Guide clamping type aluminum-clad steel monofilament straightening device and method
By designing a guided clamping type aluminum-clad steel monofilament straightening device, the problem of inefficient aluminum-clad steel straightening efficiency is solved by using heating and guided clamping technology, and rapid continuous straightening and stability improvement are achieved.
Patent Information
- Application Number
- CN202411932539.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-04-15
AI Technical Summary
After the aluminum-clad steel is formed into a bending state due to torque, the speed of manual precision passing through the straightening machine is slow, resulting in low straightening efficiency and unstable manual straightening, affecting the performance of the aluminum-clad steel wire.
A guide clamped aluminum-clad steel monofilament straightening device is designed, including a heating box, a pre-correcting assembly, a guide clamping assembly and a straightening assembly. The aluminum-clad steel is softened by heating, and the guide clamping assembly and the straightening assembly are used to quickly and continuously straighten the aluminum-clad steel.
It realizes rapid continuous straightening of aluminum-clad steel, improves straightening efficiency and stability, and improves the various performances of aluminum-clad steel wires.
Smart Images

Figure CN119819849A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of metal wire straightening, and in particular to a guide clamping type aluminum-clad steel monofilament straightening device and method. Background Art
[0002] Aluminum-clad steel is a composite round metal wire composed of a round steel wire covered with a continuous, uniform and firm aluminum layer. It has the advantages of high hardness, good corrosion resistance and high conductivity. It is widely used in optical fiber composite overhead ground wire lines. One of the measurements in the overhead wire standard is the allowable reduction rate of the conductor performance after twisting. It is necessary to separate the aluminum-clad steel wire in the optical fiber composite overhead ground wire after cabling, test its various properties and calculate the reduction rate.
[0003] After the cabling process, the aluminum clad steel is subjected to torsion and forms a curved state with a certain pitch. Generally, one end of the aluminum clad steel is inserted into the straightening machine, and then the aluminum clad steel is squeezed into the straightening machine until it passes through the interior. The aluminum clad steel is pulled at the other end to straighten it. It is necessary to manually and accurately pass the aluminum clad steel through the straightening machine. The operation is cumbersome and the speed is very slow, resulting in low straightening efficiency of the aluminum clad steel. In addition, manual straightening is not stable, which affects the various performances of the aluminum clad steel wire. Summary of the invention
[0004] The present invention discloses a guide clamping aluminum clad steel monofilament straightening device and method, aiming to solve the technical problems that the speed of manually passing the aluminum clad steel through a straightening machine is very slow, resulting in low straightening efficiency of the aluminum clad steel, and manual straightening is not stable, which affects various performances of the aluminum clad steel wire.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A guide clamping type aluminum-clad steel monofilament straightening device comprises a base, both side outer walls of the base are fixedly connected with a bracket one, the top of the bracket one is fixedly connected with a straightening platform, one end of the straightening platform is fixedly installed with a heating box, the interior of the heating box is penetrated by aluminum-clad steel, and a pre-straightening component is arranged inside the heating box, the bottom surface of the base is fixedly connected with a bracket two, the bracket two is provided with a guide clamping component, and the bracket two is provided with a straightening component, the straightening component comprises a rotating disk and a fixed sleeve, and the aluminum-clad steel is arranged through the rotating disk and the fixed sleeve.
[0007] A base, a bracket one, a straightening platform, a heating box, an aluminum-clad steel, a pre-straightening component, a bracket two, a guide clamping component and a straightening component are provided. The aluminum-clad steel is heated by the pre-straightening component to soften it and is pressed at the same time to preliminarily straighten the bent aluminum-clad steel, and then the guide clamping component is used to further straighten the aluminum-clad steel. The straightening component reciprocates the aluminum-clad steel to quickly and continuously straighten the entire long aluminum-clad steel. The straightening effect is good and the operation is simple. The open structure does not require the aluminum-clad steel to pass through the entire straightening machine, so a stable straightening operation is achieved, which greatly improves the various performance characteristics of the aluminum-clad steel.
[0008] In a preferred embodiment, the pre-straightening assembly includes a heat conductive plate, which is fixedly mounted on the outer walls on both sides of one end of the straightening platform, and the heat conductive plate is arranged inside the heating box, and an electric heating tube is installed inside the heating box, and the electric heating tube is arranged on the outside of the straightening platform and the aluminum-clad steel. A threaded hole is opened inside the top surface of the heating box at one end away from the electric heating tube, and a threaded rod is connected to the internal thread of the threaded hole, and a knob is fixedly connected to the top surface of the threaded rod, and a rotating seat is arranged below the threaded rod, and the bottom of the threaded rod is rotatably arranged inside the rotating seat, and a mounting frame is fixedly connected to the bottom surface of the rotating seat, and a clamping wheel is rotatably arranged inside the mounting frame, and the clamping wheel abuts against the top of the aluminum-clad steel.
[0009] By providing a pre-straightening component and turning on the electric heating tube to heat the inside of the heating box, the aluminum-clad steel is heated and softened to facilitate the straightening operation of the aluminum-clad steel. The knob is turned to make the clamping wheel abut against the top surface of the aluminum-clad steel, and the aluminum-clad steel is continued to be pulled to initially straighten it.
[0010] In a preferred solution, the guide clamping assembly includes a drive motor 1, which is fixedly mounted on a bracket 2 and is arranged in the lower middle part of the base. The power output shaft of the drive motor 1 is connected to a turntable 1 through a coupling transmission, and the top surface of the turntable 1 is fixedly connected to a fixed plate; one end of the top surface of the fixed plate is fixedly connected to an eccentric rod 1, and a steering plate 1 is rotatably arranged on the surface of the eccentric rod 1; the top surface of the end of the fixed plate away from the eccentric rod 1 is fixedly connected to an eccentric rod 2, and a steering plate 2 is rotatably arranged on the surface of the eccentric rod 2, and the steering plate 1 and the steering plate 2 are distributed in a circular array around the turntable 1; the middle parts of both ends of the top surface of the base are fixedly connected to a slide rail 1, and the slide rail 1 A slide seat 1 is provided for sliding on the surface, and a fixed rod 1 is fixedly connected to the middle ends of the top surfaces of the two slide seats 1, and the ends of the steering plate 1 and the steering plate 2 that are away from each other are respectively rotatably provided on the surface of a fixed rod 1, and both ends of the outer walls on both sides of the base are fixedly connected to slide rails 2, and the slide seat 1 is slidably provided on the surface of the slide rails 2; both ends of the top surface of the slide seat 1 are fixedly connected to columns, and the top surface of the columns is fixedly connected to brackets 3, the outer walls on the sides of the two brackets 3 that are close to each other are fixedly connected to connecting rods, and the outer walls on the sides of the two connecting rods that are close to each other are fixedly connected to rotating frames, and a plurality of array-distributed straightening wheels are rotatably provided on the top surface of the rotating frame, and the straightening wheels on the two rotating frames are against the outer walls on both sides of the aluminum-clad steel.
[0011] By providing a guide clamping assembly and starting the drive motor, the straightening wheels on both sides are brought close to each other and abutted against the two side walls of the aluminum-clad steel, thereby achieving guide clamping of the aluminum-clad steel, and the aluminum-clad steel can be straightened by pulling it from the end away from the heating box.
[0012] In a preferred solution, the outer wall of the rotating disk is fixedly connected to a rotating ring, a rotating groove is provided inside the fixed sleeve, the rotating ring is rotatably arranged inside the rotating groove, the outer wall of the rotating disk is fixedly connected to an annular rack, the outer wall of the fixed sleeve is fixedly connected to a bracket four, the outer wall of the bracket four is fixedly installed with a driving motor two, the power output shaft of the driving motor two is connected to a gear through a coupling transmission, and the annular rack is meshed with the annular rack; the interior of the rotating disk is provided with a plurality of strip grooves distributed in a circular array, the bottom surface of the fixed sleeve is provided with a plurality of arc grooves corresponding to the strip grooves, and movable rods are slidably provided inside the strip grooves and the arc grooves, and the top of the movable rod The end outer wall is fixedly connected with a connecting frame, the outer wall of the connecting frame is fixedly connected with side clamps, and multiple side clamps are abutted against the outer wall of the aluminum-clad steel; the top surface of the end of the bracket two away from the base is fixedly connected with a driving motor three, and the power output shaft of the driving motor three is connected to a turntable two through a coupling transmission, one end of the top surface of the turntable two is fixedly connected with an eccentric rod three, and the surface of the eccentric rod three is rotatably provided with a steering plate three, the top outer wall of the bracket two is fixedly connected with a slide rail three, the bottom surface of the bracket four is fixedly connected with a slide seat two, the slide seat two is slidably provided on the surface of the slide rail three, and the bottom surface of the slide seat two is fixedly connected with a fixed rod two, and the end of the steering plate three away from the eccentric rod three is rotatably provided on the surface of the fixed rod two.
[0013] By providing a straightening component, the aluminum-clad steel is pulled so that its end passes through the rotating disk and the fixed sleeve, and the second driving motor is started to make the multiple side clamps approach each other and finally abut against the outer wall of the aluminum-clad steel. Then the third driving motor is started to pull the aluminum-clad steel to slide along the straightening wheel, thereby realizing automatic straightening of the aluminum-clad steel. When the displacement distance of the aluminum-clad steel reaches the maximum value, the second driving motor is reversed to make the side clamps separate from the aluminum-clad steel. After the rotating disk returns to the initial position, the above steps are repeated to quickly straighten the entire aluminum-clad steel without manual operation, thus saving time and effort and achieving high straightening efficiency.
[0014] A guide clamping aluminum clad steel monofilament straightening method, using a guide clamping aluminum clad steel monofilament straightening device as described above, comprises the following steps:
[0015] Step 1: Insert the aluminum-clad steel into the heating box and penetrate it, turn on the electric heating tube to heat the inside of the heating box to heat the aluminum-clad steel and soften it, turn the knob to make the clamping wheel against the top surface of the aluminum-clad steel, continue to pull the aluminum-clad steel through the rotating disk and the fixed sleeve, and initially straighten the aluminum-clad steel;
[0016] Step 2: Start the driving motor to rotate the turntable, drive the two slides to approach each other, make the straightening wheels on both sides approach each other and abut against the surface of the aluminum-clad steel, and use multiple straightening wheels to further straighten the aluminum-clad steel;
[0017] Step three, start drive motor two to make multiple side clamps clamp the aluminum-clad steel, start drive motor three to make slide seat two slide along slide rail three, pull the aluminum-clad steel to the end away from the heating box, and after reaching the maximum distance, drive drive motor two in reverse to make it separate from the aluminum-clad steel, and return the side clamps to their initial position, repeat the above operation to achieve rapid straightening of the entire aluminum-clad steel.
[0018] From the above, it can be seen that the guiding and clamping aluminum-clad steel monofilament straightening device provided by the present invention has the function of quickly and continuously straightening the entire length of aluminum-clad steel, has a good straightening effect, is convenient for placing the aluminum-clad steel, is simple to operate, has an open structure, does not require the aluminum-clad steel to pass through the entire straightening machine, and achieves stable straightening operations, which greatly improves the technical effects of various performance properties of the aluminum-clad steel. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of a guiding and clamping type aluminum-clad steel monofilament straightening device proposed by the present invention.
[0020] Figure 2 The figure is a side view of the overall structure of a guide-clamping aluminum-clad steel monofilament straightening device proposed by the present invention.
[0021] Figure 3 This is a side structural sectional view of a pre-straightening component of a guiding and clamping aluminum-clad steel monofilament straightening device proposed by the present invention.
[0022] Figure 4 This is a structural side view of a guide clamping component of a guide clamping type aluminum-clad steel monofilament straightening device proposed by the present invention.
[0023] Figure 5 This is a side structural sectional view of the base of a guide clamping type aluminum-clad steel monofilament straightening device proposed by the present invention.
[0024] Figure 6 The present invention provides a structural side view of a straightening assembly of a guide-clamping aluminum-clad steel monofilament straightening device.
[0025] Figure 7 This is a structural breakdown diagram of the rotating disk and fixed sleeve of a guide clamping type aluminum-clad steel monofilament straightening device proposed by the present invention.
[0026] Figure 8 This is a structural disassembly diagram of a fixing rod 2 and a driving motor 3 of a guide clamping type aluminum-clad steel single wire straightening device proposed by the present invention.
[0027] In the figure: 1, base; 2, bracket 1; 3, straightening platform; 4, heating box; 5, aluminum-clad steel; 6, pre-straightening assembly; 601, heat conducting sheet; 602, electric heating tube; 603, threaded rod; 604, knob; 605, rotating seat; 606, mounting frame; 607, clamping wheel; 7, bracket 2; 8, guide clamping assembly; 801, driving motor 1; 802, turntable 1; 803, fixing plate; 804, eccentric rod 1; 805, steering plate 1; 806, eccentric rod 2; 807, steering plate 2; 808, slide rail 1; 809, slide seat 1; 810, fixing rod 1; 811, slide rail 2; 812 , column; 813, bracket three; 814, connecting rod; 815, rotating frame; 816, straightening wheel; 9, straightening assembly; 901, rotating disk; 902, fixed sleeve; 903, rotating ring; 904, rotating groove; 905, fixed rod two; 906, annular rack; 907, bracket four; 908, driving motor two; 909, gear; 910, strip groove; 911, arc groove; 912, movable rod; 913, connecting frame; 914, side clamp; 915, driving motor three; 916, turntable two; 917, eccentric rod three; 918, steering plate three; 919, slide seat two; 920, slide rail three. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0029] The guiding and clamping aluminum-clad steel monofilament straightening device disclosed in the present invention is mainly used in scenarios where the speed of manually passing the aluminum-clad steel through a straightening machine is very slow, resulting in low straightening efficiency of the aluminum-clad steel, and manual straightening is not stable, affecting various performances of the aluminum-clad steel wire.
[0030] Reference Figure 1-Figure 8 A guide clamping aluminum-clad steel monofilament straightening device comprises a base 1, both side outer walls of the base 1 are fixedly connected with a bracket 2, the top of the bracket 2 is fixedly connected with a straightening platform 3, a heating box 4 is fixedly installed at one end of the straightening platform 3, an aluminum-clad steel 5 is passed through the interior of the heating box 4, and a pre-straightening component 6 is arranged inside the heating box 4, a bracket 2 7 is fixedly connected to the bottom surface of the base 1, a guide clamping component 8 is arranged on the bracket 2 7, and a straightening component 9 is arranged on the bracket 2 7, the straightening component 9 comprises a rotating disk 901 and a fixed sleeve 902, and the aluminum-clad steel 5 passes through the rotating disk 901 and the fixed sleeve 902.
[0031] Specifically, the aluminum-clad steel 5 is inserted into the heating box 4 and penetrated through it, and the aluminum-clad steel 5 is heated and softened by the pre-straightening component 6, and is pressed at the same time. In the process of pulling the aluminum-clad steel 5, the bent aluminum-clad steel 5 is initially straightened, and then the guide clamping component 8 is adjusted, and the aluminum-clad steel 5 is further straightened by the guide clamping component 8, and the aluminum-clad steel 5 is pulled back and forth by the straightening component 9, so that the entire long aluminum-clad steel 5 is straightened quickly and continuously, and the straightening effect is good, and the placement of the aluminum-clad steel 5 is convenient. In the process of straightening the entire aluminum-clad steel 5, it is only necessary to penetrate the heating box 4 and the straightening component 9. The operation is simple, and the open structure does not require the aluminum-clad steel 5 to penetrate the entire straightening machine, so that a stable straightening operation is achieved, which greatly improves the various performance characteristics of the aluminum-clad steel 5.
[0032] Reference Figure 1 , Figure 2 and Figure 3 In a preferred embodiment, the pre-straightening component 6 includes a heat conductive sheet 601, which is fixedly mounted on the outer walls on both sides of one end of the straightening platform 3, and the heat conductive sheet 601 is arranged inside the heating box 4, and an electric heating tube 602 is installed inside the heating box 4, and the electric heating tube 602 is arranged on the outside of the straightening platform 3 and the aluminum-clad steel 5. A threaded hole is opened inside the top surface of the heating box 4 at one end away from the electric heating tube 602, and a threaded rod 603 is threadedly connected to the internal thread of the threaded hole, and a knob 604 is fixedly connected to the top surface of the threaded rod 603, and a rotating seat 605 is arranged below the threaded rod 603, and the bottom of the threaded rod 603 is rotatably arranged inside the rotating seat 605, and a mounting frame 606 is fixedly connected to the bottom surface of the rotating seat 605, and a pressure wheel 607 is rotatably arranged inside the mounting frame 606, and the pressure wheel 607 is against the top of the aluminum-clad steel 5.
[0033] Specifically, the aluminum-clad steel 5 is inserted into the heating box 4 and penetrated through, the electric heating tube 602 is turned on to heat the interior of the heating box 4, so as to heat the aluminum-clad steel 5 and soften the aluminum-clad steel 5 to facilitate the straightening operation of the aluminum-clad steel 5, and the knob 604 is turned to move the threaded rod 603 downward along the threaded hole, thereby driving the clamping wheel 607 to move downward and make it abut against the top surface of the aluminum-clad steel 5, and the aluminum-clad steel 5 can be initially straightened by continuing to be pulled.
[0034] Reference Figure 1 , Figure 2 , Figure 4 and Figure 5In a preferred embodiment, the guide clamping assembly 8 includes a drive motor 801, which is fixedly mounted on the bracket 7 and is arranged in the lower middle part of the base 1. The power output shaft of the drive motor 801 is connected to a turntable 802 through a coupling transmission, and the top surface of the turntable 802 is fixedly connected to a fixed plate 803; one end of the top surface of the fixed plate 803 is fixedly connected to an eccentric rod 804, and the surface of the eccentric rod 804 is rotatably provided with a steering plate 805, and the top surface of the end of the fixed plate 803 away from the eccentric rod 804 is fixedly connected to an eccentric rod 806, and the surface of the eccentric rod 806 is rotatably provided with a steering plate 807, and the steering plate 805 and the steering plate 807 are distributed in a circular array around the turntable 802; the middle parts of both ends of the top surface of the base 1 are fixedly connected to a slide rail 808, and the slide rail 808 A slide seat 809 is provided for sliding on the surface, and a fixed rod 810 is fixedly connected to the middle ends of the top surfaces of the two slide seats 809, and the ends of the steering plate 1 805 and the steering plate 2 807 that are away from each other are respectively rotatably provided on the surface of a fixed rod 810, and both ends of the outer walls on both sides of the base 1 are fixedly connected to the slide rail 2 811, and the slide seat 1 809 is slidably provided on the surface of the slide rail 2 811; both ends of the top surface of the slide seat 809 are fixedly connected to the column 812, and the top surface of the column 812 is fixedly connected to the bracket three 813, and the outer walls on the side where the two brackets three 813 are close to each other are fixedly connected to the connecting rod 814, and the outer walls on the side where the two connecting rods 814 are close to each other are fixedly connected to the rotating frame 815, and the top surface of the rotating frame 815 is rotatably provided with a plurality of straightening wheels 816 distributed in an array, and the straightening wheels 816 on the two rotating frames 815 are against the outer walls on both sides of the aluminum-clad steel 5.
[0035] Specifically, the aluminum-clad steel 5 is pulled along the surface of the straightening platform 3 to make it pass through the base 1, and the driving motor 801 is started to rotate the turntable 802, and the turntable 802 drives the fixed plate 803 to rotate, so that the eccentric rod 804 and the eccentric rod 806 rotate at the same time, and drive the steering plate 805 and the steering plate 807 to rotate, so that the two slides 809 slide along the surfaces of the slide rails 808 and the slide rails 811 and approach each other, and the slide 809 drives the rotating frame 815 and the straightening wheels 816 on its surface to move, so that the straightening wheels 816 on both sides approach each other and abut against the two side walls of the aluminum-clad steel 5, so as to realize the guided clamping of the aluminum-clad steel 5, and the aluminum-clad steel 5 can be pulled from the end away from the heating box 4 to perform the straightening operation on the aluminum-clad steel 5.
[0036] Reference Figure 1 , Figure 2 , Figure 6 , Figure 7 and Figure 8In a preferred embodiment, a rotating ring 903 is fixedly connected to the outer wall of the rotating disk 901, a rotating groove 904 is opened inside the fixed sleeve 902, and the rotating ring 903 is rotatably arranged inside the rotating groove 904. An annular rack 906 is fixedly connected to the outer wall of the rotating disk 901, and a bracket 907 is fixedly connected to the outer wall of the fixed sleeve 902. A driving motor 908 is fixedly installed on the outer wall of the bracket 907. The power output shaft of the driving motor 908 is connected to a gear 909 through a coupling transmission, and the annular rack 906 is meshed with the annular rack 906; a plurality of strip grooves 910 distributed in a circular array are opened inside the rotating disk 901, and a plurality of arc grooves 911 corresponding to the strip grooves 910 are opened on the bottom surface of the fixed sleeve 902. A movable rod 912 is slidably arranged inside the strip grooves 910 and the arc grooves 911. The movable rod The top outer wall of 912 is fixedly connected with a connecting frame 913, and the outer wall of the connecting frame 913 is fixedly connected with a side clamping plate 914, and multiple side clamping plates 914 are against the outer wall of the aluminum-clad steel 5; the top surface of the end of the bracket 2 7 away from the base 1 is fixedly connected with a driving motor 3 915, and the power output shaft of the driving motor 3 915 is connected to a turntable 2 916 through a coupling transmission, and one end of the top surface of the turntable 2 916 is fixedly connected with an eccentric rod 3 917, and the surface of the eccentric rod 3 917 is rotatably provided with a steering plate 3 918, the top outer wall of the bracket 2 7 is fixedly connected with a slide rail 3 920, and the bottom surface of the bracket 4 907 is fixedly connected with a slide seat 2 919, and the slide seat 2 919 is slidably provided on the surface of the slide rail 3 920, and the bottom surface of the slide seat 2 919 is fixedly connected with a fixed rod 2 905, and the steering plate 3 918 is rotatably provided on the surface of the fixed rod 2 905 at one end away from the eccentric rod 3 917.
[0037] Specifically, the aluminum-clad steel 5 is pulled so that its end passes through the rotating disk 901 and the fixed sleeve 902, and the driving motor 2 908 is started to rotate the gear 909, and the gear 909 is meshed with the annular rack 906, so that the rotating disk 901 is positioned and rotated along the inner part of the fixed sleeve 902, and the movable rod 912 slides along the inner part of the strip groove 910 and the arc groove 911, so that the multiple side clamping plates 914 are close to each other and finally abut against the outer wall of the aluminum-clad steel 5, and then the driving motor 3 915 is started to rotate the rotating disk 2 916, drive the eccentric rod 3 917 to rotate and pull the steering plate 3 918, so that the slide seat 2 919 moves along the slide rail 3 9 20 slides on the surface, pulling the aluminum clad steel 5 to slide along the straightening wheel 816, thereby realizing automatic straightening of the aluminum clad steel 5. When the displacement distance of the aluminum clad steel 5 reaches the maximum value, the driving motor 2 908 is driven in reverse to make the side clamping plate 914 separate from the aluminum clad steel 5, and the slide seat 2 919 slides in reverse along the surface of the slide rail 3 920 to make the rotating disk 901 return to its initial position. At this time, the driving motor 2 908 can be driven to make the side clamping plate 914 clamp and fix the aluminum clad steel 5. This cycle is repeated to quickly straighten the entire aluminum clad steel 5 without manual operation, saving time and effort and achieving high straightening efficiency.
[0038] A guide clamping aluminum clad steel monofilament straightening method, using a guide clamping aluminum clad steel monofilament straightening device as described above, comprises the following steps:
[0039] Step 1: insert the aluminum-clad steel 5 into the heating box 4 and pass it through, turn on the electric heating tube 602 to heat the inside of the heating box 4, heat the aluminum-clad steel 5, soften the aluminum-clad steel 5, turn the knob 604 to make the clamping wheel 607 abut against the top surface of the aluminum-clad steel 5, continue to pull the aluminum-clad steel 5 to pass through the rotating disk 901 and the fixed sleeve 902, and preliminarily straighten the aluminum-clad steel 5;
[0040] Step 2: Start the driving motor 801 to rotate the turntable 802, drive the two slides 809 to approach each other, make the straightening wheels 816 on both sides approach each other and abut against the surface of the aluminum-clad steel 5, and use multiple straightening wheels 816 to further straighten the aluminum-clad steel 5;
[0041] Step three, start the driving motor 2 908 to make the multiple side clamps 914 clamp the aluminum-clad steel 5, start the driving motor 3 915 to make the slide 2 919 slide along the slide rail 3 920, and pull the aluminum-clad steel 5 to the end away from the heating box 4. After reaching the maximum distance, drive the driving motor 2 908 in reverse to make it separate from the aluminum-clad steel 5, and return the side clamps 914 to their initial position. Repeat the above operations to achieve rapid straightening of the entire aluminum-clad steel 5.
[0042] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A guide clamping type aluminum-clad steel monofilament straightening device, comprising a base (1), characterized in that: The outer walls on both sides of the base (1) are fixedly connected to bracket one (2), the top of the bracket one (2) is fixedly connected to a straightening platform (3), one end of the straightening platform (3) is fixedly installed with a heating box (4), the interior of the heating box (4) is penetrated by an aluminum-clad steel (5), and a pre-straightening component (6) is arranged inside the heating box (4), the bottom surface of the base (1) is fixedly connected to bracket two (7), the bracket two (7) is provided with a guide clamping component (8), and the bracket two (7) is provided with a straightening component (9), the straightening component (9) comprises a rotating disk (901) and a fixed sleeve (902), and the aluminum-clad steel (5) is arranged to penetrate the rotating disk (901) and the fixed sleeve (902).
2. A guide clamping aluminum clad steel monofilament straightening device according to claim 1, characterized in that: The pre-straightening assembly (6) comprises a heat conducting sheet (601), the heat conducting sheet (601) being fixedly mounted on the outer walls of both sides of one end of the straightening platform (3), and the heat conducting sheet (601) being arranged inside the heating box (4), the interior of which is provided with an electric heating pipe (602), the electric heating pipe (602) being arranged on the outer sides of the straightening platform (3) and the aluminum-clad steel (5), and a threaded hole being provided inside the top surface of the heating box (4) away from the electric heating pipe (602), and the inner thread of the threaded hole is provided with a threaded hole. A threaded rod (603) is connected with the thread, a knob (604) is fixedly connected to the top surface of the threaded rod (603), a rotating seat (605) is arranged below the threaded rod (603), the bottom of the threaded rod (603) is rotatably arranged inside the rotating seat (605), a mounting frame (606) is fixedly connected to the bottom surface of the rotating seat (605), a clamping wheel (607) is rotatably arranged inside the mounting frame (606), and the clamping wheel (607) is abutted against the top end of the aluminum-clad steel (5).
3. A guide clamping aluminum clad steel monofilament straightening device according to claim 2, characterized in that: The guide clamping assembly (8) comprises a drive motor 1 (801), which is fixedly mounted on a bracket 2 (7) and is disposed in the middle portion below the base (1). The power output shaft of the drive motor 1 (801) is connected to a turntable 1 (802) via a coupling, and a fixed plate (803) is fixedly connected to the top surface of the turntable 1 (802).
4. A guide clamping aluminum clad steel monofilament straightening device according to claim 3, characterized in that: One end of the top surface of the fixed plate (803) is fixedly connected to an eccentric rod 1 (804), and a steering plate 1 (805) is rotatably provided on the surface of the eccentric rod 1 (804); the top surface of one end of the fixed plate (803) away from the eccentric rod 1 (804) is fixedly connected to an eccentric rod 2 (806), and a steering plate 2 (807) is rotatably provided on the surface of the eccentric rod 2 (806); the steering plate 1 (805) and the steering plate 2 (807) are distributed in a circular array around the turntable 1 (802).
5. A guide clamping aluminum-clad steel monofilament straightening device according to claim 4, characterized in that: The middle parts of both ends of the top surface of the base (1) are fixedly connected with a slide rail (808), and a slide seat (809) is slidably arranged on the surface of the slide rail (808). The middle ends of the top surfaces of the two slide seats (809) are fixedly connected with a fixed rod (810). The ends of the steering plate (805) and the steering plate (807) that are away from each other are respectively rotatably arranged on the surface of a fixed rod (810). Both ends of the outer walls on both sides of the base (1) are fixedly connected with a slide rail (811), and the slide seat (809) is slidably arranged on the surface of the slide rail (811).
6. A guide clamping aluminum clad steel monofilament straightening device according to claim 5, characterized in that: Both ends of the top surface of the slide seat 1 (809) are fixedly connected with columns (812), the top surface of the column (812) is fixedly connected with a bracket 3 (813), the outer walls of the two brackets 3 (813) on one side close to each other are fixedly connected with a connecting rod (814), the outer walls of the two connecting rods (814) on one side close to each other are fixedly connected with a rotating frame (815), and the top surface of the rotating frame (815) is rotatably provided with a plurality of straightening wheels (816) distributed in an array, and the straightening wheels (816) on the two rotating frames (815) are against the outer walls of the two sides of the aluminum-clad steel (5).
7. A guide clamping aluminum clad steel monofilament straightening device according to claim 6, characterized in that: The outer wall of the rotating disk (901) is fixedly connected with a rotating ring (903), a rotating groove (904) is provided inside the fixed sleeve (902), and the rotating ring (903) is rotatably arranged inside the rotating groove (904), the outer wall of the rotating disk (901) is fixedly connected with an annular rack (906), the outer wall of the fixed sleeve (902) is fixedly connected with a bracket four (907), and the outer wall of the bracket four (907) is fixedly installed with a driving motor two (908), and the power output shaft of the driving motor two (908) is connected with a gear (909) through a coupling transmission, and the annular rack (906) is meshed with the annular rack (906).
8. A guide clamping aluminum clad steel monofilament straightening device according to claim 7, characterized in that: The rotating disk (901) is provided with a plurality of strip grooves (910) distributed in a circular array inside, the bottom surface of the fixed sleeve (902) is provided with a plurality of arc grooves (911) corresponding to the strip grooves (910), and movable rods (912) are slidably arranged inside the strip grooves (910) and the arc grooves (911), the top outer wall of the movable rod (912) is fixedly connected to a connecting frame (913), the outer wall of the connecting frame (913) is fixedly connected to a side clamping plate (914), and the plurality of side clamping plates (914) are abutted against the outer wall of the aluminum-clad steel (5).
9. A guide clamping aluminum clad steel monofilament straightening device according to claim 8, characterized in that: The top surface of one end of the bracket two (7) away from the base (1) is fixedly connected to a driving motor three (915), and the power output shaft of the driving motor three (915) is connected to a turntable two (916) through a coupling transmission, and one end of the top surface of the turntable two (916) is fixedly connected to an eccentric rod three (917), and the surface of the eccentric rod three (917) is rotatably provided with a steering plate three (918), and the top outer wall of the bracket two (7) is fixedly connected to a slide rail three (920), and the bottom surface of the bracket four (907) is fixedly connected to a slide seat two (919), and the slide seat two (919) is slidably provided on the surface of the slide rail three (920), and the bottom surface of the slide seat two (919) is fixedly connected to a fixed rod two (905), and the steering plate three (918) is rotatably provided on the surface of the fixed rod two (905) at one end away from the eccentric rod three (917).
10. A method for straightening a guide-clamping aluminum-clad steel monofilament, using a guide-clamping aluminum-clad steel monofilament straightening device as claimed in claim 9, characterized in that: The steps include: Step 1: insert the aluminum-clad steel (5) into the heating box (4) and pass it through, turn on the electric heating tube (602) to heat the interior of the heating box (4), heat the aluminum-clad steel (5), soften the aluminum-clad steel (5), turn the knob (604) to make the clamping wheel (607) abut against the top surface of the aluminum-clad steel (5), continue to pull the aluminum-clad steel (5) to pass through the rotating disk (901) and the fixed sleeve (902), and preliminarily straighten the aluminum-clad steel (5); Step 2: Start the driving motor 1 (801) to rotate the turntable 1 (802), drive the two slide seats 1 (809) to approach each other, make the straightening wheels (816) on both sides approach each other and abut against the surface of the aluminum-clad steel (5), and use multiple straightening wheels (816) to further straighten the aluminum-clad steel (5); Step three, start the second drive motor (908) to make the multiple side clamps (914) clamp the aluminum-clad steel (5), start the third drive motor (915) to make the slide seat two (919) slide along the slide rail three (920), and pull the aluminum-clad steel (5) to the end away from the heating box (4). After reaching the maximum distance, drive the second drive motor (908) in reverse to make it detach from the aluminum-clad steel (5), and return the side clamps (914) to the initial position. Repeat the above operation to achieve rapid straightening of the entire aluminum-clad steel (5).