Lithium battery charger with dust removal function

By designing air blowing and vacuuming mechanisms in lithium battery chargers, the problem of dust accumulation after long-term use of lithium battery chargers is solved, automatic dust removal is achieved, and the heat dissipation performance and service life are improved.

CN119813430APending Publication Date: 2025-04-11唐本东
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Patent Information

Application Number
CN202411819298.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-04-11

AI Technical Summary

Technical Problem

After long-term use of existing lithium battery chargers, dust is prone to accumulate in the air inlet, and dust enters the charger and affects the heat dissipation performance and service life, and it is difficult to clean.

Method used

A lithium charger with dust removal function is designed, adopting a structure including a housing, exhaust fan, air blowing mechanism and vacuuming mechanism. The dust on the circuit board is blown away through the air blowing frame, and dust absorbs through the vacuuming frame to achieve automatic dust removal.

Benefits of technology

It realizes automatic dust removal without disassembling the shell, improves the heat dissipation performance and service life of the charger, making it more convenient to operate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of electric vehicle charging, and relates to a lithium battery charger with a dust removal function, the lithium battery charger comprises a shell I, a shell II, an exhaust fan, an air blowing mechanism and a dust collection mechanism, the shell II is slidably connected to the shell I, the shell I and the shell II form a lithium battery charger shell, the exhaust fan is mounted on the shell I, and the air blowing mechanism is mounted on the shell II. The shell I is provided with a circular opening, the exhaust fan is aligned with the circular opening, the shell II is uniformly provided with a plurality of heat dissipation holes, an air blowing mechanism used for blowing away dust on an internal circuit board of the charger is arranged between the shell II and the shell I, and the shell I is provided with a dust suction mechanism used for sucking the dust. During operation, air blowing can be carried out through the air blowing frame, so that dust attached to the circuit board is blown away, air suction can be carried out through the dust collection frame while blowing away is carried out, the blown-away dust is collected, the automatic dust removal effect is achieved, the shell does not need to be disassembled during dust removal, and operation is more convenient.
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Description

Technical Field

[0001] The invention belongs to the technical field of electric vehicle charging and relates to a lithium battery charger with a dust removal function. Background Art

[0002] When charging a two-wheeled electric vehicle, a lithium battery charger is usually used to charge the electric vehicle. The lithium battery charger uses microcomputer control technology, and the charging current automatically decreases as the charging voltage of the battery increases; combined with the pulse charging method at the end of charging, the charging effect is more ideal.

[0003] When the existing lithium battery charger is in use for charging, an air inlet groove is opened on the wall of its shell for ventilation and heat dissipation inside the lithium battery charger. After long-term use, dust is easily accumulated in the air inlet groove. At this time, when the air is in use, dust is easily brought into the charger, thereby affecting the heat dissipation performance of the charger and easily affecting the service life of the charger. If cleaning is required, the shell of the charger can only be removed and the dust attached to the internal structure can be processed. Summary of the invention

[0004] In view of this, the present invention provides a lithium battery charger with a dust removal function.

[0005] The technical solution of the present invention is: a lithium battery charger with a dust removal function, comprising a shell one, a shell two, an exhaust fan, a blowing mechanism and a dust suction mechanism, the shell one is slidably connected to the shell two, the shell one and the shell two constitute the lithium battery charger shell, the shell one is installed with an exhaust fan, the shell one is provided with a circular opening, the exhaust fan is aligned with the circular opening, a plurality of heat dissipation holes are evenly provided on the shell two, an air blowing mechanism for blowing away dust on the internal circuit board of the charger is provided between the shell two and the shell one, and a dust suction mechanism for absorbing dust is provided on the shell one.

[0006] Optionally, the blowing mechanism includes a reciprocating screw, a blowing frame, a belt drive group 1, a rotating shaft and a splicing structure. The reciprocating screw is rotatably connected to the top of the shell 2, the blowing frame is threadedly connected to the reciprocating screw, the blowing frame is slidingly connected to the shell 2, the shell 1 is rotatably connected to the rotating shaft, a splicing structure is arranged between the rotating shaft and the reciprocating screw, and the belt drive group 1 is connected between the rotating shaft and the main shaft of the exhaust fan.

[0007] Optionally, the splicing structure includes a triangular cone block, the reciprocating screw is connected with the triangular cone block, a conical groove is provided on the rotating shaft, and the triangular cone block can be inserted into the conical groove.

[0008] Optionally, the dust suction mechanism includes a dust suction frame, a collection frame, a connecting pipe, a cover plate, an air suction pipe and an air pump. The dust suction frames are connected to both sides of the shell, the inner bottom of the shell is connected to the collection frame, the middle of the bottom of the shell is open, and the open position is aligned with the collection frame. The open part of the shell is rotatably connected to the cover plate, and there is damping between the cover plate and the shell. A plurality of connecting pipes are evenly spaced and connected between the dust suction frame and the collection frame. Two air pumps are installed on the inner bottom of the shell, and air suction pipes are connected between the suction ends of the two air pumps and the collection frame.

[0009] Optionally, an exhaust pipe is further included, and an exhaust pipe is connected between the air outlet end of the air pump and the blowing frame, and the exhaust pipe is a foldable hose.

[0010] Optionally, a dust blocking mechanism is also included, which includes an inner pad, a middle ring, an outer ring and an elastic member, the outer ring is connected to the circular opening, the middle ring is slidably connected to the outer ring, the inner pad is slidably connected to the middle ring, and elastic members are connected between the inner pad and the middle ring and between the middle ring and the outer ring.

[0011] Optionally, a cleaning mechanism is also included, which includes a connecting plate and a sweeping brush. The blowing frame is connected to the connecting plate, and a plurality of sweeping brushes are evenly spaced and connected to the bottom of the connecting plate, and the bottom of the sweeping brush is in contact with the circuit board.

[0012] Optionally, side panels and side brushes are also included. Side panels are connected to both sides of the connecting plate. A plurality of side brushes are evenly spaced and connected to the side panels. The side brushes on both sides are in contact with the dust collection frames on both sides respectively.

[0013] Optionally, a barrier frame and a molecular sieve are further included. The barrier frame is connected to the second shell, and through holes corresponding to the heat dissipation holes are evenly spaced on the barrier frame. The molecular sieve is arranged in the barrier frame.

[0014] Optionally, a vibration mechanism is also included, which includes a connecting spring, a rotating shaft, a belt drive group 2 and a cam. A connecting spring is connected between the circuit board and the shell 1. A rotating shaft is rotatably connected to the lower part of the shell 1. A belt drive group 2 is connected between the rotating shaft and the main shaft of the exhaust fan, so that the exhaust fan can drive the rotating shaft to rotate through the belt drive group. A cam is connected to the rotating shaft, and the rotation of the cam can resist the circuit board and push the circuit board to move.

[0015] The present invention has the following advantages: 1. When in operation, the present invention can blow air through the blowing frame to blow away the dust attached to the circuit board. At the same time, it can suck air through the dust suction frame to collect the blown dust, thereby achieving the effect of automatic dust removal. There is no need to disassemble the shell during dust removal, and the operation is more convenient.

[0016] 2. When the exhaust fan exhausts air for heat dissipation, the middle ring and the inner pad that slide against each other can be opened to leave a gap for heat dissipation. After the heat dissipation is completed, the middle ring and the inner ring can be reset through the elastic member to prevent dust from entering the shell through the circular opening.

[0017] 3. When air enters the heat dissipation hole, the present invention can utilize the hydrophilicity of the molecular sieve to dry the air passing through the molecular sieve, so as to prevent dust from sticking to the circuit board due to excessive moisture in the air. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0019] Figure 2 It is a cross-sectional view of the present invention.

[0020] Figure 3 It is a structural schematic diagram of the dust collection mechanism of the present invention.

[0021] Figure 4 It is a structural schematic diagram of the blowing mechanism of the present invention.

[0022] Figure 5 It is an exploded view of the blowing mechanism of the present invention.

[0023] Figure 6 It is a schematic structural diagram of the dust shielding mechanism of the present invention.

[0024] Figure 7 It is a schematic structural diagram of the dust shielding mechanism, the barrier frame and the molecular sieve of the present invention.

[0025] Figure 8 It is a cross-sectional view of the dust shielding mechanism of the present invention.

[0026] Fig. 9 It is a schematic structural diagram of the cleaning mechanism, side plates and side brushes of the present invention.

[0027] Fig.10 It is a structural schematic diagram of the vibration mechanism of the present invention.

[0028] In the above drawings: 1-shell one, 2-shell two, 3-exhaust fan, 41-reciprocating screw, 42-blowing frame, 43-belt drive group one, 44-rotating shaft, 51-triangular cone block, 52-conical groove, 61-dust suction frame, 62-collecting frame, 63-connecting pipe, 64-cover plate, 65-intake pipe, 66-air pump, 67-exhaust pipe, 81-inner pad, 82-middle ring, 83-outer ring, 84-elastic part, 91-connecting plate, 92-sweeping brush, 101-side plate, 102-side brush, 111-barrier frame, 112-molecular sieve, 121-connecting spring, 122-rotating shaft, 123-belt drive group two, 124-cam, 100-circuit board. DETAILED DESCRIPTION

[0029] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention.

[0030] A lithium battery charger with dust removal function, such as Figure 1-Figure 5 As shown, it includes a shell 1, a shell 2, an exhaust fan 3, a blowing mechanism and a dust suction mechanism. The shell 2 is slidably connected to the shell 1, and the shell 2 can slide left and right on the shell 1. The shell 1 and the shell 2 constitute the lithium battery charger shell. A circuit board 100 is slidably connected in the shell 1. An exhaust fan 3 is installed on the left side of the shell 1. A circular opening is opened in the middle of the left side of the shell 1. The exhaust fan 3 is aligned with the circular opening. A plurality of heat dissipation holes are evenly opened on the shell 2. An air blowing mechanism for blowing away dust on the circuit board 100 inside the charger is provided between the shell 2 and the shell 1, and a dust suction mechanism for absorbing dust is provided on the shell 1.

[0031] like Figure 2-Figure 5 As shown, the blowing mechanism includes a reciprocating screw 41, a blowing frame 42, a belt drive group 43, a rotating shaft 44 and a splicing structure. The reciprocating screw 41 is rotatably connected to the top of the shell 2, and the blowing frame 42 is threadedly connected to the reciprocating screw 41. The blowing frame 42 is slidably connected to the shell 2, so that the rotation of the reciprocating screw 41 can drive the blowing frame 42 to reciprocate left and right through the thread. The upper left part of the shell 1 is rotatably connected to the rotating shaft 44, and a splicing structure is arranged between the rotating shaft 44 and the reciprocating screw 41. A belt drive group 43 is connected between the rotating shaft 44 and the main shaft of the exhaust fan 3, so that the belt drive group 43 can drive the rotating shaft 44 to rotate when the exhaust fan 3 is in operation.

[0032] like Figure 5 As shown, the splicing structure includes a triangular cone block 51, the triangular cone block 51 is connected to the left side of the reciprocating screw 41, and a conical groove 52 is opened on the right side of the rotating shaft 44. The triangular cone block 51 can be inserted into the conical groove 52 to realize the splicing between the rotating shaft 44 and the reciprocating screw 41, so that the reciprocating screw 41 can be driven to rotate when the rotating shaft 44 rotates.

[0033] like Figure 2-Figure 4As shown, the dust collection mechanism includes a dust collection frame 61, a collection frame 62, a connecting pipe 63, a cover plate 64, an air suction pipe 65 and an air pump 66. The dust collection frame 61 is connected to both the front and rear sides of the shell 1. The collecting frame 62 is connected to the bottom of the shell 1. The middle of the bottom of the shell 1 is open, and the open position is aligned with the collecting frame 62. The open part of the shell 1 is rotatably connected to the cover plate 64. There is damping between the cover plate 64 and the shell 1. When the cover plate 64 is closed, a closed space is formed between the collection frame 62. A plurality of connecting pipes 63 are evenly spaced and connected between the dust collection frame 61 and the collection frame 62. Two air pumps 66 are installed on the left side of the bottom of the shell 1. The air suction ends of the two air pumps 66 are connected to the collection frame 62 with air suction pipes 65. A screen is installed at the connection between the collection frame 62 and the air suction pipe 65 to prevent dust from entering the air suction pipe 65.

[0034] like Figure 2 and Figure 4 As shown, an exhaust pipe 67 is also included. The exhaust pipe 67 is connected between the air outlet end of the air pump 66 and the blowing frame 42. The exhaust pipe 67 runs through the shell 1 and is a folded hose.

[0035] When a lithium battery charger is needed, the present lithium battery charger can be used. When in use, the exhaust fan 3 can be started to exhaust for heat dissipation if heat dissipation is needed, and the heat dissipation holes can allow gas to enter, thereby promoting gas circulation and achieving the heat dissipation effect. During the heat dissipation process, the rotation of the main shaft on the exhaust fan 3 can drive the rotating shaft 44 to rotate through the belt transmission group 1 43, and the rotation of the rotating shaft 44 can drive the reciprocating screw rod 41 to rotate through the transmission of the triangular cone block 51, thereby driving the blowing frame 42 to reciprocate left and right. At the same time, the air pump 66 can be controlled to start, and the dust suction frame 61 generates suction through the transmission of the suction pipe 65, the collecting frame 62 and the connecting pipe 63. When the air pump 66 is started, its air outlet end can discharge the gas through the blowing frame 42 through the exhaust pipe 67, thereby blowing away the dust attached to the circuit board 100. At this time, the dust suction frame 61 is suctioning, and the blown dust can be sucked into the collecting frame 62 for collection. In this way, the effect of automatic dust removal can be achieved, and the operation is more convenient.

[0036] like Figure 6-Figure 8 As shown, a dust blocking mechanism is also included, which includes an inner pad 81, a middle ring 82, an outer ring 83 and an elastic member 84. The outer ring 83 is connected to the circular opening, the middle ring 82 is slidably connected to the outer ring 83, the inner pad 81 is slidably connected to the middle ring 82, and the elastic member 84 is connected between the inner pad 81 and the middle ring 82 and between the middle ring 82 and the outer ring 83. The elastic member 84 is a return spring.

[0037] When the exhaust fan 3 is in operation, the inner pad 81 and the middle ring 82 can be blown to move to the left, and the elastic member 84 is compressed, so that gaps are generated between the inner pad 81 and the middle ring 82 and between the middle ring 82 and the outer ring 83 for gas to be discharged. When the exhaust fan 3 stops operating, the inner pad 81 and the middle ring 82 are reset under the action of the elastic member 84, and the circular opening can be blocked to prevent dust from entering the outer casing of the lithium battery charger through the circular opening.

[0038] like Fig. 9 As shown, a cleaning mechanism is also included, which includes a connecting plate 91 and a sweeping brush 92. The connecting plate 91 is connected to the right side of the blowing frame 42, and a plurality of sweeping brushes 92 are evenly spaced and connected to the bottom of the connecting plate 91. The bottom of the sweeping brush 92 is in contact with the circuit board 100, so that the sweeping brush 92 can sweep away the dust attached to the circuit board 100 when moving.

[0039] like Fig. 9 As shown, it also includes side panels 101 and side brushes 102. The front and rear sides of the connecting plate 91 are connected to the side panels 101. A plurality of side brushes 102 are evenly spaced and connected to the side panels 101. The side brushes 102 on both sides are in contact with the dust collection frames 61 on both sides respectively, so that the side brushes 102 can sweep away the dust attached to the dust collection frames 61 when moving.

[0040] When the blowing frame 42 moves, the sweeping brush 92 and the side brush 102 can also be driven to move through the connecting plate 91 and the side plate 101. When the sweeping brush 92 moves, it can sweep away the dust attached to the circuit board 100 to prevent the dust from adhering to the circuit board 100, and when the side brush 102 moves, it can sweep away the dust attached to the dust suction frame 61 to prevent the dust from adhering and affecting the dust removal effect.

[0041] like Figure 7 As shown, it also includes a barrier frame 111 and a molecular sieve 112. The barrier frame 111 is connected to the right side of the shell 2. The barrier frame 111 is evenly spaced with through holes corresponding to the heat dissipation holes. The molecular sieve 112 is arranged in the barrier frame 111.

[0042] When air enters the heat dissipation hole, the hydrophilicity of the molecular sieve 112 can be utilized to dry the air passing through the molecular sieve 112 to prevent excessive dust and moisture in the air from sticking to the circuit board 100, making it difficult to brush off the dust on the circuit board 100.

[0043] like Fig.10As shown, a vibration mechanism is also included, which includes a connecting spring 121, a rotating shaft 122, a second belt transmission group 123 and a cam 124. A connecting spring 121 is connected between the circuit board 100 and the shell 1, and a rotating shaft 122 is rotatably connected to the lower part of the shell 1. A second belt transmission group 123 is connected between the rotating shaft 122 and the main shaft of the exhaust fan 3, so that the operation of the exhaust fan 3 can drive the rotating shaft 122 to rotate through the belt transmission group 123. A cam 124 is connected to the rotating shaft 122. The rotation of the cam 124 can resist the circuit board 100 and push the circuit board 100 to move, so that the circuit board 100 vibrates. When the exhaust fan 3 is operating, the rotating shaft 122 can be driven to rotate through the belt transmission group 123. When the rotating shaft 122 rotates, it can drive the cam 124 to rotate, so that the cam 124 repeatedly pushes the circuit board 100 to move, so that the circuit board 100 vibrates, and the connecting spring 121 can pull the circuit board 100 to reset after the circuit board 100 moves.

[0044] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A lithium battery charger with dust removal function, characterized in that: The invention comprises a shell body 1 (1), a shell body 2 (2), an exhaust fan (3), an air blowing mechanism and a dust collecting mechanism. The shell body 1 (1) is slidably connected to the shell body 2 (2), a circuit board (100) is slidably connected inside the shell body 1 (1), the shell body 1 (1) and the shell body 2 (2) constitute a lithium battery charger housing, the shell body 1 (1) is equipped with an exhaust fan (3), the shell body 1 (1) is provided with a circular opening, the exhaust fan (3) is aligned with the circular opening, the shell body 2 (2) is evenly provided with a plurality of heat dissipation holes, an air blowing mechanism for blowing away dust on the circuit board (100) inside the charger is provided between the shell body 2 (2) and the shell body 1 (1), and a dust collecting mechanism for absorbing dust is provided on the shell body 1 (1).

2. The lithium battery charger with dust removal function according to claim 1, characterized in that: The blowing mechanism comprises a reciprocating screw (41), a blowing frame (42), a belt transmission group (43), a rotating shaft (44) and a splicing structure. The reciprocating screw (41) is rotatably connected to the top of the shell (2). The blowing frame (42) is threadedly connected to the reciprocating screw (41). The blowing frame (42) is slidably connected to the shell (2). The shell (1) is rotatably connected to the rotating shaft (44). A splicing structure is provided between the rotating shaft (44) and the reciprocating screw (41). The belt transmission group (43) is connected between the rotating shaft (44) and the main shaft of the exhaust fan (3).

3. The lithium battery charger with dust removal function according to claim 2, characterized in that: The splicing structure comprises a triangular cone block (51), the reciprocating screw rod (41) is connected with the triangular cone block (51), the rotating shaft (44) is provided with a conical groove (52), and the triangular cone block (51) can be inserted into the conical groove (52).

4. The lithium battery charger with dust removal function according to claim 3 is characterized in that: The dust collection mechanism comprises a dust collection frame (61), a collection frame (62), a connecting pipe (63), a cover plate (64), an air suction pipe (65) and an air pump (66). The dust collection frames (61) are connected to both sides of the shell (1). The inner bottom of the shell (1) is connected to the collection frame (62). The middle of the bottom of the shell (1) is open, and the open position is aligned with the collection frame (62). The open part of the shell (1) is rotatably connected to the cover plate (64). There is damping between the cover plate (64) and the shell (1). A plurality of connecting pipes (63) are evenly spaced and connected between the dust collection frame (61) and the collection frame (62). Two air pumps (66) are installed at the inner bottom of the shell (1). Air suction pipes (65) are connected between the air suction ends of the two air pumps (66) and the collection frame (62).

5. The lithium battery charger with dust removal function according to claim 4, characterized in that: It also includes an exhaust pipe (67), wherein the exhaust pipe (67) is connected between the air outlet end of the air pump (66) and the air blowing frame (42), and the exhaust pipe (67) is a foldable hose.

6. The lithium battery charger with dust removal function according to claim 5, characterized in that: The dust blocking mechanism also includes an inner pad (81), a middle ring (82), an outer ring (83) and an elastic member (84); the outer ring (83) is connected to the circular opening; the middle ring (82) is slidably connected to the outer ring (83); the inner pad (81) is slidably connected to the middle ring (82); the elastic member (84) is connected between the inner pad (81) and the middle ring (82) and between the middle ring (82) and the outer ring (83).

7. The lithium battery charger with dust removal function according to claim 6, characterized in that: It also includes a cleaning mechanism, the cleaning mechanism including a connecting plate (91) and a sweeping brush (92), the blowing frame (42) being connected to the connecting plate (91), a plurality of sweeping brushes (92) being evenly spaced and connected to the bottom of the connecting plate (91), the bottom of the sweeping brush (92) being in contact with the circuit board (100).

8. The lithium battery charger with dust removal function according to claim 7, characterized in that: It also comprises side panels (101) and side brushes (102); the side panels (101) are connected to both sides of the connecting plate (91); a plurality of side brushes (102) are evenly spaced and connected to the side panels (101); the side brushes (102) on both sides are in contact with the dust collection frames (61) on both sides respectively.

9. The lithium battery charger with dust removal function according to claim 8, characterized in that: It also comprises a barrier frame (111) and a molecular sieve (112); the barrier frame (111) is connected to the second shell (2); through holes corresponding to the heat dissipation holes are evenly spaced on the barrier frame (111); and the molecular sieve (112) is arranged in the barrier frame (111).

10. The lithium battery charger with dust removal function according to claim 1, characterized in that: The invention also comprises a vibration mechanism, wherein the vibration mechanism comprises a connecting spring (121), a rotating shaft (122), a second belt transmission group (123) and a cam (124); a connecting spring (121) is connected between the circuit board (100) and the shell one (1); a rotating shaft (122) is rotatably connected to the lower part of the shell one (1); a second belt transmission group (123) is connected between the rotating shaft (122) and the main shaft of the exhaust fan (3), so that the exhaust fan (3) can drive the rotating shaft (122) to rotate through the belt transmission group (123); a cam (124) is connected to the rotating shaft (122); and the cam (124) can rotate to resist the circuit board (100) and push the circuit board (100) to move.