Stainless steel wire straightening equipment and using method

By introducing detection and switching mechanisms into the stainless steel wire straightening equipment, automatic back-up and straightening of unqualified wires is achieved, solving the problem of restarting the existing equipment after failing to straighten, and improving work efficiency.

CN119819851AInactive Publication Date: 2025-04-15SHANDONG XINZE WATER SUPPLY EQUIP CO LTD

Patent Information

Application Number
CN202510326319.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-19
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

When existing stainless steel wire straightening equipment straightens unqualified wires, it is necessary to perform straightening operations again from scratch, which affects work efficiency.

Method used

A straightening device including a guide wheel support plate, a straightening roller, a detection mechanism and a switching mechanism are designed. The straightened stainless steel wire is detected by the testing mechanism. If it fails, it will be automatically reversed and straightened by the switching mechanism to avoid starting from scratch.

Benefits of technology

It improves the working efficiency of stainless steel wire straightening equipment, reduces the number of times the unqualified wires start to straighten again, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of stainless steel wire straightening, in particular to stainless steel wire straightening equipment and a using method.The stainless steel wire straightening equipment comprises a supporting seat, a guider is fixedly connected to the left side of the top of the supporting seat, a cutter is fixedly connected to the right side of the top of the supporting seat, and a guide wheel supporting plate is fixedly connected to the middle of the top of the supporting seat; the surface of the guide wheel supporting plate is rotationally connected with four sets of straightening roller pairs, and the lower portions of the small straightening roller pairs penetrate through the guide wheel supporting plate and are fixedly connected with driven synchronizing wheels. The stainless steel wire straightening equipment is composed of a detection mechanism, a switching mechanism and an adjusting mechanism. When the detection mechanism detects that the stainless steel wire rods are not qualified in straightening, the detection cylinder drives the supporting block and the main wedge-shaped block to abut against the surfaces of the guide columns of the switching mechanism, the switching mechanism operates and switches the conveying direction of the straightening pair rollers, and therefore the unqualified stainless steel wire rods are retreated and straightened again. And re-straightening after straightening detection is avoided.
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Description

Technical Field

[0001] The invention relates to the field of stainless steel wire straightening, in particular to a stainless steel wire straightening device and a use method thereof. Background Art

[0002] Stainless steel wire, also called stainless steel rib, needs to be straightened when it is reused if it has been used or is bent. The straightened wire can be cut and used to make other products.

[0003] The existing patent (Announcement No.: CN116441456B) discloses a waste stainless steel wire straightening device, including a workbench, a receiving platform installed on the top surface of the workbench, and a straightening wheel installed on the top surface of the receiving platform. In the process of implementing the solution, the inventor found that the following problems in the prior art have not been well solved: 1. When the device is straightening stainless steel wires, when unqualified stainless steel wires appear, the unqualified products need to be put into the lead wheel position again, and the stainless steel wires need to be straightened from the beginning. This operation method will affect work efficiency. Summary of the invention

[0004] The purpose of the present invention is to provide a stainless steel wire straightening device and a method of use to solve the problems raised in the above background technology: 1. When some existing stainless steel wire straightening devices are used, when unqualified stainless steel wires appear, it is necessary to start straightening operations on the stainless steel wires again, which affects work efficiency. To achieve the above purpose, the present invention provides the following technical solutions: stainless steel wire straightening equipment, including: A support seat, a guide is fixedly connected to the left side of the top of the support seat, a cutter is fixedly connected to the right side of the top of the support seat, a guide wheel support plate is fixedly connected to the middle position of the top of the support seat, a straightening pair of rollers is rotatably connected to the surface of the guide wheel support plate, and the straightening pair of rollers is set to four groups, and the lower part of the small straightening pair of rollers passes through the guide wheel support plate and is fixedly connected to a slave synchronous wheel; It also includes: a through slot, which is opened on the right side of the guide wheel support plate, and a detection mechanism matched with the straightening roller is movably connected inside the through slot, and the stainless steel wire straightened by the straightening roller is detected by the detection mechanism; A pad is fixedly connected to the rear side of the support seat, a switching mechanism matched with the detection mechanism is movably connected between the surface of the pad and the rear side of the guide wheel support plate, a synchronous belt is movably connected between the surface of the switching mechanism and the four slave synchronous wheels, and the running direction of the straightening roller is converted by the running of the detection mechanism with the switching mechanism; The front side of the guide wheel support plate is movably connected with an adjustment mechanism that cooperates with the switching mechanism, and the stainless steel wire between the straightening rollers is adjusted and straightened by the adjustment mechanism.

[0005] Preferably, the detection mechanism includes a support block, which is slidably connected to the inside of the through slot, a detection cylinder is movably installed on the front side of the support block, a return spring is movably connected between the side wall of the support block and the inner wall of the through slot, and a main wedge block that cooperates with the switching mechanism is fixedly connected to the rear side of the support block.

[0006] Preferably, the front side of the support block is symmetrically fixedly connected with a mounting screw sleeve, the side wall of the detection cylinder is symmetrically rotatably connected with a mounting screw rod, and the two mounting screw rods are respectively threadedly connected to the inside of the two mounting screw sleeves; The side walls of the support block are symmetrically and movably interspersed with support rods, the support rods are fixedly connected between the two sides of the inner wall of the through groove, and the return spring is movably sleeved on the surface of the support rods.

[0007] Preferably, the switching mechanism comprises a transmission motor, the transmission motor is fixedly connected to the rear side of the guide wheel support plate, the rotating end of the transmission motor is fixedly sleeved with a main bevel gear, the rotating end of the transmission motor is fixedly sleeved with a slave bevel gear, the main bevel gear and the slave bevel gear are arranged at intervals, and the top of the pad is rotatably connected with a synchronous bevel gear meshing with the slave bevel gear; The rear side of the guide wheel support plate is rotatably connected with a transmission rod, and the transmission rod and the transmission motor are arranged on the same horizontal line, the front end of the transmission rod passes through the guide wheel support plate and is fixedly sleeved with an adjustment gear that matches the adjustment mechanism, the surface of the transmission rod is fixedly sleeved with a main synchronous wheel, the synchronous belt is movably connected between the main synchronous wheel and the four slave synchronous wheels, the surface of the transmission rod is slidably connected with a transmission cylinder, the surface of the transmission cylinder is fixedly sleeved with a double-sided bevel gear, and the double-sided bevel gear is arranged between the main bevel gear and the synchronous bevel gear, and the side of the surface of the transmission cylinder away from the double-sided bevel gear is rotatably connected with an adjusting ring frame; The top of the pad is rotatably connected to a shaft rod, the top of the shaft rod is fixedly connected to a swing rod, one end of the swing rod is provided with a swing groove, the lower part of the adjusting ring frame is slidably connected to the inside of the swing groove, the other end of the swing rod is slidably connected to a hinge ring, a compression spring is movably connected between the end of the hinge ring and the surface of the swing rod, a U-shaped switching rod is hinged on the surface of the hinge ring, the middle part of the U-shaped switching rod is rotatably connected to the top of the pad, and a waist-shaped groove is provided on the side of the U-shaped switching rod away from the hinge ring; The top of the pad is slidably connected with a slider, the top of the slider is fixedly connected with a T-shaped slider, the middle position of the top of the T-shaped slider is slidably connected to the inside of the waist-shaped groove, both sides of the T-shaped slider are fixedly connected with guide pillars, and the guide pillars on the front side are arranged correspondingly to the main wedge block; A support frame is fixedly connected to the rear side of the top of the pad plate, a cross bar is slidably connected to the inside of the support frame, a retaining ring is fixedly sleeved on the middle part of the cross bar, a restoring spring is movably connected between the side wall of the retaining ring and the side wall of the support frame, and a slave wedge block is fixedly connected to one end of the cross bar, and the slave wedge block is arranged corresponding to the guide column at the rear side; The cross bar is fixedly connected with a toothed plate at one end away from the wedge block, a one-way bearing is fixedly sleeved at one end of the transmission rod, a half gear meshing with the toothed plate is fixedly sleeved on the outer ring of the one-way bearing, and teeth are fixedly connected with the side wall of the toothed plate; A circular gear is fixedly sleeved on the surface of the shaft rod, and a rack meshing with the circular gear is slidably connected to the top of the pad. One end of the rack is fixedly connected to a limiting sleeve, and nine grooves are provided on the side wall of the limiting sleeve. A limiting block matching with the teeth is slidably connected inside the groove, and a pressing spring is fixedly connected between the side wall of the limiting block and the inner wall of the groove.

[0008] Preferably, the surface of the transmission rod is symmetrically provided with guide grooves, the inner wall of the transmission cylinder is symmetrically fixedly connected with guide blocks, and the two guide blocks are respectively slidably connected inside the two guide grooves; A connecting bearing is fixedly connected between the inner ring of the upper part of the adjusting ring frame and the surface of the transmission cylinder.

[0009] Preferably, a rectangular groove is formed on the surface of the other end of the swing rod, and a rectangular block is fixedly connected to the inner ring of the hinge ring, and the rectangular block is slidably connected to the inside of the rectangular groove.

[0010] Preferably, the adjustment mechanism comprises a support ring, the support ring is fixedly connected to the front side of the guide wheel support plate, the inner ring of the support ring is rotatably connected to an end face gear ring meshing with the adjustment gear, and adjustment rollers are movably installed around the inner ring of the end face gear ring; A groove is provided on the left side of the guide wheel support plate, and a U-shaped connecting frame is slidably connected inside the groove. An electric telescopic rod is fixedly connected to the top of the guide wheel support plate, and the bottom of the electric telescopic rod extends to the inside of the groove and is fixedly connected to the surface of the U-shaped connecting frame. The surface of the U-shaped connecting frame is symmetrically and movably connected with side straightening rollers.

[0011] The method of using the stainless steel wire straightening equipment includes the following steps: S1. When in use, first start the transmission motor to mesh the main bevel gear and the double-sided bevel gear on the transmission rod. The main synchronous wheel, synchronous belt and slave synchronous wheel on the transmission rod cooperate to rotate the straightening roller, and the stainless steel wire is conveyed to the straightening roller through the guide position for straightening operation. In this process, when the stainless steel passes the side straightening roller position, the side straightening roller straightens the front and rear sides of the stainless steel wire; S2. During the rotation of the transmission rod, the adjustment gear will be meshed with the end face gear ring in stages, so that the end face gear ring will carry four adjustment rollers to rotate along the surface of the stainless steel wire for the final straightening adjustment. Finally, the stainless steel wire passes through the detection tube position and enters the cutter. S3. When the surface of the stainless steel wire is not straightened, the stainless steel wire cannot pass through the detection cylinder when passing through the detection cylinder position. At this time, the detection cylinder is transported to the right with the stainless steel wire, so that the support block at the side wall position of the detection cylinder slides inside the through groove, and then the support block with the fixedly connected main wedge block presses against the guide column position on the T-shaped slide plate, so that the guide column translates with the T-shaped slide plate on the top surface of the pad, and the T-shaped slide plate cooperates with the waist groove on the U-shaped switching rod to slide, so that the U-shaped switching rod rotates on the top of the pad with the middle as the axis point. At this time, the U-shaped switching rod rotates with the hinged hinge ring and the swing rod with the shaft rod as the axis point, so that the swing rod slides on the surface of the transmission rod with the adjusting ring frame and the transmission cylinder through the swing groove, switches the meshing position of the double-sided bevel gear on the surface of the transmission cylinder, and makes the double-sided bevel gear move to the synchronous bevel gear position. At this time, the rotating end of the transmission motor meshes with the slave bevel gear and the synchronous bevel gear, so that the synchronous bevel gear meshes with the double-sided bevel gear. At this time, the transmission rod switches to the reverse rotation state, so that the straightening roller reverses and takes the stainless steel wire for retreat and straightening; S4. At the same time, after the swing lever rotates, the compression spring on its surface elastically recovers and moves the hinge ring back to the original position, so that the hinge ring presses against the end of the hinged U-shaped switching lever, ensuring that the U-shaped switching lever is always in the limit state after deflection; S5. When the transmission rod is reversed, the half gear will rotate synchronously through the one-way bearing, so that the half gear will mesh with the top of the tooth plate in stages, and the tooth plate will move with the cross bar and the slave wedge block. During the rotation of the shaft rod, the circular gear on the surface will mesh with the adjacent rack, so that the limit block on the limit sleeve will move toward the tooth position of the side wall of the tooth plate. The limit block on the limit sleeve will limit the tooth on the side wall of the tooth plate in one direction, so that the tooth plate meshing with the half gear can only move in one direction. When the slave wedge block moves to the back of the pad, the tooth plate will move in one direction. When the T-type slide plate is in the translational position, the wedge block contacts the adjacent guide column on the T-type slide plate, so that the guide column is pressed and moves the T-type slide plate to the front position of the pad, so that the T-type slide plate is reset and deflected with the U-shaped switching rod and the swing rod. At this time, the swing rod moves with the adjusting ring frame and the transmission cylinder to reset, so that the double-sided bevel gear is meshed with the main bevel gear for transmission again. At this time, the stainless steel wire that has been retracted and straightened moves again toward the direction of the detection cylinder with the forward rotating straightening roller, so that the unqualified stainless steel wire can be repeated in time after the detection.

[0012] Compared with the prior art, the present invention has the following beneficial effects: In the present invention, by using the guide wheel support plate, straightening rollers, detection mechanism and other components in coordination, when the stainless steel wire fails to be straightened, the stainless steel wire cannot pass through the position of the detection tube, thereby automatically detecting the straightened stainless steel wire and improving the convenience of equipment use.

[0013] In the present invention, through the coordinated use of components such as the guide wheel support plate, the detection mechanism and the switching mechanism, when the detection mechanism detects that the stainless steel wire is unqualified in straightening, the detection cylinder carries the support block and the main wedge block to press against the guide column surface of the switching mechanism, so that the switching mechanism operates and switches the transmission direction of the straightening roller, thereby causing the unqualified stainless steel wire to be withdrawn and re-straightened, avoiding re-straightening after the straightening detection, thereby improving work efficiency.

[0014] In the present invention, through the coordinated use of components such as the guide wheel support plate, the straightening roller and the switching mechanism, when the unqualified stainless steel wire is withdrawn for re-straightening, the half gear is periodically meshed with the tooth plate, so that the tooth plate brings the wedge block into contact with the adjacent guide column, and the straightening roller switches the conveying direction again after regular operation, so that the withdrawn stainless steel wire is conveyed toward the detection cylinder again, thereby enabling multiple straightening operations to be performed on the unqualified stainless steel wire.

[0015] In the present invention, by using the guide wheel support plate, the straightening rollers and the adjustment mechanism in coordination, the stainless steel wire can be straightened by the straightening rollers. Then, the transmission rod can drive the adjustment gear to mesh with the end face gear ring, so that the four side straightening rollers can rotate along the surface of the stainless steel wire, and the straightened stainless steel wire can be finally adjusted and straightened, thereby further improving the straightening quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a side view of the position of the support seat and the guide wheel support plate of the present invention; Figure 2 For the present invention Figure 1 A magnified view of the structure at center A; Figure 3 It is a top view of the position of the support seat and the guide wheel support plate of the present invention; Figure 4 For the present invention Figure 2 A magnified view of the structure at B in the middle; Figure 5 It is a side view of the position of the guide wheel support plate and the pad of the present invention; Figure 6 For the present invention Figure 5 A magnified view of the structure at C in the middle; Figure 7 It is a right sectional view of the local position of the transmission rod and the double-sided bevel gear of the present invention; Figure 8It is a side view of the position of the swing lever and the hinge ring of the present invention; Fig. 9 It is a side sectional view of a partial position of a circular gear and a rack of the present invention; Fig.10 For the present invention Fig. 9 A magnified view of the structure at D in the middle; Fig.11 The figure is a side view of the partial position of the adjustment gear and the end face gear ring of the present invention.

[0017] In the figure: 1, support seat; 2, guide; 3, cutter; 4, guide wheel support plate; 5, straightening roller; 6, slave synchronous wheel; 7, through groove; 8, detection mechanism; 801, support block; 802, detection cylinder; 803, reset spring; 804, main wedge block; 9, pad; 10, switching mechanism; 1001, transmission motor; 1002, main bevel gear; 1003, slave bevel gear; 1004, synchronous bevel gear; 1005, transmission rod; 1006, adjustment gear; 1007, main synchronous wheel; 1008, transmission cylinder; 1009, double-sided bevel gear; 1010, adjustment ring frame; 1011, shaft; 1012, swing rod; 1013, swing groove; 1014, hinge ring; 1015, compression spring; 1016, U-shaped Switching rod; 1017, waist groove; 1018, slider; 1019, T-shaped slide plate; 1020, guide column; 1021, support frame; 1022, cross bar; 1023, retaining ring; 1024, restoring spring; 1025, from wedge block; 1026, tooth plate; 1027, one-way bearing; 1028, half gear; 1029, teeth; 1030, circular gear; 1031, rack; 1032, limit sleeve; 1033, sink groove; 1034, limit block; 1035, pressing spring; 11, synchronous belt; 12, adjustment mechanism; 1201, support ring; 1202, end face gear ring; 1203, adjustment roller; 1204, groove; 1205, U-shaped connecting frame; 1206, electric telescopic rod; 1207, side straightening roller. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without creative work are within the scope of protection of the present invention.

[0019] See also Figures 1 to 11 The present invention provides a technical solution: a stainless steel wire straightening device, comprising: Support seat 1, a guide 2 is fixedly connected to the left side of the top of support seat 1, a cutter 3 is fixedly connected to the right side of the top of support seat 1, a guide wheel support plate 4 is fixedly connected to the middle position of the top of support seat 1, a straightening roller 5 is rotatably connected to the surface of guide wheel support plate 4, and the straightening roller 5 is set as four groups, and the lower part of the straightening roller 5 passes through the guide wheel support plate 4 and is fixedly connected to the slave synchronous wheel 6. It should be noted that the straightening roller 5 is composed of two straightening rollers, the upper straightening roller can adjust the position on the surface of guide wheel support plate 4, and the slave synchronous wheel 6 is fixedly sleeved on the axial end position of the lower straightening roller. The straightening roller 5 is a prior art and will not be described in detail.

[0020] It also includes: a through groove 7, which is opened on the right side of the guide wheel support plate 4. The interior of the through groove 7 is movably connected with a detection mechanism 8 that cooperates with the straightening roller 5. The detection mechanism 8 is used to detect the stainless steel wire after being straightened by the straightening roller 5.

[0021] A pad 9 is fixedly connected to the rear side of the support seat 1, and a switching mechanism 10 that cooperates with the detection mechanism 8 is movably connected between the surface of the pad 9 and the rear side of the guide wheel support plate 4. A synchronous belt 11 is movably connected between the surface of the switching mechanism 10 and the four slave synchronous wheels 6. The running direction of the straightening roller 5 is converted by the switching mechanism 10 through the operation of the detection mechanism 8.

[0022] The front side of the guide wheel support plate 4 is movably connected with an adjustment mechanism 12 that cooperates with the switching mechanism 10 , and the stainless steel wire between the straightening rollers 5 is adjusted and straightened by the adjustment mechanism 12 .

[0023] In this embodiment, Figures 1 to 11 As shown, the detection mechanism 8 includes a support block 801, which is slidably connected to the inside of the through slot 7, a detection cylinder 802 is movably installed on the front side of the support block 801, a return spring 803 is movably connected between the side wall of the support block 801 and the inner wall of the through slot 7, and a main wedge block 804 that cooperates with the switching mechanism 10 is fixedly connected to the rear side of the support block 801.

[0024] In this embodiment, Figures 1 to 11 As shown, the front side of the support block 801 is symmetrically fixedly connected with a mounting screw sleeve, and the side wall of the detection cylinder 802 is symmetrically rotatably connected with a mounting screw rod, and the two mounting screw rods are respectively threadedly connected to the inside of the two mounting screw sleeves. It should be noted that the detection cylinder 802 is coaxially arranged with the adjustment mechanism 12 and the stainless steel wire on the straightening roller 5, so that the stainless steel wire on the straightening roller 5 enters the detection cylinder 802 after passing through the position of the adjustment mechanism 12, and the straightened stainless steel wire is inspected and processed. The detection cylinder 802 is connected to the support block 801 by means of a mounting screw rod, which is convenient for replacing the detection cylinder 802.

[0025] The side wall of the support block 801 is symmetrically and movably interspersed with a support rod, the support rod is fixedly connected between the two sides of the inner wall of the through groove 7, and the return spring 803 is movably sleeved on the surface of the support rod.

[0026] In this embodiment, Figures 1 to 11 As shown, the switching mechanism 10 includes a transmission motor 1001, which is fixedly connected to the rear side of the guide wheel support plate 4, a main bevel gear 1002 is fixedly sleeved on the rotating end of the transmission motor 1001, a slave bevel gear 1003 is fixedly sleeved on the rotating end of the transmission motor 1001, the main bevel gear 1002 and the slave bevel gear 1003 are arranged at intervals, and the top of the pad 9 is rotatably connected to a synchronous bevel gear 1004 meshing with the slave bevel gear 1003. It should be noted that: the center position of the synchronous bevel gear 1004 is rotatably connected to an L-shaped support rod, and the L-shaped support rod is fixedly connected to the top of the pad 9.

[0027] The rear side of the guide wheel support plate 4 is rotatably connected with a transmission rod 1005, and the transmission rod 1005 and the transmission motor 1001 are arranged on the same horizontal line, the front end of the transmission rod 1005 passes through the guide wheel support plate 4 and is fixedly sleeved with an adjustment gear 1006 that cooperates with the adjustment mechanism 12, the surface of the transmission rod 1005 is fixedly sleeved with a main synchronous wheel 1007, and the synchronous belt 11 is movably connected between the main synchronous wheel 1007 and the four slave synchronous wheels 6, the surface of the transmission rod 1005 is slidably connected with a transmission cylinder 1008, the surface of the transmission cylinder 1008 is fixedly sleeved with a double-sided bevel gear 1009, and the double-sided bevel gear 1009 is arranged between the main bevel gear 1002 and the synchronous bevel gear 1004, and the side of the surface of the transmission cylinder 1008 away from the double-sided bevel gear 1009 is rotatably connected with an adjusting ring frame 1010. It should be noted that: during the meshing transmission process of the double-sided bevel gear 1009 and the main bevel gear 1002, the main synchronous wheel 1007, the synchronous belt 11 and the slave synchronous wheel 6 on the transmission rod 1005 cooperate to drive the straightening roller 5 to rotate forward, and the stainless steel wire is transported toward the cutter 3; when the double-sided bevel gear 1009 is meshing transmission process with the synchronous bevel gear 1004 and the slave bevel gear 1003, the main synchronous wheel 1007, the synchronous belt 11 and the slave synchronous wheel 6 on the transmission rod 1005 cooperate to drive the straightening roller 5 to rotate reversely, and the stainless steel wire can be transported backward.

[0028] The top of the pad 9 is rotatably connected to an axle rod 1011, the top of the axle rod 1011 is fixedly connected to a swing rod 1012, one end of the swing rod 1012 is provided with a swing groove 1013, the lower part of the adjusting ring frame 1010 is slidably connected to the inside of the swing groove 1013, the other end of the swing rod 1012 is slidably connected to a hinge ring 1014, a compression spring 1015 is movably connected between the end of the hinge ring 1014 and the surface of the swing rod 1012, a U-shaped switching rod 1016 is hinged on the surface of the hinge ring 1014, the middle part of the U-shaped switching rod 1016 is rotatably connected to the top of the pad 9, and a waist-shaped groove 1017 is provided on the side of the U-shaped switching rod 1016 away from the hinge ring 1014. It should be noted that: the swing rod 1012 is set as a T-shaped rod, which facilitates the compression spring 1015 to be movably sleeved between the middle part of the swing rod 1012 and the hinge ring 1014; the middle part of the U-shaped switching rod 1016 is fixedly connected to a support shaft, and the support shaft is rotatably connected to the top of the pad 9, so that the U-shaped switching rod 1016 can rotate on the top of the pad 9 with the support shaft as the axis point.

[0029] The top of the pad 9 is slidably connected to a slider 1018, the top of the slider 1018 is fixedly connected to a T-shaped slider 1019, the middle position of the top of the T-shaped slider 1019 is slidably connected to the inside of the waist-shaped groove 1017, and both sides of the T-shaped slider 1019 are fixedly connected to guide columns 1020, and the front guide columns 1020 are arranged corresponding to the main wedge block 804. It should be noted that: a slide groove is provided on the top of the pad 9, and a slider 1018 is slidably connected to the inside of the slide groove. When the slider 1018 slides to the limit state inside the slide groove, the T-shaped slide plate 1019 on the top of the slider 1018 deflects the U-shaped switching rod 1016 to the limit position, thereby limiting the deflection position of the U-shaped switching rod 1016; when the stainless steel wire inside the detection cylinder 802 is unqualified, the stainless steel wire will move with the detection cylinder 802 during the transportation process. At this time, the support block 801 on the side wall of the detection cylinder 802 moves with the main wedge block 804 and presses against the position of the front guide column 1020. The guide column 1020 pushes the T-shaped slide plate 1019 and the slider 1018 to move along the trajectory of the slide groove. At this time, the T-shaped slide plate 1019 cooperates with the waist-shaped groove 1017 to rotate and switch the direction with the U-shaped switching rod 1016 on the top surface of the pad 9.

[0030] A support frame 1021 is fixedly connected to the rear side of the top of the pad 9, a cross bar 1022 is slidably connected inside the support frame 1021, a retaining ring 1023 is fixedly sleeved in the middle of the cross bar 1022, a return spring 1024 is movably connected between the side wall of the retaining ring 1023 and the side wall of the support frame 1021, and a slave wedge block 1025 is fixedly connected to one end of the cross bar 1022, and the slave wedge block 1025 is correspondingly arranged with the rear guide column 1020. It should be noted that: when the main wedge block 804 presses the guide column 1020 on the front side of the T-shaped slide 1019 and switches the direction with the U-shaped switching rod 1016, the cross bar 1022 can cooperate with the guide column 1020 on the rear side of the T-shaped slide 1019 during the movement with the slave wedge block 1025.

[0031] One end of the crossbar 1022 away from the wedge block 1025 is fixedly connected with a tooth plate 1026, one end of the transmission rod 1005 is fixedly sleeved with a one-way bearing 1027, the outer ring of the one-way bearing 1027 is fixedly sleeved with a half gear 1028 meshing with the tooth plate 1026, and the side wall of the tooth plate 1026 is fixedly connected with teeth 1029. It should be noted that: the tooth surface at the top of the tooth plate 1026 meshes with the half gear 1028 for transmission, when the transmission rod 1005 rotates in the opposite direction, the one-way bearing 1027 will bring the half gear 1028 to mesh with the top surface of the tooth plate 1026 for transmission; and the bottom of the tooth plate 1026 is fixedly connected with a pulley rod, and the bottom of the pulley rod overlaps the top of the pad 9.

[0032] A circular gear 1030 is fixedly sleeved on the surface of the shaft 1011, and a rack 1031 meshing with the circular gear 1030 is slidably connected to the top of the pad 9. One end of the rack 1031 is fixedly connected to a limiting sleeve 1032. Nine recessed grooves 1033 are provided on the side wall of the limiting sleeve 1032. A limiting block 1034 matching the tooth 1029 is slidably connected inside the recessed groove 1033. A pressing spring 1035 is fixedly connected between the side wall of the limiting block 1034 and the inner wall of the recessed groove 1033. It should be noted that: a movable groove is provided on the top of the pad 9, and the bottom of the rack 1031 is slidably connected to the inside of the movable groove; a chamfer is provided on one side of the limit block 1034. When the U-shaped switching rod 1016 deflects synchronously with the movably connected swing rod 1012, the swing rod 1012 rotates with the circular gear 1030 on the shaft 1011, so that the circular gear 1030 engages with the rack 1031. At this time, the rack 1031 moves with the limiting sleeve 1032 to the position of the tooth 1029 on the side wall of the tooth plate 1026, and the movement of the tooth plate 1026 is limited in one direction.

[0033] In this embodiment, Figures 1 to 11As shown, the surface of the transmission rod 1005 is symmetrically provided with guide grooves, and the inner wall of the transmission cylinder 1008 is symmetrically fixed with guide blocks, and the two guide blocks are respectively slidably connected inside the two guide grooves. It should be noted that: through the cooperation between the guide blocks and the guide grooves, the transmission cylinder 1008 can slide on the surface of the transmission rod 1005 while rotating with the transmission rod 1005.

[0034] A connecting bearing is fixedly connected between the inner ring of the upper part of the adjusting ring frame 1010 and the surface of the transmission cylinder 1008. It should be noted that the connecting bearing is arranged to prevent the adjusting ring frame 1010 from rotating and causing interference during the rotation of the transmission cylinder 1008.

[0035] In this embodiment, Figures 1 to 11 As shown, a rectangular groove is provided on the surface of the other end of the swing rod 1012, and a rectangular block is fixedly connected to the inner ring of the hinge ring 1014, and the rectangular block is slidably connected to the inside of the rectangular groove.

[0036] In this embodiment, Figures 1 to 11 As shown, the adjustment mechanism 12 includes a support ring 1201, which is fixedly connected to the front side of the guide wheel support plate 4. The inner ring of the support ring 1201 is rotatably connected to an end face toothed ring 1202 meshing with the adjustment gear 1006, and adjustment rollers 1203 are movably installed around the inner ring of the end face toothed ring 1202. It should be noted that the stainless steel wire is inserted between the four adjustment rollers 1203. When the transmission rod 1005 is meshing with the adjustment gear 1006 and the end face toothed ring 1202, the end face toothed ring 1202 and the four adjustment rollers 1203 perform the final adjustment on the straightening of the stainless steel wire, further improving the straightening effect.

[0037] A groove 1204 is provided on the left side of the guide wheel support plate 4, and a U-shaped connecting frame 1205 is slidably connected inside the groove 1204. An electric telescopic rod 1206 is fixedly connected to the top of the guide wheel support plate 4. The bottom of the electric telescopic rod 1206 extends to the inside of the groove 1204 and is fixedly connected to the surface of the U-shaped connecting frame 1205. The surface of the U-shaped connecting frame 1205 is symmetrically and movably connected to the side straightening roller 1207. It should be noted that: the two side straightening rollers 1207 are arranged perpendicular to the straightening rollers 5, so that the front and rear sides and the upper and lower sides of the stainless steel wire can achieve straightening operations; the surface of the U-shaped connecting frame 1205 is fixedly connected to an electric push rod, and the telescopic end of the electric push rod is movably connected to the shaft end of the side straightening roller 1207 through a hoop, so that the distance between the two side straightening rollers 1207 can be adjusted.

[0038] In this embodiment, Figures 1 to 11 As shown, the method for using the stainless steel wire straightening equipment includes the following steps: S1. When in use, first start the transmission motor 1001 to mesh the main bevel gear 1002 with the double-sided bevel gear 1009 on the transmission rod 1005, and the main synchronous wheel 1007, the synchronous belt 11 and the slave synchronous wheel 6 on the transmission rod 1005 cooperate to rotate the straightening roller 5, and the stainless steel wire is conveyed to the straightening roller 5 through the guide 2 position for straightening operation. In this process, when the stainless steel passes the side straightening roller 1207 position, the side straightening roller 1207 performs straightening operation on the front and rear sides of the stainless steel wire; S2. During the rotation of the transmission rod 1005, the adjustment gear 1006 will be meshed with the end face gear ring 1202 in stages, so that the end face gear ring 1202 and the four adjustment rollers 1203 rotate along the surface of the stainless steel wire for final straightening adjustment. Finally, the stainless steel wire passes through the position of the detection cylinder 802 and enters the inside of the cutter 3. S3. When the surface of the stainless steel wire is not straightened, the stainless steel wire cannot pass through the detection cylinder 802 during the process of passing through the detection cylinder 802. At this time, the detection cylinder 802 is transported to the right along with the stainless steel wire, so that the support block 801 at the side wall of the detection cylinder 802 slides inside the through groove 7. Then the support block 801 with the fixedly connected main wedge block 804 presses against the guide column 1020 on the T-shaped slide plate 1019, so that the guide column 1020 moves horizontally with the T-shaped slide plate 1019 on the top surface of the pad 9, and the T-shaped slide plate 1019 cooperates with the waist groove 1017 on the U-shaped switching rod 1016 to slide, so that the U-shaped switching rod 1016 rotates on the top of the pad 9 with the middle as the axis point. At this time, the U-shaped switching rod 101 6 The hinged hinge ring 1014 and the swing rod 1012 rotate with the shaft 1011 as the axis point, so that the swing rod 1012 slides on the surface of the transmission rod 1005 with the adjustment ring frame 1010 and the transmission cylinder 1008 through the swing groove 1013, switches the meshing position of the double-sided bevel gear 1009 on the surface of the transmission cylinder 1008, and moves the double-sided bevel gear 1009 to the position of the synchronous bevel gear 1004. At this time, the rotating end of the transmission motor 1001 meshes with the slave bevel gear 1003 and the synchronous bevel gear 1004, so that the synchronous bevel gear 1004 meshes with the double-sided bevel gear 1009. At this time, the transmission rod 1005 switches to the reverse rotation state, so that the straightening roller 5 is reversed and the stainless steel wire is retreated for straightening; S4. At the same time, after the swing rod 1012 rotates, the compression spring 1015 on its surface elastically recovers and moves the hinge ring 1014 back to the original position, so that the hinge ring 1014 presses against the end of the hinged U-shaped switching rod 1016, ensuring that the U-shaped switching rod 1016 is always in the limit state after deflection; S5. When the transmission rod 1005 is reversed, the one-way bearing 1027 will drive the half gear 1028 to rotate synchronously, so that the half gear 1028 will be meshed with the top of the toothed plate 1026 in stages, and the toothed plate 1026 will drive the cross bar 1022 and the slave wedge block 1025 to move. During the rotation of the shaft rod 1011, the circular gear 1030 on the surface will be meshed with the adjacent rack 1031, so that the limit block 1034 on the limit sleeve 1032 will move toward the position of the tooth 1029 on the side wall of the toothed plate 1026. The limit block 1034 on the limit sleeve 1032 will limit the tooth 1029 on the side wall of the toothed plate 1026 in one direction, so that the toothed plate 1026 meshed with the half gear 1028 can only move in one direction. When block 1025 moves to the position of T-shaped slide 1019 which is translated toward the rear of pad 9, wedge block 1025 contacts the adjacent guide column 1020 on T-shaped slide 1019, so that guide column 1020 is pressed and moves T-shaped slide 1019 toward the front position of pad 9, so that T-shaped slide 1019 is reset and deflected with U-shaped switching rod 1016 and swing rod 1012. At this time, swing rod 1012 resets and moves with adjusting ring frame 1010 and transmission cylinder 1008, so that double-sided bevel gear 1009 is meshed with main bevel gear 1002 for transmission again. At this time, the stainless steel wire after retraction and straightening moves again with the forward rotating straightening roller 5 toward the direction of detection cylinder 802, so that the unqualified stainless steel wire can be repeated in time after detection.

[0039] The above shows and describes the basic principles, main features and advantages of the present invention. Technical personnel in this industry should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only preferred examples of the present invention and are not used to limit the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. Stainless steel wire straightening equipment, including: A support seat (1), wherein the left side of the top of the support seat (1) is fixedly connected to a guide (2), the right side of the top of the support seat (1) is fixedly connected to a cutter (3), the middle position of the top of the support seat (1) is fixedly connected to a guide wheel support plate (4), the surface of the guide wheel support plate (4) is rotatably connected to a straightening pair of rollers (5), and the straightening pair of rollers (5) are arranged in four groups, and the lower part of the straightening pair of rollers (5) penetrates the guide wheel support plate (4) and is fixedly connected to a slave synchronous wheel (6); The invention is characterized in that it further comprises: a through groove (7), wherein the through groove (7) is provided on the right side of the guide wheel support plate (4), wherein a detection mechanism (8) cooperating with the straightening roller (5) is movably connected inside the through groove (7), and the detection mechanism (8) is used to detect the stainless steel wire after being straightened by the straightening roller (5); A pad (9) is fixedly connected to the rear side of the support seat (1); a switching mechanism (10) that cooperates with the detection mechanism (8) is movably connected between the surface of the pad (9) and the rear side of the guide wheel support plate (4); a synchronous belt (11) is movably connected between the surface of the switching mechanism (10) and the four slave synchronous wheels (6); the running direction of the straightening roller (5) is changed by the running of the detection mechanism (8) and the switching mechanism (10); The front side of the guide wheel support plate (4) is movably connected to an adjustment mechanism (12) that cooperates with the switching mechanism (10), and the stainless steel wire between the straightening rollers (5) is adjusted and straightened by the adjustment mechanism (12).

2. The stainless steel wire straightening equipment according to claim 1, characterized in that: The detection mechanism (8) comprises a support block (801), the support block (801) being slidably connected inside the through slot (7), a detection cylinder (802) being movably mounted on the front side of the support block (801), a return spring (803) being movably connected between the side wall of the support block (801) and the inner wall of the through slot (7), and a main wedge block (804) cooperating with the switching mechanism (10) being fixedly connected to the rear side of the support block (801).

3. The stainless steel wire straightening equipment according to claim 2, characterized in that: The front side of the support block (801) is symmetrically fixedly connected with a mounting screw sleeve, and the side wall of the detection cylinder (802) is symmetrically rotatably connected with a mounting screw rod, and the two mounting screw rods are respectively threadedly connected to the inside of the two mounting screw sleeves; The side walls of the support block (801) are symmetrically and movably interspersed with support rods, the support rods are fixedly connected between two sides of the inner wall of the through groove (7), and the return spring (803) is movably sleeved on the surface of the support rods.

4. The stainless steel wire straightening equipment according to claim 3, characterized in that: The switching mechanism (10) comprises a transmission motor (1001), the transmission motor (1001) is fixedly connected to the rear side of the guide wheel support plate (4), a main bevel gear (1002) is fixedly sleeved on the rotating end of the transmission motor (1001), a slave bevel gear (1003) is fixedly sleeved on the rotating end of the transmission motor (1001), the main bevel gear (1002) and the slave bevel gear (1003) are arranged at intervals, and a synchronous bevel gear (1004) meshing with the slave bevel gear (1003) is rotatably connected to the top of the pad (9); The rear side of the guide wheel support plate (4) is rotatably connected to a transmission rod (1005), and the transmission rod (1005) and the transmission motor (1001) are arranged on the same horizontal line. The front end of the transmission rod (1005) passes through the guide wheel support plate (4) and is fixedly sleeved with an adjustment gear (1006) that matches the adjustment mechanism (12). The surface of the transmission rod (1005) is fixedly sleeved with a main synchronous wheel (1007). The synchronous belt (11) is movably connected to the main synchronous wheel (1007). 007) and the four slave synchronous wheels (6), the surface of the transmission rod (1005) is slidably connected with a transmission cylinder (1008), the surface of the transmission cylinder (1008) is fixedly sleeved with a double-sided bevel gear (1009), and the double-sided bevel gear (1009) is arranged between the main bevel gear (1002) and the synchronous bevel gear (1004), and the side of the surface of the transmission cylinder (1008) away from the double-sided bevel gear (1009) is rotatably connected with an adjustment ring frame (1010); The top of the pad (9) is rotatably connected to a shaft rod (1011), the top of the shaft rod (1011) is fixedly connected to a swing rod (1012), one end of the swing rod (1012) is provided with a swing groove (1013), the lower part of the adjustment ring frame (1010) is slidably connected to the inside of the swing groove (1013), the other end of the swing rod (1012) is slidably connected to a hinge ring (1014), a compression spring (1015) is movably connected between the end of the hinge ring (1014) and the surface of the swing rod (1012), a U-shaped switching rod (1016) is hingedly connected to the surface of the hinge ring (1014), the middle part of the U-shaped switching rod (1016) is rotatably connected to the top of the pad (9), and a waist-shaped groove (1017) is provided on the side of the U-shaped switching rod (1016) away from the hinge ring (1014); The top of the pad (9) is slidably connected to a slider (1018), the top of the slider (1018) is fixedly connected to a T-shaped slider (1019), the middle position of the top of the T-shaped slider (1019) is slidably connected to the inside of the waist-shaped groove (1017), and both sides of the T-shaped slider (1019) are fixedly connected to guide pillars (1020), and the front guide pillars (1020) are arranged corresponding to the main wedge block (804); A support frame (1021) is fixedly connected to the rear side of the top of the pad (9), a cross bar (1022) is slidably connected to the inside of the support frame (1021), a retaining ring (1023) is fixedly sleeved on the middle of the cross bar (1022), a return spring (1024) is movably connected between the side wall of the retaining ring (1023) and the side wall of the support frame (1021), one end of the cross bar (1022) is fixedly connected to a slave wedge block (1025), and the slave wedge block (1025) is arranged corresponding to the guide column (1020) at the rear side; One end of the cross bar (1022) away from the wedge block (1025) is fixedly connected to a toothed plate (1026); one end of the transmission rod (1005) is fixedly sleeved with a one-way bearing (1027); the outer ring of the one-way bearing (1027) is fixedly sleeved with a half gear (1028) meshing with the toothed plate (1026) for transmission; and the side wall of the toothed plate (1026) is fixedly connected with teeth (1029); A circular gear (1030) is fixedly sleeved on the surface of the shaft rod (1011), a rack (1031) meshing with the circular gear (1030) is slidably connected to the top of the pad (9), one end of the rack (1031) is fixedly connected to a limiting sleeve (1032), nine recessed grooves (1033) are formed on the side wall of the limiting sleeve (1032), a limiting block (1034) matching with the teeth (1029) is slidably connected inside the recessed groove (1033), and a pressing spring (1035) is fixedly connected between the side wall of the limiting block (1034) and the inner wall of the recessed groove (1033).

5. The stainless steel wire straightening equipment according to claim 4, characterized in that: The surface of the transmission rod (1005) is symmetrically provided with guide grooves, and the inner wall of the transmission cylinder (1008) is symmetrically fixedly connected with guide blocks, and the two guide blocks are respectively slidably connected inside the two guide grooves; A connecting bearing is fixedly connected between the inner ring of the upper part of the adjusting ring frame (1010) and the surface of the transmission cylinder (1008).

6. The stainless steel wire straightening equipment according to claim 5, characterized in that: A rectangular groove is provided on the surface of the other end of the swing rod (1012), and a rectangular block is fixedly connected to the inner ring of the hinge ring (1014), and the rectangular block is slidably connected inside the rectangular groove.

7. The stainless steel wire straightening equipment according to claim 6, characterized in that: The adjustment mechanism (12) comprises a support ring (1201), the support ring (1201) being fixedly connected to the front side of the guide wheel support plate (4), the inner ring of the support ring (1201) being rotatably connected to an end face toothed ring (1202) meshing with the adjustment gear (1006), and adjustment rollers (1203) being movably mounted around the inner ring of the end face toothed ring (1202); A groove (1204) is provided on the left side of the guide wheel support plate (4), a U-shaped connecting frame (1205) is slidably connected inside the groove (1204), an electric telescopic rod (1206) is fixedly connected to the top of the guide wheel support plate (4), the bottom of the electric telescopic rod (1206) extends to the inside of the groove (1204) and is fixedly connected to the surface of the U-shaped connecting frame (1205), and a side straightening roller (1207) is symmetrically and movably connected to the surface of the U-shaped connecting frame (1205).

8. The method for using the stainless steel wire straightening equipment is characterized in that: Using the stainless steel wire straightening device according to any one of claims 1 to 7 comprises the following steps: S1. When in use, first start the transmission motor (1001) to mesh the main bevel gear (1002) and the double-sided bevel gear (1009) on the transmission rod (1005), and the main synchronous wheel (1007), the synchronous belt (11) and the slave synchronous wheel (6) on the transmission rod (1005) cooperate to rotate the straightening roller (5), and the stainless steel wire is conveyed through the guide (2) to the straightening roller (5) for straightening. During this process, when the stainless steel passes the side straightening roller (1207), the side straightening roller (1207) performs straightening operations on the front and rear sides of the stainless steel wire. S2. During the rotation of the transmission rod (1005), the adjustment gear (1006) is periodically meshed with the end face gear ring (1202) for transmission, so that the end face gear ring (1202) and the four adjustment rollers (1203) rotate along the surface of the stainless steel wire for final straightening adjustment. Finally, the stainless steel wire passes through the position of the detection tube (802) and enters the inside of the cutter (3); S3. When the surface of the stainless steel wire is not straightened, the stainless steel wire cannot pass through the detection tube (802) during the process of passing through the detection tube (802). At this time, the detection tube (802) is transported to the right along with the stainless steel wire, so that the support block (801) at the side wall of the detection tube (802) slides inside the through groove (7). Then, the support block (801) with the main wedge block (804) fixedly connected is pressed against the guide column (1020) on the T-shaped slide plate (1019), so that the guide column (1020) and the T-shaped slide plate (1019) move horizontally on the top surface of the pad (9), and the T-shaped slide plate (1019) and the waist groove (1017) on the U-shaped switching rod (1016) slide in cooperation, so that the U-shaped switching rod (1016) rotates on the top of the pad (9) with the middle as the axis point. At this time, the U-shaped switching rod (1016) ) with the hinged hinge ring (1014) and the swing rod (1012) rotating with the shaft (1011) as the axis point, so that the swing rod (1012) slides on the surface of the transmission rod (1005) with the adjustment ring frame (1010) and the transmission cylinder (1008) through the swing groove (1013), switches the meshing position of the double-sided bevel gear (1009) on the surface of the transmission cylinder (1008), and moves the double-sided bevel gear (1009) to the position of the synchronous bevel gear (1004). At this time, the rotating end of the transmission motor (1001) meshes with the slave bevel gear (1003) and the synchronous bevel gear (1004), so that the synchronous bevel gear (1004) and the double-sided bevel gear (1009) mesh. At this time, the transmission rod (1005) switches to a reverse rotation state, so that the straightening roller (5) is reversed and the stainless steel wire is retracted for straightening; S4. At the same time, after the swing lever (1012) rotates, the compression spring (1015) on its surface elastically recovers and moves the hinge ring (1014) back to the original position, so that the hinge ring (1014) presses against the end of the hinged U-shaped switching lever (1016), ensuring that the U-shaped switching lever (1016) is always in the limit state after deflection; S5. When the transmission rod (1005) is reversed, it will rotate synchronously with the half gear (1028) through the one-way bearing (1027), so that the half gear (1028) is periodically meshed with the top of the toothed plate (1026) for transmission, and the toothed plate (1026) moves the cross bar (1022) and the slave wedge block (1025). When the shaft rod (1011) rotates, it will move the circular gear (1030) on the surface with the adjacent The rack (1031) is meshed with the gear (1031) to move the limit block (1034) on the limit sleeve (1032) toward the position of the teeth (1029) on the side wall of the tooth plate (1026). The limit block (1034) on the limit sleeve (1032) limits the teeth (1029) on the side wall of the tooth plate (1026) in one direction, so that the tooth plate (1026) meshed with the half gear (1028) can only move in one direction. When the wedge block (1025) moves to the position of the T-shaped slide plate (1019) which is translated toward the rear of the pad (9), the wedge block (1025) contacts the adjacent guide column (1020) on the T-shaped slide plate (1019), so that the guide column (1020) is pressed and moves the T-shaped slide plate (1019) toward the front position of the pad (9), so that the T-shaped slide plate (1019) moves with the U-shaped switching rod (1016) and the swing rod (1012) to reset and deflect. At this time, the swing rod (1012) moves with the adjustment ring frame (1010) and the transmission cylinder (1008) to reset and move, so that the double-sided bevel gear (1009) is meshed with the main bevel gear (1002) for transmission again. At this time, the stainless steel wire after the retraction straightening moves again with the forward rotating straightening counter roller (5) toward the detection cylinder (802), so that the unqualified stainless steel wire can be repeated in time after the detection.

Citation Information

Patent Citations

  • A straightening device for waste stainless steel wire

    CN116441456B

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