 3 It is a schematic diagram of the structure of the transformer simulation component in the present invention;
[0024] Figure 4 It is a side view of the transformer simulation component in the present invention.
[0025] In the figure: 1. base; 11. shell; 12. emergency stop button; 13. power interface; 2. simulation box; 21. box body; 22. box door; 23. cooling fan; 3. transformer simulation component; 31. handle; 32. control seat; 33. guide rod; 34. middle partition; 35. defect simulation base; 36. bracket; 37. transformer body; 38. control key; 39. moving seat. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0027] Example
[0028] See also Figure 1-4 , as shown in the figure: This embodiment is a preferred implementation scheme in the present technical scheme, a power transformer maintenance abnormality and defect simulation device, comprising a simulation box 2, a base 1 arranged at the bottom of the simulation box 2, and a transformer simulation component 3 arranged inside the simulation box 2; the simulation box 2 comprises a box body 21, a cooling fan 23 arranged at the top of the box body 21, and a box door 22 movably arranged at the end opening of the box body 21; the shell 11 of the base 1 has a built-in distributed circuit, and the base 1 is fixed to the lower side of the box body 21; the transformer simulation component 3 comprises a middle partition 34, guide rods 33 equidistantly fixed on both sides of the middle partition 34, a movable seat 39 movably sleeved on the outside of the guide rods 33, a defect simulation base 35 fixed on the upper part of the movable seat 39, a transformer body 37 connected to the upper side of the defect simulation base 35, a bracket 36 fixed to the end of the transformer body 37, and a handle 31 fixed to the end of the bracket 36.
[0029] Among them, the bottom of the box door 22 is movably connected to the opening edge of the box body 21, and the inner edge of the box door 22 is magnetically matched with the box body 21, and a transparent window is embedded in the middle of the box door 22; an emergency stop button 12 is provided at a corner on one side of the base 1, and a power interface 13 is provided at the other corner of the base 1; a control seat 32 is fixed to the outer end of the defect simulation base 35, and a plurality of control keys 38 are provided at the bottom of the control seat 32; the defect simulation base 35 is connected to a plurality of the transformer bodies 37 via wires, and the transformer bodies 37 are arranged in parallel with each other.
[0030] Specifically, a sensor module is provided on the edge of the transformer body 37, and the sensor module includes a temperature sensor, a voltage sensor and a current sensor; the defect simulation base 35 has a built-in circuit control unit and a transformer oil quantity control unit, and the defect simulation base 35 is connected to the control base 32 via a wire; the control base 32 has a built-in control system, and the control system includes a processing unit, a communication unit, a display unit and an alarm unit, the input end of the processing unit is connected to the sensor module, and the output end thereof is connected to the communication unit, the display unit and the alarm unit.
[0031] In the simulation box 2, the box body 21 provides physical protection and support to ensure that the internal components are not disturbed by external factors. It is usually made of metal material and has a good electromagnetic shielding effect to prevent external electromagnetic interference from affecting the normal operation of the equipment. The cooling fan 23 is installed on the top of the box body 21 to discharge the heat generated by the electronic components in the box body 21, maintain the temperature in the box body 21 within a reasonable range, and avoid overheating and failure of electronic components. The box door 22 is designed to be movable for easy inspection and maintenance. The inner edge of the box door 22 is magnetically matched with the box body 21 to enhance the sealing and prevent dust from entering. The transparent window embedded in the middle of the box door 22 is made of high temperature resistant and impact-resistant materials, which is convenient for observing the internal conditions without opening the box door 22.
[0032] A series of electrical connections are integrated in the shell 11 in the base 1, which are used to connect the various electrical components in the simulation box 2 and provide mechanical support. In an emergency, the operator can press the emergency stop button 12 to immediately cut off the power supply to ensure the safety of personnel. The power interface 13 is used to connect to an external power supply. Generally, there will be protective measures, such as a waterproof and dustproof cover, to ensure that it will not be affected by the external environment when plugging and unplugging the power cord.
[0033] In the transformer simulation component 3, the middle partition 34 plays a partitioning role, so that the internal space is reasonably utilized and provides an installation reference surface for other components; the guide rods 33 are fixed on both sides of the middle partition 34 to guide the moving seat 39 to move along a predetermined path to ensure smooth and unobstructed movement; the moving seat 39 can move freely on the guide rods 33, on which are installed the defect simulation base 35 and other related components; its defect simulation base 35 is used to simulate the abnormal conditions of the transformer under different working conditions, such as poor contact, short circuit, etc., by changing internal parameters or setting specific fault points; the transformer body 37 simulates the working characteristics of a real transformer, and simulates normal and abnormal conditions by changing the input and output voltages; the bracket 36 is used to install and fix the handle 31; the handle 31 facilitates manual operation of the position of the moving seat 39, thereby adjusting the experimental scene.
[0034] In the control seat 32, the control key 38 provides a user interface, allowing the operator to set experimental parameters, start or stop the experiment, etc.; the built-in control system is composed of a processing unit, a communication unit, a display unit and an alarm unit. The processing unit receives data from the sensor and analyzes and processes it according to a preset program; the communication unit is used for data transmission; the display unit presents the current status and measurement results; the alarm unit triggers an alarm when an abnormality is detected.
[0035] The temperature sensor in the sensor module monitors the temperature change of the transformer body 37 in real time to ensure that the equipment will not be damaged due to overheating during the simulation experiment; the voltage sensor measures the voltage level at both ends of the transformer to help determine whether there is a voltage anomaly; the current sensor monitors the current intensity flowing through the transformer to evaluate the load condition or detect potential current faults.
[0036] In summary, through the precise coordination of the above-mentioned parts, the device can not only simulate the normal operating state of the transformer, but also reproduce various possible fault situations, and is efficient and convenient to use.
[0037] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, some simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.
Claims
1. A power transformer maintenance abnormality and defect simulation device, comprising a simulation box (2), a base (1) arranged at the bottom of the simulation box (2), and a transformer simulation component (3) arranged inside the simulation box (2); characterized in that: The simulation box (2) comprises a box body (21), a cooling fan (23) arranged on the top of the box body (21), and a box door (22) movably arranged at an end opening of the box body (21); The housing (11) of the base (1) has a built-in distributed circuit, and the base (1) is fixed to the lower side of the box (21); The transformer simulation component (3) comprises a middle partition (34), guide rods (33) fixed at equal distances on both sides of the partition (34), a movable seat (39) movably sleeved on the outside of the guide rods (33), a defect simulation base (35) fixed on the upper part of the movable seat (39), a transformer body (37) connected to the upper side of the defect simulation base (35), a bracket (36) fixed to the end of the transformer body (37), and a handle (31) fixed to the end of the bracket (36).
2. The power transformer maintenance abnormality and defect simulation device according to claim 1 is characterized in that: The bottom of the box door (22) is movably connected to the opening edge of the box body (21), and the inner edge of the box door (22) is magnetically matched with the box body (21), and a transparent window is embedded in the middle of the box door (22).
3. The power transformer maintenance abnormality and defect simulation device according to claim 1 is characterized in that: An emergency stop button (12) is provided at a corner of one side of the base (1), and a power supply interface (13) is provided at another corner of the base (1).
4. The power transformer maintenance abnormality and defect simulation device according to claim 1 is characterized in that: A control seat (32) is fixed to the outer end of the defect simulation base (35), and a plurality of control keys (38) are arranged at the bottom of the control seat (32).
5. The power transformer maintenance abnormality and defect simulation device according to claim 1 is characterized in that: The defect simulation base (35) is connected to a plurality of transformer bodies (37) via a wire, and the transformer bodies (37) are arranged in parallel with each other.
6. The power transformer maintenance abnormality and defect simulation device according to claim 1 is characterized in that: A sensor module is arranged on the edge of the transformer body (37), and the sensor module comprises a temperature sensor, a voltage sensor and a current sensor.
7. The power transformer maintenance abnormality and defect simulation device according to claim 1 is characterized in that: The defect simulation base (35) has a built-in circuit control unit and a transformer oil quantity control unit, and the defect simulation base (35) is connected to the control base (32) via a wire.
8. The power transformer maintenance abnormality and defect simulation device according to claim 1 is characterized in that: The control seat (32) has a built-in control system, which includes a processing unit, a communication unit, a display unit and an alarm unit. The input end of the processing unit is connected to the sensor module, and the output end is connected to the communication unit, the display unit and the alarm unit.