A retractable plug for new energy vehicles with a protective structure

By designing a retractable plug for new energy vehicles with a ring-shaped protective frame and a negative pressure device, the problems of uneven pushing and easy loosening of the charging gun on electric vehicles have been solved, thus improving the protection of the charging gun and the safety of the charging process.

CN119812822BActive Publication Date: 2026-01-06JIEYU HARDWARE & ELECTRONIC SHENZHEN CO LTD
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Patent Information

Application Number
CN202510006334.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2026-01-06
Estimated Expiration
2045-01-03

AI Technical Summary

Technical Problem

The existing charging gun has a pusher that is not smooth enough when removed from an electric vehicle and is prone to loosening. It also lacks protection, which affects the charging process and service life.

Method used

A retractable plug for new energy vehicles with a protective structure was designed, including a ring-shaped protective frame, an elastic support rod, and a locking component. The ring-shaped protective frame rotates and retracts during a collision to buffer the force. Combined with a negative pressure device to extract water stains and a detection module to monitor temperature and humidity, the safety and reliability of the charging process are ensured.

Benefits of technology

It effectively prevents damage to the charging gun and car charging port during collisions, avoids water stains affecting charging, ensures the safety of the charging process and the lifespan of the equipment, and improves the reliability and safety of the charging process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a telescopic new energy vehicle plug with a protection structure and relates to the technical field of new energy charging. The telescopic new energy vehicle plug with the protection structure is provided with an annular protection frame. When the charging gun body is collided during the charging process, the charging plug can be driven to rotate inside the annular protection frame, the plurality of elastic supporting rods are extruded, the annular protection frame can slide inside the annular groove, the charging gun body can be inclined or telescopic, the buffer of the collision force is completed, the damage of the equipment due to the collision is further avoided, the protection effect of the charging gun body and the automobile charging port is improved, and the service life of the charging gun body is improved while the charging process is ensured.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of new energy charging, and particularly relates to a telescopic new energy vehicle plug with a protection structure. BACKGROUND

[0002] A new energy vehicle, in particular an electric vehicle, is driven by electric energy, and the electric vehicle is charged by a charging pile. One or more charging plugs are connected to the charging pile through a charging cable, the charging plug can be inserted into a charging socket of the electric vehicle to provide electric energy for the electric vehicle. When the electric vehicle needs to be charged, the charging plug is inserted into the charging socket of the electric vehicle, and the electric energy of the charging pile is transmitted to the electric vehicle; according to a Chinese patent with the publication number "CN115117693A", a vehicle charging plug, the patent discloses that when the existing charging gun is taken off from the electric vehicle, the pushing of the pushing piece is not smooth enough, and the pushing piece is prone to loosening; however, the device still has the problem of lacking protection, which affects the charging process and service life of the charging gun; therefore, the application provides the telescopic new energy vehicle plug with the protection structure to solve the above problems. SUMMARY

[0003] In view of the deficiencies of the prior art, the application provides the telescopic new energy vehicle plug with the protection structure to solve the problems in the background art.

[0004] To achieve the above object, the application is implemented by the following technical scheme: a telescopic new energy vehicle plug with a protection structure, comprising a charging gun body, a charging plug is arranged at an end of the charging gun body, the charging plug is used for being inserted into a vehicle charging port to realize charging operation;

[0005] A protection assembly is arranged between the charging gun body and the charging plug, the protection assembly comprises an annular protection frame, an annular groove is arranged in the charging gun body, the annular protection frame is slidably connected in the annular groove, a plurality of supporting springs are fixedly arranged between the annular protection frame and the annular groove, and the charging plug is rotatably arranged in the annular protection frame.

[0006] A wire end is fixedly arranged at a center of an end of the charging plug, a wire body is connected in the wire end, and a plurality of elastic supporting rods are fixedly arranged between the wire end and the annular protection frame.

[0007] Preferably, anti-skid pieces are fixedly arranged at both sides of the charging gun body, and a threaded end is arranged at an end of the charging gun body.

[0008] Preferably, the charging gun body is provided with a locking component for locking when the charging plug is inserted into a preset position. The locking component includes a locking frame, which is fixed inside the charging gun body. A locking plate is slidably connected inside the locking frame, and a locking tongue is slidably connected to the end of the locking plate. A transmission plate is fixedly installed on the outside of the locking tongue. An electric push rod is fixedly installed inside the locking plate, and the end of the electric push rod is connected to the transmission plate. A protective protrusion is fixedly installed at the end of the charging gun body.

[0009] Preferably, a rectangular groove is provided on the outer side of the locking frame.

[0010] Preferably, a baffle is fixedly installed at the end of the locking plate away from the locking tongue.

[0011] Preferably, a push-button switch is installed inside the charging gun body, and the push-button switch is electrically connected to the electric push rod.

[0012] Preferably, an elastic protective ring is fixedly installed inside the charging gun body, and the wire body passes through the elastic protective ring.

[0013] Preferably, the charging plug has multiple through holes inside, and a charging terminal is fixedly installed inside each through hole. The charging terminal is electrically connected to the wire body. A detection module is fixedly installed inside each of the multiple through holes for detecting the temperature and humidity inside the through holes.

[0014] Preferably, the charging gun body has a limiting slot inside, a negative pressure device is fixedly installed inside the limiting slot, the charging plug has multiple ventilation chambers that communicate with the through holes, and a corrugated connecting pipe connects the negative pressure device and the ventilation chambers.

[0015] Preferably, a protective plate is fixedly installed on the outside of the limiting groove, and multiple exhaust holes are symmetrically opened inside the protective plate.

[0016] This invention provides a retractable plug for new energy vehicles with a protective structure. Compared with the prior art, it has the following advantages:

[0017] (1) The retractable new energy vehicle plug with protective structure, through the setting of the ring protective frame, when the charging gun body is hit during the charging process, can drive the charging plug to rotate inside the ring protective frame, squeeze multiple elastic support rods, and make the ring protective frame slide inside the ring groove, so that the charging gun body can tilt or extend and retract, complete the buffering of the collision force, further avoid the equipment from being damaged by the collision, improve the protection effect of the charging gun body and the car charging port, and ensure the charging process while improving the service life of the charging gun body.

[0018] (2) The retractable new energy vehicle plug with protective structure can operate through the negative pressure device when there is water residue inside the charging plug or when the charging plug overheats during the charging process. With the cooperation of the corrugated connecting pipe, negative pressure is generated inside the ventilation chamber to extract the water inside the through hole and accelerate the air circulation inside the through hole. On the one hand, it can prevent water stains from affecting the charging process, and on the other hand, it can prevent the phenomenon of excessive temperature and ensure the charging effect. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a cross-sectional view of the charging gun body of the present invention;

[0021] Figure 3 For the present invention Figure 2 Enlarged structural diagram at point A in the middle;

[0022] Figure 4 For the present invention Figure 2 Front view;

[0023] Figure 5 For the present invention Figure 4 Enlarged structural diagram at point B;

[0024] Figure 6 This is a schematic diagram of the locking frame and locking plate structure of the present invention;

[0025] Figure 7 This is a schematic diagram of the charging plug and the ring-shaped protective frame structure of the present invention;

[0026] Figure 8 For the present invention Figure 7 Schematic diagram of cross-section structure.

[0027] In the diagram: 1. Charging gun body; 101. Anti-slip plate; 102. Protective protrusion; 2. Threaded end; 3. Push-button switch; 4. Charging plug; 401. Through hole; 402. Charging end; 403. Vent chamber; 5. Limiting slot; 6. Corrugated connecting pipe; 7. Negative pressure device; 8. Protective plate; 801. Exhaust hole; 9. Annular slot; 10. Wire body; 1001. Elastic protective ring; 11. Locking frame; 1101. Rectangular slot; 12. Locking plate; 1201. Locking tongue; 1202. Transmission plate; 1203. Baffle; 13. Electric push rod; 14. Wiring end; 15. Annular protective frame; 1501. Support spring; 16. Elastic support rod; 17. Detection module. Detailed Implementation

[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0029] Please see Figures 1-8 The present invention provides two technical solutions, specifically including the following embodiments:

[0030] Example 1:

[0031] In this embodiment of the invention, a retractable plug for new energy vehicles with a protective structure includes a charging gun body 1, and a charging plug 4 is provided at the end of the charging gun body 1. The charging plug 4 is used to insert into the vehicle charging port to realize the charging operation.

[0032] In this embodiment of the invention, specifically, the charging gun body 1 is based on an existing charging pile and is used to realize the charging operation of new energy vehicles;

[0033] In this embodiment of the invention, a protective component is further provided between the charging gun body 1 and the charging plug 4. The protective component includes an annular protective frame 15. An annular groove 9 is opened inside the charging gun body 1. The annular protective frame 15 is slidably connected inside the annular groove 9. A plurality of support springs 1501 are fixedly installed between the annular protective frame 15 and the annular groove 9. The charging plug 4 is rotatably installed inside the annular protective frame 15. A wiring terminal 14 is fixedly installed at the center of the end of the charging plug 4, and a wire body 10 is connected inside the wiring terminal 14. A plurality of elastic support rods 16 are fixedly installed between the wiring terminal 14 and the annular protective frame 15.

[0034] In this embodiment of the invention, specifically, during the charging process, the charging gun body 1 is removed from the charging pile by hand, and then the charging plug 4 is inserted into the charging port of the vehicle to be charged.

[0035] In this embodiment of the invention, specifically, by setting up the annular protective frame 15, when the charging gun body 1 is impacted during the charging process, it can drive the charging plug 4 to rotate inside the annular protective frame 15, squeezing the multiple elastic support rods 16, so that the charging gun body 1 can tilt. When the impact force disappears, the charging gun body 1 can be reset through the cooperation of the multiple elastic support rods 16, further ensuring the protection effect of the charging gun body 1 and the charging plug 4, and avoiding damage due to impact.

[0036] In this embodiment of the invention, specifically, when the charging gun body 1 is subjected to an impact force along the charging plug 4 during the charging process, the charging gun body 1 can be moved towards the charging plug 4 under force, so that the annular protective frame 15 can lead the charging plug 4 into the annular groove 9, squeezing the multiple support springs 1501 until the impact force disappears and then resets, further improving the protective effect of the device.

[0037] In this embodiment of the invention, specifically, the ring-shaped protective frame 15 and the charging plug 4 can extend and retract inside the charging gun body 1. On the one hand, they can buffer the impact force and ensure the normal charging process of the device, thus improving the protection of the device. On the other hand, when the charging plug 4 is inserted into the charging port of the vehicle to be charged, if the insertion force is too large, the ring-shaped protective frame 15 can retract inside the charging gun body 1 until the insertion is completed and the ring-shaped protective frame 15 is reset after being released, further ensuring the protective performance of the charging gun body 1 during the insertion process.

[0038] In this embodiment of the invention, specifically, the charging gun body 1 is provided with a locking component for locking when the charging plug 4 is inserted into a preset position. The locking component includes a locking frame 11, which is fixed inside the charging gun body 1. A locking plate 12 is slidably connected inside the locking frame 11. A locking tongue 1201 is slidably connected to the end of the locking plate 12. A transmission plate 1202 is fixedly installed on the outside of the locking tongue 1201. An electric push rod 13 is fixedly installed inside the locking plate 12. The end of the electric push rod 13 is connected to the transmission plate 1202. A protective protrusion 102 is fixedly installed at the end of the charging gun body 1.

[0039] In this embodiment of the invention, when the charging gun body 1 is inserted, the locking plate 12 can enter the locking groove inside the charging port of the vehicle to be charged and lock through the locking tongue 1201. After charging is completed, as the electric push rod 13 runs, it can drive the locking tongue 1201 to move upward and cancel the lock.

[0040] In this embodiment of the invention, specifically, when the charging gun body 1 is subjected to an impact force, the annular protective frame 15 extends and retracts inside the annular groove 9. At this time, the locking plate 12 can slide inside the locking frame 11 under force until the annular protective frame 15 is reset, thus ensuring the locking effect.

[0041] In this embodiment of the invention, specifically, a rectangular groove 1101 is provided on the outer side of the locking frame 11 for the locking plate 12 to pass through when it slides inside the locking frame 11 under force;

[0042] In this embodiment of the invention, specifically, a baffle 1203 is fixedly installed at the end of the locking plate 12 away from the locking tongue 1201. The baffle 1203 is used to fit with the locking frame 11 when the annular protective frame 15 is reset, so as to ensure the locking effect.

[0043] In this embodiment of the invention, specifically, a push-button switch 3 is installed inside the charging gun body 1. The push-button switch 3 is electrically connected to the electric push rod 13. The push-button switch 3 is an existing device used to control the operation of the electric push rod 13, thereby realizing the manual control of locking and unlocking of the charging gun body 1.

[0044] In this embodiment of the invention, specifically, the charging plug 4 has multiple through holes 401 inside, and a charging terminal 402 is fixedly installed inside each through hole 401. The charging terminal 402 is electrically connected to the wire body 10.

[0045] Example 2: Based on Example 1, a retractable plug for new energy vehicles with a protective structure includes a charging gun body 1, and a charging plug 4 is provided at the end of the charging gun body 1. The charging plug 4 is used to insert into the vehicle charging port to realize the charging operation.

[0046] In this embodiment of the invention, specifically, the charging gun body 1 is based on an existing charging pile and is used to realize the charging operation of new energy vehicles;

[0047] In this embodiment of the invention, a protective component is further provided between the charging gun body 1 and the charging plug 4. The protective component includes an annular protective frame 15. An annular groove 9 is opened inside the charging gun body 1. The annular protective frame 15 is slidably connected inside the annular groove 9. A plurality of support springs 1501 are fixedly installed between the annular protective frame 15 and the annular groove 9. The charging plug 4 is rotatably installed inside the annular protective frame 15. A wiring terminal 14 is fixedly installed at the center of the end of the charging plug 4, and a wire body 10 is connected inside the wiring terminal 14. A plurality of elastic support rods 16 are fixedly installed between the wiring terminal 14 and the annular protective frame 15.

[0048] In this embodiment of the invention, specifically, during the charging process, the charging gun body 1 is removed from the charging pile by hand, and then the charging plug 4 is inserted into the charging port of the vehicle to be charged.

[0049] In this embodiment of the invention, specifically, by setting up the annular protective frame 15, when the charging gun body 1 is impacted during the charging process, it can drive the charging plug 4 to rotate inside the annular protective frame 15, squeezing the multiple elastic support rods 16, so that the charging gun body 1 can tilt. When the impact force disappears, the charging gun body 1 can be reset through the cooperation of the multiple elastic support rods 16, further ensuring the protection effect of the charging gun body 1 and the charging plug 4, and avoiding damage due to impact.

[0050] In this embodiment of the invention, specifically, when the charging gun body 1 is subjected to an impact force along the charging plug 4 during the charging process, the charging gun body 1 can be moved towards the charging plug 4 under force, so that the annular protective frame 15 can lead the charging plug 4 into the annular groove 9, squeezing the multiple support springs 1501 until the impact force disappears and then resets, further improving the protective effect of the device.

[0051] In this embodiment of the invention, specifically, the ring-shaped protective frame 15 and the charging plug 4 can extend and retract inside the charging gun body 1. On the one hand, they can buffer the impact force and ensure the normal charging process of the device, thus improving the protection of the device. On the other hand, when the charging plug 4 is inserted into the charging port of the vehicle to be charged, if the insertion force is too large, the ring-shaped protective frame 15 can retract inside the charging gun body 1 until the insertion is completed and the ring-shaped protective frame 15 is reset after being released, further ensuring the protective performance of the charging gun body 1 during the insertion process.

[0052] In this embodiment of the invention, anti-slip plates 101 are fixedly installed on both sides of the charging gun body 1, and a threaded end 2 is installed at the end of the charging gun body 1. The threaded end 2 is connected to the end of the charging gun body 1 by a thread, which facilitates the disassembly and assembly of the wire body 10.

[0053] In this embodiment of the invention, specifically, the charging gun body 1 is provided with a locking component for locking when the charging plug 4 is inserted into a preset position. The locking component includes a locking frame 11, which is fixed inside the charging gun body 1. A locking plate 12 is slidably connected inside the locking frame 11. A locking tongue 1201 is slidably connected to the end of the locking plate 12. A transmission plate 1202 is fixedly installed on the outside of the locking tongue 1201. An electric push rod 13 is fixedly installed inside the locking plate 12. The end of the electric push rod 13 is connected to the transmission plate 1202. A protective protrusion 102 is fixedly installed at the end of the charging gun body 1.

[0054] In this embodiment of the invention, when the charging gun body 1 is inserted, the locking plate 12 can enter the locking groove inside the charging port of the vehicle to be charged and lock through the locking tongue 1201. After charging is completed, as the electric push rod 13 runs, it can drive the locking tongue 1201 to move upward and cancel the lock.

[0055] In this embodiment of the invention, specifically, when the charging gun body 1 is subjected to an impact force, causing the annular protective frame 15 to extend and retract within the annular groove 9, the locking plate 12 can slide within the locking frame 11 under force until the annular protective frame 15 returns to its original position, ensuring the locking effect.

[0056] In this embodiment of the invention, specifically, a rectangular groove 1101 is provided on the outer side of the locking frame 11 for the locking plate 12 to pass through when it slides inside the locking frame 11 under force;

[0057] In this embodiment of the invention, specifically, a baffle 1203 is fixedly installed at the end of the locking plate 12 away from the locking tongue 1201. The baffle 1203 is used to fit with the locking frame 11 when the annular protective frame 15 is reset, so as to ensure the locking effect.

[0058] In this embodiment of the invention, specifically, a push-button switch 3 is installed inside the charging gun body 1. The push-button switch 3 is electrically connected to the electric push rod 13. The push-button switch 3 is an existing device used to control the operation of the electric push rod 13, thereby realizing the manual control of locking and unlocking of the charging gun body 1.

[0059] In this embodiment of the invention, specifically, an elastic protective ring 1001 is fixedly installed inside the charging gun body 1, and the wire body 10 passes through the elastic protective ring 1001.

[0060] In this embodiment of the invention, specifically, the charging plug 4 has multiple through holes 401 inside, and a charging end 402 is fixedly installed inside each through hole 401. The charging end 402 is electrically connected to the wire body 10.

[0061] In this embodiment of the invention, specifically, a detection module 17 is fixedly installed inside each of the multiple through holes 401 to detect the temperature and humidity inside the through holes 401. The detection module 17 is an existing module used to detect the temperature and humidity inside the through holes 401, so as to avoid water stains remaining during charging and overheating during the charging process.

[0062] In this embodiment of the invention, a limiting slot 5 is further provided inside the charging gun body 1, and a negative pressure device 7 is fixedly installed inside the limiting slot 5. A plurality of ventilation chambers 403 communicating with the through holes 401 are provided inside the charging plug 4. A corrugated connecting pipe 6 is connected between the negative pressure device 7 and the ventilation chambers 403. A protective plate 8 is fixedly installed on the outside of the limiting slot 5, and a plurality of exhaust holes 801 are symmetrically provided inside the protective plate 8.

[0063] In this embodiment of the invention, when water stains remain inside the charging plug 4 during the process of inserting it into the charging port of the vehicle to be charged, or when the charging plug 4 overheats during the charging process, the negative pressure device 7 can be activated, and with the cooperation of the corrugated connecting pipe 6, a negative pressure is generated inside the venting chamber 403 to extract the water stains inside the through hole 401 and accelerate the air circulation inside the through hole 401. This can prevent water stains from affecting the charging process and also prevent overheating, thus ensuring the charging effect.

[0064] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0065] The foregoing has provided a detailed description of one embodiment of the present invention, but this description is merely a preferred embodiment and should not be construed as limiting the scope of the invention. All equivalent variations and modifications made within the scope of the present invention should still fall within the scope of the present invention.

Claims

1. A retractable plug for new energy vehicle with a protective structure, comprising a charging gun body (1), characterized in that: The end of the charging gun body (1) is provided with a charging plug (4), which is used for inserting into the vehicle charging port to realize charging operation; The charging gun body (1) and the charging plug (4) are provided with a protection assembly, the protection assembly comprises an annular protection frame (15), an annular slot (9) is formed in the charging gun body (1), and the annular protection frame (15) is slidably connected in the annular slot (9), a plurality of supporting springs (1501) are fixedly installed between the annular protection frame (15) and the annular slot (9), and the charging plug (4) is rotatably installed in the annular protection frame (15); A wire end (14) is fixedly installed at the center of the end of the charging plug (4), a wire body (10) is connected in the wire end (14), and a plurality of elastic supporting rods (16) are fixedly installed between the wire end (14) and the annular protection frame (15). The charging gun body (1) is provided with a locking assembly for locking when the charging plug (4) is inserted into the preset position, the locking assembly comprises a locking frame (11) fixed in the charging gun body (1), a locking plate (12) slidably connected in the locking frame (11), a locking tongue (1201) slidably connected at the end of the locking plate (12), a transmission plate (1202) fixedly installed on the outer side of the locking tongue (1201), an electric push rod (13) fixedly installed in the locking plate (12), the end of the electric push rod (13) connected to the transmission plate (1202), a protection lug (102) fixedly installed at the end of the charging gun body (1), a rectangular slot (1101) formed on the outer side of the locking frame (11), and a baffle (1203) fixedly installed at the end of the locking plate (12) away from the locking tongue (1201). A plurality of through holes (401) are formed in the charging plug (4), and a charging end (402) is fixedly installed in each through hole (401), the charging end (402) is electrically connected with the wire body (10), a detection module (17) is fixedly installed in each through hole (401) for detecting the temperature and humidity in the through hole (401), a limiting slot (5) is formed in the charging gun body (1), a negative pressure device (7) is fixedly installed in the limiting slot (5), a plurality of air passages (403) are formed in the charging plug (4) and communicate with the through holes (401), a corrugated communication pipe (6) is connected between the negative pressure device (7) and the air passages (403), and a protection plate (8) is fixedly installed on the outer side of the limiting slot (5), a plurality of exhaust holes (801) are symmetrically formed in the protection plate (8).

2. The retractable plug with a protective structure for new energy vehicles according to claim 1, characterized in that: Anti-skid pieces (101) are fixedly installed on both sides of the charging gun body (1), and a threaded end (2) is installed at the end of the charging gun body (1).

3. The retractable plug with a protective structure for new energy vehicles according to claim 1, characterized in that: A press switch (3) is installed in the charging gun body (1) and electrically connected with the electric push rod (13).

4. The retractable plug with a protective structure for new energy vehicles according to claim 1, characterized in that: The elastic protection ring (1001) is fixedly installed in the charging gun body (1), and the wire body (10) penetrates the elastic protection ring (1001).

Citation Information

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