Winding device of wire drawing machine
By designing a winding device with cooling chamber and cooling components in the wire drawing machine, the problem of rising wire temperature in traditional wire drawing machines is solved, efficient winding and cooling effects are achieved, and product quality is improved.
Patent Information
- Application Number
- CN202411901824.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the wire drawing and winding process of traditional wire drawing machines, due to the high-speed friction and heat accumulation of wire, the wire temperature increases, affecting product quality and subsequent processing.
A wire drawing machine winding device is designed, which includes a wire laying roller, a wire lifting roller, a servo motor, a cooling chamber and a cooling assembly. The winding is carried out by driving the wire-receiving roller to rotate by the servo motor, and the winding is cooled and cooled by the coolant and cooling components in the cooling chamber.
It effectively reduces the temperature of the wire, improves product quality and subsequent processing efficiency, and achieves efficient winding and uniform distribution of windings.
Smart Images
Figure CN119819753A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of wire drawing machines, in particular to a winding device for a wire drawing machine. Background Art
[0002] When a wire drawing machine processes metal materials into wires of specified diameter, thickness and length, it needs to be rolled and compacted in order to meet transportation requirements, prevent the wires from loosening and deforming during transportation, processing and storage, and ensure the quality of the wires. Therefore, the industry has introduced a winding device for wire drawing machines to wind up the wire ropes so that they are evenly arranged. This is convenient for use and can inspect and correct the wires to improve their flatness. However, during the drawing and winding process of traditional wire drawing machines, the high-speed friction and heat accumulation of the wires often cause the wire temperature to rise, affecting product quality and subsequent processing. Therefore, a device is needed that can simultaneously achieve wire cooling and efficient winding. Summary of the invention
[0003] In view of the above situation, in order to overcome the defects of the prior art, the purpose of the present invention is to provide a method which has the advantages of solving the problems raised in the above background technology.
[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A winding device for a wire drawing machine, comprising a base, symmetrical support plates are vertically fixedly connected on both sides of the top of the base, a pay-off roller is rotatably connected between the support plates, one side of the pay-off roller is located between the support plates and is rotatably connected to the take-up roller, one end of the take-up roller is connected to a servo motor through a coupling, a placement seat is provided at the bottom of the servo motor, the placement seat is fixedly connected to the outer wall of the support plate, an adjustment component is also provided between the support plates on one side of the pay-off roller and the take-up roller, a cooling cavity is provided inside the pay-off roller, a water injection port is provided on one side of the cooling cavity, a cooling component is provided in the cooling cavity, the cooling component comprises a plurality of cooling cylinders arranged in the cooling cavity, the plurality of cooling cylinders are arranged at equal intervals, the interior of the plurality of cooling cylinders is a hollow structure, a plurality of drainage holes are penetrated on the plurality of cooling cylinders, a plurality of cooling cylinders are fixedly connected with a diverter plate on the outer wall of the plurality of cooling cylinders, a plurality of drainage holes are penetrated on the diverter plate, a cooling plate is also provided on the inner wall of the cooling cavity, a baffle is fixedly connected between the tops of the support plates above the take-up roller, and a cooling component is also provided at the bottom of the baffle.
[0005] By adopting the above technical solution, when in use, the operator passes the winding on the pay-off roller through the adjusting component and winds it around and fixes it on the outside of the take-up roller. At this time, the servo motor is turned on to drive the take-up roller to rotate, so as to realize the winding of the winding. During the winding process, the winding can be evenly wound around the outside of the take-up roller through the coordinated work of the adjusting component to avoid accumulation affecting the winding operation. Before the winding operation, the operator injects coolant into the cooling chamber in the pay-off roller through the water injection port. When the coolant enters the cooling chamber, due to the rotation of the take-up roller, the wire The coolant is caused to contact the cooling plate on the inner wall of the cooling chamber, and thus the contact between the cooling plate and the take-up roller through the heat exchange of the cooling plate can cool the winding on the outside of the take-up roller. When the take-up roller is rotating, the coolant passes through multiple cooling cylinders and multiple drainage holes and diverter plates on the cooling cylinders, which can reduce the flow rate of the coolant, so that the coolant fits the cooling plate better, thereby achieving a better cooling effect. During the winding process, the cooling components work together to cool the winding on the take-up roller from the outside, thereby improving the cooling and heat dissipation efficiency.
[0006] Further configuration: the adjustment component includes a fixed seat arranged on one side adjacent to the support plate, a screw rod is rotatably connected between the fixed seats, symmetrical sliding rods are also arranged on both sides of the screw rod between the support plates, one end of the screw rod is connected to a driving motor through a coupling, a sliding block is matched and connected to the outer side of the screw rod, both sides of the sliding block are slidably matched with the sliding block, a limiting ring is provided on the top of the sliding block, and a plurality of limiting balls are rotatably connected to the inner ring of the limiting ring.
[0007] By adopting the above technical solution, during the winding operation, the operator passes the winding on the pay-off roller through the limiting ring on the slider and extends it to be fixedly connected to the outside of the take-up roller to complete the winding operation. During the winding operation, the operator turns on the drive motor according to the operation requirements to drive the screw rod to rotate. At this time, the slider on the screw rod drives other components on the slider to move back and forth, so that the winding can be evenly distributed on the outside of the take-up roller.
[0008] Further configuration: the cooling component includes a slide groove opened at the bottom of the baffle, an electric telescopic rod is provided on one side of the slide groove, a moving block is fixedly connected to the output end of the electric telescopic rod, the moving block slides in cooperation with the slide groove, a bracket is provided at the bottom of the moving block, a fan is provided at the bottom of the bracket, the fan is connected to a control power supply, and the control power supply is arranged on the outer wall of the support plate.
[0009] By adopting the above technical solution, during the winding process, the operator turns on the control power supply to control the fan to blow air to cool down and dissipate heat on the winding surface. During the blowing and heat dissipation process, the electric telescopic rod is turned on according to the operation requirements, and the output end is coordinated to move the moving block and the fan at the bottom of the moving block back and forth, thereby achieving uniform blowing and heat dissipation on the winding surface and improving the heat dissipation efficiency.
[0010] It is further configured that the outer sides of the limiting balls are coated with lubricant.
[0011] By adopting the above technical solution, during the winding process, the winding passes through the limiting ring on the top of the slider and contacts the limiting ball inside the limiting ring, which can reduce friction and protect the winding. The setting of the lubricant can protect the limiting ball to a certain extent and increase the service life of the limiting ball.
[0012] Further configuration: the outer wall of the take-up roller is provided with an anti-slip texture.
[0013] By adopting the above technical solution, during the wire-reeling operation, the winding wire contacts the outer side of the wire-reeling roller, and the anti-slip texture can play an anti-slip role.
[0014] Further configuration: universal wheels are arranged around the bottom of the base.
[0015] By adopting the above technical solution and the provision of universal wheels, it is convenient for operators to move the entire equipment, thereby improving the flexibility of use.
[0016] In summary, the present invention has the following beneficial effects: When the present invention is used, the operator passes the winding wire on the pay-off roller through the adjusting component and winds it around the outside of the take-up roller and fixes it. At this time, the servo motor is turned on to drive the take-up roller to rotate, thereby realizing the winding of the wire. During the winding process, the adjusting component cooperates with each other to evenly wind the wire around the outside of the take-up roller to avoid accumulation that affects the winding operation. Before the winding operation, the operator injects coolant into the cooling chamber in the pay-off roller through the water injection port. When the coolant enters the cooling chamber, the coolant is cooled due to the rotation of the take-up roller. It contacts the cooling plate on the inner wall of the cooling chamber, and thus contacts the take-up roller through heat exchange of the cooling plate, which can cool the winding on the outside of the take-up roller. When the take-up roller is rotating, the coolant passes through multiple cooling cylinders and multiple drainage holes and diverter plates on the cooling cylinders, which can reduce the flow rate of the coolant, so that the coolant fits the cooling plate better, thereby achieving a better cooling effect. During the winding process, the cooling component cooperates to cool the winding on the take-up roller from the outside, thereby improving the cooling and heat dissipation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application, but do not constitute an improper limitation of the present invention. In the drawings: Figure 1 It is a front view of the present invention; Figure 2 is a top view of the present invention; Figure 3 It is a schematic diagram of the cooling component mechanism of the present invention; Figure 4 It is a schematic diagram of the structure of the regulating assembly of the present invention; Figure 5 It is a structural schematic diagram of the take-up roller of the present invention.
[0018] In the figure, 1. base; 2. support plate; 3. pay-off roller; 4. take-up roller; 5. servo motor; 6. placement seat; 7. adjustment component; 8. cooling chamber; 9. water inlet; 10. cooling component; 11. cooling cylinder; 12. drainage hole; 13. diverter plate; 14. drainage hole; 15. cooling plate; 16. baffle; 17. cooling component; 18. fixed seat; 19. screw rod; 20. slide rod; 21. drive motor; 22. slider; 23. limit ring; 24. limit ball; 25. slide groove; 26. electric telescopic rod; 27. moving block; 28. bracket; 29. fan; 30. control power supply; 31. anti-slip texture; 32. universal wheel. DETAILED DESCRIPTION
[0019] The above and other technical contents, features and effects of the present invention are described in detail below with reference to the attached Figure 1 To Attachment Figure 5 The detailed description of the embodiments will clearly show that the structural contents mentioned in the following embodiments are all based on the drawings in the specification.
[0020] Exemplary embodiments of the present invention will be described below with reference to the accompanying drawings.
[0021] Embodiment 1: A winding device for a wire drawing machine, such as Figure 1 , 2 4, comprising a base 1, the bottom of the base 1 is provided with universal wheels 32 all around, the top of the base 1 is vertically fixedly connected with symmetrical support plates 2 on both sides, a pay-off roller 3 is rotatably connected between the support plates 2, one side of the pay-off roller 3 is located between the support plates 2 and is rotatably connected with a take-up roller 4, the outer wall of the take-up roller 4 is provided with an anti-slip texture 31, one end of the take-up roller 4 is connected to a servo motor 5 through a coupling, a placement seat 6 is provided at the bottom of the servo motor 5, the placement seat 6 is fixedly connected to the outer wall of the support plate 2, and the pay-off roller 3 and the take-up roller 4 are adjacent to the side located between the support plates 2. There is an adjustment component 7, which includes a fixed seat 18 arranged on an adjacent side of the support plate 2, a screw rod 19 is rotatably connected between the fixed seats 18, and symmetrical sliding rods 20 are also provided on both sides of the screw rod 19 between the support plates 2, one end of the screw rod 19 is connected to a driving motor 21 through a coupling, a sliding block 22 is matched and connected to the outer side of the screw rod 19, and both sides of the sliding block 22 are slidably matched with the sliding block 20, a limiting ring 23 is provided on the top of the sliding block 22, and a plurality of limiting balls 24 are rotatably connected to the inner ring of the limiting ring 23, and the outer sides of the limiting balls 24 are coated with lubricant.
[0022] like Figure 3 , 5 As shown, a cooling cavity 8 is provided inside the unwinding roller 3, a water injection port 9 is provided on one side of the cooling cavity 8, a cooling assembly 10 is provided in the cooling cavity 8, the cooling assembly 10 includes a plurality of cooling cylinders 11 arranged in the cooling cavity 8, the plurality of cooling cylinders 11 are arranged at equal intervals, the interior of the plurality of cooling cylinders 11 is a hollow structure, a plurality of drainage holes 12 are penetrated through the plurality of cooling cylinders 11, a diverter plate 13 is wound and fixedly connected to the outer walls of the plurality of cooling cylinders 11, a plurality of drainage holes 14 are penetrated through the diverter plate 13, and a cooling plate 15 is also provided on the inner wall of the cooling cavity 8.
[0023] like Figure 2 , 3 As shown, a baffle 16 is fixedly connected between the top of the support plate 2 above the take-up roller 4, and a cooling component 17 is also provided at the bottom of the baffle 16. The cooling component 17 includes a slide 25 opened at the bottom of the baffle 16, and an electric telescopic rod 26 is provided on one side of the slide 25. A moving block 27 is fixedly connected to the output end of the electric telescopic rod 26. The moving block 27 slides with the slide 25. A bracket 28 is provided at the bottom of the moving block 27, and a fan 29 is provided at the bottom of the bracket 28. The fan 29 is connected to a control power supply 30, and the control power supply 30 is arranged on the outer wall of the support plate 2.
[0024] In the embodiment of the present invention, during the winding operation, the operator passes the winding on the pay-off roller 3 through the limit ring 23 on the slider 22 and extends it to be fixedly connected to the outside of the take-up roller 4. At this time, the servo motor 5 is operated to start, and the take-up roller 4 is driven to rotate to realize the winding of the winding. During the winding process, the operator starts the drive motor 21 according to the operation requirements, and drives the screw rod 19 to rotate. At this time, the slider 22 on the screw rod 19 drives other components on the slider 22 to move back and forth, so that the winding can be evenly distributed on the outside of the take-up roller 4. Before the winding operation, the operator injects The water inlet 9 injects the coolant into the cooling cavity 8 in the pay-off roller 3. When the coolant enters the cooling cavity 8, the coolant contacts the cooling plate 15 on the inner wall of the cooling cavity 8 due to the rotation of the take-up roller 4. Thus, the heat exchange of the cooling plate 15 and the contact of the take-up roller 4 can cool the winding outside the take-up roller 4. During the rotation of the take-up roller 4, the coolant passes through the multiple cooling cylinders 11 and the multiple drainage holes 12 and the diverter plate 13 on the cooling cylinder 11, which can reduce the flow rate of the coolant, so that the coolant is closer to the cooling plate 15, thereby achieving a better cooling effect. During the winding process, the operator turns on the control power supply 30 to control the fan 29 to blow air to cool down and dissipate heat on the winding surface. During the blowing and heat dissipation process, the electric telescopic rod 26 is turned on according to the operation requirements, and the output end is coordinated to move the moving block 27 and the fan 29 at the bottom of the moving block 27 back and forth, thereby achieving uniform blowing and heat dissipation on the winding surface and improving the heat dissipation efficiency.
[0025] The above is a further detailed description of the present invention in combination with a specific implementation method, and it cannot be determined that the specific implementation of the present invention is limited to this; for technical personnel in the technical field to which the present invention belongs and related technical fields, based on the technical solution of the present invention, the expansion and replacement of operating methods and data should all fall within the protection scope of the present invention.
Claims
1. A winding device for a wire drawing machine, comprising a base (1), characterized in that: Symmetrical support plates (2) are vertically fixedly connected to the top sides of the base (1); a pay-off roller (3) is rotatably connected between the support plates (2); one side of the pay-off roller (3) is located between the support plates (2) and is rotatably connected to a take-up roller (4); one end of the take-up roller (4) is connected to a servo motor (5) via a coupling; a placement seat (6) is provided at the bottom of the servo motor (5); the placement seat (6) is fixedly connected to the outer wall of the support plate (2); an adjustment component (7) is also provided on one side of the pay-off roller (3) adjacent to the take-up roller (4) and located between the support plates (2); a cooling chamber (8) is provided inside the pay-off roller (3); a water injection port (9) is provided on one side of the cooling chamber (8); a water injection port (9) is provided inside the cooling chamber (8); A cooling assembly (10) is provided, wherein the cooling assembly (10) comprises a plurality of cooling cylinders (11) arranged in a cooling chamber (8), wherein the plurality of cooling cylinders (11) are arranged at equal intervals, wherein the interior of the plurality of cooling cylinders (11) is a hollow structure, wherein the plurality of cooling cylinders (11) are provided with a plurality of drainage holes (12), wherein the outer walls of the plurality of cooling cylinders (11) are fixedly connected with a diverter plate (13), wherein the diverter plate (13) is provided with a plurality of drainage holes (14), wherein the inner wall of the cooling chamber (8) is further provided with a cooling plate (15), wherein a baffle plate (16) is fixedly connected between the top of the support plate (2) and above the take-up roller (4), and a cooling assembly (17) is further provided at the bottom of the baffle plate (16).
2. A winding device for a wire drawing machine according to claim 1, characterized in that: The adjustment assembly (7) comprises a fixed seat (18) arranged on one side adjacent to the support plate (2), a screw rod (19) being rotatably connected between the fixed seats (18), symmetrical sliding rods (20) being arranged on both sides of the screw rod (19) between the support plates (2), one end of the screw rod (19) being connected to a driving motor (21) via a coupling, a sliding rod (22) being matched and connected to the outer side of the screw rod (19), both sides of the sliding rod (22) being slidably matched with the sliding rod (20), a limiting ring (23) being arranged on the top of the sliding rod (22), and a plurality of limiting balls (24) being rotatably connected to the inner ring of the limiting ring (23).
3. A winding device for a wire drawing machine according to claim 1, characterized in that: The cooling component (17) comprises a slide groove (25) opened at the bottom of the baffle (16); an electric telescopic rod (26) is provided on one side of the slide groove (25); a moving block (27) is fixedly connected to the output end of the electric telescopic rod (26); the moving block (27) is slidably matched with the slide groove (25); a bracket (28) is provided at the bottom of the moving block (27); a fan (29) is provided at the bottom of the bracket (28); the fan (29) is connected to a control power supply (30); and the control power supply (30) is arranged on the outer wall of the support plate (2).
4. A winding device for a wire drawing machine according to claim 2, characterized in that: The outer sides of the limiting balls (24) are coated with lubricant.
5. A winding device for a wire drawing machine according to claim 1, characterized in that: The outer wall of the take-up roller (4) is provided with an anti-slip texture (31).
6. A winding device for a wire drawing machine according to claim 1, characterized in that: Universal wheels (32) are provided around the bottom of the base (1).