Automatic speed regulation type crushing equipment for recycling waste new energy batteries
Through automatic speed regulation and pre-treatment mechanisms, the problems of low energy utilization, severe wear and discontinuous production in waste new energy battery recycling equipment are solved, and efficient crushing and safe production of the equipment are achieved.
Patent Information
- Application Number
- CN202510026100.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-01-08
AI Technical Summary
The existing waste new energy battery recycling and crushing equipment cannot automatically adjust the speed, resulting in low energy utilization, feed overload, severe equipment wear and inconvenience in screen replacement, affecting production continuity.
An automatic speed-regulating crushing equipment was designed, which includes a pretreatment mechanism, a screening mechanism and a multi-motor driven crushing system. The crushing speed is adjusted by monitoring the feed amount, the electrolyte is removed to prevent corrosion, and the screen can be disassembled and replaced to ensure production continuity.
It achieves energy consumption balance and wear reduction of crushing equipment, avoids equipment corrosion and explosion risks, and ensures production continuity and efficiency.
Smart Images

Figure CN119819409B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of new energy battery recycling, in particular to an automatic speed-regulating crushing device for recycling waste new energy batteries. Background Art
[0002] In today's era of rapid technological development, new energy technologies are widely used, and various types of new energy batteries are produced and used in large quantities. As these batteries reach the end of their service life or are eliminated due to performance degradation, the number of waste new energy batteries has increased sharply, becoming a problem that needs to be solved urgently. In the recycling process of waste new energy batteries, crushing is the key first step.
[0003] However, the existing waste battery recycling and crushing equipment is relatively simple in design and single in function. Its crushing speed is usually fixed and cannot be automatically adjusted according to the dynamic changes of the feed amount. On the one hand, it affects the energy utilization rate. On the other hand, when the feed amount is too much, incomplete crushing or overload may occur. In addition, the chemical composition inside the waste new energy batteries is complex, and some electrolytes and other substances are corrosive and toxic. The current waste battery recycling and crushing equipment usually directly uses crushing tools to crush the waste batteries, such as "CN115350799A A waste battery crusher", "CN109012963A A The two "waste battery crushing devices" each disclose a method for crushing waste batteries, but this crushing method can easily cause damage to internal components of the crushing equipment, thereby affecting the service life of the impact crushing equipment; finally, in order to ensure the crushing quality, most waste battery recycling and crushing equipment will be equipped with components such as screens, but the screens will show aperture wear and cracking after long-term use. If the staff finds that there is a problem with the screen during the operation of the crushing equipment, they usually have to stop the equipment before replacing the screen. This operation method is not only not conducive to production continuity, but also causes a huge waste of manpower and time. Summary of the Invention
[0004] The purpose of the present invention is to provide an automatic speed-regulating crushing device for recycling waste new energy batteries to solve the problems raised in the prior art.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic speed-regulating crushing equipment for recycling waste new energy batteries, the crushing equipment comprising a base, a crushing box, a crushing motor and a feed box, the crushing box being arranged above the base, the feed box being arranged above the crushing box, a crushing chamber being arranged inside the crushing box, two groups of first crushing tools being arranged inside the crushing chamber, two groups of crushing motors being arranged relatively at the two ends of the interior of the base, each group of crushing motors being connected to a group of first crushing tools through a transmission belt and a reducer, and the two groups of first crushing tools are driven to rotate in the crushing chamber by the two groups of crushing motors, compared with the current crushing equipment, the present invention is provided with a pre-treatment mechanism, the pre-treatment mechanism being arranged inside the feed box, and a liquid inlet pipe and a liquid outlet pipe being arranged on the outside of the feed box, The liquid inlet pipe and the liquid outlet pipe are relatively arranged at the two ends of the pretreatment mechanism, the liquid inlet pipe is connected to the external water supply system, and the liquid outlet pipe is connected to the external electrolyte recovery system. When the present invention is working, the new energy battery to be crushed will first fall into the pretreatment mechanism, and the pretreatment mechanism monitors the feed amount of the new energy battery to be crushed so that the crushing motor can adjust the rotation speed in time according to the change of the feed amount, thereby balancing the energy consumption and wear of the crushing equipment on the basis of ensuring the crushing efficiency. Finally, the pretreatment mechanism provided in the present invention can remove the electrolyte in the new energy battery to be crushed to reduce the probability of corrosion of parts in the crushing box. When the pretreatment of the new energy battery to be crushed is completed, the new energy battery to be crushed will fall into the crushing chamber, and the new energy battery will be completely crushed by two groups of first crushing cutters for subsequent recycling.
[0006] Furthermore, the interior of the crushing box is also provided with a maintenance chamber, a groove and a discharge channel. The maintenance chamber is provided with two groups, and the two groups of maintenance chambers are relatively arranged on both sides of the crushing chamber. The groove is arranged below the crushing chamber, and the groove is communicated with the two groups of maintenance chambers. The discharge channel is arranged below the groove. A screening mechanism is provided inside the groove, and a first linear motor is provided on the inner wall of the groove. The working end of the first linear motor is connected to the screening mechanism. When the waste new energy batteries are crushed in the crushing chamber, the qualified battery fragments will pass through the screening mechanism and fall into the discharge channel to the outside world, and the unqualified battery fragments will be intercepted by the screening mechanism and continue to be crushed in the crushing chamber. After the work is completed, the present invention can drive the screening mechanism to move to the bottom of the maintenance chamber through the first linear motor, so that the staff can clean and repair the screening mechanism in time.
[0007] Further, the screening mechanism comprises a mounting frame, the mounting frame is provided with a mounting hole, a support, a screen and a first electromagnet are arranged in the mounting hole, the support is movably mounted in the mounting hole through a vibrating spring rod, the screen is arranged above the support, and the first electromagnet is provided with two groups, the two groups of first electromagnets are oppositely arranged below the two ends of the support. When the waste new energy battery is crushed in the crushing cavity, the staff can intermittently turn on the first electromagnet. When the first electromagnet is turned on, the first electromagnet generates a group of magnetic fields that attract the support, so that the support and the screen move downward. When the first electromagnet is turned off, the support and the screen will automatically move upward under the action of the vibrating spring rod. Through the above technical scheme, when the waste new energy battery is crushed in the crushing cavity, the support and the screen can spontaneously vibrate, so as to improve the falling speed of the crushed qualified battery pieces and reduce the probability of screen blockage.
[0008] Further, the mounting hole is provided with two groups, each group of mounting holes is matched with the discharge channel, and a support and a screen are arranged in each group of mounting holes. The screen is detachably mounted on the support through a countersunk screw. One group of first electromagnets is arranged below the two ends of each group of supports. When the new energy battery is crushed, one group of mounting holes is aligned with the discharge channel, and the other group of mounting holes is located below the maintenance cavity. During the working process, if the staff suddenly detects that the size of the battery pieces coming out of the discharge channel is unqualified, the first linear motor can be directly turned on to move the group of mounting holes below the maintenance cavity to the directly above the discharge channel, and the group of mounting holes previously aligned with the discharge channel is moved to the directly below the other group of maintenance cavities. Then the staff can detach the screen from the support to replace a new screen. Compared with the screening components used in the current crushing equipment, the present application can replace the screen at any time without affecting the normal crushing of the material, thereby ensuring the continuity of production.
[0009] Further, the pretreatment mechanism is provided with two groups, and the two groups of pretreatment mechanisms are oppositely arranged at the two ends inside the feeding box. A material distribution frame is arranged between the two groups of pretreatment mechanisms. The material distribution frame has a V-shaped structure, and a set of telescopic plates is arranged at the two ends inside the material distribution frame. Each group of telescopic plates is connected with the material distribution frame through a group of second linear motors. By arranging two groups of pretreatment mechanisms, the present application can ensure that the waste new energy battery can continue to be crushed when one group of pretreatment mechanisms fails, thereby ensuring the continuity of production. Finally, the present application controls the extension length of the telescopic plates through the second linear motor, so as to ensure that the waste new energy battery can smoothly enter the pretreatment mechanism, and the pretreated waste new energy battery can be discharged into the crushing cavity without affecting the discharge.
[0010] Furthermore, the pre-processing mechanism includes a first mounting seat, a second mounting seat and a support seat, the first mounting seat is arranged at the upper end of the interior of the feed box, the second mounting seat is arranged at the lower end of the interior of the feed box, the support seat is arranged below the second mounting seat, and an induction component is arranged at one end of the support seat close to the second mounting seat, a pre-crushing component and a first cylinder are arranged in the first mounting seat, the pre-crushing component is connected to the working end of the first cylinder, and a direction-changing motor is also arranged on the outside of the feed box, and the direction-changing motor is connected to the support seat through a rotating shaft. When the waste new energy battery enters the first When the waste new energy batteries are in the second mounting seat, the feed amount of the waste new energy batteries is monitored by the sensing component, so that the crushing motor can adjust the rotation speed in time according to the change of the feed amount. Then the first cylinder controls the descent of the pre-crushing component, and the electrolyte in the waste new energy batteries flows out through the pre-crushing component, so as to ensure that when the waste new energy batteries are completely crushed in the crushing box later, the parts in the crushing box will not be corroded. When the pretreatment of the waste new energy batteries is completed, the support seat and the second mounting seat are deflected toward the direction of the distribution rack through the changing motor, so as to discharge the pretreated waste new energy batteries into the crushing chamber.
[0011] Furthermore, a liquid guide groove is provided at the lower end of the interior of the second mounting seat, one end of the liquid guide groove is connected to the liquid inlet pipe, and the other end of the liquid guide groove is connected to the liquid outlet pipe. A fixing plate is provided above the liquid guide groove, and a sealing plate is provided on the side of the fixing plate close to the material distribution frame. The sealing plate is movably mounted on the side end of the material distribution frame through a second cylinder, and a through hole is provided on the fixing plate. An ultrasonic generator is provided inside the liquid guide groove. When the waste new energy battery enters the second mounting seat, the sealing plate fits with the second mounting seat, and when the pre-crushing component squeezes out the electrolyte in the waste new energy battery, the electrolyte is output through the external The water system continuously delivers clean water into the guide liquid tank and submerges the waste new energy batteries in the second mounting seat. The aqueous solution that absorbs the electrolyte is continuously extracted through the external electrolyte recovery system. The ultrasonic generator is used to accelerate the cleaning of the waste new energy batteries. When the waste new energy batteries no longer contain electrolyte, the external water supply system is closed, and the clean water in the second mounting seat is completely extracted through the external electrolyte recovery system. Then, the support seat and the second mounting seat are deflected toward the direction of the material distribution rack through the changing motor. Finally, the sealing plate is driven away from the second mounting seat by the second cylinder. At this time, the pre-treated waste new energy batteries will be discharged into the crushing chamber.
[0012] Further, the induction assembly comprises induction grooves, connecting frames and a third electromagnet, the third electromagnet is arranged at the middle position of the inner upper end of the support base, the induction grooves are arranged in two groups, the two groups of induction grooves are oppositely arranged at the two sides of the inner upper end of the support base, each group of induction grooves is provided with a group of connecting frames, one end of the connecting frame is connected with the second mounting seat, the other end of the connecting frame is connected with the induction groove through the induction spring, and each group of connecting frames is provided with a group of piezoelectric sheets below. When the waste new energy battery just enters the second mounting seat, the support base and the second mounting seat have a gap, and the induction spring is compressed at the same time. The amount of waste new energy battery can be judged by detecting the size of the electric signal generated by the piezoelectric sheet. When the amount of waste new energy battery is detected, the staff can start the third electromagnet to tightly fix the support base and the second mounting seat together, so as to ensure that the second mounting seat shakes when the electrolyte in the waste new energy battery is squeezed out by the pre-crushing assembly, and then affects the work of the pre-crushing assembly.
[0013] Further, the pre-crushing assembly comprises a lifting frame, a pressing plate is arranged below the lifting frame, a plurality of groups of second crushing cutters are arranged below the pressing plate, a plurality of groups of telescopic grooves are arranged in the lifting frame, a group of telescopic rods are arranged in each group of telescopic grooves, the working end of each group of telescopic rods is connected with the pressing plate, two groups of liquid storage chambers are arranged in the lifting frame, a group of movable plates are arranged in each group of liquid storage chambers, each group of movable plates is movably installed in the liquid storage chamber through the compression spring rod, one group of liquid storage chambers is communicated with the upper ends of a plurality of groups of telescopic grooves, the other group of liquid storage chambers is communicated with the lower ends of a plurality of groups of telescopic grooves, a second electromagnet is arranged between the two groups of liquid storage chambers, and a magnetic block is embedded on one end of each group of movable plates close to the second electromagnet. When the pre-crushing assembly in the application works, the second electromagnet will change the magnetic field intermittently, so that the two groups of movable plates do reciprocating lifting motion in the two groups of liquid storage chambers. The two groups of movable plates do reciprocating lifting motion in the two groups of liquid storage chambers. When the two groups of movable plates do reciprocating lifting motion, a plurality of groups of telescopic rods and the pressing plate do synchronous lifting motion, and a plurality of groups of second crushing cutters arranged below the pressing plate make the waste new energy battery be crushed, so that the electrolyte in the waste new energy battery flows out.
[0014] Furthermore, the pre-crushing assembly also includes a first connecting pipe and a second connecting pipe, the first connecting pipe is connected to the external inert gas delivery system, and the second connecting pipe is connected to the external environment. An exhaust groove is provided at the lower end of the interior of the lifting frame, and several groups of exhaust holes are provided on the pressure plate. An air pump and a three-way pipe are also provided inside the lifting frame, and the air pump is connected to the exhaust groove. One end of the three-way pipe is connected to the first connecting pipe through a first valve and a first bellows, and the other end of the three-way pipe is connected to the second connecting pipe through a second valve and a second bellows. The last end of the three-way pipe is connected to the air pump. When the pre-crushing assembly of the present invention is working, the first cylinder will first drive the lifting frame into the second mounting seat. At this time, the second mounting seat will form a sealed space. Then the staff can use the air pump to extract the gas in the second mounting seat, and then deliver the inert gas to the second mounting seat through the external inert gas delivery system. Finally, the magnetic field of the second electromagnet is intermittently changed to make several groups of second crushing cutters hit the waste new energy batteries. Through the above technical solution, the risk of explosion of waste new energy batteries during the crushing process can be effectively avoided.
[0015] Compared with the prior art, the beneficial effects of the present invention are as follows: compared with the current crushing equipment, the present invention is provided with a pre-treatment mechanism, which can monitor the feed amount of the new energy battery to be crushed, so that the crushing motor can adjust the rotation speed in time according to the change of the feed amount, thereby balancing the energy consumption and wear of the crushing equipment on the basis of ensuring the crushing efficiency; the pre-treatment mechanism is connected to the external water supply system and the external electrolyte recovery system through the liquid inlet pipe and the liquid outlet pipe; when the waste new energy batteries fall into the pre-treatment mechanism, the electrolyte in the waste new energy batteries can be quickly removed through the pre-treatment mechanism, thereby reducing the probability of corrosion of the components in the crushing box; in addition, the present invention When the pretreatment mechanism in the invention is working, the waste new energy batteries will be in a closed environment filled with inert gas, thereby effectively avoiding the risk of explosion of the waste new energy batteries during the removal of electrolyte. Finally, the present invention is also provided with a screening mechanism, which is movably installed under the crushing chamber through a first linear motor. The screening mechanism intercepts and crushes unqualified battery fragments. Compared with the screening components used in current crushing equipment, the present invention can replace the screen on the screening mechanism at any time without affecting the normal crushing of the material, thereby ensuring the continuity of production and avoiding the trouble of shutting down the machine every time the screening mechanism is repaired. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the present invention from a first perspective;
[0017] Figure 2 This is a schematic diagram of the structure from a second viewing angle of the present invention;
[0018] Figure 3 is a schematic view of the internal structure of the feed box of the present application;
[0019] Figure 4 is a schematic view of the internal structure of the crushing box of the present application;
[0020] Figure 5 is a schematic view of the structure of the screening mechanism of the present application;
[0021] Figure 6 is a sectional view of the screening mechanism of the present application;
[0022] Figure 7 is a schematic view of the structure of the distribution rack of the present application;
[0023] Figure 8 is a schematic view of the structure of the pretreatment mechanism of the present application;
[0024] Figure 9 is a schematic view of the structure of the induction assembly of the present application;
[0025] Figure 10 is a schematic view of the structure of the second mounting seat of the present application;
[0026] Figure 11 is a schematic view of the internal structure of the lifting frame of the present application;
[0027] Figure 12 is a schematic view of the Figure 11 structure of the A-A portion of the present application.
[0028] In the figure: 1, base; 2, crushing box; 21, crushing cavity; 22, first crushing cutter; 23, maintenance cavity; 24, recess; 25, discharge passage; 26, screening mechanism; 261, mounting rack; 262, support; 263, screen; 264, first electromagnet; 3, crushing motor; 4, feed box; 41, liquid inlet pipe; 42, direction-changing motor; 43, liquid outlet pipe; 44, distribution rack; 441, expansion plate; 45, first mounting seat; 451, first connecting pipe; 452, second connecting pipe; 453, lifting frame; 4531, expansion slot; 4532, movable plate; 4533, liquid storage chamber; 4534, second electromagnet; 4535, pressing plate; 45351, second crushing cutter; 4536, exhaust slot; 4537, expansion rod; 4538, air pump; 45381, three-way pipe; 454, first air cylinder; 46, second mounting seat; 461, fixed plate; 462, liquid guide slot; 463, sealing plate; 464, second air cylinder; 47, support seat; 471, rotating shaft; 472, induction slot; 473, connecting rack; 474, third electromagnet. DETAILED DESCRIPTION
[0029] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] Example: Figure 1-Figure 3 As shown, the present invention provides a technical solution, an automatic speed-regulating crushing equipment for recycling waste new energy batteries, the crushing equipment includes a base 1, a crushing box 2, a crushing motor 3 and a feed box 4, the crushing box 2 is arranged above the base 1, and the feed box 4 is arranged above the crushing box 2. A crushing chamber 21 is provided inside the crushing box 2, and two groups of first crushing tools 22 are provided in the crushing chamber 21. There are two groups of crushing motors 3, and the two groups of crushing motors 3 are relatively arranged at the two ends of the interior of the base 1. Each group of crushing motors 3 is connected to a group of first crushing tools 22 through a transmission belt and a reducer, and the two groups of first crushing tools 22 are driven to rotate in the crushing chamber 21 by the two groups of crushing motors 3. Compared with the current crushing equipment, the present invention is provided with a pretreatment mechanism, the pretreatment mechanism is arranged inside the feed box 4, and the outside of the feed box 4 is provided with a liquid inlet pipe 41 and a liquid outlet pipe 4 3. The liquid inlet pipe 41 and the liquid outlet pipe 43 are relatively arranged at the two ends of the pretreatment mechanism. The liquid inlet pipe 41 is connected to the external water supply system, and the liquid outlet pipe 43 is connected to the external electrolyte recovery system. When the present invention is working, the new energy battery to be crushed will first fall into the pretreatment mechanism, and the pretreatment mechanism monitors the feed amount of the new energy battery to be crushed, so that the crushing motor 3 can adjust the rotation speed in time according to the change of the feed amount, thereby balancing the energy consumption and wear of the crushing equipment on the basis of ensuring the crushing efficiency. Finally, the pretreatment mechanism set in the present invention can remove the electrolyte in the new energy battery to be crushed to reduce the probability of corrosion of parts in the crushing box 2. When the pretreatment of the new energy battery to be crushed is completed, the new energy battery to be crushed will fall into the crushing chamber 21, and the new energy battery will be completely crushed by two groups of first crushing cutters 22 for subsequent recycling.
[0031] like Figure 4-Figure 6As shown, the inside of the crushing box 2 is also provided with maintenance cavities 23, grooves 24 and discharge channels 25, the maintenance cavities 23 are provided in two groups, the two groups of maintenance cavities 23 are oppositely arranged on the two sides of the crushing cavity 21, the grooves 24 are arranged below the crushing cavity 21, the grooves 24 are communicated with the two groups of maintenance cavities 23, the discharge channels 25 are arranged below the grooves 24, the inside of the groove 24 is provided with a screening mechanism 26, a first linear motor is arranged on the inner wall of the groove 24, the working end of the first linear motor is connected with the screening mechanism 26, when the waste new energy batteries are crushed in the crushing cavity 21, the battery fragments that meet the crushing requirements can pass through the screening mechanism 26 and fall to the outside from the discharge channel 25, the battery fragments that do not meet the crushing requirements are intercepted by the screening mechanism 26 and continue to be crushed in the crushing cavity 21, after the work is completed, the first linear motor can drive the screening mechanism 26 to move below the maintenance cavity 23, so that the screening mechanism 26 can be cleaned and maintained in time.
[0032] As shown in the figure, Figure 4-Figure 6 The screening mechanism 26 comprises a mounting frame 261, mounting holes are arranged on the mounting frame 261, supports 262, screens 263 and first electromagnets 264 are arranged in the mounting holes, the supports 262 are movably installed in the mounting holes through vibration spring rods, the screens 263 are arranged above the supports 262, the first electromagnets 264 are provided in two groups, the two groups of first electromagnets 264 are oppositely arranged below the two ends of the supports 262, when the waste new energy batteries are crushed in the crushing cavity 21, the first electromagnets 264 can be intermittently turned on by the workers, when the first electromagnets 264 are turned on, the first electromagnets 264 can generate a group of magnetic fields that attract the supports 262, so that the supports 262 and the screens 263 move downward, when the first electromagnets 264 are turned off, the supports 262 and the screens 263 can automatically move upward under the action of the vibration spring rods, through the above technical solution, when the waste new energy batteries are crushed in the crushing cavity 21, the supports 262 and the screens 263 can spontaneously vibrate, so as to improve the falling speed of the battery fragments that meet the crushing requirements, and reduce the probability of clogging of the screens 263.
[0033] As shown in the figure, Figure 4-Figure 6 The mounting holes are provided in two groups, each group of mounting holes is matched with the discharge channel 25, the supports 262 and the screens 263 are arranged in each group of mounting holes, the screens 263 are detachably installed on the supports 262 through countersunk screws, a group of first electromagnets 264 is arranged below the two ends of each group of supports 262, when the new energy batteries are crushed, one group of mounting holes is aligned with the discharge channel 25, and the other group of mounting holes is located below the maintenance cavity 23 (as Figure 4As shown in the figure, during the work process, if the workers suddenly detect that the battery fragments from the discharge channel 25 are out of size, the first linear motor can be directly started to move a group of mounting holes located below the maintenance cavity 23 to the directly above the discharge channel 25, and a group of mounting holes previously aligned with the discharge channel 25 are moved to the directly below another group of maintenance cavities 23, then the workers can disassemble the screen 263 from the support 262 to replace a new screen 263. Compared with the screening components used in the current crushing equipment, the present application can replace the screen 263 at any time without affecting the normal crushing of the material, thereby ensuring the continuity of production.
[0034] As shown in the figure, Figure 3 , Figure 7 The pretreatment mechanism is provided with two groups, and the two groups of pretreatment mechanisms are oppositely arranged at the two ends inside the feed box 4. A distribution rack 44 is arranged between the two groups of pretreatment mechanisms, the distribution rack 44 is of a V-shaped structure, and a group of expansion plates 441 is arranged at the two ends inside the distribution rack 44. Each group of expansion plates 441 is connected with the distribution rack 44 through a group of second linear motors. The present application can ensure that the waste new energy batteries can continue to be crushed when one group of pretreatment mechanisms fails, thereby ensuring the continuity of production. Finally, the second linear motor is used to control the extension length of the expansion plate 441, so as to ensure that the waste new energy batteries can smoothly enter the pretreatment mechanism, and the pretreated waste new energy batteries can be discharged into the crushing cavity 21 without affecting the discharge.
[0035] As shown in the figure, Figure 1-Figure 3 , Figures 8-10As shown, the pre-treatment mechanism includes a first mounting seat 45, a second mounting seat 46 and a support seat 47. The first mounting seat 45 is arranged at the upper end of the interior of the feed box 4, the second mounting seat 46 is arranged at the lower end of the interior of the feed box 4, and the support seat 47 is arranged below the second mounting seat 46. An induction component is provided at one end of the support seat 47 close to the second mounting seat 46. A pre-crushing component and a first cylinder 454 are provided in the first mounting seat 45. The pre-crushing component is connected to the working end of the first cylinder 454. A direction-changing motor 42 is also provided on the outside of the feed box 4. The direction-changing motor 42 is connected to the support seat 47 through a rotating shaft 471. When the waste new energy battery enters the first When the waste new energy batteries are in the second mounting seat 46, the feed amount of the waste new energy batteries is monitored by the sensing component, so that the crushing motor 3 can adjust the rotation speed in time according to the change of the feed amount, and then the first cylinder 454 is used to control the descent of the pre-crushing component, so that the electrolyte in the waste new energy batteries can flow out through the pre-crushing component, so as to ensure that when the waste new energy batteries are completely crushed in the crushing box 2 later, the parts in the crushing box 2 will not be corroded. When the pretreatment of the waste new energy batteries is completed, the support seat 47 and the second mounting seat 46 are deflected toward the distribution rack 44 through the reversing motor 42, so as to discharge the pretreated waste new energy batteries into the crushing chamber 21.
[0036] like Figure 1-Figure 3 、 Figures 8-10 As shown, a liquid guide groove 462 is provided at the lower end of the interior of the second mounting seat 46, one end of the liquid guide groove 462 is communicated with the liquid inlet pipe 41, and the other end of the liquid guide groove 462 is communicated with the liquid outlet pipe 43. A fixing plate 461 is provided above the liquid guide groove 462, and a sealing plate 463 is provided on the side of the fixing plate 461 close to the material distribution rack 44. The sealing plate 463 is movably mounted on the side end of the material distribution rack 44 through a second cylinder 464. A through hole is provided on the fixing plate 461, and an ultrasonic generator is provided inside the liquid guide groove 462. When the waste new energy battery enters the second mounting seat 46, the sealing plate 463 fits with the second mounting seat 46. When the pre-crushing component squeezes out the electrolyte in the waste new energy battery, the liquid guide groove is guided through the external water supply system. Clean water is continuously delivered to 462 to submerge the waste new energy batteries in the second mounting seat 46, and the aqueous solution that absorbs the electrolyte is continuously extracted through the external electrolyte recovery system. The cleaning of the waste new energy batteries is accelerated by the ultrasonic generator. When the waste new energy batteries no longer contain electrolyte, the external water supply system is closed, and the clean water in the second mounting seat 46 is completely extracted through the external electrolyte recovery system. Then, the pre-crushing assembly is reset by the first cylinder 454, and the support seat 47 and the second mounting seat 46 are deflected toward the distribution rack 44 by the reversing motor 42. Finally, the sealing plate 463 is driven away from the second mounting seat 46 by the second cylinder 464. At this time, the pre-treated waste new energy batteries will be discharged into the crushing chamber 21.
[0037] As Figure 8-Figure 9 shown in FIG. 3, the induction assembly comprises an induction groove 472, a connecting frame 473 and a third electromagnet 474, the third electromagnet 474 is arranged at the middle position of the inner upper end of the support seat 47, the induction groove 472 is arranged with two groups, the two groups of induction grooves 472 are oppositely arranged at both sides of the inner upper end of the support seat 47, each group of induction grooves 472 is arranged with a group of connecting frames 473, one end of the connecting frame 473 is connected with the second mounting seat 46, the other end of the connecting frame 473 is connected with the induction groove 472 through the induction spring, and each group of connecting frames 473 is arranged with a group of piezoelectric sheets below. When the waste new energy battery just enters the second mounting seat 46, there is a gap between the support seat 47 and the second mounting seat 46, and at the same time the induction spring is compressed. The amount of waste new energy battery feed can be judged by detecting the size of the electric signal generated by the piezoelectric sheet. After the amount of waste new energy battery feed is detected, the third electromagnet 474 can be turned on to tightly fix the support seat 47 and the second mounting seat 46 together, so as to ensure that the second mounting seat 46 shakes when the electrolyte in the waste new energy battery is squeezed out by the subsequent pre-crushing assembly, and then affects the work of the pre-crushing assembly.
[0038] As shown in FIG. 3, Figure 11-12 , the pre-crushing assembly comprises a lifting frame 453, a pressing plate 4535 is arranged below the lifting frame 453, a plurality of groups of second crushing cutters 45351 are arranged below the pressing plate 4535, a plurality of groups of telescopic grooves 4531 are arranged in the lifting frame 453, a group of telescopic rods 4537 is arranged in each group of telescopic grooves 4531, the working end of each group of telescopic rods 4537 is connected with the pressing plate 4535, two groups of liquid storage chambers 4533 are further arranged in the lifting frame 453, a group of movable plates 4532 is arranged in each group of liquid storage chambers 4533, each group of movable plates 4532 is movably installed in the liquid storage chamber 4533 through the compression spring rod, one group of liquid storage chambers 4533 is communicated with the upper ends of the plurality of groups of telescopic grooves 4531, the other group of liquid storage chambers 4533 is communicated with the lower ends of the plurality of groups of telescopic grooves 4531, a second electromagnet 4534 is arranged between the two groups of liquid storage chambers 4533, and a magnetic block is embedded on one end of each group of movable plates 4532 close to the second electromagnet 4534. In the pre-crushing assembly in the application, the magnetic field of the second electromagnet 4534 changes intermittently, so that the two groups of movable plates 4532 make reciprocating lifting motion in the two groups of liquid storage chambers 4533. The application fills hydraulic oil in the two groups of liquid storage chambers 4533. When the two groups of movable plates 4532 make lifting motion, the plurality of groups of telescopic rods 4537 and the pressing plate 4535 make synchronous lifting motion. The second crushing cutters 45351 arranged below the pressing plate 4535 crush the waste new energy battery, so that the electrolyte in the waste new energy battery flows out.
[0039] As Figure 3 , Figure 11-12 As shown, the pre-crushing assembly also includes a first connecting pipe 451 and a second connecting pipe 452. The first connecting pipe 451 is connected to the external inert gas delivery system, and the second connecting pipe 452 is connected to the external environment. The lower end of the lifting frame 453 is provided with an exhaust groove 4536, and the pressure plate 4535 is provided with a plurality of exhaust holes. The interior of the lifting frame 453 is also provided with an air pump 4538 and a three-way pipe 45381. The air pump 4538 is connected to the exhaust groove 4536. One end of the three-way pipe 45381 is connected to the first connecting pipe 451 through a first valve and a first bellows, and the other end of the three-way pipe 45381 is connected to the second connecting pipe 452 through a second valve and a second bellows. The last end of the tube 45381 is connected to the air pump 4538. When the pre-crushing assembly of the present invention is working, the first cylinder 454 will first drive the lifting frame 453 into the second mounting seat 46. At this time, the second mounting seat 46 will form a sealed space. Then the staff can use the air pump 4538 to extract the gas in the second mounting seat 46, and then use the external inert gas delivery system to deliver inert gas to the second mounting seat 46. Finally, the magnetic field of the second electromagnet 4534 is intermittently changed to make several groups of second crushing tools 45351 collide with the used new energy batteries. Through the above technical solution, the risk of explosion of used new energy batteries during the crushing process can be effectively avoided.
[0040] The working principle of the present invention is as follows: when working, first pour the waste new energy batteries into the second mounting seat 46, and the sensing component monitors the feed amount of the waste new energy batteries so that the crushing motor 3 adjusts the rotation speed according to the change of the feed amount, and then controls the descent of the pre-crushing component through the first cylinder 454, so that the electrolyte in the waste new energy batteries flows out through the pre-crushing component, and continuously delivers clean water to the guide liquid tank 462 through the external water supply system to submerge the waste new energy batteries in the second mounting seat 46, and continuously extracts the aqueous solution that absorbs the electrolyte through the external electrolyte recovery system, and accelerates the cleaning of the waste new energy batteries through the ultrasonic generator. When the waste new energy batteries no longer contain electrolyte, the external supply is closed. The water system is used, and the clean water in the second mounting seat 46 is completely pumped out through the external electrolyte recovery system, and then the pre-crushing assembly is reset through the first cylinder 454, and the support seat 47 and the second mounting seat 46 are deflected toward the distribution rack 44 through the reversing motor 42, and finally the sealing plate 463 is driven away from the second mounting seat 46 by the second cylinder 464. At this time, the pre-treated waste new energy batteries will be discharged into the crushing chamber 21, and the waste new energy batteries will be completely crushed by two groups of first crushing tools 22. Finally, the qualified battery fragments will pass through the screening mechanism 26 and fall to the outside from the discharge channel 25, and the unqualified battery fragments will be intercepted by the screening mechanism 26 and continue to be crushed in the crushing chamber 21.
[0041] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the present application can be implemented in other particular forms without departing from the spirit or essential characteristics of the present application. The embodiments should therefore be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the above description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No reference signs in the claims should be considered as limiting the scope of the claims with respect to the figures of the application.
Claims
1. An automatic speed-regulating crushing equipment for recycling waste new energy batteries, characterized by: The crushing equipment comprises a base (1), a crushing box (2), a crushing motor (3) and a feed box (4), wherein the crushing box (2) and the feed box (4) are sequentially arranged above the base (1), a crushing chamber (21) is provided inside the crushing box (2), two groups of first crushing cutters (22) are provided in the crushing chamber (21), two groups of crushing motors (3) are provided, and the two groups of crushing motors (3) are relatively arranged at the two ends inside the base (1), and each group of crushing motors (3) is connected to a group of first crushing cutters (22) through a transmission belt and a speed reducer, a pretreatment mechanism is provided inside the feed box (4), and a liquid inlet pipe (41) and a liquid outlet pipe (43) are provided on the outer side of the lower end of the pretreatment mechanism, the liquid inlet pipe (41) is connected to an external water supply system, and the liquid outlet pipe (43) is connected to an external electrolyte recovery system; The pre-processing mechanism includes a first mounting seat (45), a second mounting seat (46) and a support seat (47), wherein the first mounting seat (45) is arranged at the upper end of the interior of the feed box (4), the second mounting seat (46) is arranged at the lower end of the interior of the feed box (4), and the support seat (47) is arranged below the second mounting seat (46). An induction component is arranged at one end of the support seat (47) close to the second mounting seat (46). A pre-crushing component and a first cylinder (454) are arranged in the first mounting seat (45), and the lifting and lowering of the pre-crushing component are controlled by the first cylinder (454). A direction-changing motor (42) is also arranged on the outside of the feed box (4), and the direction-changing motor (42) is connected to the support seat (47) via a rotating shaft (471); The pre-crushing assembly includes a lifting frame (453), a pressing plate (4535) is provided below the lifting frame (453), and a plurality of second crushing tools (45351) are provided below the pressing plate (4535). The lifting frame (453) is provided with a plurality of telescopic slots (4531) inside, and a group of telescopic rods (4537) are provided in each group of telescopic slots (4531). The working end of each group of telescopic rods (4537) is connected to the pressing plate (4535). The lifting frame (453) is also provided with two groups of liquid storage chambers (4533), each group of A group of movable plates (4532) are provided in each group of liquid storage chambers (4533), and each group of movable plates (4532) is movably installed in the liquid storage chamber (4533) via a compression spring rod. One group of liquid storage chambers (4533) is connected to the upper ends of the plurality of groups of telescopic slots (4531), and another group of liquid storage chambers (4533) is connected to the lower ends of the plurality of groups of telescopic slots (4531). A second electromagnet (4534) is provided between the two groups of liquid storage chambers (4533), and a magnetic block is embedded at one end of each group of movable plates (4532) close to the second electromagnet (4534). The pre-crushing assembly further comprises a first connecting pipe (451) and a second connecting pipe (452), wherein the first connecting pipe (451) is connected to an external inert gas delivery system, and the second connecting pipe (452) is connected to the external environment. An exhaust groove (4536) is provided at the lower end of the interior of the lifting frame (453), and a plurality of exhaust holes are provided on the pressure plate (4535). An air pump (4538) and a three-way pipe (45381) are further provided inside the lifting frame (453), wherein the air pump (4538) is connected to the exhaust groove (4536), one end of the three-way pipe (45381) is connected to the first connecting pipe (451) through a first valve and a first bellows, and the other end of the three-way pipe (45381) is connected to the second connecting pipe (452) through a second valve and a second bellows, and the last end of the three-way pipe (45381) is connected to the air pump (4538).
2. The automatic speed regulating crushing equipment for recycling waste new energy batteries according to claim 1 is characterized in that: The crushing box (2) is further provided with a maintenance chamber (23), a groove (24) and a discharge channel (25). The maintenance chamber (23) is provided with two groups. The two groups of maintenance chambers (23) are relatively arranged on both sides of the lower end of the crushing chamber (21). The groove (24) is arranged below the crushing chamber (21). The discharge channel (25) is arranged below the groove (24). A screening mechanism (26) is provided inside the groove (24). The screening mechanism (26) is movably installed in the groove (24) by a first linear motor.
3. The automatic speed regulating crushing equipment for recycling waste new energy batteries according to claim 2 is characterized in that: The screening mechanism (26) includes a mounting frame (261), a mounting hole is provided on the mounting frame (261), a bracket (262), a screen (263) and a first electromagnet (264) are provided in the mounting hole, the bracket (262) is movably mounted in the mounting hole via a vibrating spring rod, the screen (263) is provided above the bracket (262), and two groups of the first electromagnet (264) are provided, and the two groups of the first electromagnet (264) are relatively provided below the two ends of the bracket (262).
4. The automatic speed regulating crushing equipment for recycling waste new energy batteries according to claim 3 is characterized in that: Two groups of mounting holes are provided, each group of mounting holes is adapted to the discharge channel (25), a bracket (262) and a screen (263) are provided in each group of mounting holes, the screen (263) is detachably mounted on the bracket (262) by countersunk screws, and a group of first electromagnets (264) are provided below both ends of each group of brackets (262).
5. The automatic speed regulating crushing equipment for recycling waste new energy batteries according to claim 1 is characterized in that: The pre-processing mechanism is provided with two groups, and the two groups of pre-processing mechanisms are arranged at the two ends of the interior of the feed box (4) relative to each other. A material distribution rack (44) is provided between the two groups of pre-processing mechanisms. The material distribution rack (44) is a V-shaped structure. A group of telescopic plates (441) is provided at both ends of the interior of the material distribution rack (44). Each group of telescopic plates (441) is connected to the material distribution rack (44) via a group of second linear motors.
6. The automatic speed regulating crushing equipment for recycling waste new energy batteries according to claim 1 is characterized in that: A liquid guide groove (462) is provided at the lower end of the interior of the second mounting seat (46), one end of the liquid guide groove (462) is connected to the liquid inlet pipe (41), and the other end of the liquid guide groove (462) is connected to the liquid outlet pipe (43). A fixing plate (461) is provided above the liquid guide groove (462), and a sealing plate (463) is provided on a side of the fixing plate (461) close to the material distribution rack (44). The sealing plate (463) is movably mounted on the side end of the material distribution rack (44) through a second cylinder (464). A through hole is provided on the fixing plate (461), and an ultrasonic generator is provided inside the liquid guide groove (462).
7. The automatic speed regulating crushing equipment for recycling waste new energy batteries according to claim 1 is characterized in that: The sensing component includes a sensing slot (472), a connecting frame (473) and a third electromagnet (474), wherein the third electromagnet (474) is arranged at the middle position of the inner upper end of the support seat (47), and the sensing slots (472) are provided in two groups, and the two groups of sensing slots (472) are relatively arranged on both sides of the inner upper end of the support seat (47), and each group of sensing slots (472) is provided with a group of connecting frames (473), one end of the connecting frame (473) is connected to the second mounting seat (46), and the other end of the connecting frame (473) is connected to the sensing slot (472) through an induction spring, and a group of piezoelectric sheets are provided below each group of connecting frames (473).
Citation Information
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