A connector for new energy vehicles
By designing the two-locking mechanisms of the first and second locking components in the connector for new energy vehicles, and combining the locking mechanism, the problem of the connector being loose due to vibration during vehicle operation is solved, and higher connection stability and safety are achieved.
Patent Information
- Application Number
- CN202510286033.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-12
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2045-03-12
AI Technical Summary
The connectors for new energy vehicles are prone to loosening the plug body and socket body due to vibration during vehicle operation, affecting the stability and safety of the connection.
A connector including a first locking assembly and a second locking assembly is designed, and the connection between the plug body and the socket body is maintained by a two-locking mechanism, and the positioning and stability of the second locking assembly are improved by a locking mechanism.
It effectively reduces the risk of loosening when the plug body is connected to the socket body, improves the stability and safety of the connection, and reduces the possibility of loosening of the locking assembly due to vibration caused by vehicle operation.
Smart Images

Figure CN119812855B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of connectors, and in particular to a connector for new energy vehicles. Background Art
[0002] As an important component for interconnecting the power system of new energy vehicles, connectors are related to the safety and reliability of vehicles during driving. CPA (Connector Position Assurance) and HVIL (High Voltage Interlock Loop) have become an indispensable part of connector safety assurance. Usually, connectors include a plug body and a socket body. The socket body is usually installed on the car, and the plug body is connected to the external power supply system and other systems. When in use, the power supply system or control system is connected by plugging the plug body into the socket body.
[0003] After the plug body is plugged into the socket body, vibrations generated during the operation of the vehicle may easily cause the plug body and the socket body to become loose. Summary of the invention
[0004] In order to reduce the risk of loosening when the plug body and the socket body are connected, the present application provides a connector for new energy vehicles.
[0005] This application provides a connector for new energy vehicles, which adopts the following technical solution:
[0006] A connector for new energy vehicles comprises a plug body and a socket body, wherein the plug body is provided with a wire terminal, the socket body is provided with a docking terminal for connecting to the wire terminal, the plug body is provided with a locking mechanism for connecting to the socket body, the locking mechanism comprises a first locking assembly and a second locking assembly, the first locking assembly connects the plug body to the socket body, the second locking assembly is connected to the socket body, and the second locking assembly is also used to limit the first locking assembly.
[0007] By adopting the above technical solution, the plug body is plugged into the socket body, the wire terminal is plugged into the docking terminal, and then the plug body and the socket body are locked once by the first locking component, and then the plug body and the socket body are locked for a second time by the second locking component, and the first locking component is limited by the second locking component, thereby maintaining the stability of the connection between the plug body and the socket body, thereby reducing the risk of loosening when the plug body and the socket body are connected.
[0008] In a specific feasible implementation scheme, the first locking assembly includes a pressing sleeve, a positioning member and a connecting member, the pressing sleeve is slidably mounted on the plug body, the positioning member includes an upper positioning block and a lower positioning block, the upper positioning block and the lower positioning block are both mounted on the side wall of the plug body, a limiting hole for the upper positioning block and the lower positioning block to be plugged into the side wall of the pressing sleeve is provided, and the lower positioning block is used to be plugged into the lower end of the limiting hole, and the upper positioning block is used to be plugged into the upper end of the limiting hole, the connecting member is mounted on the socket body, and the connecting member is used to connect the plug body and the socket body.
[0009] By adopting the above technical solution, when the plug body is pre-inserted onto the socket body, the pressing sleeve is pressed to move the limiting holes on the pressing sleeve to the upper positioning block and the lower positioning block, so that the upper positioning block and the lower positioning block are inserted into the limiting holes, thereby limiting the pressing sleeve and allowing the pressing sleeve to completely press the plug body onto the socket body through the connecting piece, thereby facilitating one-time positioning of the plug body and the socket body.
[0010] In a specific possible implementation scheme, the connecting part includes a positioning plate and a control column, the positioning plate is installed on the side wall of the socket body, and one end of the positioning plate extends away from the socket body, the control column is installed on the side wall of the positioning plate, the side wall of the plug body is provided with a sliding groove for the positioning plate to be plugged in, and the inner side wall of the pressing sleeve is provided with a driving groove for the control column to slide.
[0011] By adopting the above technical solution, when the pressing sleeve is pressed, the pressing sleeve moves downward relative to the plug body, so that the control column slides along the driving groove of the pressing sleeve, so that the control column pulls the pressing sleeve toward the socket body through the driving groove, so that the pressing sleeve drives the plug body to be plugged into the socket body.
[0012] In a specific feasible implementation scheme, one end of the driving groove is located at the lower end on the inner side wall of the pressing sleeve, and the other end of the driving groove extends upward and is inclined in the direction of the limiting hole. A connecting port for plugging in a control column is provided on the side wall of the pressing sleeve near the lower end of the driving groove, and the connecting port is connected to the lower end of the driving groove.
[0013] By adopting the above technical solution, when the pressing sleeve is pressed downward, the driving groove on the pressing sleeve moves downward relative to the control column on the socket body, so that the control column moves upward along the driving groove relative to the pressing sleeve, so that the control column moves horizontally relative to the pressing sleeve toward the direction of the plug body, thereby pulling the pressing sleeve toward the socket body, making it convenient for the pressing sleeve to drive the plug body to be plugged into the socket body.
[0014] In a specific possible implementation scheme, the second locking assembly includes a locking block, a locking terminal and a short-circuit terminal, the locking block is slidably mounted on the side wall of the plug body, and one end of the locking block passes through the side wall of the pressing sleeve, and the locking block is connected to the pressing sleeve through a limit piece, and the other end of the locking block extends toward the direction of the socket body, the locking terminal is mounted on one end of the locking block close to the socket body, the short-circuit terminal is mounted on the socket body, and the short-circuit terminal is used for plugging the locking terminal, and the short-circuit terminal is used to be connected to an external power supply, and the locking terminal is used to short-circuit the short-circuit terminal.
[0015] By adopting the above technical solution, after pressing the pressing sleeve, the locking block is pushed toward the direction of the socket body, so that the locking block drives the locking terminal to be plugged into the short-circuit terminal on the socket body, thereby short-circuiting the short-circuit terminal, and connecting the locking block to the pressing sleeve through the limit piece, so as to position the locking block and send a short-circuit signal to the external control system at the same time, so as to facilitate the external control system to determine that the plug body and the socket body have been plugged in place.
[0016] In a specific feasible implementation scheme, the limiting member includes a positioning protrusion, and the positioning protrusion is installed on the side wall of the locking block. The side wall of the pressing sleeve is provided with an upper fixing plate and a lower fixing block, and a gap is left between the upper fixing plate and the lower fixing block for the locking block to be inserted, and the upper fixing plate is used to limit the upper end of the locking block, and the lower fixing block is used to limit the lower end of the locking block, and the upper fixing plate is provided with a limiting groove for the locking block to be clamped.
[0017] By adopting the above technical solution, the locking block is pressed toward the direction of the plug body, so that the locking block is inserted into the gap between the upper fixed plate and the lower fixed block, and the positioning protrusion on the locking block is inserted into the limiting groove on the upper fixed plate, so as to position the locking block, thereby facilitating maintaining the stability of the secondary locking of the plug body and the socket body.
[0018] In a specific possible implementation manner, an insulating cover is further installed on the plug body near the socket body, and the insulating cover is provided with a terminal insertion hole for the mating terminal to pass through.
[0019] By adopting the above technical solution and providing an insulating cover, the connection portion between the plug body and the socket body is protected and insulated.
[0020] In a specific feasible implementation scheme, a locking mechanism is also installed on the plug body, and the locking mechanism includes a locking assembly and an unlocking assembly, and the locking assembly includes a first positioning hook, a second positioning hook and a locking spring, the first positioning hook is installed on the plug body, the second positioning hook is installed on the second locking assembly, and the axis of the second positioning hook intersects with the axis of the first positioning hook, and the second positioning hook is used to engage with the first positioning hook, the locking spring is installed on the second locking assembly, and the locking spring is also connected to the plug body, the unlocking assembly is installed on the second locking assembly, and the unlocking assembly is connected to the second positioning hook, the pushing assembly is installed on the plug body, and the pushing assembly is used to connect to the second locking assembly, and the pushing assembly is also used to connect to the first locking assembly.
[0021] By adopting the above technical solution and setting a locking mechanism, when the second locking assembly is locked, the second positioning hook on the second locking assembly is engaged with the first positioning hook on the plug body, thereby positioning the second locking assembly, thereby facilitating improving the stability of the second locking assembly when locked and reducing the possibility of the second locking assembly being loosened due to vibrations generated during the operation of the vehicle.
[0022] In a specific possible implementation scheme, the unlocking assembly includes an unlocking plate, an unlocking rod and an unlocking spring, the unlocking plate is mounted on the second locking assembly, the unlocking rod is mounted on the unlocking plate, and the unlocking rod extends to the second positioning hook, and the axis of the unlocking rod intersects with the axis of the second positioning hook, and the end of the unlocking rod abuts against the side wall of the second positioning hook, the unlocking spring is mounted on the unlocking rod, and the unlocking spring connects the second locking assembly to the unlocking plate.
[0023] By adopting the above technical solution, when the second locking assembly needs to be unlocked, the unlocking plate is pressed so that the unlocking plate drives the unlocking rod to move in the direction of the first positioning hook, so that the end of the unlocking rod slides along the side wall of the second positioning hook and pushes the second positioning hook to move away from the first positioning hook, so that the second positioning hook undergoes elastic deformation and separates from the first positioning hook, thereby contacting the locking action of the locking assembly, thereby facilitating the removal of the second locking assembly from the plug body.
[0024] In a specific feasible implementation scheme, the locking mechanism also includes a pushing assembly, which includes a pushing spring, a pushing plate and a return spring, the pushing spring is installed on the plug body, and the pushing spring is connected to the first locking assembly, the pushing plate is installed on the plug body, and the pushing plate is located below the second locking assembly, and one end of the pushing plate is used to connect to the second locking assembly, a pushing block is installed on the positioning push plate, and the pushing block is used to connect to the first locking assembly, the return spring is installed on the plug body, and the return spring is also connected to the pushing plate.
[0025] By adopting the above technical solution, after the second locking assembly is unlocked, the second locking assembly moves in a direction away from the plug body under the action of the locking spring, so that the second locking assembly pulls the push plate to move, and the push plate drives the push block to move in a direction away from the plug body, so that the push block pushes the pressing sleeve in the first locking assembly upward, thereby facilitating the unlocking of the second locking assembly.
[0026] In summary, the present application includes at least one of the following beneficial effects:
[0027] The present application provides a first locking assembly and a second locking assembly, thereby facilitating double locking of the connection between the plug body and the socket body, thereby facilitating maintaining the stability of the connection between the plug body and the socket body, thereby reducing the possibility of the plug body and the socket body becoming loose.
[0028] The present application sets a locking mechanism, so that after the first locking assembly and the second locking assembly lock the plug body on the socket body, the second locking assembly can be further positioned, so that the locking block in the second locking assembly can be stably positioned and connected to the plug body, thereby facilitating improving the stability of the connection between the second locking assembly and the plug body, and at the same time, it can also reduce the risk of the second locking assembly loosening due to vibration generated by vehicle operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a structural schematic diagram of the connector for new energy vehicles in this application.
[0030] Figure 2 It is a schematic diagram of the socket body and the plug body when they are separated in the first embodiment of the present application.
[0031] Figure 3 It is a cross-sectional view of the plug body in the first embodiment of the present application.
[0032] Figure 4 It is a schematic diagram of the structure of the positioning member in the first embodiment of the present application.
[0033] Figure 5It is a schematic diagram of the pressure sleeve and the plug body when they are separated in the first embodiment of the present application.
[0034] Figure 6 This is a schematic diagram of the pressure sleeve installed on the plug body in the first embodiment of the present application.
[0035] Figure 7 It is a schematic diagram of the installation of the short-circuit terminal in the socket body in the first embodiment of the present application.
[0036] Figure 8 It is a bottom view of the compression sleeve in the first embodiment of the present application.
[0037] Fig. 9 It is a bottom view of the insulating cover in Example 1 of the present application.
[0038] Fig.10 It is a schematic diagram of the socket body and the plug body when they are plugged into each other in the first embodiment of the present application.
[0039] Fig.11 It is a schematic diagram of the dust cover and the plug body when they are separated in the first embodiment of the present application.
[0040] Fig.12 It is a structural diagram of the second embodiment of the present application.
[0041] Fig.13 It is a structural schematic diagram of the locking mechanism in Example 2 of the present application.
[0042] Fig.14 It is a top view of the unlocking component in the second embodiment of the present application.
[0043] Fig.15 It is an exploded view of the locking mechanism in the second embodiment of the present application.
[0044] Fig.16 It is a schematic diagram of the locking mechanism in the second embodiment of the present application when locked.
[0045] Fig.17 It is a schematic diagram of the locking mechanism in the second embodiment of the present application when unlocked.
[0046] Description of reference numerals:
[0047] 1. Plug body; 11. Wire terminal; 12. Wiring port; 13. Slide; 14. Upper protrusion; 15. Lower protrusion; 16. Positioning hole; 17. Guide block; 2. Socket body; 21. Butt terminal; 22. Plug terminal; 3. Locking mechanism; 31. First locking assembly; 311. Press sleeve; 3111. Limiting hole; 3112. Avoidance groove; 3113. Driving groove; 3114. Connecting port; 3115. Upper fixing plate; 3116. Lower fixing block; 3117. Limiting groove; 312. Upper positioning block; 313. Lower positioning block; 314. Positioning plate; 315. Control column; 32. Second locking assembly; 321. Locking block; 3211. Positioning protrusion; 3212, pull hook; 322, locking terminal; 323, short-circuit terminal; 3231, short-circuit spring; 4, insulation cover; 41, upper positioning groove; 42, lower positioning groove; 43, terminal jack; 44, docking groove; 5, dust cover; 51, positioning wedge; 6, locking mechanism; 61, locking assembly; 611, first positioning hook; 612, second positioning hook; 613, locking spring; 62, unlocking assembly; 621, unlocking plate; 622, unlocking rod; 623, unlocking spring; 63, pushing assembly; 631, pushing spring; 632, pushing plate; 633, pulling plate; 6331, pulling groove; 634, pushing block; 635, reset spring. DETAILED DESCRIPTION
[0048] The following is combined with Figure 1-16 This application is described in further detail. Embodiment 1:
[0049] The present application embodiment discloses a connector for new energy vehicles, referring to Figure 1-Figure 3 , including a plug body 1 and a socket body 2, a lead terminal 11 is fixedly mounted on the plug body 1, a docking terminal 21 for connecting with the lead terminal 11 is fixedly mounted on the socket body 2, the docking terminal 21 is connected to the circuit system in the car, and the lead terminal 11 is connected to the external circuit system, by plugging the plug body 1 into the socket body 2, the lead terminal 11 is plugged into the docking terminal 21, so that the circuit system in the car is connected to the external circuit system, the specific connection method is the existing technology in this field, and will not be elaborated here. A plug-in terminal 22 is also fixedly mounted on the socket body 2, and a wiring port 12 for plugging the plug-in terminal 22 is also fixedly mounted on the plug body 1, the plug-in terminal 22 is connected to the vehicle-mounted system, and the wiring port 12 is connected to the external system.
[0050] Reference Figure 1 and Figure 2The plug body 1 is also provided with a locking mechanism 3 for connecting with the socket body 2. The locking mechanism 3 includes a first locking component 31 and a second locking component 32. The first locking component 31 includes a pressing sleeve 311, a positioning member and a connecting member. A guide block 17 is fixedly installed on the side wall of the plug body 1 in the vertical direction. The pressing sleeve 311 is slidably installed on the side wall of the plug body 1 in the vertical direction. The pressing sleeve 311 is slidably connected to the guide block 17 and the pressing sleeve 311 is used to cover the plug body 1. The positioning member includes an upper positioning block 312 and a lower positioning block 313. The upper positioning block 312 and the lower positioning block 313 are both fixedly installed on the side wall of the plug body 1 away from the socket body 2, and the upper positioning block 312 and the lower positioning block 313 are arranged in the vertical direction. Refer to Figure 1 and Figure 4 The side wall of the pressing sleeve 311 is provided with a limiting hole 3111 for the upper positioning block 312 and the lower positioning block 313 to be plugged in. The limiting hole 3111 is vertically arranged, and the length of the limiting hole 3111 is greater than the distance between the upper positioning block 312 and the lower positioning block 313. The upper positioning block 312 is used to be plugged into the upper end of the limiting hole 3111, and the lower positioning block 313 is used to be plugged into the lower end of the limiting hole 3111, and the end of the upper positioning block 312 close to the lower positioning block 313 is used to resist the side wall of the lower end of the limiting hole 3111, and the end of the lower positioning block 313 close to the upper positioning block 312 is provided with a guiding inclined surface for resisting the side wall of the lower end of the pressing sleeve 311, and the end of the lower positioning block 313 away from the upper positioning block 312 is provided with an unlocking inclined surface for resisting the side wall of the lower end of the limiting hole 3111.
[0051] Reference Figure 2 and Figure 5 The connecting part includes a positioning plate 314 and a control column 315. Two positioning plates 314 are provided, and the two positioning plates 314 are symmetrically fixedly installed on the side walls on both sides of the socket body 2, and one end of the positioning plate 314 extends toward the direction of the plug body 1. Two control columns 315 are also provided, and the two control columns 315 correspond to the two positioning plates 314 one by one, and the control column 315 is fixedly installed on the side wall of one end of the positioning plate 314 away from the socket body 2, and the control column 315 is located on the side of the positioning plate 314 away from the axis of the socket body 2. A slide groove 13 for the positioning plate 314 to be inserted is provided on the side wall of the plug body 1, and the slide groove 13 is arranged in the horizontal direction. A driving groove 3113 for the control column 315 to slide is provided on the inner walls on both sides of the locking sleeve. One end of the driving groove 3113 is located at the lower end of the pressing sleeve 311, and the other end of the driving groove 3113 extends upward and is inclined in the direction away from the socket body 2. A connecting port 3114 for the control column 315 to pass through is also provided at the lower end of the side wall of the locking sleeve close to the socket body 2, and the connecting port 3114 is connected to the lower end of the driving groove 3113.
[0052] Reference Figure 2 and Figure 5 The cam 314 is pressed against the bottom end of the locking cam 315 to push the locking cam 316 against the locking cam 317 so that the locking cam 316 is in a state of being pushed against the locking cam 316. Figure 6 The upper positioning block 312 and the lower positioning block 313 are both located in the limiting hole 3111 of the pressing sleeve 311 , and the upper positioning block 312 is located at the upper end of the limiting hole 3111 , and the lower positioning block is located at the lower end of the limiting hole 3111 .
[0053] Reference Figure 3 and Figure 4 The second locking assembly 32 includes a locking block 321, a locking terminal 322 and a short-circuit terminal 323. The locking block 321 is slidably installed on the side wall of the plug body 1 in the horizontal direction, and one end of the locking block 321 passes through the side wall of the plug body 1 and extends in the direction of the socket body 2. An avoidance groove 3112 for sliding of the locking block 321 is provided on the side wall of the pressing sleeve 311. The avoidance groove 3112 is arranged in the vertical direction. An upper fixing plate 3115 and a lower fixing block 3116 are also fixedly installed on the side wall of the pressing sleeve 311. A gap is left between the upper fixing plate 3115 and the lower fixing block 3116, and the gap between the upper fixing plate 3115 and the lower fixing block 3116 is used for plugging the locking block 321. The bottom wall of the upper fixing plate 3115 is used to abut against the top wall of the locking block 321, and the top wall of the lower fixing block 3116 is used to abut against the bottom wall of the locking block 321. Refer to Figure 7 The locking terminal 322 is fixedly installed at one end of the locking block 321 close to the socket body 2, and the locking terminal 322 is connected to the external power supply system, the short-circuit terminal 323 is fixedly installed in the socket body 2, and the short-circuit terminal 323 is used for plugging the locking terminal 322, and two short-circuit springs 3231 are provided in the short-circuit terminal 323, and the two short-circuit springs 3231 are used to contact the side wall of the locking terminal 322, and the two short-circuit springs 3231 are connected to the vehicle power supply system.
[0054] Reference Figure 3 and Figure 8A limiting member is also provided on the top wall of the locking block 321, and the limiting member includes a positioning protrusion 3211, which is fixedly installed on the top wall of the locking block 321, and a limiting groove 3117 for the positioning protrusion 3211 to be engaged is opened on the bottom wall of the upper fixing plate 3115 near the side wall of the plug body 1.
[0055] Reference Figure 3 and Fig. 9 An insulating cover 4 is also installed on the side of the plug body 1 close to the socket body 2. An upper positioning groove 41 is provided on the top wall of the insulating cover 4. An upper protrusion 14 is fixedly installed at the locking groove on the inner wall of the plug body 1. The upper protrusion 14 is used to be inserted into the upper positioning groove 41. A lower positioning groove 42 is provided on the bottom wall of the insulating cover 4. A lower protrusion 15 is fixedly installed at the lower positioning groove 42 on the inner wall of the plug body 1. The lower protrusion 15 is used to be inserted into the lower positioning groove 42. Figure 7 and Fig. 9 The side wall of the insulating cover 4 is provided with a terminal insertion hole 43 for the butt terminal 21 to pass through, and the wire terminal 11 is located at the end of the terminal insertion hole 43. The butt terminal 21 passes through the terminal insertion hole 43 and is plugged into the wire terminal 11. Fig. 9 and Fig.10 A plurality of docking grooves 44 are also provided on the side wall of the insulating cover 4 , and the docking grooves 44 correspond to the wiring ports 12 on the plug body 1 , and the plugging terminals 22 on the socket body 2 are plugged into the wiring ports 12 on the plug body 1 through the docking grooves 44 .
[0056] Reference Fig.11 A dust cover 5 is detachably mounted on the side wall of the plug body 1 away from the socket body 2, and the dust cover 5 is used to cover the wiring port 12. A positioning hole 16 is opened on the side wall of the plug body 1, and a positioning wedge 51 inserted into the positioning hole 16 is fixedly mounted on the side wall of the dust cover 5.
[0057] The working principle of the embodiment of the present application is as follows: by pre-plugging the plug body 1 into the socket body 2, the docking terminal 21 on the socket body 2 is plugged into the terminal insertion hole 43 of the insulating cover 4, and the positioning plate 314 on the socket body 2 is plugged into the slide groove 13 on the plug body 1, and the control column 315 on the positioning plate 314 is plugged into the connection port 3114, so as to limit the plug body 1 in the vertical direction, and then the locking sleeve is pressed downward, so that the locking sleeve slides downward relative to the plug body 1, so that the control column 315 slides upward along the driving groove 3113, and the locking block 321 also slides upward relative to the locking sleeve in the avoidance groove 3112, so that the control column 315 pulls the locking sleeve to move in the direction of the socket body 2 through the driving groove 3113, so that the locking sleeve pushes the plug body 1 to move in the direction of the socket body 2, so that the wire terminal 11 on the plug body 1 is plugged into the docking terminal 21, so that the plug body 1 and the socket body 2 are electrically connected.
[0058] When the locking sleeve is not pressed down, the upper positioning block 312 is located at the lower end of the limiting hole 3111 on the locking sleeve, and the lower positioning block 313 is located below the locking sleeve. Then, as the locking sleeve is pressed downward, the locking sleeve slides downward relative to the plug body 1, so that the lower end of the limiting hole 3111 on the locking sleeve moves in the direction of the lower positioning block 313, so that the lower end of the locking sleeve contacts the guiding inclined surface of the lower positioning block 313, and passes over the end of the lower positioning block 313 along the guiding inclined surface, so that the lower positioning block 313 gradually moves into the limiting hole 3111. When the control column 315 slides to the upper end of the driving groove 3113, the lower positioning block 313 moves to the lower end of the limiting hole 3111 and limits the lower end of the limiting hole 3111. At this time, the upper positioning block 312 is located at the upper end of the limiting hole 3111, and the locking block 321 also moves to the gap between the upper fixing plate 3115 and the lower fixing block 3116. At this time, the first locking assembly 31 completes the one-time locking of the plug body 1 and the socket body 2.
[0059] Then, the locking block 321 is pressed, so that the locking block 321 drives the locking terminal 322 and the positioning protrusion 3211 to move toward the socket body 2, so that the locking terminal 322 is plugged into the short-circuit terminal 323, so that the locking terminal 322 simultaneously contacts the two short-circuit springs 3231, thereby short-circuiting the two short-circuit springs 3231, thereby generating a short-circuit signal, so that the external control system can judge that the locking terminal 322 has been plugged in place through the short-circuit signal. The specific short-circuit method and the judgment method of the external control system are the existing technology in the field, which will not be elaborated here. At this time, the end of the locking block 321 located outside the plug body 1 is also plugged into the gap between the upper fixing plate 3115 and the lower fixing block 3116, and the positioning protrusion 3211 on the locking block 321 is also engaged with the limiting groove 3117 on the bottom wall of the upper fixing plate 3115, so as to realize the positioning of the locking block 321, thereby completing the secondary locking of the connection between the plug body 1 and the socket body 2.
[0060] Then, the dust cover 5 is engaged with the positioning hole 16 on the plug body 1 through the positioning wedge block 51 , so that the dust cover 5 is installed on the plug body 1 , thereby covering the wiring port 12 . Embodiment 2:
[0061] Reference Fig.12 and Fig.13 The difference between the embodiment of the present application and the embodiment 1 is that a locking mechanism 6 is also installed on the plug body 1, and the locking mechanism 6 includes a locking component 61, an unlocking component 62 and a pushing component 63. The locking component 61 includes a first positioning hook 611, a second positioning hook 612 and a locking spring 613. One end of the first positioning hook 611 is fixedly installed on the side wall of the plug body 1, and the other end extends away from the plug body 1. The first positioning hook 611 is located in the avoidance groove 3112, and the end of the first positioning hook 611 away from the plug body 1 is provided with a first inclined surface. Fig.13 and Fig.14 The second positioning hook 612 is installed on the side wall of the locking block 321 close to the plug body 1, and the second positioning hook 612 has a certain toughness and can be elastically deformed, and one end of the second positioning hook 612 is fixedly connected to the side wall of the locking block 321, and the other end of the second positioning hook 612 extends in the direction of the first positioning hook 611, and the other end of the second positioning hook 612 is inclined in the axial direction away from the locking block 321, and the end of the second positioning hook 612 close to the first positioning hook 611 is provided with a second inclined surface, the second inclined surface is used to abut against the first inclined surface, and the first positioning hook 611 is used to engage with the second positioning hook 612. The locking spring 613 is sleeved on the locking block 321, and one end of the locking spring 613 abuts against the side wall of the locking block 321, and the other end abuts against the side wall of the plug body 1.
[0062] Reference Fig.14 and Fig.15 The unlocking assembly 62 includes an unlocking plate 621, an unlocking rod 622 and an unlocking spring 623. The unlocking rod 622 is slidably installed on the side wall of the locking block 321 in the horizontal direction, and one end of the unlocking rod 622 passes through the side wall of the locking block 321 and extends to the side wall of the second positioning hook 612, and the second positioning hook 612 is located between the unlocking rod 622 and the locking spring 613, and the end of the unlocking rod 622 contacts the side wall of the second locking hook, the unlocking plate 621 is fixedly installed on the end of the unlocking rod 622 away from the second positioning hook 612, the unlocking spring 623 is sleeved on the unlocking rod 622, and one end of the unlocking spring 623 contacts the side wall of the locking block 321, and the other end contacts the side wall of the unlocking plate 621, and the elastic force of the unlocking spring 623 is less than the elastic force of the locking spring 613.
[0063] Reference Fig.13 and Fig.15 The push assembly 63 includes a push spring 631, a push plate 632 and a return spring 635. The upper end of the guide block 17 on the side wall of the plug body 1 is provided with a mounting groove. One end of the push spring 631 is fixedly installed in the mounting groove. The other end of the push spring 631 extends upward, and the upper end of the push spring 631 contacts the inner top wall of the pressing sleeve 311. Fig.15 and Fig.16 The push plate 632 is slidably installed on the side wall of the plug body 1 in the horizontal direction, and a push groove for sliding the push plate 632 is provided on the side wall of the plug body 1, and the push plate 632 is located below the locking block 321, and the push plate 632 is located in the avoidance groove 3112 of the pressing sleeve 311, and a pull plate 633 is fixedly installed on one end of the push plate 632 close to the locking block 321, and the pull plate 633 is elastic and can undergo elastic deformation, and a pull hook 3212 is fixedly installed on the bottom wall of the end of the locking block 321 away from the plug body 1, and a pull groove 6331 for engaging with the pull hook 3212 is provided on the pull plate 633, and a guide slope is provided on the end of the pull hook 3212 close to the push plate 632, and the guide slope is used to resist the end of the pull plate 633.
[0064] Reference Fig.15 and Fig.17A push block 634 is fixedly mounted on the top wall of the lower fixed block 3116 on the side wall of the avoidance groove 3112 of the pressing sleeve 311 on the push plate 632. The cross section of the push block 634 is a right-angled trapezoid, and the length of the upper bottom plate of the right-angled trapezoid is less than the length of the lower bottom side of the right-angled trapezoid. The inclined surface of the push block 634 is located near the locking block 321, and the inclined surface of the push block 634 is used to abut against the bottom wall of the lower fixed block 3116. A return spring 635 is installed in the push groove, and one end of the return spring 635 is fixedly connected to the inner wall of the push groove, and the other end of the return spring 635 is fixedly connected to the side wall of one end of the push plate 632 located in the push groove. The elastic force of the return spring 635 is also less than the elastic force of the locking spring 613.
[0065] The working principle of the embodiment of the present application is as follows: in the initial position, the locking block 321 is not plugged into the plug body 1, the locking spring 613, the unlocking spring 623 and the reset spring 635 are all in a relaxed state, the pull plate 633 at the end of the push plate 632 is separated from the pull hook 3212, and the push block 634 on the push plate 632 is also located in the push groove on the plug body 1. After the plug body 1 is plugged into the socket body 2, the pressing sleeve 311 is pressed downward to compress the push spring 631 until the pressing sleeve 311 is pressed down into place, at which time the push spring 631 is in a compressed state, and the pressing sleeve 311 is also positioned under the action of the upper positioning block 312 and the lower positioning block 313.
[0066] The locking block 321 is then pressed to insert the locking block 321 into the plug body 1, so that the second positioning hook 612 on the locking block 321 moves toward the direction of the first positioning hook 611 until the positioning protrusion 3211 on the locking block 321 is engaged with the limiting groove 3117, thereby completing the positioning connection between the locking block 321 and the pressing sleeve 311. At this time, after the second inclined surface on the second positioning hook 612 conflicts with the first inclined surface on the first positioning hook 611, the end of the second positioning hook 612 passes over the end of the first positioning hook 611 and is engaged with the first positioning hook 611, thereby further positioning the locking block 321 on the plug body 1, thereby facilitating further improving the firmness of the positioning of the locking block 321, thereby facilitating reducing the risk of the locking block 321 loosening due to vibration generated during the operation of the vehicle. At the same time, the guiding inclined surface at the end of the hook 3212 on the locking block 321 also contacts the end of the pull plate 633 and then engages with the pull groove 6331 on the pull plate 633 , thereby completing the positioning and installation of the locking block 321 .
[0067] When it is necessary to separate the plug body 1 from the socket body 2, the unlocking plate 621 on the locking block 321 is pressed, so that the unlocking plate 621 pushes the unlocking rod 622 to move in the direction of the second positioning hook 612 and compresses the unlocking spring 623, so that the end of the unlocking rod 622 contacts the side wall of the second positioning hook 612 and slides along the side wall of the second positioning hook 612, thereby pushing the second positioning hook 612 in the axial direction of the locking block 321, so that the second positioning hook 612 is elastically deformed, so that the second positioning hook 612 is separated from the first positioning hook 611, thereby unlocking the locking block 321 from the plug body 1, so that the locking block 321 can move in the direction away from the plug body 1 under the action of the locking spring 613, and drive the positioning protrusion 3211 to separate from the pressing sleeve 311, and then release the unlocking plate 621, so that the unlocking plate 621 is reset under the action of the unlocking spring 623, thereby completing the unlocking of the locking block 321.
[0068] When the locking spring 613 pushes the locking block 321 to move in the direction away from the plug body 1, the locking block 321 pulls the pulling plate 633 to move in the direction away from the plug body 1 through the pulling hook 3212, so that the pulling plate 633 drives the pushing plate 632 to move in the direction away from the plug body 1 and stretches the reset spring 635, so that the pushing plate 632 drives the pushing block 634 to move in the direction of the pressing sleeve 311, so that the inclined surface of the pushing block 634 contacts the bottom wall of the lower fixing block 3116 of the pressing sleeve 311, and the lower fixing block 3116 slides upward along the inclined surface of the pushing block 634, thereby pushing the pressing sleeve 311 upward, so that the lower positioning block 313 is staggered with the limiting hole 3111, thereby unlocking the pressing sleeve 311, so that the pressing sleeve 311 can be further pushed up under the action of the pushing spring 631, thereby facilitating the rapid separation of the plug body 1 and the socket body 2.
[0069] The above are preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A connector for a new energy vehicle, comprising a plug body (1) and a socket body (2), wherein the plug body (1) is provided with a wire terminal (11), and the socket body (2) is provided with a docking terminal (21) for connecting with the wire terminal (11), characterized in that: The plug body (1) is provided with a locking mechanism (3) for connecting with the socket body (2), the locking mechanism (3) comprising a first locking component (31) and a second locking component (32), the first locking component (31) connecting the plug body (1) with the socket body (2), the second locking component (32) connecting with the socket body (2), and the second locking component (32) is also used to limit the position of the first locking component (31), and the plug body (1) is also provided with a locking mechanism (6) The locking mechanism (6) comprises a locking assembly (61) and an unlocking assembly (62), wherein the locking assembly (61) comprises a first positioning hook (611), a second positioning hook (612) and a locking spring (613), wherein the first positioning hook (611) is mounted on the plug body (1), and the second positioning hook (612) is mounted on the second locking assembly (32), and the axis of the second positioning hook (612) intersects with the axis of the first positioning hook (611), and the second positioning hook (612) is used to The first positioning hook (611) is engaged, the locking spring (613) is installed on the second locking component (32), and the locking spring (613) is also connected to the plug body (1), the unlocking component (62) is installed on the second locking component (32), and the unlocking component (62) is connected to the second positioning hook (612), the unlocking component (62) includes an unlocking plate (621), an unlocking rod (622) and an unlocking spring (623), and the unlocking plate (621) is installed on the second locking component ( 32), the unlocking rod (622) is installed on the unlocking plate (621), and the unlocking rod (622) extends to the second positioning hook (612), and the axis of the unlocking rod (622) intersects with the axis of the second positioning hook (612), and the end of the unlocking rod (622) abuts against the side wall of the second positioning hook (612), the unlocking spring (623) is installed on the unlocking rod (622), and the unlocking spring (623) connects the second locking assembly (32) with the unlocking plate (621).
2. A connector for new energy vehicles according to claim 1, characterized in that: The first locking assembly (31) comprises a pressing sleeve (311), a positioning member and a connecting member. The pressing sleeve (311) is slidably mounted on the plug body (1). The positioning member comprises an upper positioning block (312) and a lower positioning block (313). Both the upper positioning block (312) and the lower positioning block (313) are mounted on the side wall of the plug body (1). A limiting hole (3111) for the upper positioning block (312) and the lower positioning block (313) to be plugged into the side wall of the pressing sleeve (311). The lower positioning block (313) is used to be plugged into the lower end of the limiting hole (3111). The upper positioning block (312) is used to be plugged into the upper end of the limiting hole (3111). The connecting member is mounted on the socket body (2) and is used to connect the plug body (1) and the socket body (2).
3. A connector for new energy vehicles according to claim 2, characterized in that: The connecting member comprises a positioning plate (314) and a control column (315); the positioning plate (314) is mounted on the side wall of the socket body (2), and one end of the positioning plate (314) extends in a direction away from the socket body (2); the control column (315) is mounted on the side wall of the positioning plate (314); a sliding groove (13) for the positioning plate (314) to be plugged in is provided on the side wall of the plug body (1); and a driving groove (3113) for the control column (315) to slide is provided on the inner side wall of the pressing sleeve (311).
4. A connector for new energy vehicles according to claim 3, characterized in that: One end of the driving groove (3113) is located at the lower end of the inner wall of the pressing sleeve (311), and the other end of the driving groove (3113) extends upward and is inclined in the direction of the limiting hole (3111). A connecting port (3114) for plugging the control column (315) is provided on the side wall of the pressing sleeve (311) near the lower end of the driving groove (3113), and the connecting port (3114) is connected to the lower end of the driving groove (3113).
5. A connector for new energy vehicles according to claim 2, characterized in that: The second locking assembly (32) comprises a locking block (321), a locking terminal (322) and a short-circuit terminal (323); the locking block (321) is slidably mounted on the side wall of the plug body (1); one end of the locking block (321) passes through the side wall of the pressing sleeve (311); the locking block (321) is connected to the pressing sleeve (311) via a limiter; the other end of the locking block (321) extends toward the socket body (2); the locking terminal (322) is mounted on one end of the locking block (321) close to the socket body (2); the short-circuit terminal (323) is mounted on the socket body (2); the short-circuit terminal (323) is used for plugging the locking terminal (322); the short-circuit terminal (323) is used for connecting to an external power source; and the locking terminal (322) is used for short-circuiting the short-circuit terminal (323).
6. A connector for new energy vehicles according to claim 5, characterized in that: The limiting member comprises a positioning protrusion (3211), and the positioning protrusion (3211) is installed on the side wall of the locking block (321); an upper fixing plate (3115) and a lower fixing block (3116) are provided on the side wall of the pressing sleeve (311); a gap for the locking block (321) to be inserted is reserved between the upper fixing plate (3115) and the lower fixing block (3116); the upper fixing plate (3115) is used to limit the upper end of the locking block (321); the lower fixing block (3116) is used to limit the lower end of the locking block (321); and a limiting groove (3117) for the locking block (321) to be clamped is provided on the upper fixing plate (3115).
7. A connector for new energy vehicles according to claim 1, characterized in that: An insulating cover (4) is also installed on the plug body (1) near the socket body (2), and a terminal insertion hole (43) for the butt terminal (21) to pass through is provided on the insulating cover (4).
8. A connector for new energy vehicles according to claim 1, characterized in that: The locking mechanism (6) also includes a pushing assembly (63), the pushing assembly (63) includes a pushing spring (631), a pushing plate (632) and a return spring (635), the pushing spring (631) is installed on the plug body (1), and the pushing spring (631) is connected to the first locking assembly (31), the pushing plate (632) is installed on the plug body (1), and the pushing plate (632) is located below the second locking assembly (32), and one end of the pushing plate (632) is used to be connected to the second locking assembly (32), a pushing block (634) is installed on the positioning pushing plate, and the pushing block (634) is used to be connected to the first locking assembly (31), the return spring (635) is installed on the plug body (1), and the return spring (635) is also connected to the pushing plate (632).
Citation Information
Patent Citations
Energy storage connector
CN117080804A
Plug and energy storage connector
CN219677691U