Integrated main shaft system for continuous extruding machine

By adopting an integrated spindle system in the continuous extruder, using spline connection and adjustment block drive limit part plug-in mechanism, the noise and fault problems caused by loose spindle system are solved, and a more stable working state is achieved.

CN119819743AActive Publication Date: 2025-04-15DALIAN KONFORM TECH CO LTD
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Patent Information

Application Number
CN202510300774.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-04-15
Estimated Expiration
2045-03-14

AI Technical Summary

Technical Problem

Due to insufficient spline connection accuracy of existing continuous extruder spindle systems, the spindle and coupling parts gradually loosen, resulting in abnormal noise and faults.

Method used

The integrated spindle system is adopted. By connecting the transmission shaft and the spindle body in a splined manner, and driving the drive member to rotate through the adjustment block on the connecting end piece, the limiting member is inserted into the clamping groove to ensure that the connection between the spline body and the shaft end is stable and avoid loosening.

Benefits of technology

It effectively avoids loosening between the spindle and the coupling member, reduces abnormal noise and faults, and improves the working stability of the continuous extruder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of continuous extruders, and discloses an integrated main shaft system for a continuous extruder, which comprises a continuous extruder base, a shaft seat positioned on the continuous extruder base and arranged outside a transmission shaft, a main shaft assembly arranged on a fixing frame, and a connecting end piece connected with the transmission shaft and arranged at the left end of a main shaft body. Compared with the prior art, the compaction device has the advantages that the transmission shaft and the main shaft body are connected in a spline mode, and the adjusting block on the connecting end piece drives the driving piece to rotate, so that the limiting piece is inserted into the clamping groove; at the moment, the limiting piece is clamped with the clamping groove and the through groove at the same time, when the transmission shaft drives the main shaft body to be loosened due to the action of axial force, the limiting piece can enable connection between the spline body and the shaft end to be in a stable state all the time, and therefore the situation that abnormal noise and faults occur in the working process of the continuous extruding machine can be avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of continuous extruders, and in particular to an integrated spindle system for a continuous extruder. Background Art

[0002] A continuous extruder is a device that can continuously extrude metal materials through a die or working cavity to cause them to undergo plastic deformation or change their shape. Its basic principle is to use pressure to make the material flow in a specific die or channel to obtain a product of the desired shape and size.

[0003] In the prior art, the main shaft system of the continuous extruder is generally composed of a main shaft, bearings and transmission components. The transmission components between the main shaft and the motor are generally connected by a coupling, and the coupling and the main shaft are connected by a spline. Since the fit between the spline connection may be insufficiently precise, there is a gap between the key and the keyway. After long-term use of the continuous extruder, it will be subjected to repeated impact forces generated when the motor starts and stops, so that the spline connection is subjected to repeated axial forces, resulting in the main shaft and the coupling being gradually loosened in the axial direction. When the main shaft and the coupling are loose, collision or friction may occur between the components, resulting in abnormal noise and malfunctions during the operation of the continuous extruder. Summary of the invention

[0004] In order to solve the above-mentioned problems, the present invention proposes an integrated spindle system for a continuous extruder.

[0005] In order to solve the above technical problems, the technical solution proposed by the present invention is: An integrated spindle system for a continuous extruder comprises a continuous extruder base, a driving motor is arranged on the continuous extruder base, a reducer is connected at the right end of the driving motor, a transmission shaft is arranged at the right output end of the reducer, a shaft seat located on the continuous extruder base is arranged outside the transmission shaft, a fixed frame located on the continuous extruder base is arranged on one side of the shaft seat, a spindle assembly is arranged on the fixed frame, a spindle body is arranged inside the spindle assembly, a connecting end piece connected to the transmission shaft is arranged at the left end of the spindle body, the transmission shaft drives the spindle body to rotate through the connecting end piece, and a compacting mechanism fixed on the fixed frame and capable of supporting the spindle body is arranged outside the spindle assembly; The transmission shaft includes a shaft body connected to the reducer, a shaft end is provided at the right end of the shaft body, a spline groove is provided in the shaft end, a plurality of clamping grooves are provided in the spline groove, the main shaft body includes a main shaft part, the connecting end part includes an end part fixed on the main shaft part, a spline body clamped with the spline groove is provided on the end part, a plurality of through grooves corresponding to the position of the clamping groove are provided in the spline body, a limiting piece clamped with the clamping groove is slidably provided in the through groove, a shaft sleeve located on the inner side of the plurality of limiting pieces is provided in the spline body, a driving piece for driving the limiting piece to slide in the through groove is provided in the shaft sleeve, a shaft hole two is provided on the end part, and an adjusting block with a bottom end meshingly connected with the right end of the shaft sleeve is provided in the shaft hole two.

[0006] As an improvement, the driving member is located in a cavity provided at the left end of the spline body, the sleeve is arranged in the shaft hole one inside the spline body, the shaft hole one is provided with a fixed shaft fixed to the main shaft member, the fixed shaft is located in the sleeve and the driving member and is rotatably connected with the sleeve and the driving member, the fixed shaft is provided with a limiting shaft located in the shaft hole two, the limiting shaft is located in the adjusting block and is rotatably connected with the adjusting block, and a side sealing plate is provided at the left end of the spline body.

[0007] As an improvement, the limiting member includes a limiting clamping plate sliding in the through groove, and a spring connected between the bottom of the limiting clamping plate and the inner wall of the cavity is provided on the side end surface of the limiting clamping plate.

[0008] As an improvement, the driving member includes a driving wheel fixedly connected to the shaft sleeve, the fixed shaft passes through the driving wheel, and a fixed block corresponding to the number of limit members is provided at the side end of the driving wheel. An ejection block and a contraction block are respectively provided at both ends of the fixed block. An arc-shaped end surface is provided at the inner end surface of the limit clamping plate. The ejection block, the contraction block and the arc-shaped end surface are slidingly connected. The arc-shaped end surface drives the limit clamping plate to extend out of the through groove by sliding on the arc-shaped surface on the ejection block. When the arc-shaped end surface passes through the ejection block and moves to the fixed block, the limit clamping plate contracts and is located between the ejection block and the contraction block. When the arc-shaped end surface passes through the contraction block and moves between the contraction block and the next ejection block, the limit clamping plate contracts into the through groove.

[0009] As an improvement, the spindle assembly includes a bearing body fixed to the side plates at the left and right ends of the fixing frame and sleeved on the outside of the spindle part, an extrusion wheel sleeved on the outside of the spindle part is provided between the two bearing bodies, a plurality of fixing keys 1 are provided on the spindle part, a plurality of fixing keys 2 are provided on both sides of the fixing key 1, and a plurality of locking key grooves are provided on the inner end faces of the bearing body and the extrusion wheel, which are respectively engaged with the fixing key 2 and the fixing key 1, so that the spindle part and the bearing body and the extrusion wheel are fixedly connected.

[0010] As an improvement, both sides of the two bearing bodies on the right are provided with bearing outer end connecting rings connected to the fixing frame, both sides of the extrusion wheel are provided with side end connecting rings, sealing rings are provided between the side end connecting rings and the bearing outer end connecting rings, end rings and shaft compartments are respectively extended from the two opposite bearing outer end connecting rings, a sealing groove is provided on the main shaft part, and sealing strips are provided at the inner end of the end ring and in the sealing groove.

[0011] As an improvement, lubricating oil pipes are provided on the end ring and the shaft cabin. The lubricating oil pipes are connected to the hydraulic equipment located inside the base of the continuous extruder. The lubricating oil is input through the lubricating oil pipe on the shaft cabin and output through the lubricating oil pipe on the end ring.

[0012] As an improvement, the compacting mechanism includes an electric telescopic rod fixed on a fixed frame, the bottom end of the electric telescopic rod passes through the fixed frame and a wheel seat is fixed to the bottom end, a feed trough is provided on the extrusion wheel, and a compacting wheel is provided in the wheel seat for achieving the function of conveying materials by cooperating with the feed trough.

[0013] As an improvement, two transmission folding rods are provided on the front and rear end faces of the wheel seat, and the bottom end of the transmission folding rod is vertically downward. Two bases distributed front and back are fixedly provided at the bottom of the fixed frame. The left and right end faces of the base are provided with force rods that can rotate and slide. One end of the force rod is provided with a bottom support wheel that is rollingly connected to the extrusion wheel, and the other end is provided with a slide groove 2. A rotating block is rotatably provided at the bottom end of the transmission folding rod, and two card blocks 1 are fixed on the rotating block, which are located in the slide groove 2 and slidably connected to the slide groove 2.

[0014] As an improvement, a clamping block 2 is provided on the left and right end faces of the base, and a sliding groove 1 is provided on the force applying rod, and the sliding groove 1 is slidably and rotatably connected to the clamping block 2.

[0015] Compared with the prior art, the present invention has the following advantages: the present invention is an integrated spindle system for a continuous extruder, which has the following advantages: 1. The transmission shaft and the main shaft body are connected in a spline manner, and the driving member is driven to rotate by the adjustment block on the connecting end member so that the limit member is inserted into the clamping groove. At this time, the limit member will be clamped with the clamping groove and the through groove at the same time. When the transmission shaft drives the main shaft body to be loose due to the axial force, the limit member can keep the connection between the spline body and the shaft end in a stable state, thereby avoiding abnormal noise and malfunction during the operation of the continuous extruder.

[0016] 2. By setting up an integrated lubricating oil circuit in the spindle assembly to allow the lubricating oil to directly pass through the various components in the spindle assembly, the number of lubricating oil circuit parts and the assembly steps in the present invention can be greatly reduced and simplified. Not only can the difficulty of subsequent maintenance of the lubricating oil circuit be reduced, but the reduction in the number of lubricating oil circuit parts also corresponds to a corresponding reduction in the number of spare parts required to be reserved during the operation of the present invention, thereby reducing the spare parts inventory cost.

[0017] 3. By setting up a compacting mechanism, in the process of extruding metal materials in the present invention, a compacting wheel is required to compact the metal material in the feed trough to cooperate with the extrusion wheel in conveying and subsequent extrusion of the metal material. The compacting wheel needs to move downward during operation, and the wheel seat can drive the force rod to drive the bottom support wheel to move upward through the transmission folding rod, so that when the main shaft part is working, the compacting wheel compacts the metal material while the bottom support wheel supports the main shaft part upward, thereby avoiding the main shaft part from being broken due to the unidirectional pressure of the compacting wheel for a long time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 The present invention is a schematic diagram of the whole Figure 1 .

[0019] Figure 2 The present invention is a schematic diagram of the whole Figure 2 .

[0020] Figure 3 It is a schematic diagram of the overall disassembly of the present invention.

[0021] Figure 4 This is a partial schematic diagram of the present invention Figure 1 .

[0022] Figure 5 This is a partial schematic diagram of the present invention Figure 2 .

[0023] Figure 6 It is a schematic cross-sectional view of the spindle assembly of the present invention.

[0024] Figure 7 This is a schematic diagram of the spindle assembly disassembly of the present invention. Figure 1 .

[0025] Figure 8 This is a schematic diagram of the partial disassembly of the spindle assembly of the present invention. Figure 2 .

[0026] Fig. 9 It is a schematic diagram of the main shaft body of the present invention.

[0027] Fig.10 It is a schematic diagram of the connecting end piece of the present invention.

[0028] Fig.11 It is a schematic diagram of disassembling the connecting end piece of the present invention.

[0029] Fig.12 It is a schematic diagram of the driving member of the present invention.

[0030] Fig.13 It is a schematic diagram of the limiting member of the present invention.

[0031] Fig.14 The compaction mechanism of the present invention is schematically shown in FIG. Figure 1 .

[0032] Fig.15 The compaction mechanism of the present invention is schematically shown in FIG. Figure 2 .

[0033] Fig.16 It is a partial schematic diagram of the transmission folding rod of the present invention.

[0034] As shown in the figure: 1. Continuous extruder base; 2. Driving motor; 3. Speed ​​reducer; 4. Shaft seat; 5. Fixed frame; 21. Transmission shaft; 211. Shaft body; 212. Shaft end; 213. Spline groove; 214. Snap-in groove; 31. Spindle assembly; 311. Extrusion wheel; 312. Feed trough; 313. Side end connecting ring; 314. Bearing outer end connecting ring; 315. Sealing ring; 316. Shaft compartment; 317. End ring; 318. Sealing strip; 319. Bearing body; 320. Locking keyway; 41. Spindle body; 411. Spindle member; 412. Fixed key 1; 413. Fixed key 2; 414. Sealing groove; 51. Compacting mechanism; 511. Electric telescopic rod; 512. Wheel seat; 513. Compacting wheel; 514, transmission folding rod; 515, rotating block; 516, clamping block 1; 517, base; 518, clamping block 2; 519, force rod; 520, slide groove 1; 521, bottom support wheel; 522, slide groove 2; 61, connecting end piece; 611, end piece; 612, spline body; 613, through groove; 614, shaft hole 1; 615, shaft hole 2; 616, cavity; 617, fixed shaft; 618, limiting shaft; 619, bushing; 620, driving member; 621, driving wheel; 622, fixed block; 623, ejection block; 624, contraction block; 625, limiting member; 626, limiting clamping plate; 627, arc end face; 628, spring; 629, side sealing plate; 630, adjusting block. DETAILED DESCRIPTION

[0035] The present invention is further described in detail below with reference to the accompanying drawings.

[0036] Combined with Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4As shown, an integrated spindle system for a continuous extruder includes a continuous extruder base 1, a driving motor 2 is provided on the continuous extruder base 1, a reducer 3 is connected at the right end of the driving motor 2, a transmission shaft 21 is provided at the right output end of the reducer 3, a shaft seat 4 located on the continuous extruder base 1 is provided outside the transmission shaft 21, a fixed frame 5 located on the continuous extruder base 1 is provided on one side of the shaft seat 4, a spindle assembly 31 is provided on the fixed frame 5, a spindle body 41 is provided inside the spindle assembly 31, a connecting end piece 61 connected to the driving shaft 21 is provided at the left end of the spindle body 41, the driving shaft 21 drives the spindle body 41 to rotate through the connecting end piece 61, and a compacting mechanism 51 fixed on the fixed frame 5 and capable of supporting the spindle body 41 is provided outside the spindle assembly 31; The working principle of the present invention is as follows: the driving motor 2 is started and the speed is adjusted through the reducer 3, and the transmission is transmitted through the transmission shaft 21 to drive the main shaft body 41 to rotate in the main shaft assembly 31. The main shaft assembly 31 implements rotation support and continuous extrusion. The connecting end piece 61 is connected to the transmission shaft 21 by a spline, and the connecting end piece 61 can avoid axial movement with the transmission shaft 21. The compacting mechanism 51 can assist in the extrusion of the metal material while avoiding the main shaft body 41 from cracking due to long-term unidirectional force.

[0037] Combined with Figure 5 , Attachment Figure 6 , Attachment Figure 7 , Attachment Figure 8 , Attachment Fig. 9 As shown, the spindle assembly 31 includes a bearing body 319 fixed to the side plates at the left and right ends of the fixing frame 5 and sleeved on the outside of the spindle member 411, an extrusion wheel 311 sleeved on the outside of the spindle member 411 is provided between the two bearing bodies 319, a plurality of fixing keys 1 412 are provided on the spindle member 411, and a plurality of fixing keys 2 413 are provided on both sides of the fixing key 1 412, and a plurality of locking key grooves 320 are provided on the inner end surfaces of the bearing body 319 and the extrusion wheel 311, which are respectively engaged with the fixing keys 2 413 and the fixing keys 1 412, so that the spindle member 411 is fixedly connected with the bearing body 319 and the extrusion wheel 311; Both sides of the two right bearing bodies 319 are provided with bearing outer end connecting rings 314 connected to the fixing frame 5, both sides of the extrusion wheel 311 are provided with side end connecting rings 313, and sealing rings 315 are provided between the side end connecting rings 313 and the bearing outer end connecting rings 314. End rings 317 and shaft compartments 316 are respectively extended from the two opposite bearing outer end connecting rings 314, and a sealing groove 414 is provided on the main shaft part 411. A sealing strip 318 is provided at the inner end of the end ring 317 and in the sealing groove 414; Lubricating oil pipes are provided on the end ring 317 and the shaft chamber 316 , and the lubricating oil pipes are connected to the hydraulic equipment located inside the continuous extruder base 1 . The lubricating oil is input through the lubricating oil pipe on the shaft chamber 316 and output through the lubricating oil pipe on the end ring 317 .

[0038] When the present invention is working: the main shaft 411 drives the extrusion wheel 311 to rotate by clamping the fixed key 1 412 with the locking key slot 320, and drives the inner ring of the bearing body 319 to rotate by clamping the fixed key 2 413 with the locking key slot 320. The outer end connecting ring 314 of the bearing and the side end connecting ring 313 are sealed by the sealing ring 315. The outer ring of the bearing body 319 and the outer end connecting ring 314 of the bearing are both fixed on the fixing frame 5, that is, the connection between the outer ring of the bearing body 319 and the outer end connecting ring 314 of the bearing is in a static state, that is, only sealing means such as sealant and sealing gasket are needed. The outer ring of the right side bearing body 319 and the outer end connecting ring 314 of the bearing and the outer end connecting ring 314 of the bearing are also in a static state, and sealing means can be used. That is, the end ring 317 and the inside of the shaft compartment 316 are in a connected state. When the lubricating oil is input into the shaft compartment 316 through the lubricating oil pipe on the shaft compartment 316, the lubricating oil contacts the right end of the transmission shaft 21. Under the action of the rotation of the transmission shaft 21 and the pressurization of the lubricating oil, the lubricating oil gradually moves to the left, and when the lubricating oil moves to the end ring 317, it is discharged from the lubricating oil pipe on the end ring 317. At this time, the gap between the main shaft assembly 31 and the main shaft body 41 is an integrated lubricating oil path. Embodiment: The fixing key 1 412 and the fixing key 2 413 on the main shaft body 41 are both provided with oil passages communicating with each other on the left and right, so as to facilitate the lubricating oil to pass through the bearing body 319 and the extruding wheel 311 more quickly, thereby accelerating the flow rate of the lubricating oil.

[0039] Combined with Fig.14 , Attachment Fig.15 , Attachment Fig.16 As shown, the compacting mechanism 51 includes an electric telescopic rod 511 fixed on the fixing frame 5, the bottom end of the electric telescopic rod 511 passes through the fixing frame 5 and is fixed with a wheel seat 512 at the bottom end, the extrusion wheel 311 is provided with a feeding trough 312, and the wheel seat 512 is provided with a compacting wheel 513 which cooperates with the feeding trough 312 to achieve the function of conveying materials, the front and rear end surfaces of the wheel seat 512 are both provided with two transmission folding rods 514, the bottom end of the transmission folding rod 514 is vertically downward, and two front and rear distributed bases 517 are fixedly provided at the bottom of the fixing frame 5, and the left and right end surfaces of the base 517 are both provided with a force applying rod 519 which can rotate and slide, one end of the force applying rod 519 is provided with a bottom supporting wheel 521 which is rollingly connected to the extrusion wheel 311, and the other end is provided with a second slide groove 522, a rotating block 515 is rotatably provided at the bottom end of the transmission folding rod 514, and two card blocks 1 516 which are located in the second slide groove 522 and are slidably connected to the second slide groove 522 are fixedly provided on the rotating block 515; The left and right end surfaces of the base 517 are both provided with a second clamping block 518 , and the force-applying rod 519 is provided with a first slide groove 520 , which is slidably and rotatably connected to the second clamping block 518 .

[0040] The working principle of the compaction mechanism 51 is as follows: when the extrusion wheel 311 rotates, the electric telescopic rod 511 is started to extend, and the electric telescopic rod 511 drives the compaction wheel 513 to move downward through the wheel seat 512 to compact the metal material into the feed trough 312, so as to facilitate the subsequent extrusion of the metal material. During the process, the wheel seat 512 drives the transmission folding rod 514 to move downward, and the transmission folding rod 514 drives the other end of the force rod 519 to move downward so that one end of the force rod 519 moves upward, and one end of the force rod 519 drives the bottom support wheel 52 1 moves upward until the bottom support wheel 521 contacts the feeding trough 312 on the extrusion wheel 311. When the bottom support wheel 521 contacts the feeding trough 312, it will give an upward force to the extrusion wheel 311 and the main shaft 411. At this time, the extrusion wheel 311 and the main shaft 411 will be subjected to downward and upward forces at the same time during the rotation process. The downward and upward forces will greatly weaken the unidirectional force on the main shaft 411, thereby preventing the main shaft 411 from being broken due to the unidirectional pressure of the compacting wheel 513 for a long time; When the bottom support wheel 521 moves up to the right position, the second clamping block 518 is located in the middle between the bottom support wheel 521 and the rotating block 515. At this time, the upward force of the bottom support wheel 521 is equal to the downward force of the compacting wheel 513. During the startup of the electric telescopic rod 511, since the bottom support wheel 521 only moves up and down, the slide groove 1 520 slides on the block 2 518 during the rotation of the force rod 519, and the slide groove 2 522 slides on the block 1 516. Since the angle between the force rod 519 and the transmission folding rod 514 changes, the block 1 516 can drive the rotating block 515 to rotate to fit the slide groove 2 522.

[0041] Combined with Fig.10 , Attachment Fig.11 , Attachment Fig.12 , Attachment Fig.13 As shown, the transmission shaft 21 includes a shaft body 211 connected to the reducer 3, a shaft end 212 is provided at the right end of the shaft body 211, a spline groove 213 is provided in the shaft end 212, and a plurality of clamping grooves 214 are provided in the spline groove 213, the main shaft body 41 includes a main shaft member 411, and the connecting end member 61 includes an end member 611 fixed on the main shaft member 411, and a spline body 612 clamped with the spline groove 213 is provided on the end member 611, and a plurality of clamping grooves 214 are provided in the spline body 612 A through slot 613 corresponding to the position of the clamping slot 214, a stopper 625 is slidably provided in the through slot 613 and is clamped with the clamping slot 214, a shaft sleeve 619 is provided in the spline body 612 and is located inside the plurality of stoppers 625, a driving member 620 is provided in the shaft sleeve 619 and drives the stopper 625 to slide in the through slot 613, a second shaft hole 615 is provided on the end member 611, and an adjustment block 630 is provided in the second shaft hole 615 and is meshed with the right end of the shaft sleeve 619; The driving member 620 is located in a cavity 616 provided at the left end of the spline body 612, a sleeve 619 is provided in the shaft hole 1 614 in the spline body 612, a fixed shaft 617 fixed to the main shaft member 411 is provided in the shaft hole 1 614, the fixed shaft 617 is located in the sleeve 619 and the driving member 620 and is rotatably connected with the sleeve 619 and the driving member 620, a limiting shaft 618 located in the shaft hole 2 615 is provided on the fixed shaft 617, the limiting shaft 618 is located in the adjustment block 630 and is rotatably connected with the adjustment block 630, and a side sealing plate 629 is provided at the left end of the spline body 612; The limiting member 625 includes a limiting clamping plate 626 sliding in the through slot 613, and a spring 628 connected between the bottom of the limiting clamping plate 626 and the inner wall of the cavity 616 is provided on the side end surface of the limiting clamping plate 626; The driving member 620 includes a driving wheel 621 fixedly connected to the shaft sleeve 619, the fixed shaft 617 passes through the driving wheel 621, and a fixing block 622 corresponding to the number of the limiting member 625 is provided at the side end of the driving wheel 621, and an ejection block 623 and a contraction block 624 are respectively provided at both ends of the fixing block 622, and an arc-shaped end surface 627 is provided at the inner end surface of the limiting clamping plate 626, and the ejection block 623, the contraction block 624 and the arc-shaped end surface 627 are slidably connected. The arc-shaped end surface 627 drives the limit clamping plate 626 to extend out of the through slot 613 by sliding on the arc surface on the ejection block 623. When the arc-shaped end surface 627 passes through the ejection block 623 and moves onto the fixed block 622, the limit clamping plate 626 shrinks and is located between the ejection block 623 and the shrinking block 624. When the arc-shaped end surface 627 passes through the shrinking block 624 and moves between the shrinking block 624 and the next ejection block 623, the limit clamping plate 626 shrinks into the through slot 613. One end of the ejector block 623 is connected to the fixed block 622 , and the other end is an arc-shaped end surface, and the tangent line of the bottom end tends to be parallel to the tangent line of the driving wheel 621 at the same position.

[0042] Before the driving motor 2 is started, the adjusting block 630 is rotated by a tool, the adjusting block 630 drives the shaft sleeve 619 to rotate, and the shaft sleeve 619 drives the driving member 620 to rotate. During the rotation of the driving member 620, when the arc-shaped end surface 627 at the bottom end of the limiting clamping plate 626 contacts the ejection block 623, the ejection block 623 drives the limiting clamping plate 626 to move outward along the through groove 613, and the spring 628 is compressed at this time. When the limiting clamping plate 626 moves to the fixing block 622, the limiting clamping plate 626 is inserted into the clamping groove 214, which can prevent the transmission shaft 21 and the main shaft body 41 from axial movement. When the main shaft body 41 needs to be removed, continue to screw the adjustment block 630, at this time the limit clamping plate 626 contacts the shrinking block 624, when the limit clamping plate 626 moves to the driving wheel 621 through the shrinking block 624, the main shaft body 41 can be removed from the transmission shaft 21.

[0043] Specific implementation method: The present invention provides an integrated spindle system for a continuous extruder. When the present invention is used to extrude metal materials: The driving motor 2 is started and the speed is adjusted through the reducer 3, and the transmission is transmitted through the transmission shaft 21 to drive the main shaft body 41 to rotate in the main shaft assembly 31. The connecting end piece 61 and the transmission shaft 21 are splined to avoid axial movement with the transmission shaft 21. The compaction mechanism 51 can assist in the extrusion of the metal material while avoiding the main shaft body 41 from cracking due to long-term unidirectional force. The end ring 317 and the inside of the shaft compartment 316 are connected, so that the gap between the main shaft assembly 31 and the main shaft body 41 is an integrated lubrication oil circuit.

[0044] The present invention and its embodiments are described above, which is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if ordinary technicians in the field are inspired by it and do not deviate from the purpose of the invention, they can creatively design a structure and embodiment similar to the technical solution, which should fall within the protection scope of the present invention.

Claims

1. An integrated spindle system for a continuous extruder, comprising a continuous extruder base (1), a driving motor (2) being provided on the continuous extruder base (1), a reducer (3) being connected to the right end of the driving motor (2), a transmission shaft (21) being provided at the right output end of the reducer (3), a shaft seat (4) being provided outside the transmission shaft (21) and being located on the continuous extruder base (1), a fixing frame (5) being provided on one side of the shaft seat (4) and being located on the continuous extruder base (1), wherein: The fixing frame (5) is provided with a spindle assembly (31), a spindle body (41) is provided inside the spindle assembly (31), a connecting end piece (61) connected to the transmission shaft (21) is provided at the left end of the spindle body (41), the transmission shaft (21) drives the spindle body (41) to rotate via the connecting end piece (61), and a compacting mechanism (51) is provided outside the spindle assembly (31) and is fixed to the fixing frame (5) and capable of supporting the spindle body (41); The transmission shaft (21) comprises a shaft body (211) connected to the reducer (3); a shaft end (212) is provided at the right end of the shaft body (211); a spline groove (213) is provided in the shaft end (212); a plurality of engaging grooves (214) are provided in the spline groove (213); a main shaft body (41) comprises a main shaft member (411); a connecting end member (61) comprises an end member (611) fixed to the main shaft member (411); a spline body (612) engaged with the spline groove (213) is provided on the end member (611); a plurality of engaging grooves (214) are provided in the spline body (612) A through slot (613) corresponding to the position of the engaging slot (214) is provided in the through slot (613) for slidingly engaging a stopper (625) engaged with the engaging slot (214); a shaft sleeve (619) located inside the plurality of stoppers (625) is provided in the spline body (612); a driving member (620) for driving the stopper (625) to slide in the through slot (613) is provided in the shaft sleeve (619); a second shaft hole (615) is provided on the end member (611); an adjusting block (630) is provided in the second shaft hole (615) with a bottom end meshingly connected with a right end of the shaft sleeve (619).

2. The integrated spindle system for a continuous extruder according to claim 1, characterized in that: The driving member (620) is located in a cavity (616) provided at the left end of the spline body (612); the shaft sleeve (619) is arranged in the first shaft hole (614) in the spline body (612); a fixed shaft (617) fixed to the main shaft member (411) is arranged in the first shaft hole (614); the fixed shaft (617) is located in the shaft sleeve (619) and the driving member (620) and is rotatably connected to the shaft sleeve (619) and the driving member (620); a limiting shaft (618) located in the second shaft hole (615) is provided on the fixed shaft (617); the limiting shaft (618) is located in the adjustment block (630) and is rotatably connected to the adjustment block (630); and a side sealing plate (629) is provided at the left end of the spline body (612).

3. The integrated spindle system for a continuous extruder according to claim 1, characterized in that: The limiting member (625) comprises a limiting clamping plate (626) sliding in the through groove (613), and a spring (628) connected between the bottom of the limiting clamping plate (626) and the inner wall of the cavity (616) is provided on a side end surface of the limiting clamping plate (626).

4. The integrated spindle system for a continuous extruder according to claim 3, characterized in that: The driving member (620) comprises a driving wheel (621) fixedly connected to the shaft sleeve (619), the fixed shaft (617) passes through the driving wheel (621), a fixing block (622) corresponding in number to the limiting member (625) is provided at the side end of the driving wheel (621), an ejection block (623) and a contraction block (624) are provided at both ends of the fixing block (622), an arcuate end surface (627) is provided at the inner end surface of the limiting clamping plate (626), the ejection block (623), the contraction block (624) and the arcuate end surface (627) are slidably connected to each other, and the arcuate end surface (627) is provided to the fixing block (623) and the contraction block (624). The arc-shaped end surface (627) drives the limiting clamping plate (626) to extend out of the through slot (613) by sliding on the arc-shaped surface on the ejection block (623); when the arc-shaped end surface (627) passes through the ejection block (623) and moves onto the fixed block (622), the limiting clamping plate (626) contracts and is located between the ejection block (623) and the contraction block (624); when the arc-shaped end surface (627) passes through the contraction block (624) and moves between the contraction block (624) and the next ejection block (623), the limiting clamping plate (626) contracts into the through slot (613).

5. The integrated spindle system for a continuous extruder according to claim 1, characterized in that: The spindle assembly (31) comprises a bearing body (319) fixed to the side plates at the left and right ends of the fixing frame (5) and sleeved on the outside of the spindle member (411); an extrusion wheel (311) sleeved on the outside of the spindle member (411) is provided between the two bearing bodies (319); a plurality of fixing keys (412) are provided on the spindle member (411); a plurality of fixing keys (413) are provided on both sides of the fixing keys (412); a plurality of locking key grooves (320) are provided on the inner end surfaces of the bearing body (319) and the extrusion wheel (311), and are respectively engaged with the fixing keys (413) and the fixing keys (412) so as to fix the spindle member (411) with the bearing body (319) and the extrusion wheel (311).

6. The integrated spindle system for a continuous extruder according to claim 5, characterized in that: Both sides of the two right-side bearing bodies (319) are provided with bearing outer end connecting rings (314) connected to the fixing frame (5), both sides of the extrusion wheel (311) are provided with side end connecting rings (313), and a sealing ring (315) is provided between the side end connecting ring (313) and the bearing outer end connecting ring (314). End rings (317) and shaft compartments (316) are respectively extended from the two opposite bearing outer end connecting rings (314), a sealing groove (414) is provided on the main shaft member (411), and a sealing strip (318) is provided at the inner end of the end ring (317) and in the sealing groove (414).

7. The integrated spindle system for a continuous extruder according to claim 6, characterized in that: Lubricating oil pipes are provided on the end ring (317) and the shaft chamber (316). The lubricating oil pipes are connected to hydraulic equipment located inside the continuous extruder base (1). Lubricating oil is input through the lubricating oil pipe on the shaft chamber (316) and output through the lubricating oil pipe on the end ring (317).

8. The integrated spindle system for a continuous extruder according to claim 5, characterized in that: The compacting mechanism (51) comprises an electric telescopic rod (511) fixed on the fixing frame (5); the bottom end of the electric telescopic rod (511) passes through the fixing frame (5) and a wheel seat (512) is fixed to the bottom end; a material conveying trough (312) is provided on the extrusion wheel (311); and a compacting wheel (513) is provided in the wheel seat (512) and cooperates with the material conveying trough (312) to achieve a material conveying function.

9. The integrated spindle system for a continuous extruder according to claim 8, characterized in that: Two transmission folding rods (514) are provided at the front and rear end surfaces of the wheel seat (512), the bottom end of the transmission folding rod (514) is vertically downward, two bases (517) distributed front and back are fixedly provided at the bottom of the fixed frame (5), the left and right end surfaces of the base (517) are provided with force application rods (519) that can rotate and slide, one end of the force application rod (519) is provided with a bottom support wheel (521) that is rollingly connected to the extrusion wheel (311), and the other end is provided with a second slide groove (522), and a rotating block (515) is rotatably provided at the bottom end of the transmission folding rod (514), and two clamping blocks (516) located in the second slide groove (522) and slidably connected to the second slide groove (522) are fixedly provided on the rotating block (515).

10. The integrated spindle system for a continuous extruder according to claim 9, characterized in that: The left and right end surfaces of the base (517) are both provided with a second clamping block (518), and the force-applying rod (519) is provided with a first slide groove (520), and the first slide groove (520) is slidably and rotatably connected to the second clamping block (518).

Citation Information

Patent Citations

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