Press type wire clamp and use method thereof
By designing a press-type wire clip with removable terminals and reset components, the problem of cumbersome and single function in the field connection and maintenance process of traditional tension wire clips is solved, and fast, stable and efficient line connection is achieved, and insulation performance and safety is improved.
Patent Information
- Application Number
- CN202411992602.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-11
- Estimated Expiration
- 2044-12-31
AI Technical Summary
Traditional tension-resistant wire clips are cumbersome during on-site connection and maintenance, and have a single function, which poses the hidden danger of bare wires and insufficient insulation, which increases the risk of safe operation of the line.
A press-type wire clip is designed, including first, second and third wiring heads that are removable by the connector, reset assembly and insulator connector, and a tightly distributed design reduces construction difficulty and improves efficiency.
The rapid and stable connection between the conductors and leads is achieved, which reduces construction difficulty, improves construction efficiency, and improves insulation performance through the overall insulation form, reducing line safety risks.
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Figure CN119813061A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of power cable installation, and in particular relates to a press-type wire clamp and a use method thereof. Background Art
[0002] Traditional tension clamps are mostly bolt-type or wedge-shaped. When connected to the conductor on site, the conductor needs to be bent and bundled, which is cumbersome to construct. The main function of the clamp is to fix the conductor, which is relatively simple. Especially when lead connections are required, special splice clamps need to be added for lead connections, and there are hidden dangers of exposed conductors and insufficient insulation at the connection points. In the current line maintenance work, traditional tension clamp connections require the addition of grounding rings and other devices. Due to the difficulty in effectively controlling the standardized construction level of maintenance personnel, the risk points of safe line operation are increased. Summary of the invention
[0003] In order to solve the above problems, the present invention proposes a push-type wire clamp and a method for using the same. The push-type wire clamp is provided with a first terminal, a second terminal and a third terminal whose leads can be detached through a connector; the installation direction of the first terminal is perpendicular to the installation direction of the second terminal and the third terminal; the installation directions of the second terminal and the third terminal are opposite. The reset assembly and the insulator connector are located at both ends of the wire clamp, and the second terminal and the third terminal are located on the side of the wire clamp; the reset assembly, connector, guide block and insulator connector between the first terminal and the insulator are closely distributed, which is conducive to on-site construction and maintenance work, and the first terminal, the second terminal and the third terminal are respectively arranged on the push-type wire clamp through the reset assembly and the detachable connector, which reduces the construction difficulty and improves the construction efficiency.
[0004] In order to achieve the above-mentioned object, in a first aspect, the present invention provides a press-type wire clamp, which adopts the following technical solution:
[0005] A press-type wire clamp comprises two clamping plates arranged parallel to each other, a reset assembly, a connector, a guide block and an insulator connector arranged between the two clamping plates;
[0006] The guide block is provided with a first terminal for connecting a wire detachably through a reset component, and the reset component is provided on the clamping plate through a pressing component; the guide block is provided with a second terminal and a third terminal for connecting a lead wire detachably through a connecting piece; the installation direction of the first terminal is perpendicular to the installation direction of the second terminal and the third terminal; the installation directions of the second terminal and the third terminal are opposite;
[0007] The reset assembly and the insulator connector are located at two ends of the guide block; the connector is located on the side of the guide block.
[0008] Furthermore, the first wiring head includes a first contact, a first wiring terminal connected to the first contact, and a first wiring hole arranged on the first wiring terminal; a conical boss and a first circular boss are arranged between the first contact and the first wiring terminal.
[0009] Furthermore, the pressing assembly includes a first guide hole, a second guide hole connected to the first guide hole, and a first annular limiting groove connected to the second guide hole; a rotating shaft mounting hole is opened at the position of the second guide hole, and a trapezoidal platform is arranged between the second guide hole and the first annular limiting groove.
[0010] Furthermore, the second wiring head includes a second contact, a second wiring terminal connected to the second contact, and a second wiring hole provided on the second wiring terminal; a second circular boss is provided between the second contact and the second wiring terminal.
[0011] Furthermore, the connecting member includes a through hole, and an internal thread and a second annular limiting groove arranged in the through hole.
[0012] Furthermore, the guide block includes a first contact connecting hole, and a second contact connecting hole and a third contact connecting hole located at both ends of the first contact connecting hole and axially perpendicular to the first contact connecting hole; a first spring contact finger group and a second spring contact finger group are respectively arranged in the first contact connecting hole and the second contact connecting hole; a conical limiting groove is arranged at the entrance position of the first contact connecting hole, and an external thread is arranged on the outside of the second contact connecting hole.
[0013] Furthermore, the insulator connector includes a first insulator connecting plate and a second insulator connecting plate; the first insulator connecting plate and the second insulator connecting plate are both provided with fixing holes and insulator connecting holes.
[0014] Furthermore, an insulator is arranged on the insulator connector.
[0015] Further, the clamping plate includes a clamping plate body, and a shaft fixing hole, a first bolt fixing hole, a second bolt fixing hole, a third bolt fixing hole and a fourth bolt fixing hole arranged on the clamping plate body;
[0016] The insulating shield includes a shield body, a shaft accommodating cavity, a first bolt accommodating cavity, a second bolt accommodating cavity, a third bolt accommodating cavity and a fourth bolt accommodating cavity arranged in the shield body, a first terminal through-hole and an insulator through-hole opened at both ends of the shield body, and a second terminal through-hole opened in the middle position of the shield body.
[0017] In order to achieve the above-mentioned purpose, in a second aspect, the present invention further provides a method for using a press-type wire clamp, which adopts the following technical solution:
[0018] A method for using a push-type wire clamp uses the push-type wire clamp as described in the first aspect, comprising: connecting the first terminal, the second terminal and the third terminal to the wire and the lead respectively, and connecting the insulator connector to the insulator; connecting the first terminal, the second terminal and the third terminal to the guide block via the reset assembly and the connector respectively.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. In the present invention, a reset assembly, a connector, a guide block and an insulator connector are arranged between two clamping plates. A first terminal is detachably arranged on the guide block through a reset assembly, and the reset assembly is arranged on the clamping plate through a pressing assembly; a second terminal and a third terminal are detachably arranged on the guide block through a connector; the installation direction of the first terminal is perpendicular to the installation directions of the second terminal and the third terminal; and the reset assembly and the insulator connector are located at both ends of the wire clamp, and the connector is located on the side of the wire clamp; the reset assembly, the connector, the guide block and the insulator connector between the first terminal and the insulator are closely distributed, which is conducive to on-site construction and maintenance work, and the first terminal, the second terminal and the third terminal are detachably arranged on the wire clamp through the reset assembly and the connector, respectively, which reduces the construction difficulty and improves the construction efficiency;
[0021] 2. In the present invention, when the first terminal block separates the two pressing components, the elastic reset member stores energy, and when the first circular boss is engaged with the first annular limiting groove, the two pressing components are reset and closed under the action of the elastic reset member; similarly, when the first terminal block needs to be removed, the two pressing components are pressed, the two pressing components are separated, the elastic reset member stores energy, and after the first terminal block is taken out, the pressing is stopped, and the two pressing components are reset and closed under the action of the elastic reset member, the first terminal block is easy to install and disassemble, and the first circular boss is engaged with the first annular limiting groove to ensure the connection stability;
[0022] 3. The tension clamp designed in the present invention forms an integral body. During construction, the conductor and the lead are crimped, and the first terminal and the second terminal are inserted as required to complete the installation. The integral insulation form is adopted, and the insulation performance is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings in the specification that constitute a part of this embodiment are used to provide a further understanding of this embodiment. The schematic embodiments of this embodiment and their descriptions are used to explain this embodiment and do not constitute improper limitations on this embodiment.
[0024] Figure 1 This is a schematic diagram of the wire clamp structure of Example 1 of the present invention;
[0025] Figure 2 This is a schematic diagram of the positions of the connection plate and the insulating shield of Example 1 of the present invention;
[0026] Figure 3 This is a schematic diagram of a first terminal block in accordance with Embodiment 1 of the present invention;
[0027] Figure 4 This is a schematic diagram of a pressing component according to Embodiment 1 of the present invention;
[0028] Figure 5 This is a schematic diagram of the position of the shaft mounting hole of Example 1 of the present invention;
[0029] Figure 6 This is a schematic diagram of an elastic reset member according to Embodiment 1 of the present invention;
[0030] Figure 7 This is a schematic diagram of a second terminal block in accordance with Embodiment 1 of the present invention;
[0031] Figure 8 This is a schematic diagram of a connector according to Embodiment 1 of the present invention;
[0032] Fig. 9 It is a side view of the connecting member of Example 1 of the present invention;
[0033] Fig.10 This is a schematic diagram of a guide block according to Embodiment 1 of the present invention;
[0034] Fig.11 This is a schematic diagram of an insulator connector according to Embodiment 1 of the present invention;
[0035] Fig.12 This is a schematic diagram of an insulator connection plate according to Embodiment 1 of the present invention;
[0036] Fig.13 This is a schematic diagram of a splint according to Embodiment 1 of the present invention;
[0037] Fig.14 This is a schematic diagram of an insulating shield according to Embodiment 1 of the present invention;
[0038] Among them, 1. first terminal; 101. first contact; 102. conical boss; 103. first circular boss; 104. first terminal; 105. first wiring hole; 2. pressing assembly; 201. shaft mounting hole; 202. first guide hole; 203. second guide hole; 204. trapezoidal platform; 205. first annular limit groove; 3. reset assembly; 301. shaft; 302. elastic reset member; 4. second Terminal; 401, second contact; 402, second circular boss; 403, second terminal; 404, second wiring hole; 5, connector; 501, through hole; 502, internal thread; 503, second annular limit groove; 6, guide block; 601, first contact connection hole; 602, first spring contact finger group; 603, conical limit groove; 604, second contact connection hole; 605, second spring contact finger group; 606, External thread; 607, third contact connection hole; 7, third terminal; 8, insulator connector; 801, first insulator connection plate; 802, second insulator connection plate; 803, fixing hole; 804, insulator connection hole; 9, insulator; 10, clamp; 1001, clamp body; 1002, shaft fixing hole; 1003, first bolt fixing hole; 1004, second bolt fixing hole; 1005, third bolt fixing hole; 1006, fourth bolt fixing hole; 11, insulating shield; 1101, shield body; 1102, shaft accommodating cavity; 1103, first bolt accommodating cavity; 1104, second bolt accommodating cavity; 1105, third bolt accommodating cavity; 1106, fourth bolt accommodating cavity; 1107, first terminal through-hole; 1108, insulator through-hole; 1109, second terminal through-hole; 12, cold shrink sleeve. DETAILED DESCRIPTION
[0039] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0040] It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present application. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present application belongs.
[0041] Embodiment 1:
[0042] like Figure 1 and Figure 2 As shown, this embodiment provides a press-type wire clamp, including a first terminal 1, a pressing assembly 2, a reset assembly 3, a second terminal 4, a connector 5, a guide block 6, a third terminal 7, an insulator connector 8, an insulator 9, a clamp 10 and an insulating shield 11.
[0043] like Figure 3As shown, the first wiring head 1 includes a first contact 101, a first wiring terminal 104 connected to the first contact 101, and a first wiring hole 105 provided on the first wiring terminal 104; a conical boss 102 and a first circular boss 103 are provided between the first contact 101 and the first wiring terminal 104. It can be understood that the first wiring hole 105 is used to connect a wire, and the wire end of the wire can be fixed in the first wiring hole 105 by means of crimping or the like.
[0044] like Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, there are two pressing components 2 symmetrically arranged, and each pressing component 2 includes a first guide hole 202, a second guide hole 203 connected to the first guide hole 202, and a first annular limiting groove 205 connected to the second guide hole 203; a rotating shaft mounting hole 201 is opened at the position of the second guide hole 203, and a trapezoidal platform 204 is arranged between the second guide hole 203 and the first annular limiting groove 205.
[0045] It can be understood that when the first terminal 1 is installed, the first contact 101 end of the first terminal 1 passes through the first guide hole 202 and the second guide hole 203. Before the conical boss 102 and the first circular boss 103 reach the first annular limiting groove 205, the conical boss 102 and the first circular boss 103 separate the two pressing components 2. After the first circular boss 103 is engaged with the first annular limiting groove 205, the two pressing components 2 are reset and closed under the action of the reset component 3. The first guide hole 202 is an arc-shaped opening. When the conical boss 102 passes through the first guide hole 202, the second guide hole 203 and the conical boss 102 in sequence, the first guide hole 202 and the conical boss 102 cooperate, and the guiding is fast and the operation is simple.
[0046] like Figure 1 and Figure 6 As shown, the reset assembly 3 includes a rotating shaft 301 and an elastic reset member 302 arranged on the rotating shaft 301 ; the rotating shaft 301 is vertically fixed on the clamping plate 10 .
[0047] It can be understood that the rotating shaft 301 is sleeved in the rotating shaft mounting hole 201, and the two ends of the elastic reset member 302 are respectively connected to the pressing assembly 2 and the clamping plate 10; when the first terminal 1 separates the two pressing assemblies 2, the elastic reset member 302 stores energy, and when the first circular boss 103 is engaged with the first annular limiting groove 205, the two pressing assemblies 2 are reset and closed under the action of the elastic reset member 302. Similarly, when it is necessary to remove the first terminal 1, the two pressing assemblies 2 are pressed, and the two pressing assemblies 2 are separated, and the elastic reset member 302 stores energy. After the first terminal 1 is taken out, the pressing is stopped, and the two pressing assemblies 2 are reset and closed under the action of the elastic reset member 302. The first terminal 1 is easy to install and disassemble, and the engagement of the first circular boss 103 with the first annular limiting groove 205 ensures the stability of the connection.
[0048] like Figure 7 As shown, the second wiring head 4 includes a second contact 401, a second wiring terminal 403 connected to the second contact 401, and a second wiring hole 404 provided on the second wiring terminal 403; a second circular boss 402 is provided between the second contact 401 and the second wiring terminal 403. It can be understood that the second wiring hole 404 is used to connect the wire, and the lead wire end can be fixed in the second wiring hole 404 by means of crimping or the like. The structure and disassembly method of the third wiring head 7 are the same as those of the second wiring head 4, and will not be described in detail here.
[0049] like Figure 8 and Fig. 9 As shown, the connecting member 5 includes a through hole 501, and an internal thread 502 and a second annular limiting groove 503 arranged in the through hole 501. It can be understood that the connecting member 5 is connected to the guide block 6 through the internal thread 502; the second terminal 4 is arranged on the guide block 6 through the engagement of the second annular limiting groove 503 and the second circular boss 402. The process and method of setting the third terminal 7 on the guide block 6 are the same as those of the second terminal 4, and will not be described in detail here.
[0050] like Fig.10As shown, the guide block 6 includes a first contact connection hole 601, and a second contact connection hole 604 and a third contact connection hole 607 located at both ends of the first contact connection hole 601 and axially perpendicular to the first contact connection hole 601; a first spring contact finger group 602 and a second spring contact finger group 605 are respectively arranged in the first contact connection hole 601, the second contact connection hole 604 and the third contact connection hole 607; a conical limiting groove 603 is arranged at the entrance position of the first contact connection hole 601; the outside of the second contact connection hole 604 and the third contact connection hole 607 are both provided with external threads 606.
[0051] It can be understood that the first contact 101 achieves electrical connection after entering the first contact connecting hole 601, and the cooperation between the first spring contact finger group 602 and the first contact 101 ensures the stability of the electrical connection; the conical boss 102 is engaged in the conical limiting groove 603, further improving the stability.
[0052] The second contact 401 is electrically connected after entering the second contact connection hole 604, and the cooperation between the second spring contact finger group 605 and the second contact 401 ensures the stability of the electrical connection; the external thread 606 cooperates with the internal thread 502 to fix the connector 5 on the guide block 6. Similarly, the connection method between the third terminal 7 and the third contact connection hole 607 is the same as the connection method between the second terminal 4 and the second contact connection hole 604, which will not be described in detail.
[0053] The first contact 101 and the second contact 401 are both provided with a cold shrink sleeve 12. After the first contact 101 and the second contact 401 are installed, the cold shrink sleeve 12 is wrapped outside to play an insulating role.
[0054] like Fig.11 and Fig.12 As shown, the insulator connector 8 includes a first insulator connecting plate 801 and a second insulator connecting plate 802; the first insulator connecting plate 801 and the second insulator connecting plate 802 are both provided with fixing holes 803 and insulator connecting holes 804. It can be understood that the fixing holes 803 cooperate with bolts, etc. to fix the insulator connector 8 on the clamping plate 10, and the two insulator connecting holes 804 are adapted to the connection end of the insulator 9 thereafter, ensuring the flexibility and simplicity of the connection process, while ensuring the stability of the connection with the insulator. The insulator 9 is installed on the hanging point to play an insulating role and keep a certain electrical distance between the wire clamp and the iron tower.
[0055] like Fig.13As shown, the clamping plate 10 includes a clamping plate body 1001, and a shaft fixing hole 1002, a first bolt fixing hole 1003, a second bolt fixing hole 1004, a third bolt fixing hole 1005, and a fourth bolt fixing hole 1006 arranged on the clamping plate body 1001. It can be understood that the shaft 301 is fixed in the shaft fixing hole 1002 by welding or bolt connection; the guide block 6 is fixed to the clamping plate 10 by the first bolt fixing hole 1003, the second bolt fixing hole 1004 and bolts; the insulator connector 8 is fixed to the clamping plate 10 by the third bolt fixing hole 1005, the fourth bolt fixing hole 1006 and bolts.
[0056] Specifically, two mutually parallel clamping plates 10 are provided, and the pressing assembly 2, the resetting assembly 3, the connecting piece 5, the guide block 6 and the insulator connecting piece 8 are provided between the two clamping plates 10, the installation direction of the first terminal 1 is perpendicular to the installation direction of the second terminal 4, and the resetting assembly 3 and the insulator connecting piece 8 are located at both ends of the guide block 6, and the connecting piece 5 is located on the side of the guide block 6; the pressing assembly 2, the resetting assembly 3, the connecting piece 5, the guide block 6 and the insulator connecting piece 8 between the first terminal 1 and the insulator are closely distributed, which is conducive to on-site construction and maintenance work, and the first terminal 1 and the second terminal 4 are detachably arranged on the guide block 6 through the resetting assembly 3 and the connecting piece 5, respectively, which reduces the construction difficulty and improves the construction efficiency;
[0057] like Fig.14 As shown, the insulating shield 11 wraps the entire wire clamp to ensure the overall insulation. The insulating shield 11 includes a shield body 1101, a shaft accommodating chamber 1102, a first bolt accommodating chamber 1103, a second bolt accommodating chamber 1104, a third bolt accommodating chamber 1105 and a fourth bolt accommodating chamber 1106 arranged in the shield body 1101, a first terminal through-hole 1107 and an insulator through-hole 1108 arranged at both ends of the shield body 1101, and a second terminal through-hole 1109 arranged in the middle of the shield body 1101. It can be understood that the shaft accommodating chamber 1102 is used to accommodate the two ends of the shaft 301, and the first bolt accommodating chamber 1103, the second bolt accommodating chamber 1104, the third bolt accommodating chamber 1105 and the fourth bolt accommodating chamber 1106 are respectively used for the two ends of the corresponding bolts.
[0058] This embodiment adopts an integral insulation form and has its own insulators to ensure sufficient electrical distance; on-site construction only requires crimping the first terminal head 1 and the second terminal head 4, which greatly improves on-site work efficiency; the end portion can be connected to the tower hanging point using a U-shaped structure, which is suitable for corner towers of various angles and can meet the needs of multiple working conditions; the combination of bosses and limit grooves is more reliable than traditional bolt-type and wedge-shaped tension clamps.
[0059] Embodiment 2:
[0060] The present embodiment provides a method for using a push-type wire clamp, using the push-type wire clamp as described in Example 1, including: connecting the first terminal 1 and the second terminal 4 to the wire and the lead respectively, and connecting the insulator connector 8 to the insulator; connecting the first terminal 1 and the second terminal 4 to the guide block 6 through the reset assembly 3 and the connector 5 respectively.
[0061] The above description is only a preferred embodiment of the present embodiment and is not intended to limit the present embodiment. For those skilled in the art, the present embodiment may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present embodiment shall be included in the protection scope of the present embodiment.
Claims
1. A press-type wire clamp, characterized in that: It includes two clamping plates arranged in parallel with each other, a reset assembly, a connector, a guide block and an insulator connector arranged between the two clamping plates; The guide block is provided with a first terminal for connecting a wire detachably through a reset component, and the reset component is provided on the clamping plate through a pressing component; the guide block is provided with a second terminal and a third terminal for connecting a lead wire detachably through a connecting piece; the installation direction of the first terminal is perpendicular to the installation direction of the second terminal and the third terminal; the installation directions of the second terminal and the third terminal are opposite; The reset assembly and the insulator connector are located at two ends of the guide block; the connector is located on the side of the guide block.
2. A press-type wire clamp as claimed in claim 1, characterized in that: The first wiring head includes a first contact, a first wiring terminal connected to the first contact, and a first wiring hole arranged on the first wiring terminal; a conical boss and a first circular boss are arranged between the first contact and the first wiring terminal.
3. A press-type wire clamp as claimed in claim 2, characterized in that: The pressing assembly includes a first guide hole, a second guide hole connected to the first guide hole, and a first annular limiting groove connected to the second guide hole; a rotating shaft mounting hole is opened at the position of the second guide hole, and a trapezoidal platform is arranged between the second guide hole and the first annular limiting groove.
4. A press-type wire clamp as claimed in claim 1, characterized in that: The second wiring head includes a second contact, a second wiring terminal connected to the second contact, and a second wiring hole opened on the second wiring terminal; a second circular boss is arranged between the second contact and the second wiring terminal.
5. A press-type wire clamp as claimed in claim 4, characterized in that: The connecting member comprises a through hole, and an internal thread and a second annular limiting groove arranged in the through hole.
6. A press-type wire clamp as claimed in claim 1, characterized in that: The guide block includes a first contact connecting hole, and a second contact connecting hole and a third contact connecting hole located at both ends of the first contact connecting hole and axially perpendicular to the first contact connecting hole; a first spring contact finger group and a second spring contact finger group are respectively arranged in the first contact connecting hole and the second contact connecting hole; a conical limiting groove is arranged at the entrance position of the first contact connecting hole, and an external thread is arranged on the outside of the second contact connecting hole.
7. A press-type wire clamp as claimed in claim 1, characterized in that: The insulator connector comprises a first insulator connecting plate and a second insulator connecting plate; both the first insulator connecting plate and the second insulator connecting plate are provided with fixing holes and insulator connecting holes.
8. A press-type wire clamp as claimed in claim 1, characterized in that: The insulator connector is provided with an insulator.
9. A press-type wire clamp as claimed in claim 1, characterized in that: The clamping plate comprises a clamping plate body, and a rotating shaft fixing hole, a first bolt fixing hole, a second bolt fixing hole, a third bolt fixing hole and a fourth bolt fixing hole arranged on the clamping plate body; The insulating shield includes a shield body, a shaft accommodating cavity, a first bolt accommodating cavity, a second bolt accommodating cavity, a third bolt accommodating cavity and a fourth bolt accommodating cavity arranged in the shield body, a first terminal through-hole and an insulator through-hole opened at both ends of the shield body, and a second terminal through-hole opened in the middle position of the shield body.
10. A method for using a press-type wire clamp, characterized in that: The push-type wire clamp as described in any one of claims 1 to 9 is used, comprising: connecting the first terminal, the second terminal and the third terminal to the wire and the lead respectively, and connecting the insulator connector to the insulator; connecting the first terminal, the second terminal and the third terminal to the guide block respectively through the reset assembly and the connector.
Citation Information
Patent Citations
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