Die casting machine with material collecting function

By designing a die-casting machine with material collection function, including a hot chamber die-casting mechanism, a synchronous limit vibration damping mechanism and an automatic cooling and discharge mechanism, the problems of existing die-casting machines in filling, removal and mold impact are solved, and an efficient, safe and high-quality die-casting process is achieved.

CN119819900AActive Publication Date: 2025-04-15魏海珍
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Patent Information

Application Number
CN202411518495.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-04-15
Estimated Expiration
2044-10-29

AI Technical Summary

Technical Problem

The existing die-casting machine needs to fill the metal solution separately before each die-casting, which is inefficient; the workpiece needs to be manually removed after die-casting, which is highly dangerous; the mold will be subjected to a large impact force during die-casting, which is easy to be misaligned, affecting the quality of the workpiece.

Method used

A die-casting machine with material collection function is designed, including a hot chamber die-casting mechanism, a synchronous limit vibration damping mechanism and an automatic cooling and discharge mechanism. The hot chamber die-casting mechanism realizes continuous automatic filling of metal solution, the synchronous limit vibration damping mechanism reduces mold impact, and the automatic cooling and discharge mechanism automatically removes and cools the workpiece.

Benefits of technology

It improves die casting efficiency, reduces operating risks, reduces mold impact, ensures workpiece quality, and realizes automatic processing of workpieces.

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Abstract

The invention relates to the technical field of die-casting, and discloses a die-casting machine with a material collecting function, which comprises a main body, a hot chamber die-casting mechanism, a synchronous limiting and damping mechanism and an automatic cooling and discharging mechanism, a workbench is fixedly arranged at the top of the main body, a hot melting bin is fixedly arranged on the right side of the main body, bases are fixedly arranged at the bottoms of the main body and the hot melting bin, a left fixing table is fixedly arranged at the top of the left side of the workbench, and a right fixing table is fixedly arranged at the top of the right side of the workbench. According to the die-casting machine with the material collecting function, a metal solution in the hot melting bin can be subjected to die-casting through the hot chamber die-casting mechanism during die-casting, meanwhile, continuous filling of the metal solution is achieved, a die is limited and fixed through the synchronous limiting and damping mechanism during die-casting, impact on the die during die-casting is reduced, and the die-casting efficiency is improved. After die casting is completed, the workpieces can be automatically taken down through the automatic cooling discharging mechanism and cooled.
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Description

Technical Field

[0001] The invention relates to the technical field of die casting, in particular to a die casting machine with a material collecting function. Background Art

[0002] Die casting machine is a casting equipment used to fill molten metal into the mold under high pressure to manufacture parts. Its basic principle is to use high pressure to melt the metal, fill and solidify it through the cavity of the mold to obtain the required parts. Die casting machines are widely used in manufacturing industries such as automobiles, motorcycles, motors, electronics, communications, and hardware. According to different classification standards, die casting machines can be divided into different types. For example, according to the working position of the die chamber, it can be divided into vertical die casting machines and horizontal die casting machines; according to the degree of automation of the machine, it can be divided into manual die casting machines and semi-automatic die casting machines, etc.

[0003] Existing die-casting machines usually need to be filled with molten metal separately before each die-casting, which is inefficient. After die-casting, the workpiece needs to be taken out manually, which is dangerous. In addition, the impact force between the dies during die-casting is large, which affects the quality of the workpiece. Therefore, a die-casting machine with a material collection function is proposed. Summary of the invention

[0004] The present invention aims to solve the technical problem that the existing die-casting machine usually needs to be filled with metal solution separately before each die-casting, which has low efficiency. After the die-casting is completed, the workpiece needs to be taken out manually, which is very dangerous during operation. In addition, the impact force between the molds during die-casting is large, which is prone to misalignment and affects the quality of the workpiece. A die-casting machine with a material collection function is provided.

[0005] The technical solution adopted by the present invention to solve its technical problem is: A die-casting machine with a material collection function, comprising a main body, a hot chamber die-casting mechanism, a synchronous limit vibration reduction mechanism and an automatic cooling material discharge mechanism; A workbench is fixedly provided on the top of the main body, a hot melt bin is fixedly provided on the right side of the main body, a base is fixedly provided on the bottom of the main body and the hot melt bin, a left fixed platform is fixedly provided on the top of the left side of the workbench, a right fixed platform is fixedly provided on the top of the right side of the workbench, the shapes and sizes of the left fixed platform and the right fixed platform match, the left fixed platform and the right fixed platform are both arranged vertically with the workbench, the hot chamber die-casting mechanism is arranged between the left fixed platform and the right fixed platform, the synchronous limit vibration reduction mechanism is arranged between the hot chamber die-casting mechanism, an inner groove is opened inside the main body, and the automatic cooling and unloading mechanism is arranged inside the inner groove. During die-casting, the metal solution inside the hot melt bin is die-casted by the hot chamber die-casting mechanism, and the mold is limited and fixed by the synchronous limit vibration reduction mechanism during die-casting to reduce the impact on the mold during die-casting. After the die-casting is completed, the workpiece can be removed and cooled by the automatic cooling and unloading mechanism.

[0006] Furthermore, the hot chamber die-casting mechanism includes a plurality of guide rods, which are respectively arranged in parallel between the four corners of the left fixed platform and the right fixed platform, the guide rods are arranged perpendicular to the side walls of the left fixed platform and the right fixed platform, a movable platform is slidably arranged in the middle of the guide rods, the bottom of the movable platform is slidably connected to the workbench through a slider, the slider penetrates the workbench and extends to the interior of the inner groove, a rotating disk is rotatably arranged on the left side of the rear side wall of the inner groove, a driving motor is connected to the center of the rotating disk, a rotating rod is rotatably connected to the front edge of the rotating disk, and a movable rod is rotatably connected to the other end of the rotating rod, the movable rod is arranged parallel to the guide rods, an upper sliding rod is fixedly arranged on the upper side of the other end of the movable rod, and the top of the upper sliding rod is fixedly connected to the slider. During die casting, the driving motor drives the rotating disk to start rotating, so that the rotating rod connected to the edge of the rotating disk rotates accordingly. When the rotating rod rotates, it drives the movable rod to move left and right periodically in the horizontal direction. When the movable rod moves to the right, it drives the top slider to move to the right, so that the movable bar moves to the right along the guide rod.

[0007] Furthermore, a fixed mold is fixedly provided at the center of the left side wall of the right fixed table, and a plurality of connecting rods are vertically provided on the side wall of the movable table facing the right fixed table. An outer sleeve is provided on the right outer side of the connecting rod, and a first spring is provided between the outer sleeve and the movable table. A movable mold is fixedly connected between the outer sleeves via a fixed block. The position and size of the movable mold match those of the fixed mold. A die-casting groove is formed between the movable mold and the fixed mold, and protrusions are fixedly provided on the outer edges of the connections between the movable mold and the fixed mold. A driving rack is fixedly provided on the right end of the connecting rod, and a slot is provided on the outer edge of the fixed mold. The right end of the driving rack passes through the outer edge of the movable mold and extends to the inside of the slot, and a trigger button is provided on the inner side of the top of the slot, and the position of the trigger button matches that of the driving rack. When the movable table moves to the right, it drives the connecting rod and the movable mold to move to the right until the movable mold abuts against the fixed mold. At this time, the movable mold continues to move to the right, causing relative movement between the connecting rod and the outer ring. The first spring is compressed, generating a thrust on the movable mold, so that the movable mold and the fixed mold always keep a close fit. When the connecting rod moves, it drives the driving rack to move toward the direction of the fixed mold until the driving rack penetrates into the inside of the slot. When the driving rack moves to the deepest part of the inner slot, it squeezes the trigger button, and the thrust on the movable mold is the largest at this time.

[0008] Furthermore, a spray hole is provided at the center of the right side of the fixed mold, an infusion hole is provided at the center of the right fixed platform, the output end of the infusion hole is communicated with the input end of the spray hole, the input end pipeline of the infusion hole is connected with a liquid inlet pipe, an inner liquid tank is provided inside the hot melt bin, a heater is provided outside the hot melt bin, the interior of the inner liquid tank is filled with metal solution, a hydraulic chamber is provided inside the inner liquid tank, a piston is movably provided inside the hydraulic chamber, an electric hydraulic rod is connected to the top of the piston, the electric hydraulic rod is fixedly connected to the top of the hot melt bin through a mounting frame, the electric hydraulic rod is electrically connected to the trigger button, a liquid outlet is provided at the bottom of the hydraulic chamber, the liquid outlet is connected to the input end pipeline of the liquid inlet pipe, a heat insulation layer is fixedly provided on the liquid inlet pipe and the outside of the hydraulic chamber, and a liquid inlet is provided in the middle of the right side of the hydraulic chamber. When the trigger button is squeezed, the electric hydraulic rod extends, driving the piston at its bottom to move toward the bottom of the hydraulic chamber, generating high pressure on the metal solution inside the hydraulic chamber, causing the metal solution to spray out along the liquid outlet, then flow into the infusion hole through the liquid inlet pipe, and finally spray into the inside of the die-casting tank along the spray hole to perform die-casting on the workpiece. After the die-casting is completed, the movable mold moves in the opposite direction. At this time, the driving rack disengages from the trigger button, causing the electric hydraulic rod to reset, driving the piston to move upward, and generating negative pressure inside the hydraulic chamber. When the piston moves to the top of the liquid inlet, the metal solution inside the inner liquid tank is poured into the inside of the hydraulic chamber again under the action of negative pressure. Through the above steps, continuous and automatic filling of the metal solution can be achieved, effectively improving the die-casting efficiency.

[0009] Furthermore, the synchronous limit vibration reduction mechanism includes a transmission gear, which is arranged inside the slot, the transmission gear is rotatably connected to the rear side wall of the slot, the transmission gear is arranged on the side of the driving rack facing the die-casting slot, the transmission gear is meshed with the driving rack, a driven rack is meshed on the lower side of the transmission gear, the driven rack is slidably connected to the bottom of the slot, and the driven rack is arranged parallel to the driving rack. When the driving rack moves to the right, it drives the transmission gear meshed with it to start rotating, so that the driven rack meshed with the other side of the transmission gear moves in the opposite direction.

[0010] Furthermore, a connecting rod is connected to the left end of the driven rack away from the driving rack, the connecting rod is vertically arranged with the driven rack, a limiting rod is fixedly arranged at the other end of the connecting rod, the limiting rod is parallelly arranged with the driven rack, a limiting hole is provided at the connection between the movable die and the limiting rod, and the diameter and depth of the limiting hole match the diameter and length of the limiting rod. When the transmission rack moves, the connecting rod is driven to move accordingly, and when the connecting rod moves, the limiting rod is driven to move accordingly, so that the limiting rod is stuck in the inside of the limiting groove during die casting, thereby reducing the vibration between the movable die and the fixed die during die casting, avoiding deformation of the workpiece during die casting, and improving the die casting quality.

[0011] Furthermore, a sealing groove is provided at the connection between the movable die and the fixed die, a sealing strip is provided inside the sealing groove, and the sealing strip is provided around the die casting groove. The sealing groove can improve the sealing performance of the movable die and the fixed die during die casting, and prevent the metal solution from overflowing under high pressure.

[0012] Further, the automatic cooling unloading mechanism includes a push rod, which is fixedly arranged on the right side of the top of the movable platform, and is arranged parallel to the guide rod. A mounting rod is fixedly arranged at the bottom of the right end of the push rod, and clamps are symmetrically arranged on both sides of the bottom of the mounting rod. A second spring is connected between the tops of the clamps, and a wedge-shaped top block is fixedly arranged at the center of the left top of the right fixed platform. An elastic clamp block is arranged at the bottom of the clamp facing the fixed mold. When the movable platform moves to the right, the push rod is driven to move to the right, and when the push rod moves, the mounting rod is driven to move accordingly. When the mounting rod moves, the clamps on both sides of the bottom are driven to move accordingly. When the clamps move and contact with the wedge-shaped top block, they are pushed outward, so that the clamps are separated during die casting, and the second spring is extended to generate a pulling force in the opposite direction. When the die casting is completed, the mounting rod is reset, and the clamps are closed under the pulling force of the second spring, driving the clamps to move toward the workpiece formed inside the die casting tank, and the workpiece is taken out.

[0013] The top movable end of the lifting rod is rotatably connected with the bottom fixed end, and the top movable end of the lifting rod is threadably connected to the bottom fixed end of the lifting rod, and the rear end of the lifting rod is screwed to the bottom fixed end, and the rear side wall of the inner groove is movably provided with a top plate, and the top plate is located directly below the guide strip, and the top plate is connected to the rear side wall of the inner groove by an electric telescopic rod, and the telescopic frequency of the electric telescopic rod matches the rotation speed of the rotating disk, and the lower side of the right end of the movable rod is vertically connected with a sliding rod, and the right end of the sliding rod is vertically provided with a movable rack, and the movable rack is meshed and connected with the top movable end of the lifting rod through the clamping teeth. After the die-casting is completed, the movable rod moves to the left, driving the sliding rod to move to the left, so that the movable rack connected thereto starts to move. When the movable rack moves to the left, it drives the movable end of the lifting rod meshing therewith to start rotating. When the movable end of the lifting rod rotates, it moves upward along the fixed end threadedly connected thereto, so that the blanking plate moves upward along the guide bar until the blanking plate passes through the blanking port and moves to the bottom of the fixed mold. At this time, the workpiece is taken out by the clamp and falls on the surface of the blanking plate under the action of gravity. When the movable rack moves to the right again, the lifting rod is shortened, driving the blanking plate and the workpiece to move to the bottom of the inner groove. When the blanking plate moves to the bottom of the top plate, the electric telescopic rod is extended to remove the workpiece on the surface of the blanking plate. Through the above steps, automatic unloading of the workpiece can be realized, and damage to the workpiece caused by excessive height when it falls can be avoided.

[0014] Furthermore, a driving bevel gear is arranged around the outer edge of the rotating disk, a driven bevel gear is meshed with the left side of the driving bevel gear, a rotating shaft is connected to the left center of the driven bevel gear, a heat dissipation hole is opened on the upper left part of the main body, the left end of the rotating shaft extends to the inside of the heat dissipation hole, a plurality of blades are arranged on the left end side wall of the rotating shaft, a driving wheel is arranged at the center of the rear side wall of the rotating disk, transmission rollers are arranged on both sides of the bottom of the inner groove, a driven wheel is arranged at the center of the transmission roller on the left side, a transmission chain is arranged in a sleeve meshed between the driving wheel and the driven wheel, a conveyor belt is arranged in a sleeve meshed between the transmission rollers, and the conveyor belt is located below the top plate. The workpiece is pushed out of the unloading plate and falls onto the surface of the conveyor belt. When the rotating disk rotates, it drives the driving wheel to start rotating. When the driving wheel rotates, it drives the driven wheel to start rotating through the transmission chain meshing with it. When the driven wheel rotates, it drives the transmission roller to start rotating, so that the conveyor belt meshing with it starts to move, and the workpiece on the surface of the conveyor belt is transported to the outside of the main body. When the rotating disk rotates, it drives the driving bevel gear on its outer edge to start rotating, so that the driven bevel gear meshing with it starts rotating. When the driven bevel gear rotates, it drives the rotating shaft to start rotating, so that the blades inside the heat dissipation hole start rotating, generating wind force to cool the workpiece, thereby realizing automatic cooling of the workpiece during transportation, which is convenient for the next step of processing of the workpiece. Beneficial effects of the present invention: 1. The die-casting machine with material collection function of the present invention can die-cast the molten metal inside the hot melt bin through the hot chamber die-casting mechanism during die-casting, and realize continuous filling of the molten metal at the same time. During die-casting, the mold is limited and fixed through the synchronous limit vibration reduction mechanism to reduce the impact on the mold during die-casting. After the die-casting is completed, the workpiece can be automatically removed and cooled by the automatic cooling unloading mechanism.

[0015] 2. The die-casting machine with material collecting function of the present invention can drive the connecting rod to move when the transmission rack moves by setting a limit rod, and drive the limit rod to move when the connecting rod moves, so that the limit rod is stuck in the inside of the limit groove during die-casting, thereby reducing the vibration between the moving mold and the fixed mold during die-casting, avoiding deformation of the workpiece during die-casting, and improving the die-casting quality.

[0016] When the movable rack moves to the left, it drives the movable end of the lifting rod meshing with it to start rotating. When the movable rack moves to the left, it drives the movable end of the lifting rod meshing with it to start rotating. When the movable end of the lifting rod rotates, it moves upward along the fixed end threadedly connected with it, so that the blanking plate moves upward along the guide bar until the blanking plate passes through the blanking port and moves to the bottom of the fixed mold. At this time, the workpiece is taken out by the clamp and falls on the surface of the blanking plate under the action of gravity. When the movable rack moves to the right again, the lifting rod is shortened, driving the blanking plate and the workpiece to move to the bottom of the inner groove. When the blanking plate moves to the bottom of the top plate, the electric telescopic rod is extended to unload the workpiece on the surface of the blanking plate. Through the above steps, automatic unloading of the workpiece can be realized, and damage to the workpiece caused by excessive height when the workpiece falls can be avoided.

[0017] 4. The die-casting machine with material collecting function of the present invention can drive the driving wheel to start rotating when the rotating disk rotates by being provided with blades. When the driving wheel rotates, the driven wheel is driven to start rotating through the transmission chain meshing with the driving wheel. When the driven wheel rotates, the transmission roller is driven to start rotating, so that the conveyor belt meshing with the driving wheel starts to move, and the workpiece on the surface of the conveyor belt is transported to the outside of the main body. When the rotating disk rotates, the driving bevel gear on its outer edge starts to rotate, so that the driven bevel gear meshing with the driving wheel starts to rotate. When the driven bevel gear rotates, the rotating shaft is driven to start rotating, so that the blades inside the heat dissipation holes start to rotate, generating wind force to cool the workpiece, thereby realizing automatic cooling of the workpiece during transportation, which is convenient for the next step of processing of the workpiece. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the die-casting machine with material collection function; Figure 2 This is a schematic diagram of the synchronous limit vibration reduction mechanism of the die-casting machine with material collection function; Figure 3 It is a schematic diagram of the side view structure of the clamping jaw of the die-casting machine with material collecting function.

[0019] Description of the accompanying drawings: 1. Main body; 2. Workbench; 3. Base; 4. Hot melt chamber; 5. Left fixed platform; 6. Movable platform; 7. Right fixed platform; 8. Guide rod; 9. Moving mold; 10. Fixed mold; 11. Connecting rod; 12. Ejector rod; 13. Rotating plate; 14. Driving bevel gear; 15. Driven bevel gear; 16. Blade; 17. Rotating rod; 18. Movable rod; 19. Upper slide rod; 20. Lower slide rod; 21. Movable rack; 22. Lifting rod; 23. Transmission roller; 24. Driven wheel; 25. Transmission chain; 26. Die casting tank; 27. Spray hole; 28, infusion hole; 29, liquid inlet pipe; 30, insulation layer; 31, electric hydraulic rod; 32, inner liquid tank; 33, hydraulic chamber; 34, piston; 35, liquid inlet; 36, liquid outlet; 37, feed port; 38, top plate; 39, guide strip; 40, first spring; 41, outer ring; 42, drive rack; 43, slot; 44, trigger button; 45, transmission gear; 46, driven rack; 47, limit rod; 48, sealing groove; 49, mounting rod; 50, clamping claw; 51, second spring; 52, clamping block; 53, wedge-shaped top block. DETAILED DESCRIPTION

[0020] The concept and technical effects of the present invention will be clearly and completely described below in conjunction with embodiments to fully understand the purpose, features and effects of the present invention.

[0021] like Figure 1-3 As shown, a die-casting machine with a material collection function comprises a main body 1, a hot chamber die-casting mechanism, a synchronous limit vibration reduction mechanism and an automatic cooling and unloading mechanism; A workbench 2 is fixedly arranged on the top of the main body 1, a hot melt bin 4 is fixedly arranged on the right side of the main body 1, a base 3 is fixedly arranged on the bottom of the main body 1 and the hot melt bin 4, a left fixed platform 5 is fixedly arranged on the top of the left side of the workbench 2, and a right fixed platform 7 is fixedly arranged on the top of the right side of the workbench 2, the shapes and sizes of the left fixed platform 5 and the right fixed platform 7 match, the left fixed platform 5 and the right fixed platform 7 are both arranged vertically with the workbench 2, the hot chamber die-casting mechanism is arranged between the left fixed platform 5 and the right fixed platform 7, the synchronous limit vibration reduction mechanism is arranged between the hot chamber die-casting mechanism, an inner groove is opened inside the main body 1, and the automatic cooling and unloading mechanism is arranged inside the inner groove. During die-casting, the metal solution inside the hot melt bin 4 is die-casted by the hot chamber die-casting mechanism, and the mold is limited and fixed by the synchronous limit vibration reduction mechanism during die-casting to reduce the impact on the mold during die-casting. After the die-casting is completed, the workpiece can be removed and cooled by the automatic cooling and unloading mechanism.

[0022] The hot chamber die-casting mechanism includes a plurality of guide rods 8, which are respectively arranged in parallel between the four corners of the left fixed platform 5 and the right fixed platform 7, the guide rods 8 are arranged perpendicular to the side walls of the left fixed platform 5 and the right fixed platform 7, a movable platform 6 is slidably arranged in the middle of the guide rods 8, the bottom of the movable platform 6 is slidably connected to the workbench 2 through a slider, the slider penetrates the workbench 2 and extends to the interior of the inner groove, a rotating disk 13 is rotatably arranged on the left side of the rear side wall of the inner groove, a driving motor is connected to the center of the rotating disk 13, a rotating rod 17 is rotatably connected to the front edge of the rotating disk 13, and a movable rod 18 is rotatably connected to the other end of the rotating rod 17, the movable rod 18 is arranged parallel to the guide rods 8, an upper sliding rod 19 is fixedly arranged on the upper side of the other end of the movable rod 18, and the top of the upper sliding rod 19 is fixedly connected to the slider. During die casting, the driving motor drives the rotating disk 13 to start rotating, so that the rotating rod 17 connected to the edge of the rotating disk 13 rotates accordingly. When the rotating rod 17 rotates, it drives the movable rod 18 to move left and right periodically in the horizontal direction. When the movable rod 18 moves to the right, it drives the top slider to move to the right, so that the movable bar moves to the right along the guide rod 8.

[0023] A fixed mold 10 is fixedly arranged at the center of the left side wall of the right fixed platform 7, and a plurality of connecting rods 11 are vertically arranged on the side wall of the movable platform 6 facing the right fixed platform 7. An outer sleeve 41 is arranged on the right outer side of the connecting rod 11, and a first spring 40 is arranged between the outer sleeve 41 and the movable platform 6. A movable mold 9 is fixedly connected between the outer sleeve 41 through a fixed block. The position and size of the movable mold 9 match those of the fixed mold 10. A die-casting groove 26 is surrounded between the movable mold 9 and the fixed mold 10. The outer edges of the connection between the movable mold 9 and the fixed mold 10 are fixedly provided with protrusions. A driving rack 42 is fixedly arranged on the right end of the connecting rod 11. A slot 43 is arranged on the outer edge of the fixed mold 10. The right end of the driving rack 42 passes through the outer edge of the movable mold 9 and extends to the inside of the slot 43. A trigger button 44 is arranged on the inner side of the top of the slot 43, and the position of the trigger button 44 matches that of the driving rack 42. When the movable table 6 moves to the right, it drives the connecting rod 11 and the movable mold 9 to move to the right until the movable mold 9 abuts against the fixed mold 10. At this time, the movable mold 9 continues to move to the right, so that relative movement occurs between the connecting rod 11 and the outer ring 41. The first spring 40 is compressed to generate a thrust on the movable mold 9, so that the movable mold 9 and the fixed mold 10 always maintain a tight fit. When the connecting rod 11 moves, it drives the driving rack 42 to move toward the direction of the fixed mold 10 until the driving rack 42 penetrates into the interior of the slot 43. When the driving rack 42 moves to the deepest part of the inner slot, it squeezes the trigger button 44. At this time, the thrust on the movable mold 9 is the largest.

[0024] A spray hole 27 is provided at the center of the right side of the fixed mold 10, and a liquid infusion hole 28 is provided at the center of the right fixed platform 7. The output end of the liquid infusion hole 28 is connected to the input end of the spray hole 27, and the input end pipeline of the liquid infusion hole 28 is connected to a liquid inlet pipe 29. An inner liquid tank 32 is provided inside the hot melt warehouse 4, and a heater is provided outside the hot melt warehouse 4. The inner liquid tank 32 is filled with a metal solution, and a hydraulic chamber 33 is provided inside the inner liquid tank 32. The inner part of the hydraulic chamber 33 is movably provided. There is a piston 34, the top of the piston 34 is connected to an electric hydraulic rod 31, the electric hydraulic rod 31 is fixedly connected to the top of the hot melt bin 4 through a mounting frame, the electric hydraulic rod 31 is electrically connected to the trigger button 44, a liquid outlet 36 is provided at the bottom of the hydraulic chamber 33, the liquid outlet 36 is connected to the input end pipeline of the liquid inlet pipe 29, a heat insulation layer 30 is fixedly provided on the outside of the liquid inlet pipe 29 and the hydraulic chamber 33, and a liquid inlet 35 is provided in the middle of the right side of the hydraulic chamber 33. When the trigger button 44 is squeezed, the electric hydraulic rod 31 extends, driving the piston 34 at its bottom to move toward the bottom of the hydraulic chamber 33, generating high pressure on the metal solution inside the hydraulic chamber 33, causing the metal solution to spray out along the liquid outlet 36, then flow into the infusion hole 28 through the liquid inlet pipe 29, and finally spray into the inside of the die-casting tank 26 along the spray hole 27 to perform a die-casting operation on the workpiece. After the die-casting is completed, the movable mold 9 moves in the opposite direction. At this time, the driving rack 42 disengages from the trigger button 44, so that the electric hydraulic rod 31 is reset, driving the piston 34 to move upward, and negative pressure is generated inside the hydraulic chamber 33. When the piston 34 moves to the top of the liquid inlet 35, the metal solution inside the inner liquid tank 32 is poured into the inside of the hydraulic chamber 33 again under the action of negative pressure. Through the above steps, continuous and automatic filling of the metal solution can be achieved, effectively improving the die-casting efficiency.

[0025] The synchronous limit vibration reduction mechanism includes a transmission gear 45, which is arranged inside the slot 43, and is rotatably connected to the rear side wall of the slot 43. The transmission gear 45 is arranged on the side of the drive rack 42 facing the die-casting slot 26, and is meshed with the drive rack 42. A driven rack 46 is meshed on the lower side of the transmission gear 45, and the driven rack 46 is slidably connected to the bottom of the slot 43, and the driven rack 46 is arranged parallel to the drive rack 42. When the drive rack 42 moves to the right, it drives the transmission gear 45 meshed with it to start rotating, so that the driven rack 46 meshed with the other side of the transmission gear 45 moves in the opposite direction.

[0026] A connecting rod is connected to the left end of the driven rack 46 away from the driving rack 42. The connecting rod is vertically arranged with the driven rack 46. A limiting rod 47 is fixedly arranged at the other end of the connecting rod. The limiting rod 47 is parallel to the driven rack 46. A limiting hole is provided at the connection between the movable die 9 and the limiting rod 47. The diameter and depth of the limiting hole match the diameter and length of the limiting rod 47. When the transmission rack moves, the connecting rod is driven to move accordingly. When the connecting rod moves, the limiting rod 47 is driven to move accordingly, so that the limiting rod 47 is stuck in the inside of the limiting groove during die casting, thereby reducing the vibration between the movable die 9 and the fixed die 10 during die casting, avoiding deformation of the workpiece during die casting, and improving the die casting quality.

[0027] A sealing groove 48 is provided at the connection between the movable die 9 and the fixed die 10, and a sealing strip is provided inside the sealing groove 48, and the sealing strip is provided around the die casting groove 26. The sealing groove 48 can improve the sealing performance of the movable die 9 and the fixed die 10 during die casting, and prevent the metal solution from overflowing under high pressure.

[0028] The automatic cooling unloading mechanism includes a push rod 12, which is fixedly arranged on the top right side of the movable platform 6. The push rod 12 is arranged parallel to the guide rod 8. A mounting rod 49 is fixedly arranged at the bottom of the right end of the push rod 12, and clamps 50 are symmetrically arranged on both sides of the bottom of the mounting rod 49. A second spring 51 is connected between the tops of the clamps 50. A wedge-shaped push block 53 is fixedly arranged at the center of the top left side of the right fixed platform 7, and an elastic clamp block 52 is arranged on the side of the bottom of the clamp 50 facing the fixed mold 10. When the movable table 6 moves to the right, it drives the push rod 12 to move to the right. When the push rod 12 moves, it drives the installation rod 49 to move accordingly. When the installation rod 49 moves, it drives the clamping jaws 50 on both sides of the bottom to move accordingly. When the clamping jaws 50 move and contact with the wedge-shaped top block 53, they are pushed outward, so that the clamping jaws 50 are separated during die-casting, and the second spring 51 is extended to generate a pulling force in the opposite direction. When the die-casting is completed, the installation rod 49 is reset. At this time, the clamping jaws 50 are closed under the pulling force of the second spring 51, driving the clamping block 52 to move toward the workpiece formed inside the die-casting groove 26 to take out the workpiece.

[0029] The fixed mold 10 is provided with a discharge port 37 at the lower side, a guide strip 39 is vertically provided at the bottom edge of the discharge port 37, a discharge plate is slidably provided on the inner side of the guide strip 39, a lifting rod 22 is vertically provided at the bottom of the discharge plate, the top movable end of the lifting rod 22 is rotatably connected to the bottom of the discharge plate, a plurality of latching teeth are provided on the outer side wall of the top movable end of the lifting rod 22, the top movable end of the lifting rod 22 is threadedly connected to the bottom fixed end, and the rear side of the inner groove A top plate 38 is movably provided on the wall, and the top plate 38 is located directly below the guide bar 39. The top plate 38 is connected to the rear side wall of the inner groove through an electric telescopic rod, and the telescopic frequency of the electric telescopic rod matches the rotation speed of the rotating disk 13. A lower slide bar 20 is vertically connected to the lower right end of the movable rod 18, and a movable rack 21 is vertically provided on the right end of the lower slide bar 20. The movable rack 21 is meshed and connected with the top movable end of the lifting rod 22 through the latch tooth. After the die-casting is completed, the movable rod 18 moves to the left, driving the sliding rod 20 to move to the left, so that the movable rack 21 connected thereto starts to move. When the movable rack 21 moves to the left, it drives the movable end of the lifting rod 22 meshing therewith to start to rotate. When the movable end of the lifting rod 22 rotates, it moves upward along the fixed end threadedly connected thereto, so that the blanking plate moves upward along the guide bar 39 until the blanking plate passes through the blanking port 37 and moves to the bottom of the fixed mold 10. At this time, the workpiece is taken out by the clamp 50 and falls on the surface of the blanking plate under the action of gravity. When the movable rack 21 moves to the right again, the lifting rod 22 shortens, driving the blanking plate and the workpiece to move to the bottom of the inner groove. When the blanking plate moves to the bottom of the top plate 38, the electric telescopic rod extends to remove the workpiece on the surface of the blanking plate. Through the above steps, automatic unloading of the workpiece can be achieved, and damage to the workpiece caused by excessive height when the workpiece falls can be avoided.

[0030] A driving bevel gear 14 is arranged around the outer edge of the rotating disk 13, and a driven bevel gear 15 is meshed on the left side of the driving bevel gear 14. A rotating shaft is connected to the left center of the driven bevel gear 15. A heat dissipation hole is opened on the upper left side of the main body 1, and the left end of the rotating shaft extends to the inside of the heat dissipation hole. A plurality of blades 16 are arranged on the left end side wall of the rotating shaft. A driving wheel is arranged at the center of the rear side wall of the rotating disk 13, and transmission rollers 23 are arranged on both sides of the bottom of the inner groove. A driven wheel 24 is arranged at the center of the transmission roller 23 on the left side. A transmission chain 25 is arranged on the meshing sleeve between the driving wheel and the driven wheel 24, and a conveyor belt is arranged on the meshing sleeve between the transmission rollers 23. The conveyor belt is located below the top plate 38. After the workpiece is pushed out of the unloading plate, it falls on the surface of the conveyor belt. When the rotating disk 13 rotates, it drives the driving wheel to start rotating. When the driving wheel rotates, it drives the driven wheel 24 to start rotating through the transmission chain 25 meshing with it. When the driven wheel 24 rotates, it drives the transmission roller 23 to start rotating, so that the conveyor belt meshing with it starts to move, and the workpiece on the surface of the conveyor belt is transported to the outside of the main body 1. When the rotating disk 13 rotates, it drives the driving bevel gear 14 on its outer edge to start rotating, so that the driven bevel gear 15 meshing with it starts to rotate. When the driven bevel gear 15 rotates, it drives the rotating shaft to start rotating, so that the blades 16 inside the heat dissipation hole start rotating, generating wind force to cool the workpiece, thereby realizing automatic cooling of the workpiece during transportation, which is convenient for the next step of processing of the workpiece. Working principle: During die-casting, the driving motor drives the rotating disk 13 to start rotating, so that the rotating rod 17 connected to the edge of the rotating disk 13 rotates accordingly, and when the rotating rod 17 rotates, it drives the movable rod 18 to move left and right periodically in the horizontal direction. When the movable rod 18 moves to the right, it drives the top slider to move to the right, so that the movable bar moves to the right along the guide rod 8. When the movable table 6 moves to the right, it drives the connecting rod 11 and the movable mold 9 to move to the right until the movable mold 9 abuts against the fixed mold 10. At this time, the movable mold 9 continues to move to the right, so that relative movement occurs between the connecting rod 11 and the outer ring 41. The first spring 40 is compressed to generate a thrust on the movable mold 9, so that the movable mold 9 and the fixed mold 10 always keep a close fit. When the connecting rod 11 moves, it drives the driving rack 42 to move toward the direction of the fixed mold 10 until the driving rack 42 penetrates into the interior of the slot 43. When the driving rack 42 moves to the deepest part of the inner slot When the trigger button 44 is pressed, the trigger button 44 is squeezed. At this time, the thrust on the movable mold 9 is the largest. When the trigger button 44 is squeezed, the electric hydraulic rod 31 is extended, driving the piston 34 at its bottom to move toward the bottom of the hydraulic chamber 33, generating high pressure on the metal solution inside the hydraulic chamber 33, so that the metal solution is sprayed out along the liquid outlet 36, and then flows into the infusion hole 28 through the liquid inlet pipe 29, and finally sprayed into the inside of the die-casting groove 26 along the spray hole 27 to perform a die-casting operation on the workpiece. After the die-casting is completed, the movable mold 9 moves in the opposite direction. At this time, the driving rack 42 is disengaged from the trigger button 44, so that the electric hydraulic rod 31 is reset, driving the piston 34 to move upward, and negative pressure is generated inside the hydraulic chamber 33. When the piston 34 moves to the top of the liquid inlet 35, the metal solution inside the inner liquid tank 32 is poured into the inside of the hydraulic chamber 33 again under the action of negative pressure. Through the above steps, continuous and automatic filling of the metal solution can be achieved, effectively improving the die-casting efficiency.

[0031] When the driving rack 42 moves to the right, it drives the transmission gear 45 meshing with it to start rotating, so that the driven rack 46 meshing with the other side of the transmission gear 45 moves in the opposite direction. When the transmission rack moves, it drives the connecting rod to move accordingly. When the connecting rod moves, it drives the limit rod 47 to move accordingly, so that the limit rod 47 is stuck in the inside of the limit groove during die-casting, thereby reducing the vibration between the movable mold 9 and the fixed mold 10 during die-casting, avoiding deformation of the workpiece during die-casting, and improving the die-casting quality; by providing a sealing groove 48, the sealing performance of the movable mold 9 and the fixed mold 10 during die-casting can be improved to avoid overflow of the molten metal under high pressure.

[0032] When the movable table 6 moves to the right, it drives the top rod 12 to move to the right. When the top rod 12 moves, it drives the installation rod 49 to move accordingly. When the installation rod 49 moves, it drives the clamping jaws 50 on both sides of the bottom to move accordingly. When the clamping jaws 50 move and contact with the wedge-shaped top block 53, they are pushed outward, so that the clamping jaws 50 are separated during die-casting, and the second spring 51 is extended to generate a pulling force in the opposite direction. When the die-casting is completed, the installation rod 49 is reset. At this time, the clamping jaws 50 are closed under the pulling force of the second spring 51, driving the clamping block 52 to move toward the workpiece formed inside the die-casting groove 26, and the workpiece is taken out. After the die-casting is completed, the movable rod 18 moves to the left, driving the sliding rod 20 to move to the left, so that the movable rack 21 connected thereto starts to move, and the movable rack 21 moves to When it moves to the left, the movable end of the lifting rod 22 engaged with it starts to rotate. When the movable end of the lifting rod 22 rotates, it moves upward along the fixed end threadedly connected to it, so that the blanking plate moves upward along the guide bar 39 until the blanking plate passes through the blanking port 37 and moves to the bottom of the fixed mold 10. At this time, the workpiece is taken out by the clamp 50 and falls on the surface of the blanking plate under the action of gravity. When the movable rack 21 moves to the right again, the lifting rod 22 shortens, driving the blanking plate and the workpiece to move to the bottom of the inner groove. When the blanking plate moves to the bottom of the top plate 38, the electric telescopic rod extends to remove the workpiece on the surface of the blanking plate. Through the above steps, automatic unloading of the workpiece can be achieved, and damage to the workpiece caused by excessive height when the workpiece falls can be avoided.

[0033] After the workpiece is pushed out of the unloading plate, it falls on the surface of the conveyor belt. When the rotating disk 13 rotates, it drives the driving wheel to start rotating. When the driving wheel rotates, it drives the driven wheel 24 to start rotating through the transmission chain 25 meshing with it. When the driven wheel 24 rotates, it drives the transmission roller 23 to start rotating, so that the conveyor belt meshing with it starts to move, and the workpiece on the surface of the conveyor belt is transported to the outside of the main body 1. When the rotating disk 13 rotates, it drives the driving bevel gear 14 on its outer edge to start rotating, so that the driven bevel gear 15 meshing with it starts to rotate. When the driven bevel gear 15 rotates, it drives the rotating shaft to start rotating, so that the blades 16 inside the heat dissipation hole start rotating, generating wind force to cool the workpiece, thereby realizing automatic cooling of the workpiece during transportation, which is convenient for the next step of processing of the workpiece.

[0034] The above embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, other embodiments obtained by those skilled in the art without creative work shall all fall within the scope of protection of the present invention.

Claims

1. A die-casting machine with a material collection function, characterized in that: It comprises a main body (1), a hot chamber die-casting mechanism, a synchronous limit vibration reduction mechanism and an automatic cooling and unloading mechanism; A workbench (2) is fixedly arranged on the top of the main body (1), a hot melt chamber (4) is fixedly arranged on the right side of the main body (1), a base (3) is fixedly arranged on the bottom of the main body (1) and the hot melt chamber (4), a left fixed platform (5) is fixedly arranged on the top of the left side of the workbench (2), and a right fixed platform (7) is fixedly arranged on the top of the right side of the workbench (2), the shapes and sizes of the left fixed platform (5) and the right fixed platform (7) match, the left fixed platform (5) and the right fixed platform (7) are both arranged vertically with the workbench (2), the hot chamber die-casting mechanism is arranged between the left fixed platform (5) and the right fixed platform (7), the synchronous limit vibration reduction mechanism is arranged between the hot chamber die-casting mechanism, an inner groove is opened inside the main body (1), and the automatic cooling and unloading mechanism is arranged inside the inner groove.

2. The die-casting machine with material collection function according to claim 1, characterized in that The hot chamber die-casting mechanism comprises a plurality of guide rods (8), wherein the plurality of guide rods (8) are respectively arranged in parallel between the four corners of the left fixed platform (5) and the right fixed platform (7), wherein the guide rods (8) are arranged perpendicularly to the side walls of the left fixed platform (5) and the right fixed platform (7), wherein a movable platform (6) is slidably arranged in the middle of the guide rods (8), wherein the bottom of the movable platform (6) is slidably connected to the workbench (2) via a slider, wherein the slider passes through the workbench (2) and extends to the inner part of the inner groove. A rotating disk (13) is rotatably provided on the left side of the rear side wall of the inner groove, a driving motor is connected to the center of the rotating disk (13), a rotating rod (17) is rotatably connected to the front edge of the rotating disk (13), the other end of the rotating rod (17) is rotatably connected to a movable rod (18), the movable rod (18) is arranged parallel to the guide rod (8), an upper sliding rod (19) is fixedly provided on the upper side of the other end of the movable rod (18), and the top end of the upper sliding rod (19) is fixedly connected to the sliding block.

3. The die-casting machine with material collection function according to claim 2, characterized in that A fixed mold (10) is fixedly arranged at the center of the left side wall of the right fixed platform (7); a plurality of connecting rods (11) are vertically arranged on the side wall of the movable platform (6) facing the right fixed platform (7); an outer sleeve (41) is sleeved on the right outer side of the connecting rod (11); a first spring (40) is arranged between the outer sleeve (41) and the movable platform (6); a movable mold (9) is fixedly connected between the outer sleeve (41) and the movable platform (6) via a fixed block; the position and size of the movable mold (9) match those of the fixed mold (10); and the movable mold (9) is in contact with the movable platform (6). The fixed mold (10) is surrounded by a die-casting groove (26), the outer edges of the connection between the movable mold (9) and the fixed mold (10) are fixedly provided with protrusions, the right end of the connecting rod (11) is fixedly provided with a driving rack (42), the outer edge of the fixed mold (10) is provided with a slot (43), the right end of the driving rack (42) passes through the outer edge of the movable mold (9) and extends to the inside of the slot (43), and a trigger button (44) is provided on the inner side of the top of the slot (43), and the position of the trigger button (44) matches the driving rack (42).

4. The die-casting machine with material collection function according to claim 3, characterized in that The fixed mold (10) is provided with a spray hole (27) at the center of the right side, the right fixed platform (7) is provided with a liquid infusion hole (28) at the center, the output end of the liquid infusion hole (28) is connected to the input end of the spray hole (27), the input end pipeline of the liquid infusion hole (28) is connected to a liquid inlet pipe (29), the hot melt chamber (4) is provided with an inner liquid tank (32), the hot melt chamber (4) is provided with a heater, the inner liquid tank (32) is filled with a metal solution, the inner liquid tank (32) is provided with a hydraulic chamber (33), and the hydraulic chamber (33) is movably provided with a A piston (34), the top of the piston (34) is connected to an electric hydraulic rod (31), the electric hydraulic rod (31) is fixedly connected to the top of the hot melt chamber (4) via a mounting frame, the electric hydraulic rod (31) is electrically connected to the trigger button (44), a liquid outlet (36) is provided at the bottom of the hydraulic chamber (33), the liquid outlet (36) is connected to the input end pipeline of the liquid inlet pipe (29), a heat insulation layer (30) is fixedly provided on the outside of the liquid inlet pipe (29) and the hydraulic chamber (33), and a liquid inlet (35) is provided in the middle of the right side of the hydraulic chamber (33).

5. The die-casting machine with material collection function according to claim 3, characterized in that The synchronous limit vibration reduction mechanism comprises a transmission gear (45), wherein the transmission gear (45) is arranged inside the slot (43), the transmission gear (45) is rotatably connected to the rear side wall of the slot (43), the transmission gear (45) is arranged on the side of the driving rack (42) facing the die-casting groove (26), the transmission gear (45) is meshingly connected to the driving rack (42), a driven rack (46) is meshingly arranged on the lower side of the transmission gear (45), the driven rack (46) is slidably connected to the bottom of the slot (43), and the driven rack (46) is arranged parallel to the driving rack (42).

6. The die-casting machine with material collection function according to claim 5, characterized in that A connecting rod is connected to the left end of the driven rack (46) away from the driving rack (42), and the connecting rod is vertically arranged with the driven rack (46). A limiting rod (47) is fixedly arranged at the other end of the connecting rod, and the limiting rod (47) is arranged parallel to the driven rack (46). A limiting hole is provided at the connection between the movable mold (9) and the limiting rod (47), and the diameter and depth of the limiting hole match the diameter and length of the limiting rod (47).

7. The die-casting machine with material collection function according to claim 6, characterized in that A sealing groove (48) is provided at the connection between the movable mold (9) and the fixed mold (10), a sealing strip is provided inside the sealing groove (48), and the sealing strip is provided around the die-casting groove (26).

8. The die-casting machine with material collection function according to claim 3, characterized in that The automatic cooling unloading mechanism comprises a push rod (12), the push rod (12) is fixedly arranged on the top right side of the movable platform (6), the push rod (12) is arranged parallel to the guide rod (8), a mounting rod (49) is fixedly arranged at the bottom of the right end of the push rod (12), clamping claws (50) are symmetrically arranged on both sides of the bottom of the mounting rod (49), and a second spring (51) is connected between the tops of the clamping claws (50), a wedge-shaped push block (53) is fixedly arranged at the center of the top left side of the right fixed platform (7), and an elastic clamping block (52) is arranged on the side of the bottom end of the clamping claw (50) facing the fixed mold (10).

9. The die-casting machine with material collection function according to claim 8, characterized in that The fixed mold (10) is provided with a discharge port (37) at the lower side, a guide strip (39) is vertically provided at the bottom edge of the discharge port (37), a discharge plate is slidably provided on the inner side of the guide strip (39), a lifting rod (22) is vertically provided at the bottom of the discharge plate, a top movable end of the lifting rod (22) is rotatably connected to the bottom of the discharge plate, a plurality of latching teeth are provided on the outer side wall of the top movable end of the lifting rod (22), the top movable end of the lifting rod (22) is threadedly connected to the bottom fixed end, and the rear side wall of the inner groove is movable. A top plate (38) is movably provided, and the top plate (38) is located directly below the guide bar (39). The top plate (38) is connected to the rear side wall of the inner groove via an electric telescopic rod, and the telescopic frequency of the electric telescopic rod matches the rotation speed of the rotating disk (13). A lower sliding rod (20) is vertically connected to the lower right end of the movable rod (18), and a movable rack (21) is vertically provided at the right end of the lower sliding rod (20). The movable rack (21) is meshed and connected with the top movable end of the lifting rod (22) via the latching teeth.

10. The die-casting machine with material collection function according to claim 9, characterized in that A driving bevel gear (14) is arranged around the outer edge of the rotating disk (13), a driven bevel gear (15) is arranged to mesh with the left side of the driving bevel gear (14), a rotating shaft is connected to the left center of the driven bevel gear (15), a heat dissipation hole is opened on the upper left side of the main body (1), the left end of the rotating shaft extends to the inside of the heat dissipation hole, a plurality of blades (16) are arranged on the left end side wall of the rotating shaft, a driving wheel is arranged at the center of the rear side wall of the rotating disk (13), transmission rollers (23) are arranged on both sides of the bottom of the inner groove, a driven wheel (24) is arranged at the center of the left transmission roller (23), a transmission chain (25) is arranged in a sleeve meshing between the driving wheel and the driven wheel (24), a conveyor belt is arranged in a sleeve meshing between the transmission rollers (23), and the conveyor belt is located below the top plate (38).

Citation Information

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