Magnetic suspension combined ore dressing machine and ore dressing method
By designing a magnetic levitation combined with ore dresser, the parallel operation of magnetic separation and flotation is achieved using magnetic poles and rotary scrapers, the time waste and high cost problems caused by the separation of flotation and magnetic separation in the prior art are solved, and the ore dressing efficiency is improved and resources are saved.
Patent Information
- Application Number
- CN202410684402.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2044-05-30
AI Technical Summary
In the prior art, flotation and magnetic separation are carried out separately, resulting in a lot of time wasted, unable to be parallel, consumes a lot of energy, occupying a lot of land, and the two equipment are discontinuous, which consumes man, labor and time.
A magnetic levitation combination ore dresser is designed. By setting magnetic poles and coils on the outer wall of the inner barrel, adsorbing magnetic minerals and flotation concentrates are used to scrape out magnetic minerals and flotation concentrates separately, so as to achieve parallel magnetic separation and flotation.
After magnetic separation, tailings are directly entered into the flotation tank, and the time difference is used for continuous flotation, saving time, reducing ore dressing costs, and improving ore dressing efficiency.
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Figure CN119819482A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of mineral processing, in particular to a magnetic levitation combined ore dressing machine and an ore dressing method. Background Art
[0002] Common mineral separation methods in the mineral processing process include magnetic separation and flotation. Usually, flotation and magnetic separation are carried out separately, first physical separation and then chemical separation, which does not make full use of time. Combining the two processes can save time and improve efficiency.
[0003] Conventional flotation and magnetic separation are carried out separately. Generally, magnetic separation is carried out first and then flotation. A lot of time is wasted in between and they cannot be carried out in parallel. Generally, the tailings after magnetic separation by magnetic separators need to be collected centrally. If flotation is required, they need to be transferred to the mineral processing device, which consumes a lot of energy and occupies a lot of space. Under normal circumstances, the two devices are not continuous, which is labor-intensive and time-consuming. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the present invention provides a magnetic levitation combined ore dressing machine which saves time, reduces ore dressing costs and improves ore dressing efficiency.
[0005] The technical solution adopted by the present invention is:
[0006] A magnetic levitation combined ore dressing machine,
[0007] It comprises an outer tube and an inner tube; the inner tube is arranged inside the outer tube;
[0008] A feeding top is arranged above the inner tube, and two sides of the feeding top are connected to the inner tube through brackets;
[0009] A flotation column is arranged at the center of the inner tube, and the top of the flotation column is connected to the top of the feed material;
[0010] A tailings trough is provided at the bottom of the outer tube, and a discharge port is provided in the tailings trough;
[0011] Belts are provided on both sides of the outer tube;
[0012] A magnetic separation scraper is provided above the belt;
[0013] A flotation scraper is provided above the inner tube;
[0014] The flotation scraper includes a left flotation scraper and a right flotation scraper;
[0015] The top of the feeding top is connected with the lifting device.
[0016] Preferably, the outer end of the flotation scraper is connected to the bracket, and the bracket drives the flotation scraper to rotate around the bracket connection point to scrape out the foam.
[0017] Preferably, the inner wall of the inner tube is provided with a cavity, a magnetic pole is provided in the cavity, and a coil is wound around the magnetic pole.
[0018] Preferably, the bracket includes a left connecting bracket and a right connecting bracket;
[0019] A bracket driving rack is arranged at the top of the bracket, and the bracket driving rack is connected to the bracket driving gear;
[0020] The bracket driving gear is arranged on the output shaft of the reducer;
[0021] The support reducer is connected to the support driving motor.
[0022] Preferably, a driving sleeve is provided on the outside of the bracket;
[0023] A drive sleeve rack is provided on the upper end surface of the drive sleeve;
[0024] The drive sleeve rack is connected to the drive sleeve gear;
[0025] The driving sleeve gear is arranged on the output shaft of the driving sleeve reducer;
[0026] The driving sleeve reducer is connected to the driving sleeve motor.
[0027] Preferably, the belt is inclined downward;
[0028] The front end of the belt is arranged above the outer tube 1 .
[0029] A ore dressing method combining magnetic levitation and ore dressing machine, the ore dressing process is as follows:
[0030] The material is fed from the top of the feeder and enters evenly through the feed port. The magnetic minerals are adsorbed by the outer wall of the barrel, and the non-magnetic minerals fall into the storage tank. The storage tank is the gap between the outer barrel and the inner barrel and the lower part of the outer barrel and the inner barrel. As the material increases, it enters the inner barrel for flotation.
[0031] The flotation reagent enters the inner tube through the pipeline to participate in flotation;
[0032] The lifting device drives the feed top to lift the inner tube through the bracket. At this time, the magnetic minerals are adsorbed on the outer wall of the inner tube, and the magnetic minerals accumulate on the inner tube to a certain thickness.
[0033] The front end of the conveyor belt moves radially inward;
[0034] The support driving motor drives the support driving rack to rotate through the support reducer;
[0035] The bracket drives the inner cylinder to rotate and pass through the magnetic separation scraper. The magnetic separation scraper above is used to scrape out the magnetic minerals and send them to the conveyor belt to realize the recovery of magnetic separation concentrate.
[0036] The inner cylinder stops rotating;
[0037] The feed top is driven by the elevator to lower the inner tube to the initial position through the bracket;
[0038] The driving sleeve motor drives the driving sleeve rack to rotate through the driving sleeve reducer;
[0039] The drive sleeve rack drives the drive sleeve to rotate;
[0040] The driving sleeve drives the flotation scraper to rotate;
[0041] The froth of the flotation concentrate is on the surface of the flotation machine, and the flotation scraper rotates to scrape the froth outwards;
[0042] The flotation concentrate storage tank is arranged outside the outer tube; the flotation concentrate storage tank is connected with the conveying pipeline.
[0043] The beneficial effects of the present invention compared with the prior art are as follows:
[0044] The invention combines the magnetic levitation and ore dressing machine. After magnetic separation, the tailings directly enter the flotation tank and can directly carry out the next flotation. The time difference is well utilized, time is saved, the ore dressing cost is reduced, and the ore dressing efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] Figure 1 It is a structural schematic diagram of the magnetic levitation combined ore dressing machine of the present invention;
[0046] Figure 2 It is a schematic diagram of the magnetic ore separation working structure of the magnetic levitation combined ore separator of the present invention;
[0047] Figure 3 It is a schematic diagram of the working structure of the flotation scraper of the magnetic flotation combined ore concentrator of the present invention;
[0048] Figure 4 It is a schematic diagram of the connection structure between the flotation scraper and the driving sleeve of the magnetic flotation combined ore concentrator of the present invention;
[0049] Figure 5 It is a schematic diagram of the support rotation structure of the magnetic levitation combined ore dressing machine of the present invention;
[0050] Figure 6 It is a schematic diagram of the magnetic pole structure arranged on the inner cylinder of the magnetic levitation combined ore dressing machine of the present invention.
[0051] Description of the main components in the attached drawings:
[0052] In the figure:
[0053] 1. Outer tube 2. Inner tube
[0054] 3. Feeding top 4. Magnetic separation scraper
[0055] 5. Flotation scraper 6. Belt
[0056] 7. Flotation column 8. Discharge port
[0057] 9. Bracket 10. Magnetic pole
[0058] 11. Coil 12. Bracket driving rack
[0059] 13. Bracket driving gear 14. Driving sleeve
[0060] 15. Drive sleeve rack 16. Drive sleeve gear. DETAILED DESCRIPTION
[0061] The present invention is described in detail below with reference to the accompanying drawings and embodiments:
[0062] Attached Figure 1-6 It can be seen that a magnetic levitation combined ore dressing machine,
[0063] It includes an outer tube 1 and an inner tube 2; the inner tube 2 is arranged inside the outer tube;
[0064] A feed top 3 is provided above the inner tube 2, and both sides of the feed top 3 are connected to the inner tube through brackets 9;
[0065] A flotation column 7 is arranged at the center of the inner tube 2, and the top of the flotation column 7 is connected to the feed top 3;
[0066] A tailings trough is provided at the bottom of the outer tube 1, and a discharge port 8 is provided in the tailings trough;
[0067] Belts 6 are provided on both sides of the outer tube 1;
[0068] A magnetic separation scraper 4 is provided above the belt;
[0069] The magnetic separation scraper 4 is used to scrape the magnetic concentrate adhered to the outer wall of the outer tube 2.
[0070] A flotation scraper 5 is provided above the inner tube 2;
[0071] The flotation scraper 5 includes a left flotation scraper and a right flotation scraper;
[0072] The top of the feeding top 3 is connected with the lifting device.
[0073] The lifting device drives the feeding top 3 to lift the inner tube 2 through the bracket 9;
[0074] The scrapers on the left and right sides of the scraper 5 are used for scraping. The gap between the scraper 5 and the tube 2 is set according to the pulp concentration and the foam thickness. The bottom end of the flotation scraper 5 is higher than the top end of the inner tube 2.
[0075] Preferably, the outer end of the flotation scraper 5 is connected to the bracket 9, and the bracket 9 drives the flotation scraper 5 to rotate around the connection point of the bracket 9 to scrape out the foam.
[0076] Preferably, a cavity is provided on the inner wall of the inner tube 2 , a magnetic pole 10 is provided in the cavity, and a coil 11 is wound around the magnetic pole 10 .
[0077] In order to achieve the purpose of adsorbing magnetic minerals, the outer wall of the tube 2 is uniformly magnetic by evenly installing magnetic poles and coils inside the tube 2.
[0078] The outer tube 1 prevents the material from overflowing and can also fully separate the material by magnetic separation. Through this device, magnetic separation and flotation can be carried out simultaneously.
[0079] Preferably, the bracket 9 includes a left connecting bracket and a right connecting bracket;
[0080] A support drive rack 12 is provided at the top of the support 9, and the support drive rack 12 is connected to the support drive gear 13;
[0081] The bracket driving gear is arranged on the output shaft of the reducer;
[0082] The support reducer is connected to the support driving motor.
[0083] The inner cylinder is driven to rotate by the bracket 9 .
[0084] Preferably, a driving sleeve 14 is provided on the outside of the bracket 9;
[0085] The upper end surface of the driving sleeve 13 is provided with a driving sleeve rack 15;
[0086] The drive sleeve rack 15 is connected to the drive sleeve gear 16;
[0087] The driving sleeve gear is arranged on the output shaft of the driving sleeve reducer;
[0088] The driving sleeve reducer is connected to the driving sleeve motor.
[0089] Preferably, the belt is inclined downward;
[0090] The front end of the belt is arranged above the outer tube 1 .
[0091] A ore dressing method combining magnetic levitation and ore dressing machine, the ore dressing process is as follows:
[0092] The material is fed from the upper end of the feed top 3 and enters evenly through the feed port. The magnetic minerals are adsorbed by the outer wall of the tube 2, and the non-magnetic minerals fall into the storage tank; the storage tank is the gap between the outer tube 1 and the inner tube 2 and the lower part of the outer tube 1 and the inner tube 2. As the material increases, it enters the inner tube 2 for flotation.
[0093] The flotation reagent enters the inner tube through the pipeline to participate in flotation;
[0094] Since the ore is fed in stages, the time difference can be used to realize the discharge of magnetic concentrate. The lifting device is used to drive the feed top 3 to lift the tube 2 through the bracket 9. At this time, the magnetic minerals are adsorbed on the outer wall of the inner tube 2, and the magnetic minerals accumulate on the inner tube 2 to a certain thickness.
[0095] The front end of the conveyor belt 6 moves radially inward;
[0096] The support driving motor drives the support driving rack 12 to rotate through the support reducer;
[0097] The bracket 9 drives the inner tube 2 to rotate and pass through the magnetic separation scraper 4, and the magnetic separation scraper 4 above is used to scrape out the magnetic minerals and send them to the conveyor belt 6 to realize the recovery of the magnetic separation concentrate;
[0098] After the inner tube 2 is lifted up, the inner tube 2 rotates, and the magnetic separation scraper 4 moves inward; the magnetic separation scraper 4 moves toward the center and approaches the inner tube 2 to reduce the gap between the magnetic separation scraper 4 and the inner tube 2, thereby scraping out the magnetic concentrate adhering to the inner tube 2, and scraping out the magnetic concentrate at the position of the magnetic separation scraper 4, and the scraped magnetic concentrate directly falls onto the belt 6, and the magnetic concentrate is transported out by the belt 6.
[0099] The inner tube 2 stops rotating;
[0100] The feed top 3 is driven by the elevator to lower the barrel 2 to the initial position through the bracket 9;
[0101] The driving sleeve motor drives the driving sleeve rack 15 to rotate through the driving sleeve reducer;
[0102] The drive sleeve rack 15 drives the drive sleeve to rotate;
[0103] The driving sleeve 14 drives the flotation scraper 5 to rotate;
[0104] The froth of the flotation concentrate is located on the surface of the flotation machine, and the flotation scraper 5 rotates to scrape the froth outwards;
[0105] The flotation concentrate storage tank is arranged outside the outer tube; the flotation concentrate storage tank is connected with the conveying pipeline.
[0106] One end of the flotation scraper 5 is connected to the bracket 9 and is located above the inner tube 2, and is used to scrape out the flotation concentrate in the inner tube 2. The connection end of the scraper 5 is narrower, and the other end is wider. The narrower side is connected to the bracket 9, and the connection can drive the scraper 5 to rotate; the wider side can scrape out as much flotation concentrate as possible.
[0107] The left flotation scraper 5 moves counterclockwise;
[0108] The right flotation scraper 5 moves clockwise;
[0109] After the magnetic separation scraper 4 scrapes off the magnetic concentrate, the magnetic concentrate falls freely. The belt 6 plays the role of receiving the magnetic concentrate falling freely. After the magnetic concentrate falls on the belt 6, the belt rotates to transport the magnetic concentrate out. After the inner tube 2 is lifted up, the magnetic separation scraper 4 moves to the right and stops after scraping the magnetic minerals on the outer wall of the inner tube 2. The inner tube 2 rotates to the position of the magnetic separation scraper 4, and the magnetic minerals are scraped off.
[0110] The invention combines the magnetic levitation and ore dressing machine. After magnetic separation, the tailings directly enter the flotation tank and can directly carry out the next flotation. The time difference is well utilized, time is saved, the ore dressing cost is reduced, and the ore dressing efficiency is improved.
[0111] The above is only a preferred embodiment of the present invention, and does not limit the structure of the present invention in any form. Any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention are within the scope of the technical solution of the present invention.
Claims
1. A magnetic levitation combined ore concentrator, characterized in that: It comprises an outer tube (1) and an inner tube (2); the inner tube (2) is arranged inside the outer tube; A feeding top (3) is arranged above the inner tube (2), and both sides of the feeding top (3) are connected to the inner tube via brackets (9); A flotation column (7) is arranged at the center of the inner tube (2), and the top of the flotation column (7) is connected to the feed top (3); A tailings trough is provided at the bottom of the outer tube (1), and the tailings trough is provided with a discharge port (8); Belts (6) are arranged on both sides of the outer tube (1); A magnetic separation scraper (4) is arranged above the belt; A flotation scraper (5) is arranged above the inner tube (2); The flotation scraper (5) comprises a left flotation scraper and a right flotation scraper; The upper part of the feeding top (3) is connected with a lifting device.
2. The magnetic levitation combined ore concentrator according to claim 1, characterized in that: The outer end of the flotation scraper (5) is connected to the bracket (9), and the bracket (9) drives the flotation scraper (5) to rotate around the connection point of the bracket (9) to scrape out the foam.
3. The magnetic levitation combined ore concentrator according to claim 1, characterized in that: The inner wall of the inner tube (2) is provided with a cavity, a magnetic pole (10) is provided in the cavity, and a coil (11) is wound around the magnetic pole (10).
4. The magnetic levitation combined ore concentrator according to claim 1, characterized in that: The bracket (9) comprises a left connecting bracket and a right connecting bracket; A bracket driving rack (12) is provided at the top of the bracket (9), and the bracket driving rack (12) is connected to the bracket driving gear (13); The bracket driving gear is arranged on the output shaft of the reducer; The support reducer is connected to the support driving motor.
5. The magnetic levitation combined ore concentrator according to claim 1, characterized in that: A driving sleeve (14) is arranged on the outside of the bracket (9); The upper end surface of the driving sleeve (13) is provided with a driving sleeve rack (15); The drive sleeve rack (15) is connected to the drive sleeve gear (16); The driving sleeve gear is arranged on the output shaft of the driving sleeve reducer; The driving sleeve reducer is connected to the driving sleeve motor.
6. The magnetic levitation combined ore concentrator according to claim 1, characterized in that: The belt is inclined downward; The front end of the belt is arranged above the outer tube (1).
7. The ore dressing method according to any one of claims 1 to 6, characterized in that: The beneficiation process is as follows: The material is fed from the upper end of the feed top (3) and enters uniformly through the feed port. The magnetic minerals are adsorbed by the outer wall of the tube (2), and the non-magnetic minerals fall into the storage tank. The storage tank is the gap between the outer tube (1) and the inner tube (2) and the lower part of the outer tube (1) and the inner tube (2). As the material increases, it enters the inner tube (2) for flotation. The flotation reagent enters the inner tube through the pipeline to participate in flotation; The lifting device drives the feed top (3) to lift the inner tube (2) through the bracket (9), and the magnetic mineral is adsorbed on the outer wall of the inner tube (2), and the magnetic mineral accumulates on the inner tube (2) to a certain thickness; The front end of the conveyor belt (6) moves radially inward; The support driving motor drives the support driving rack (12) to rotate via the support reducer; The support (9) drives the inner cylinder (2) to rotate and pass through the magnetic separation scraper (4), and the magnetic separation scraper (4) above is used to scrape out the magnetic minerals and send them to the conveyor belt (6), so as to realize the recovery of the magnetic separation concentrate; The inner cylinder (2) stops rotating; The feed top (3) is driven by an elevator to lower the inner tube (2) to an initial position through a bracket (9); The drive sleeve motor drives the drive sleeve rack (15) to rotate via the drive sleeve reducer; The drive sleeve rack (15) drives the drive sleeve to rotate; The driving sleeve (14) drives the flotation scraper (5) to rotate; The froth of the flotation concentrate is located on the surface of the flotation machine, and the flotation scraper (5) rotates to scrape the froth outwards; The flotation concentrate storage tank is arranged outside the outer tube; the flotation concentrate storage tank is connected with the conveying pipeline.
Citation Information
Patent Citations
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