Preparation equipment and method of trehalose emulsion
By designing a trehalose emulsion preparation equipment with integrated drive, acceleration, deceleration and control mechanism, the problem of inconvenient control of trehalose emulsion dumping speed is solved, and the preparation efficiency and product quality are improved.
Patent Information
- Application Number
- CN202510051366.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2025-04-15
AI Technical Summary
In the prior art, the pouring speed of trehalose emulsions is not convenient to control, resulting in low preparation efficiency and unstable quality.
A trehalose emulsion preparation equipment is designed, including a driving mechanism, an acceleration mechanism, a reduction mechanism and a control mechanism. Through the coordinated work of these mechanisms, real-time detection and adjustment of the pouring speed and scraping speed of the trehalose emulsion are achieved.
It improves the preparation efficiency of trehalose emulsion, ensures the stability and uniformity of the product, reduces the work intensity of the staff, and avoids the rapid deterioration and waste of trehalose emulsion on the inner wall of the emulsified pot.
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Figure CN119819151A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of trehalose emulsion preparation, and in particular to a trehalose emulsion preparation device and method. Background Art
[0002] Trehalose emulsion is an emulsion liquid product containing trehalose; trehalose is a natural sugar with special biological functions such as moisturizing, cold and drought resistance, heat and acid resistance, and has non-specific protective effects on biological macromolecules and organisms. Therefore, it is often used in the cosmetics, food, pharmaceutical and other industries. It can not only be used to protect the skin, but also to protect biological activity, improve drug stability and taste, etc.
[0003] At present, when preparing trehalose emulsion, due to its high viscosity, the trehalose emulsion is usually taken out by pouring, and then the trehalose emulsion adhering to the inner wall is scraped off; however, the pouring speed and the scraping of the inner wall of the equipment are completely controlled by the staff, which not only affects the efficiency of trehalose emulsion preparation, but also easily leads to pouring too fast or too slow. Among them, pouring too fast will lead to an increase of bubbles in the trehalose emulsion, affecting the stability of the trehalose emulsion; pouring too slowly may cause the trehalose emulsion to stratify, affecting its uniformity, and thus affecting the quality of the trehalose emulsion. Summary of the invention
[0004] The purpose of the present invention is to solve the problems in the prior art that the pouring speed of trehalose emulsion is difficult to control, the preparation efficiency is low, and the quality is unstable, and to propose a preparation device and method for trehalose emulsion.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A trehalose emulsion preparation device comprises a base, an emulsifying pot and a connecting shaft arranged on the emulsifying pot and rotatably connected to the base, and also comprises: a driving mechanism arranged on the base and connected to the connecting shaft, for driving the emulsifying pot to rotate along a predetermined trajectory, wherein a bracket is fixedly connected to the emulsifying pot, a scraper is rotatably connected to the inner side of the emulsifying pot and the bracket, an acceleration mechanism connected to the scraper and the driving mechanism is arranged on the base, for driving the scraper to rotate in the opposite direction of the emulsifying pot; a deceleration mechanism arranged on the scraper and the bracket, for detecting the positional relationship between the scraper and the trehalose emulsion, and adjusting the rotation speed of the scraper; a control mechanism arranged on the emulsifying pot, for detecting the pouring speed of the trehalose emulsion, and adjusting the rotation speed of the emulsifying pot and the scraper.
[0007] In order to facilitate pouring of the trehalose emulsion, preferably, the driving mechanism includes a driving motor fixedly connected to the base, the output end of the driving motor is connected to a rotating shaft, the rotating shaft is fixedly connected to a driving gear, and the connecting shaft on one side is fixedly connected to a reduction gear meshing with the driving gear.
[0008] In order to facilitate the scraping of trehalose emulsion adhered to the inner wall of the emulsification pot, the acceleration mechanism further includes a driven wheel fixedly connected to the shaft end of the scraper close to the driving gear, the driving wheel is fixedly connected to the rotating shaft, the base is fixedly connected to the side close to the driving wheel with a limiting frame, the bottom of the limiting frame is fixedly connected to a first spring, the top of the first spring is fixedly connected to a mounting block slidably connected to the limiting frame, the mounting block is rotatably connected to a tensioning wheel on the side close to the driving wheel, and a belt is sleeved between the driving wheel, the driven wheel and the tensioning wheel.
[0009] In order to facilitate the detection of the progress of scraping the trehalose emulsion and ensure the integrity of the trehalose emulsion, further, the deceleration mechanism includes an installation cavity opened on the side of the scraper close to the emulsifying pot, the interior of the installation cavity is rotatably connected with a detection plate, a plurality of groups of second springs are fixedly connected between the detection plate and the installation cavity, an arc seal is fixedly connected to the bottom of the installation cavity, an arc support rod slidably connected to the arc seal is fixedly connected to the side of the detection plate close to the installation cavity, and a brake disc slidably connected to the arc seal is fixedly connected to the end of the arc support rod, wherein a sealed rotation method is adopted between the detection plate and the installation cavity, the center of the arc seal and the arc support rod are located on the same straight line with the axis of the detection plate, and the brake disc fits tightly against the inner wall of the arc seal.
[0010] In order to facilitate the control of the scraping speed of the trehalose emulsion, it further includes a friction wheel fixedly connected to the shaft end of the scraper away from the driven wheel, the bracket is fixedly connected to a two-way hydraulic rod on the side close to the friction wheel, the end of the two-way hydraulic rod is fixedly connected to a fixing part, and the side of the fixing part close to each other is fixedly connected to a speed reduction block, wherein when hydraulic oil enters the two-way hydraulic rod, the two ends of the two-way hydraulic rod are driven to retract inward, the two-way hydraulic rod is connected to the chamber between the bottom of the arc seal and the brake disc through a pipeline and a power pump, and the side of the speed reduction block close to each other is arranged in an arc shape to match the friction wheel.
[0011] In order to facilitate the detection and control of the pouring speed of the trehalose emulsion, the control mechanism further includes an extension block symmetrically arranged on the outer wall of the emulsification pot, and a groove is opened on the side of the extension block close to the emulsification pot. The interior of the groove is rotatably connected with a rotating part, and the interior of the groove is fixedly connected with multiple groups of sealed variable resistors, and a third spring is sleeved on the sealed variable resistor, wherein the extension block is close to the opening of the emulsification pot, the rotating part is inclined along the pouring direction of the trehalose emulsion, and a sealed rotation method is adopted between the rotating part and the groove, and the sealed variable resistor is electrically connected to the driving motor.
[0012] In order to ensure the stability of pouring the trehalose emulsion, further, when the sealed variable resistor contracts, its resistance increases, compressing the gas in the sealed variable resistor, and when the sealed variable resistor extends, its resistance decreases. The sealed variable resistor is connected to the chamber on the side of the arc-shaped sealing member close to the arc-shaped support rod through a pipeline.
[0013] In order to facilitate pouring and scraping of the trehalose emulsion, preferably, the emulsifying pot is in a hollow hemispherical shape, the scraper matches and fits the shape of the inner wall of the emulsifying pot, and the axis of rotation of the scraper is on the same straight line as the axis of the emulsifying pot.
[0014] In order to facilitate the emulsification of trehalose and avoid the impact of scraping and pouring the trehalose emulsion, preferably, a shearing emulsifier is also included on the bracket, the shearing emulsifier includes a motor, a stator and a rotor, and the distance between the shearing emulsifier and the bottom of the emulsification pot is greater than the size of the scraper.
[0015] A method for preparing a trehalose emulsion comprises the following steps:
[0016] Step 1: Place the raw materials in the equipment according to the proportion and stir and emulsify them;
[0017] Step 2: After emulsification is completed, pour the trehalose emulsion and scrape off the emulsion adhering to the inner wall of the equipment;
[0018] Step 3: During the pouring process, the pouring speed and scraping speed of the trehalose emulsion are tested;
[0019] Step 4: The pouring speed of the trehalose emulsion is controlled by adjusting the scraping speed and the tilting speed of the equipment to ensure that the trehalose emulsion is poured stably.
[0020] Compared with the prior art, the present invention provides a preparation device and method for trehalose emulsion, which has the following beneficial effects:
[0021] 1. The trehalose emulsion preparation equipment drives the emulsifying pot to rotate after the trehalose emulsion is emulsified by a driving mechanism, pours the trehalose emulsion, and drives the scraper to quickly scrape off the trehalose emulsion adhering to the inner wall of the emulsifying pot by the driving mechanism and the acceleration mechanism, so as to mix it with the trehalose emulsion in the pouring process. On the one hand, the work intensity of the staff can be reduced and the preparation efficiency of the trehalose emulsion can be improved. On the other hand, the trehalose emulsion on the inner wall of the emulsifying pot can be prevented from deteriorating quickly, thereby reducing the waste of the trehalose emulsion.
[0022] 2. The trehalose emulsion preparation equipment can timely adjust the rotation speed of the scraper according to the positional relationship between the scraper and the trehalose emulsion through the deceleration mechanism, while ensuring that the inner wall of the emulsification pot is completely scraped, further improving the preparation efficiency of the trehalose emulsion, and also avoiding the situation that the pouring speed is too slow when the amount of trehalose emulsion in the emulsification pot is small.
[0023] 3. The trehalose emulsion preparation equipment can detect the pouring speed of the trehalose emulsion through a control mechanism, and then adjust the rotation speed of the emulsifying pot and the scraper through a driving mechanism and a reduction mechanism, so that the trehalose emulsion is poured in a stable state, avoiding the increase of bubbles and stratification during the pouring process, thereby improving the stability and uniformity of the trehalose emulsion, and then ensuring the stability of the quality of the trehalose emulsion.
[0024] The parts not involved in the device are the same as the prior art or can be implemented by using the prior art. The present invention can overcome the problems of difficult control of pouring speed of trehalose emulsion, low preparation efficiency and unstable quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the structure of a trehalose emulsion preparation device proposed by the present invention;
[0026] Figure 2 This is a rear structural schematic diagram of a trehalose emulsion preparation device proposed by the present invention;
[0027] Figure 3 A schematic diagram of the partial structure of a trehalose emulsion preparation device proposed in the present invention Figure 1 ;
[0028] Figure 4 A schematic diagram of the partial structure of a trehalose emulsion preparation device proposed in the present invention Figure 2 ;
[0029] Figure 5 This is a schematic diagram of the cross-sectional structure of a scraper in a trehalose emulsion preparation device proposed by the present invention;
[0030] Figure 6It is a schematic diagram of a partial cross-sectional structure of an emulsifying pot in a trehalose emulsion preparation device proposed by the present invention;
[0031] Figure 7 A preparation device for trehalose emulsion proposed by the present invention Figure 4 The structural diagram of part A in the figure;
[0032] Figure 8 A preparation device for trehalose emulsion proposed by the present invention Figure 5 Schematic diagram of the structure of part B.
[0033] In the figure: 1. base; 2. emulsifying pot; 3. connecting shaft; 4. driving motor; 5. rotating shaft; 6. driving gear; 7. reduction gear; 8. bracket; 9. shearing emulsifier; 10. scraper; 11. driven wheel; 12. driving wheel; 13. limit frame; 14. first spring; 15. mounting block; 16. tensioning wheel; 17. belt; 18. friction wheel; 19. two-way hydraulic rod; 20. fixing part; 21. reduction block; 22. mounting cavity; 23. detection plate; 24. second spring; 25. arc sealing part; 26. arc supporting rod; 27. brake disc; 28. extension block; 29. groove; 30. rotating part; 31. sealing variable resistor; 32. third spring. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0035] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0036] Embodiment 1:
[0037] Reference Figure 1-Figure 8, a trehalose emulsion preparation device, comprising a base 1, an emulsifying pot 2, and a connecting shaft 3 arranged on the emulsifying pot 2 and rotatably connected to the base 1, the emulsifying pot 2 is in a hollow hemispherical shape, and further comprising: a driving mechanism arranged on the base 1 and connected to the connecting shaft 3, for driving the emulsifying pot 2 to rotate along a predetermined trajectory, wherein a bracket 8 is fixedly connected to the emulsifying pot 2, a scraper 10 is rotatably connected to the inner side of the emulsifying pot 2 and the bracket 8, the scraper 10 matches and fits the shape of the inner wall of the emulsifying pot 2, the axis of rotation of the scraper 10 is on the same straight line as the axis of the emulsifying pot 2, an acceleration mechanism connected to the scraper 10 and the driving mechanism is arranged on the base 1, for driving the scraper 10 along the emulsifying pot The emulsifying pot 2 rotates in the opposite direction; the speed reduction mechanism arranged on the scraper 10 and the bracket 8 is used to detect the positional relationship between the scraper 10 and the trehalose emulsion and adjust the rotation speed of the scraper 10; the control mechanism arranged on the emulsifying pot 2 is used to detect the pouring speed of the trehalose emulsion and adjust the rotation speed of the emulsifying pot 2 and the scraper 10, and also includes a shearing emulsifier 9 arranged on the bracket 8, the shearing emulsifier 9 includes a motor, a stator and a rotor, the distance between the shearing emulsifier 9 and the bottom of the emulsifying pot 2 is greater than the size of the scraper 10, wherein the specific structure of the shearing emulsifier 9 can refer to the technical scheme in the prior art, which can be known by those skilled in the art and will not be elaborated here.
[0038] Reference Figure 1-Figure 3 The driving mechanism includes a driving motor 4 fixedly connected to the base 1, the output end of the driving motor 4 is connected to a rotating shaft 5, the rotating shaft 5 is fixedly connected to a driving gear 6, and a reduction gear 7 meshing with the driving gear 6 is fixedly connected to the connecting shaft 3 on one side.
[0039] The diameter ratio between the reduction gear 7 and the driving gear 6 is not limited here, and the staff can adjust it according to the actual situation. When the driving motor 4 drives the driving gear 6 to rotate, the reduction gear 7 can be driven to rotate in the reverse direction in a decelerated state, and the emulsification pot 2 can be driven to rotate, so that the trehalose emulsion after emulsification can be poured and collected.
[0040] Reference Figure 2-Figure 3 The acceleration mechanism includes a driven wheel 11 fixedly connected to the shaft end of the scraper 10 on the side close to the driving gear 6, a driving wheel 12 is fixedly connected to the rotating shaft 5, a limiting frame 13 is fixedly connected to the side of the base 1 close to the driving wheel 12, a first spring 14 is fixedly connected to the bottom of the limiting frame 13, a mounting block 15 slidably connected to the limiting frame 13 is fixedly connected to the top of the first spring 14, a tensioning wheel 16 is rotatably connected to the side of the mounting block 15 close to the driving wheel 12, and a belt 17 is sleeved between the driving wheel 12, the driven wheel 11 and the tensioning wheel 16.
[0041] It should be explained that, in the initial state, the scraper 10 is located on the side away from the pouring direction of the emulsifying pot 2. A limiting structure matching the scraper 10 can also be provided on the emulsifying pot 2 to prevent the scraper 10 from contacting the shearing emulsifier 9 when rotating to the initial position after the work is completed. During operation, the driving motor 4 drives the driving wheel 12 to rotate, and drives the scraper 10 to rotate in the opposite direction of the emulsifying pot 2 through the driven wheel 11 and the tensioning wheel 16, so as to scrape off the trehalose emulsion adhering to the inner wall of the emulsifying pot 2, and the rotation speed of the scraper 10 is greater than the rotation speed of the emulsifying pot 2, so as to shorten the time that the trehalose emulsion adheres to the inner wall of the emulsifying pot 2.
[0042] Among them, since the scraper 10 is rotating, the emulsifying pot 2 is also rotating, and under the action of the first spring 14, the belt 17 can always be closely fitted with the driving wheel 12 and the driven wheel 11 to ensure the stable rotation of the scraper 10. In addition, the belt 17 is usually made of a material with good wear resistance. Even if there is a large friction between the belt 17 and the driving wheel 12 and the driven wheel 11, it will not cause serious wear in a short time.
[0043] Reference Figure 4 , Figure 5 and Figure 8 The deceleration mechanism includes an installation cavity 22 opened on the side of the scraper 10 close to the emulsifying pot 2, a detection plate 23 is rotatably connected inside the installation cavity 22, a plurality of second springs 24 are fixedly connected between the detection plate 23 and the installation cavity 22, an arc-shaped seal 25 is fixedly connected to the bottom of the installation cavity 22, an arc-shaped support rod 26 slidably connected to the arc-shaped seal 25 is fixedly connected to the side of the detection plate 23 close to the installation cavity 22, a brake disc 27 slidably connected to the arc-shaped seal 25 is fixedly connected to the end of the arc-shaped support rod 26, wherein a sealed rotation mode is adopted between the detection plate 23 and the installation cavity 22, the centers of the arc-shaped seal 25 and the arc-shaped support rod 26 are located on the same straight line as the axis of the detection plate 23, and the brake disc 27 is tightly fitted to the inner wall of the arc-shaped seal 25.
[0044] It needs to be explained that there is hydraulic oil between the brake disc 27 and the arc-shaped seal 25. By conveying the hydraulic oil to the power-boosting pump, the hydraulic pressure can be amplified by the power-boosting pump, thereby driving the bidirectional hydraulic rod 19 to retract inward. Its working principle is similar to the working principle of the oil brake system of the vehicle. It is a conventional means in the prior art, so it is not elaborated. When the scraper 10 scrapes the inner wall of the emulsification pot 2, the increase in the contact amount between the scraper 10 and the trehalose emulsion increases the resistance encountered by the scraper 10 during rotation, thereby driving the detection plate 23 to rotate into the installation cavity 22, and at the same time, the brake disc 27 is driven to move through the arc-shaped support rod 26 (equivalent to stepping on the brake plate of the vehicle), reducing the rotation speed of the scraper 10, while ensuring that the inner wall of the emulsification pot 2 is scraped clean, the integrity of the trehalose emulsion can be ensured.
[0045] Reference Figure 4 and Figure 7 , and also includes a friction wheel 18 fixedly connected to the shaft end of the scraper 10 on the side away from the driven wheel 11, a two-way hydraulic rod 19 is fixedly connected to the side of the bracket 8 close to the friction wheel 18, the end of the two-way hydraulic rod 19 is fixedly connected to a fixing member 20, and a reduction block 21 is fixedly connected to the side where the fixing members 20 are close to each other, wherein, when hydraulic oil enters the two-way hydraulic rod 19, the two ends of the two-way hydraulic rod 19 are driven to retract inward, and the two-way hydraulic rod 19 is connected to the chamber between the bottom of the arc seal 25 and the brake disc 27 through a pipeline and a power pump, and the side where the reduction block 21 is close to each other is arranged in an arc shape, matching the friction wheel 18.
[0046] The bidirectional hydraulic rod 19 is a conventional means in the prior art. It can deliver hydraulic oil to both ends of the fixed part of the bidirectional hydraulic rod 19. A piston is set on the side of the output part of the bidirectional hydraulic rod 19 close to the fixed part, so that the output part of the bidirectional hydraulic rod 19 shrinks inward under the action of the hydraulic oil. It will not be elaborated here. When the contact area between the scraper 10 and the trehalose emulsion increases, the detection plate 23 will drive the brake disc 27 to move through the arc support rod 26, and the hydraulic pressure is amplified and delivered to the bidirectional hydraulic rod 19, driving the two ends of the bidirectional hydraulic rod 19 to shrink inward, and driving the deceleration block 21 to move to the side of the friction wheel 18, thereby increasing the resistance encountered by the scraper 10 during rotation, achieving a deceleration effect, so that the rotation speed of the scraper 10 matches the pouring speed of the trehalose emulsion, thereby reducing the influence of the scraper 10 on the pouring of the trehalose emulsion.
[0047] Reference Figure 4 and Figure 6 The control mechanism includes an extension block 28 symmetrically arranged on the outer wall of the emulsification pot 2, and a groove 29 is opened on the side of the extension block 28 close to the emulsification pot 2. A rotating member 30 is rotatably connected inside the groove 29, and multiple groups of sealed variable resistors 31 are fixedly connected inside the groove 29. A third spring 32 is sleeved on the sealed variable resistor 31, wherein the extension block 28 is close to the opening of the emulsification pot 2, the rotating member 30 is inclined in the direction of pouring the algae emulsion, and a sealed rotation method is adopted between the rotating member 30 and the groove 29. The sealed variable resistor 31 is electrically connected to the driving motor 4. When the sealed variable resistor 31 contracts, its resistance increases, and the gas in the sealed variable resistor 31 is compressed. When the sealed variable resistor 31 extends, its resistance decreases. The sealed variable resistor 31 is connected to the chamber on the side of the arc sealing member 25 close to the arc support rod 26 through a pipeline.
[0048] It should be explained that, since the emulsifying pot 2 is hemispherical, when pouring, the trehalose emulsion will first drip from the bottom of the tilted emulsifying pot 2. If the pouring speed is accelerated, the pouring width of the trehalose emulsion increases, and the distance between the two sets of rotating parts 30 is slightly smaller than the distance of the optimal pouring width of the trehalose emulsion, so that the optimal pouring speed is achieved when part of the trehalose emulsion flows through the rotating part 30; and if the pouring speed of the trehalose emulsion is too fast, the amount of trehalose emulsion flowing through the rotating part 30 increases, and the pressure on the rotating part 30 increases, so that the pouring speed of the trehalose emulsion can be detected, and the rotation of the driving motor 4 is adjusted through the sealing variable resistor 31 to slow down the rotation speed of the emulsifying pot 2 and the rotation speed of the scraper 10. If the pouring speed of the trehalose emulsion is too slow, the working principle is the same as above, and the process is reversed until the trehalose emulsion can be poured at a stable speed, thereby avoiding the phenomenon of increased bubbles and stratification in the trehalose emulsion, thereby improving the quality of the trehalose emulsion.
[0049] Embodiment 2:
[0050] A method for preparing a trehalose emulsion comprises the following steps:
[0051] Step 1: Place the raw materials in the equipment according to the proportion and stir and emulsify them;
[0052] Step 2: After emulsification is completed, pour the trehalose emulsion and scrape off the emulsion adhering to the inner wall of the equipment;
[0053] Step 3: During the pouring process, the pouring speed and scraping speed of the trehalose emulsion are tested;
[0054] Step 4: The pouring speed of the trehalose emulsion is controlled by adjusting the scraping speed and the tilting speed of the equipment to ensure that the trehalose emulsion is poured stably.
[0055] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A trehalose emulsion preparation device, comprising a base (1), an emulsifying pot (2), and a connecting shaft (3) arranged on the emulsifying pot (2) and rotatably connected to the base (1), characterized in that: Also includes: A driving mechanism is arranged on the base (1) and connected to the connecting shaft (3), and is used to drive the emulsifying pot (2) to rotate along a predetermined trajectory. The emulsifying pot (2) is fixedly connected to a bracket (8), a scraper (10) is rotatably connected to the inner side of the emulsifying pot (2) and the bracket (8), and an acceleration mechanism connected to the scraper (10) and the driving mechanism is provided on the base (1) for driving the scraper (10) to rotate in the opposite direction of the emulsifying pot (2); A speed reduction mechanism disposed on the scraper (10) and the bracket (8), used for detecting the positional relationship between the scraper (10) and the trehalose emulsion, and adjusting the rotation speed of the scraper (10); The control mechanism arranged on the emulsifying pot (2) is used to detect the pouring speed of the trehalose emulsion and adjust the rotation speed of the emulsifying pot (2) and the scraper (10).
2. The preparation equipment of trehalose emulsion according to claim 1, characterized in that: The driving mechanism comprises a driving motor (4) fixedly connected to the base (1); the output end of the driving motor (4) is connected to a rotating shaft (5); the rotating shaft (5) is fixedly connected to a driving gear (6); and a reduction gear (7) meshing with the driving gear (6) is fixedly connected to the connecting shaft (3) on one side.
3. The preparation equipment of trehalose emulsion according to claim 2, characterized in that: The acceleration mechanism comprises a driven wheel (11) fixedly connected to the shaft end of the scraper (10) on the side close to the driving gear (6); the driving wheel (12) is fixedly connected to the rotating shaft (5); a limiting frame (13) is fixedly connected to the side of the base (1) close to the driving wheel (12); a first spring (14) is fixedly connected to the bottom of the limiting frame (13); a mounting block (15) slidably connected to the limiting frame (13) is fixedly connected to the top of the first spring (14); a tensioning wheel (16) is rotatably connected to the side of the mounting block (15) close to the driving wheel (12); and a belt (17) is sleeved between the driving wheel (12), the driven wheel (11) and the tensioning wheel (16).
4. The preparation equipment of trehalose emulsion according to claim 3, characterized in that: The deceleration mechanism comprises a mounting cavity (22) provided on a side of the scraper (10) close to the emulsifying pot (2); a detection plate (23) is rotatably connected inside the mounting cavity (22); a plurality of groups of second springs (24) are fixedly connected between the detection plate (23) and the mounting cavity (22); an arc-shaped sealing member (25) is fixedly connected to the bottom of the mounting cavity (22); a side of the detection plate (23) close to the mounting cavity (22) is fixedly connected to an arc-shaped support rod (26) slidably connected to the arc-shaped sealing member (25); an end of the arc-shaped support rod (26) is fixedly connected to a brake disc (27) slidably connected to the arc-shaped sealing member (25); The detection plate (23) and the mounting cavity (22) are connected in a sealed rotation manner, the centers of the arc-shaped seal (25) and the arc-shaped support rod (26) are located on the same straight line as the axis of the detection plate (23), and the brake disc (27) is tightly fitted to the inner wall of the arc-shaped seal (25).
5. The preparation equipment of trehalose emulsion according to claim 4, characterized in that: It also comprises a friction wheel (18) fixedly connected to the shaft end of the scraper (10) on the side away from the driven wheel (11); a bidirectional hydraulic rod (19) is fixedly connected to the side of the bracket (8) close to the friction wheel (18); a fixing member (20) is fixedly connected to the end of the bidirectional hydraulic rod (19); a speed reduction block (21) is fixedly connected to the side of the fixing member (20) close to each other; When hydraulic oil enters the bidirectional hydraulic rod (19), the two ends of the bidirectional hydraulic rod (19) are driven to retract inward, and the bidirectional hydraulic rod (19) is connected to the bottom of the arc seal (25) and the chamber between the brake disc (27) through a pipeline and a booster pump, and the side of the deceleration block (21) close to each other is arranged in an arc shape to match the friction wheel (18).
6. The preparation equipment of trehalose emulsion according to claim 4, characterized in that: The control mechanism comprises an extension block (28) symmetrically arranged on the outer wall of the emulsification pot (2), a groove (29) is provided on a side of the extension block (28) close to the emulsification pot (2), a rotating member (30) is rotatably connected inside the groove (29), a plurality of groups of sealing variable resistance members (31) are fixedly connected inside the groove (29), and a third spring (32) is sleeved on the sealing variable resistance member (31), The extension block (28) is close to the opening of the emulsification pot (2), the rotating member (30) is inclined along the pouring direction of the algae emulsion, and a sealed rotation method is adopted between the rotating member (30) and the groove (29), and the sealed variable resistance member (31) is electrically connected to the driving motor (4).
7. The preparation equipment of trehalose emulsion according to claim 6, characterized in that: When the sealed variable resistor (31) contracts, its resistance increases, compressing the gas in the sealed variable resistor (31); when the sealed variable resistor (31) extends, its resistance decreases; the sealed variable resistor (31) is connected to a chamber on one side of the arc-shaped sealing element (25) close to the arc-shaped support rod (26) through a pipeline.
8. The preparation equipment of trehalose emulsion according to claim 1, characterized in that: The emulsifying pot (2) is in the shape of a hollow hemisphere, the scraper (10) matches and fits the shape of the inner wall of the emulsifying pot (2), and the axis of rotation of the scraper (10) and the axis of the emulsifying pot (2) are located on the same straight line.
9. The preparation equipment of trehalose emulsion according to claim 1, characterized in that: It also includes a shearing emulsifier (9) arranged on the bracket (8), the shearing emulsifier (9) includes a motor, a stator and a rotor, and the distance between the shearing emulsifier (9) and the bottom of the emulsification pot (2) is greater than the size of the scraper (10).
10. A method for preparing a trehalose emulsion, using the trehalose emulsion preparation equipment according to any one of claims 1 to 9, characterized in that: The steps include: Step 1: Place the raw materials in the equipment according to the proportion and stir and emulsify them; Step 2: After emulsification is completed, pour the trehalose emulsion and scrape off the emulsion adhering to the inner wall of the equipment; Step 3: During the pouring process, the pouring speed and scraping speed of the trehalose emulsion are tested; Step 4: The pouring speed of the trehalose emulsion is controlled by adjusting the scraping speed and the tilting speed of the equipment to ensure that the trehalose emulsion is poured stably.