Reflection bowl mounting machine of intelligent LED head lamp

By designing a reflective bowl installation machine for intelligent LED headlights, and using technical means such as auxiliary pickup devices and adjustment devices, the positioning and stability problems in the existing technology are solved, the installation efficiency and lighting quality are improved, and the production cost is reduced.

CN119820275APending Publication Date: 2025-04-15JIAGNSU PUYA LIGHTING TECH PUBLIC CO LTD
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Patent Information

Application Number
CN202510192752.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-20
Publication Date
2025-04-15

AI Technical Summary

Technical Problem

The reflective bowl installation method of existing smart LED headlights has difficulties in positioning and stability, resulting in reduced lighting quality, low production efficiency, and manual operation can easily lead to component damage and worker fatigue.

Method used

A reflective bowl installation machine for intelligent LED headlights is designed, using auxiliary pickup devices, sliding devices, limiting devices, adjustment devices and lifting devices. It is driven by servo motors and DC motors to achieve precise positioning and stable installation.

Benefits of technology

It improves the matching accuracy of the headlight and reflective bowl, enhances the stability and efficiency of installation, reduces the difficulty and production cost of manual operation, and ensures the optimization of lighting quality and production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a reflective bowl mounting machine for an intelligent LED head lamp, and relates to the technical field of LED head lamp assembly. Comprising a base, protective plates are symmetrically and fixedly connected to the outer wall of the base, and an adjusting groove is formed in the wall of the base; the outer wall of the auxiliary taking device is in sliding connection with the outer wall of the base; the outer wall of the adjusting device is fixedly connected with the outer wall of the base; the auxiliary taking device comprises a servo motor, the output end of the servo motor is fixedly connected with a rotating screw rod, the outer wall of the rotating screw rod is in threaded connection with a movable block, the outer wall of the movable block is symmetrically and fixedly connected with connecting devices, the outer wall of the movable block is fixedly connected with a wrapping ring, and the outer wall of the wrapping ring is fixedly connected with a compression-resistant frame. A buffer block is fixedly connected to the side wall in the wrapping ring, a limiting device is rotationally connected to the outer wall of the rotating screw rod, the position can be fixed by arranging an anti-falling device of the auxiliary taking device, vacancy is avoided, the head lamp is prevented from falling off, fixation can be relieved after taking is completed, and interference is avoided.
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Description

Technical Field

[0001] The invention relates to the technical field of LED headlamp assembly, and in particular to a reflective bowl installation machine for an intelligent LED headlamp. Background Art

[0002] In the field of manufacturing smart LED headlights, the installation of reflective bowls is an extremely critical link. Its installation quality directly affects the lighting performance and overall quality of the headlights. However, the current traditional reflective bowl installation method has many problems, which restricts the improvement of production efficiency and product quality. On the one hand, in the assembly process of headlights and reflective bowls, positioning and stable placement are a major problem. Traditional operation methods mostly rely on manual labor. When placing headlights and reflective bowls manually, it is difficult to ensure that they can accurately align the installation position every time. This leads to poor matching accuracy between headlights and reflective bowls, thereby affecting the reflection and focusing effect of light, thereby reducing the lighting quality of headlights. In addition, there is a lack of effective fixing and supporting means during manual operation. During the placement and adjustment process, headlights and reflective bowls are prone to shaking and offset, which not only increases the difficulty of installation, but also may cause damage to components and increase production costs. On the other hand, in a large-scale production environment, traditional installation methods are inefficient and manual operation is slow, which is difficult to meet the growing production needs, resulting in extended production cycles and failure to supply the market in a timely manner. In addition, long-term manual operation can easily make workers tired, further reducing the efficiency of operation and forming a vicious circle. Summary of the invention

[0003] 1. Technical issues to be resolved

[0004] In view of the deficiencies in the prior art, the present invention provides a reflector bowl installation machine for an intelligent LED headlamp. The auxiliary taking device provided in the installation machine has an anti-slip device which can effectively fix the position of the headlamp, avoid empty positions, and prevent the headlamp from falling. After the taking is completed, the fixation can be released to avoid interference. The sliding device cooperates with the limiting device to limit the range of motion, provide supporting force, and improve the stability of the headlamp placement. The compression frame and buffer block of the wrapping ring ensure the stability of the auxiliary taking device when in use. The adjusting device can adjust the initial position of the reflector bowl installation to ensure that it cooperates with other components of the LED headlamp. The movable device and the supporting device of the lifting device can adjust the height according to the shape of the reflector bowl and fit the bottom contour to preliminarily fix the position of the reflector bowl, and can flexibly avoid during the pressing process to ensure that the pressing is completed smoothly.

[0005] (II) Technical solution

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: a reflector bowl installation machine for an intelligent LED headlamp, comprising: a base, the outer wall of the base is symmetrically fixedly connected with a protective plate, and an adjustment slot is opened in the wall of the base; an auxiliary picking device, the outer wall of the auxiliary picking device is slidably connected to the outer wall of the base; an adjustment device, the outer wall of the adjustment device is fixedly connected to the outer wall of the base; the auxiliary picking device comprises a servo motor, the output end of the servo motor is fixedly connected with a rotating screw, the outer wall of the rotating screw is threadedly connected with a movable block, the outer wall of the movable block is symmetrically fixedly connected with a connecting device, the outer wall of the movable block is fixedly connected with a wrapping ring, the outer wall of the wrapping ring is fixedly connected with a pressure-resistant frame, the side wall inside the wrapping ring is fixedly connected with a buffer block, the outer wall of the rotating screw is rotatably connected with a limiting device, the strength of the grabbing structure is enhanced by arranging the pressure-resistant frame of the wrapping ring, the buffer block protects the movable block and reduces its bending, so as to ensure the stability of the auxiliary picking device when in use;

[0007] The connecting device includes an anti-slip device, the outer wall of the anti-slip device is rotatably connected to a connecting rod, the end of the connecting rod away from the anti-slip device is rotatably connected to a sliding device, the outer wall of the sliding device is fixedly connected to a mounting frame, the outer wall of the servo motor is fixedly connected to the outer wall of the protective plate, the outer wall of the movable block is slidably connected to the inner wall of the base, and the anti-slip device of the auxiliary taking device can fix the position and avoid empty position to prevent the headlamp from falling, and can be released after taking is completed to avoid interference.

[0008] Preferably, the anti-slip device includes a fixed block, the outer wall of the fixed block is fixedly connected to the connecting block, the outer wall of the connecting block is fixedly connected to the damping rod, the outer sleeve of the damping rod is provided with a compression spring, the outer wall of the damping rod is fixedly connected to the pushing plate, the outer wall of the pushing plate is rotatably connected to the linkage frame, the outer wall of the linkage frame is rotatably connected to the outer wall of the connecting block, the outer wall of the fixed block is fixedly connected to the connecting frame, the outer wall of the connecting frame is fixedly connected to a micro-cylinder, the outer wall of the micro-cylinder is fixedly connected to the outer wall of the pushing plate, one end of the compression spring is fixedly connected to the outer wall of the pushing plate, the other end of the compression spring is fixedly connected to the outer wall of the connecting block, and the outer wall of the fixed block is fixedly connected to the outer wall of the movable block.

[0009] Preferably, the sliding device comprises a rotating block, the inner wall of the rotating block is rotatably connected to the outer wall of the connecting rod through a limiting hole, and the limiting hole is opened in the wall of the rotating block, and the outer wall of the rotating block is fixedly connected with a trapezoidal block.

[0010] Preferably, the limiting device includes a fixing bar, an outer wall of the fixing bar is fixedly connected to a limiting ring, a sliding groove is opened in the wall of the fixing bar, the outer wall of the fixing bar is fixedly connected to a limiting frame, the outer wall of the fixing bar is fixedly connected to the outer wall of the base, the inner wall of the limiting ring is rotatably connected to the outer wall of the rotating screw, and the outer wall of the limiting frame is slidably connected to the outer wall of the trapezoidal block. By arranging a sliding device of the auxiliary taking device to cooperate with the limiting device, the range of motion is limited, supporting force is provided, and the stability of the headlamp placement is improved. The upper and lower mounting frames can also be flexibly moved, which is convenient for transferring and taking the headlamp.

[0011] Preferably, the adjusting device includes a DC motor, an output end of the DC motor is fixedly connected to an adjusting screw, an outer wall of the adjusting screw is threadedly connected to a lifting device, an outer wall of the DC motor is fixedly connected to a protective strip, an outer wall of the protective strip is fixedly connected to an outer wall of the base, and the outer wall of the DC motor is fixedly connected to an inner wall of the base.

[0012] Preferably, the lifting device includes an internal thread block, the outer wall of the top of the internal thread block is fixedly connected to a fixing cylinder, the outer wall of the top of the internal thread block is fixedly connected to an arc plate, the side wall inside the fixing cylinder is slidably connected to a movable device, the outer wall of the top of the movable device is fixedly connected to a supporting block, the inner wall of the fixed cylinder is fixedly connected to a supporting device, the inner wall of the internal thread block is threadedly connected to the outer wall of the adjusting screw, the outer wall of the internal thread block is slidably connected to the outer wall of the base through an adjusting groove, and the initial position of the reflective bowl installation can be adjusted by setting the adjusting device to ensure that it cooperates with other components of the LED headlamp.

[0013] Preferably, the movable device includes a connecting tube, an arc groove is opened in the wall of the connecting tube, a connecting groove is opened on the outer wall of the bottom of the connecting tube, and the connecting groove is connected to the arc groove, and the top outer wall of the connecting tube is fixedly connected to the outer wall of the bottom of the support block.

[0014] Preferably, the supporting device comprises a supporting rod, the outer wall of the top of the supporting rod is fixedly connected to a movable rod, the end of the movable rod away from the supporting rod is fixedly connected to a curved block, the outer wall of the curved block is fixedly connected to an elastic block, the end of the elastic block away from the curved block is fixedly connected to the outer wall of the movable rod, the outer wall of the supporting rod is fixedly connected to the inner wall of the fixed cylinder, and by arranging the movable device and the supporting device of the lifting device, the height can be adjusted according to the shape of the reflective bowl and the bottom contour can be fitted to preliminarily fix the position of the reflective bowl, and the device can flexibly avoid during the pressing process to ensure that the pressing is completed smoothly.

[0015] (III) Beneficial effects

[0016] The present invention provides a reflector bowl installation machine for an intelligent LED headlamp, which has the following beneficial effects:

[0017] (1) The reflector bowl installation machine of the intelligent LED headlamp can fix the position and avoid empty space by setting an anti-drop device of the auxiliary picking device to prevent the headlamp from falling, and can release the fixation after the picking is completed to avoid interference.

[0018] (ii) The reflective bowl installation machine of the intelligent LED headlamp, by setting a sliding device of the auxiliary taking device in cooperation with the limit device, limits the range of motion, provides supporting force, and improves the stability of the headlamp placement. In addition, the upper and lower mounting frames can move flexibly relative to each other, which is convenient for operators to transfer and take the headlamp, reduces the difficulty of operation, and improves work efficiency.

[0019] (III) The reflector bowl installation machine of the intelligent LED headlight enhances the strength of the grabbing structure by setting a compression-resistant frame of the wrapping ring, and the buffer block protects the movable block and reduces its bending, thereby ensuring the stability of the auxiliary picking device when in use.

[0020] (IV) The reflector bowl installation machine of the intelligent LED headlamp is provided with a DC motor to drive the adjustment screw to rotate, thereby driving the lifting device to move smoothly, so that the adjustment device can adjust the initial position of the reflector bowl installation to ensure that it cooperates with other components of the LED headlamp.

[0021] (V) The reflector bowl installation machine of the intelligent LED headlight can adjust the height and fit the bottom contour according to the shape of the reflector bowl by setting the movable device of the lifting device and the supporting device, and preliminarily determine the position of the reflector bowl, so that the fit is accurate and the movement is smooth during the pressing process, which can ensure that the pressing is completed smoothly. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0023] Figure 2 It is a schematic diagram of the internal structure of the present invention as a whole;

[0024] Figure 3 It is a structural schematic diagram of the auxiliary picking device of the present invention;

[0025] Figure 4 for Figure 3 A schematic diagram of the structure enlargement at the center A;

[0026] Figure 5 It is a structural schematic diagram of the connection device of the present invention;

[0027] Figure 6 It is a structural schematic diagram of the anti-falling device of the present invention;

[0028] Figure 7 It is a structural schematic diagram of the sliding device of the present invention;

[0029] Figure 8 It is a schematic structural diagram of the limiting device of the present invention;

[0030] Fig. 9 It is a structural schematic diagram of the regulating device of the present invention;

[0031] Fig.10 It is a schematic diagram of the internal structure of the lifting device of the present invention;

[0032] Fig.11 It is a schematic diagram of the internal structure of the movable device of the present invention;

[0033] Fig.12 It is a schematic structural diagram of the supporting device of the present invention.

[0034] In the figure: 1, base; 2, protective plate; 3, adjustment slot; 4, auxiliary picking device; 5, adjustment device; 41, servo motor; 42, rotating screw; 43, movable block; 44, connecting device; 45, wrapping ring; 46, anti-pressure frame; 47, buffer block; 48, limit device; 441, anti-slip device; 442, connecting rod; 443, sliding device; 444, placement frame; 4411, fixed block; 4412, connecting block; 4413, damping rod; 4414, compression spring; 4415, connecting frame; 4416, micro cylinder; 4417, push plate; 4418, linkage frame; 4431. rotating block; 4432. limiting hole; 4433. trapezoidal block; 481. fixing strip; 482. limiting ring; 483. sliding groove; 484. limiting frame; 51. DC motor; 52. adjusting screw; 53. lifting device; 54. protective strip; 531. internal thread block; 532. fixing cylinder; 533. arc plate; 534. movable device; 535. supporting block; 536. supporting device; 5341. connecting pipe; 5342. arc groove; 5343. connecting groove; 5361. supporting rod; 5362. movable rod; 5363. arc surface block; 5364. elastic block. DETAILED DESCRIPTION

[0035] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0036] Example 1: Please refer to Figure 1 one Figure 8The present invention provides a technical solution: a reflector bowl installation machine for an intelligent LED headlamp, comprising: a base 1, a protective plate 2 is symmetrically fixedly connected to the outer wall of the base 1, and an adjustment slot 3 is opened in the wall of the base 1; an auxiliary picking device 4, the outer wall of the auxiliary picking device 4 is slidably connected to the outer wall of the base 1; an adjustment device 5, the outer wall of the adjustment device 5 is fixedly connected to the outer wall of the base 1; the auxiliary picking device 4 comprises a servo motor 41, the output end of the servo motor 41 is fixedly connected to a rotating screw 42, the outer wall of the rotating screw 42 is threadedly connected to a movable block 43, the outer wall of the movable block 43 is symmetrically fixedly connected to a connecting device 44, the outer wall of the movable block 43 is fixedly connected to a wrapping ring 45, the outer wall of the wrapping ring 45 is fixedly connected to a pressure-resistant frame 46, the inner side wall of the wrapping ring 45 is fixedly connected to a buffer block 47, and the outer wall of the rotating screw 42 is rotatably connected to a limiting device 48;

[0037] The connecting device 44 includes an anti-slip device 441, the outer wall of the anti-slip device 441 is rotatably connected to a connecting rod 442, and the end of the connecting rod 442 away from the anti-slip device 441 is rotatably connected to a sliding device 443, and the outer wall of the sliding device 443 is fixedly connected to a mounting frame 444, the outer wall of the servo motor 41 is fixedly connected to the outer wall of the protective plate 2, and the outer wall of the movable block 43 is slidably connected to the inner wall of the base 1. The auxiliary picking device 4 is responsible for moving the headlight during the entire installation process, and its core power source is the servo motor 41. When the servo motor 41 is started, its output end drives the rotating screw 42 to start rotating. Since the rotating screw 42 and the movable block 43 are threadedly connected, and the outer wall of the movable block 43 and the inner wall of the base 1 can slide smoothly, under the drive of the rotating screw 42, the movable block 43 will perform a smooth linear motion along the axial direction of the screw, and during the movement of the movable block 43, the various components installed on its outer wall move synchronously.

[0038] The anti-slip device 441 includes a fixed block 4411, the outer wall of the fixed block 4411 is fixedly connected to a connecting block 4412, the outer wall of the connecting block 4412 is fixedly connected to a damping rod 4413, the outer sleeve of the damping rod 4413 is provided with a compression spring 4414, the outer wall of the damping rod 4413 is fixedly connected to a pushing plate 4417, the outer wall of the pushing plate 4417 is rotatably connected to a linkage frame 4418, the outer wall of the linkage frame 4418 is rotatably connected to the outer wall of the connecting block 4412, the outer wall of the fixed block 4411 is fixedly connected to a connecting frame 4415, the outer wall of the connecting frame 4415 is fixedly connected to a micro cylinder 4416, the outer wall of the micro cylinder 4416 is fixedly connected to the outer wall of the pushing plate 4417, one end of the compression spring 4414 is fixedly connected to the outer wall of the pushing plate 4417, and the compression spring The other end of 4414 is fixedly connected to the outer wall of the connecting block 4412, the outer wall of the fixed block 4411 is fixedly connected to the outer wall of the movable block 43, and the piston rod of the micro cylinder 4416 is extended to push the push plate 4417 to move along the axial direction of the damping rod 4413. In this process, due to the setting of the fixed block 4411 and the connecting block 4412 in the fixed position, the compression spring 4414 will be squeezed and contracted, and the damping rod 4413 plays a role in stabilizing the movement trajectory of the push plate 4417 to ensure that the push plate 4417 can move smoothly. As the push plate 4417 moves, the linkage frame 4418 rotatably connected thereto will also rotate. The rotation of the linkage frame 4418 changes the position of the anti-slip device 441, thereby jamming the rotation position, thereby assisting in position fixation.

[0039] The sliding device 443 includes a rotating block 4431, the inner wall of the rotating block 4431 is rotatably connected to the outer wall of the connecting rod 442 through a limiting hole 4432, and the limiting hole 4432 is opened in the wall of the rotating block 4431, and the outer wall of the rotating block 4431 is fixedly connected with a trapezoidal block 4433. The rotating block 4431 of the sliding device 443 is rotatably connected to the connecting rod 442 through the limiting hole 4432, so that the rotating block 4431 can be flexibly rotated on the connecting rod 442, and the trapezoidal block 4433 fixed on the outer wall of the rotating block 4431 is slidably matched with the limiting frame 484 in the limiting device 48, and the fixing bar 481 of the limiting device 48 is fixed on the outer wall of the base 1, and the limiting ring 482 of its outer wall is sleeved on the rotating screw 42, providing stable support and rotation limit for the rotating screw 42.

[0040] The limiting device 48 includes a fixing strip 481, the outer wall of which is fixedly connected to a limiting ring 482, a sliding groove 483 is provided in the wall of the fixing strip 481, the outer wall of the fixing strip 481 is fixedly connected to a limiting frame 484, the outer wall of the fixing strip 481 is fixedly connected to the outer wall of the base 1, the inner wall of the limiting ring 482 is rotatably connected to the outer wall of the rotating screw 42, the outer wall of the limiting frame 484 is slidably connected to the outer wall of the trapezoidal block 4433, and the fixing strip 481 of the limiting device 48 is fixed to the outer wall of the base 1. The limiting ring 482 on the outer wall is sleeved on the rotating screw 42 to provide stable support and rotation limit for the rotating screw 42. When the movable block 43 drives the connecting device 44 to move, the trapezoidal block 4433 will slide in the limiting frame 484, and the mounting frame 444 will slide in the sliding groove 483. This sliding fit can not only limit the movement range of the sliding device 443, but also provide additional support force for the connecting device 44, and ensure that the connecting device 44 is unlikely to shake or shift during the process of grabbing and transferring the reflective bowl.

[0041] Example 2: Please refer to Figure 1 one Fig.12 The present invention provides a technical solution: on the basis of the first embodiment, the adjusting device 5 includes a DC motor 51, the output end of the DC motor 51 is fixedly connected with an adjusting screw 52, ​​the outer wall of the adjusting screw 52 is threadedly connected with a lifting device 53, the outer wall of the DC motor 51 is fixedly connected with a protective strip 54, the outer wall of the protective strip 54 is fixedly connected to the outer wall of the base 1, the outer wall of the DC motor 51 is fixedly connected to the inner wall of the base 1, the power of the adjusting device 5 is provided by the DC motor 51, after the DC motor 51 is started, the protective strip 54 provides protection for the DC motor 51, and its output end drives the adjusting screw 52 to rotate, the adjusting screw 52 is threadedly connected with the internal thread block 531 of the lifting device 53, and the outer wall of the internal thread block 531 is slidably connected with the outer wall of the base 1 through the adjusting groove 3, so that under the drive of the adjusting screw 52, ​​the lifting device 53 can move up and down smoothly along the axial direction of the adjusting screw 52.

[0042] The lifting device 53 includes an internal thread block 531, the outer wall of the top of the internal thread block 531 is fixedly connected to a fixed cylinder 532, the outer wall of the top of the internal thread block 531 is fixedly connected to an arc plate 533, the side wall inside the fixed cylinder 532 is slidably connected to a movable device 534, the outer wall of the top of the movable device 534 is fixedly connected to a support block 535, the inner wall of the fixed cylinder 532 is fixedly connected to a support device 536, the inner wall of the internal thread block 531 is threadedly connected to the outer wall of the adjusting screw 52, ​​and the outer wall of the internal thread block 531 is slidably connected to the outer wall of the base 1 through the adjusting groove 3.

[0043] The movable device 534 includes a connecting tube 5341, a curved groove 5342 is opened in the wall of the connecting tube 5341, a connecting groove 5343 is opened on the outer wall at the bottom of the connecting tube 5341, and the connecting groove 5343 is connected to the curved groove 5342, and the top outer wall of the connecting tube 5341 is fixedly connected to the outer wall at the bottom of the support block 535.

[0044] The supporting device 536 includes a supporting rod 5361, the outer wall of the top of the supporting rod 5361 is fixedly connected to a movable rod 5362, the end of the movable rod 5362 away from the supporting rod 5361 is fixedly connected to a curved block 5363, the outer wall of the curved block 5363 is fixedly connected to an elastic block 5364, the end of the elastic block 5364 away from the curved block 5363 is fixedly connected to the outer wall of the movable rod 5362, the outer wall of the supporting rod 5361 is fixedly connected to the inner wall of the fixed cylinder 532, the movable device 534 and the supporting device 536 inside the fixed cylinder 532 can be adjusted in height according to the specific shape of the reflective bowl and installation requirements, the arc groove 5342 opened in the wall of the connecting pipe 5341 of the movable device 534 and the connecting groove 5343 at the bottom are connected to each other, this special structural design enables the connecting pipe 5341 to have a certain The movable rod 5361 of the supporting device 536 is fixed on the inner wall of the fixed tube 532, and the arc block 5363 on the top thereof can slide in the arc groove 5342 and the connecting groove 5343 of the connecting tube 5341. The arc block 5363 and the elastic block 5364 at the end of the movable rod 5362 can better fit the bottom contour of the reflective bowl. When the lifting device 53 is moved to a suitable position, the arc block 5363 and the elastic block 5364 can support the reflective bowl according to the actual shape of the reflective bowl, thereby preliminarily fixing the installation position of the reflective bowl. During the pressing process, the movable device 534 that moves upward follows the squeezing of the supporting block 535 and moves downward. At this time, the arc block 5363 is squeezed, causing the movable rod 5362 and the elastic block 5364 to be compressed and evaded, thereby causing the connecting tube 5341 to move downward in stages.

[0045] When in use, in the production process of the intelligent LED headlight, the base 1 of the installation machine provides a stable support foundation for the entire device, and the protective plate 2 symmetrically arranged on its outer wall can effectively prevent the operator from being accidentally injured during the operation of the device, and also avoid the collision and damage of external objects to the internal components of the device, thereby ensuring the normal operation of the equipment and the safety of the operator. The adjustment slot 3 opened in the wall of the base 1 provides the necessary space and track for the operation of the adjustment device 5, making the adjustment process smoother;

[0046] The auxiliary taking device 4 is responsible for moving the headlight during the entire installation process. Its core power source is the servo motor 41. When the servo motor 41 is started, its output end drives the rotating screw 42 to start rotating. Since the rotating screw 42 and the movable block 43 are connected by threads, and the outer wall of the movable block 43 and the inner wall of the base 1 can slide smoothly, the movable block 43 will move smoothly along the axial direction of the screw under the drive of the rotating screw 42. During the movement of the movable block 43, various components installed on its outer wall move synchronously;

[0047] The anti-slip device 441 in the connecting device 44 symmetrically connected to the outer wall of the movable block 43 can fix the current position, assist in positioning, avoid the generation of virtual position, and thus prevent the headlamp from falling due to the virtual position shaking. When the headlamp needs to be grabbed, the micro cylinder 4416 fixed on the connecting frame 4415 starts to work, and the piston rod of the micro cylinder 4416 extends to push the push plate 4417 to move along the axial direction of the damping rod 4413. In this process, due to the setting of the fixed block 4411 and the connecting block 4412 at the fixed position, the compression spring 4414 will be squeezed and contracted, and the damping rod 4413 plays a role. The function of stabilizing the motion trajectory of the push plate 4417 ensures that the push plate 4417 can move smoothly. As the push plate 4417 moves, the linkage frame 4418 rotatably connected thereto will also rotate. The rotation of the linkage frame 4418 changes the position of the anti-slip device 441, thereby locking the rotation position, thereby assisting in position fixation, thereby avoiding the generation of a vacant position in the structure and achieving position fixation. After the removal is completed, the elastic potential energy of the compression spring 4414 will be converted into a thrust on the push plate 4417, causing the anti-slip device 441 to move in the opposite direction, thereby releasing the position fixation and preventing interference in the subsequent transfer process.

[0048] The anti-slip device 441 is connected to the sliding device 443 through the connecting rod 442, and the rotating block 4431 of the sliding device 443 is rotatably connected to the connecting rod 442 through the limiting hole 4432, so that the rotating block 4431 can flexibly rotate on the connecting rod 442, and the trapezoidal block 4433 fixed on the outer wall of the rotating block 4431 is slidably matched with the limiting frame 484 in the limiting device 48, and the fixing bar 481 of the limiting device 48 is fixed on the outer wall of the base 1, and the limiting ring 482 of the outer wall is sleeved on the rotating screw 42 to provide stable support and rotation limit for the rotating screw 42. When the movable block 43 drives the connecting device 44 to move, the trapezoidal block 4433 will slide in the limiting frame 484, and the placement frame 444 will slide in the sliding groove 483. This sliding combination The combination can not only limit the movement range of the sliding device 443, but also provide additional support for the connecting device 44, and ensure that the connecting device 44 is unlikely to shake or deviate during the process of grabbing and transferring the reflective bowl, thereby further improving the stability of the headlamp when placed. At the same time, since the upper and lower mounting frames 444 are respectively arranged, the upper and lower mounting frames 444 can move relatively away from and relatively close to each other when the movable block 43 moves. The headlamp is moved in from the top of the base 1. At this time, the upper mounting frame 444 is controlled to move to the upper position for placement, and then the mounting frame 444 is controlled to move down to a height that is convenient for workers to take. At this time, the mounting frame 444 can be removed from the lower mounting frame 444, so that the lower mounting frame 444 is pressed down when it moves down, thereby driving the headlamp close to the reflective bowl position and pressing and fixing it;

[0049] The wrapping ring 45 is fixed on the outer wall of the movable block 43. The compression frame 46 connected to the outer wall enhances the strength of the entire grasping structure, so that it can withstand a certain external force without deformation, thereby ensuring stability during the process of transferring the headlamp. The buffer block 47 fixed on the inner side wall of the wrapping ring 45 is used to protect the movable block 43 with narrow and long sides. When the anti-slip device 441 is placed on the headlamp and moves, the buffer block 47 can play a buffering role, avoiding the anti-slip device 441 from having a hard collision and reducing the bending of the movable block 43, thereby protecting the stability of the auxiliary picking device 4 when in use.

[0050] The adjusting device 5 is mainly responsible for adjusting the position of the reflective bowl during the installation process to ensure that it can be accurately installed at the designated position of the LED headlight. The power of the adjusting device 5 is provided by the DC motor 51. After the DC motor 51 is started, the protection strip 54 provides protection for the DC motor 51, and its output end drives the adjusting screw 52 to rotate. The adjusting screw 52 is threadedly connected with the internal thread block 531 of the lifting device 53, and the outer wall of the internal thread block 531 is slidably connected with the outer wall of the base 1 through the adjusting groove 3. In this way, under the drive of the adjusting screw 52, ​​the lifting device 53 can move up and down smoothly along the axial direction of the adjusting screw 52;

[0051] The fixed cylinder 532 and the arc plate 533 fixed on the top of the internal thread block 531 of the lifting device 53 provide a stable support platform for the reflective bowl. The movable device 534 and the supporting device 536 inside the fixed cylinder 532 can be adjusted in height according to the specific shape and installation requirements of the reflective bowl. The arc groove 5342 opened in the wall of the connecting pipe 5341 of the movable device 534 and the connecting groove 5343 at the bottom are connected to each other. This special structural design allows the connecting pipe 5341 to have a certain degree of freedom of movement in the fixed cylinder 532. At the same time, the supporting rod 5361 of the supporting device 536 is fixed on the inner wall of the fixed cylinder 532, and the arc surface block 5363 on the top can be in the arc groove 5342 of the connecting pipe 5341 and the connecting groove 5343 The curved block 5363 and the elastic block 5364 at the end of the movable rod 5362 can better fit the bottom contour of the reflective bowl. When the lifting device 53 moves to a suitable position, the curved block 5363 and the elastic block 5364 can support the reflective bowl according to the actual shape of the reflective bowl, thereby preliminarily fixing the installation position of the reflective bowl. During the pressing process, the upward movable device 534 moves downward following the squeezing of the support block 535. At this time, the curved block 5363 is squeezed, causing the movable rod 5362 and the elastic block 5364 to be compressed and evaded, thereby causing the connecting tube 5341 to move downward in stages until the bottom of the connecting tube 5341 is blocked by the fixed tube 532. At this time, the pressing operation is continued to complete the pressing process.

[0052] The auxiliary picking device 4 has a stable transfer function, which improves the loading efficiency of the headlight and reduces the time and labor intensity of manual operation. Secondly, the adjustment device 5 can adjust the installation position of the reflective bowl to ensure the coordination between the reflective bowl and other components of the LED headlight. Moreover, the design of protective components such as the protective plate 2 and the buffer block 47 effectively protects the operator and the reflective bowl and reduces the loss and risk in the production process.

[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reflector bowl installation machine for an intelligent LED headlamp, characterized in that: include: A base (1), wherein a protective plate (2) is symmetrically fixedly connected to the outer wall of the base (1), and an adjustment groove (3) is provided in the wall of the base (1); An auxiliary picking device (4), wherein the outer wall of the auxiliary picking device (4) is slidably connected to the outer wall of the base (1); An adjusting device (5), wherein an outer wall of the adjusting device (5) is fixedly connected to an outer wall of the base (1); The auxiliary picking device (4) comprises a servo motor (41), the output end of the servo motor (41) is fixedly connected to a rotating screw (42), the outer wall of the rotating screw (42) is threadedly connected to a movable block (43), the outer wall of the movable block (43) is symmetrically fixedly connected to a connecting device (44), the outer wall of the movable block (43) is fixedly connected to a wrapping ring (45), the outer wall of the wrapping ring (45) is fixedly connected to a pressure-resistant frame (46), the inner side wall of the wrapping ring (45) is fixedly connected to a buffer block (47), and the outer wall of the rotating screw (42) is rotatably connected to a limiting device (48); The connecting device (44) comprises an anti-slip device (441), the outer wall of the anti-slip device (441) is rotatably connected to a connecting rod (442), one end of the connecting rod (442) away from the anti-slip device (441) is rotatably connected to a sliding device (443), and the outer wall of the sliding device (443) is fixedly connected to a mounting frame (444).

2. The reflector bowl installation machine for an intelligent LED headlamp according to claim 1, characterized in that: The outer wall of the servo motor (41) is fixedly connected to the outer wall of the protective plate (2), and the outer wall of the movable block (43) is slidably connected to the inner wall of the base (1).

3. The reflector bowl installation machine for an intelligent LED headlamp according to claim 1, characterized in that: The anti-slip device (441) comprises a fixed block (4411), the outer wall of the fixed block (4411) is fixedly connected to a connecting block (4412), the outer wall of the connecting block (4412) is fixedly connected to a damping rod (4413), the outer part of the damping rod (4413) is sleeved with a compression spring (4414), the outer wall of the damping rod (4413) is fixedly connected to a push plate (4417), the outer wall of the push plate (4417) is rotatably connected to a linkage frame (4418), the outer wall of the linkage frame (4418) is rotatably connected to the outer wall of the connecting block (4412), and the outer wall of the linkage frame (4418) is rotatably connected to the outer wall of the connecting block (4412). The wall is rotatably connected, the outer wall of the fixed block (4411) is fixedly connected to the connecting frame (4415), the outer wall of the connecting frame (4415) is fixedly connected to the micro cylinder (4416), the outer wall of the micro cylinder (4416) is fixedly connected to the outer wall of the pushing plate (4417), one end of the compression spring (4414) is fixedly connected to the outer wall of the pushing plate (4417), the other end of the compression spring (4414) is fixedly connected to the outer wall of the connecting block (4412), and the outer wall of the fixed block (4411) is fixedly connected to the outer wall of the movable block (43).

4. The reflector bowl installation machine for an intelligent LED headlamp according to claim 1, characterized in that: The sliding device (443) comprises a rotating block (4431), the inner wall of the rotating block (4431) is rotatably connected to the outer wall of the connecting rod (442) via a limiting hole (4432), and the limiting hole (4432) is provided in the wall of the rotating block (4431), and the outer wall of the rotating block (4431) is fixedly connected with a trapezoidal block (4433).

5. The reflector bowl installation machine for an intelligent LED headlamp according to claim 4, characterized in that: The limiting device (48) comprises a fixing bar (481), the outer wall of the fixing bar (481) is fixedly connected to a limiting ring (482), a sliding groove (483) is provided in the wall of the fixing bar (481), the outer wall of the fixing bar (481) is fixedly connected to a limiting frame (484), the outer wall of the fixing bar (481) is fixedly connected to the outer wall of the base (1), the inner wall of the limiting ring (482) is rotatably connected to the outer wall of the rotating screw (42), and the outer wall of the limiting frame (484) is slidably connected to the outer wall of the trapezoidal block (4433).

6. The reflector bowl installation machine for an intelligent LED headlamp according to claim 1, characterized in that: The adjusting device (5) comprises a DC motor (51), the output end of the DC motor (51) is fixedly connected to an adjusting screw (52), the outer wall of the adjusting screw (52) is threadedly connected to a lifting device (53), the outer wall of the DC motor (51) is fixedly connected to a protective strip (54), the outer wall of the protective strip (54) is fixedly connected to the outer wall of the base (1), and the outer wall of the DC motor (51) is fixedly connected to the inner wall of the base (1).

7. The reflector bowl installation machine of the intelligent LED headlamp according to claim 6, characterized in that: The lifting device (53) comprises an internal thread block (531), the outer wall at the top of the internal thread block (531) is fixedly connected to a fixed cylinder (532), the outer wall at the top of the internal thread block (531) is fixedly connected to an arc plate (533), the side wall inside the fixed cylinder (532) is slidably connected to a movable device (534), the outer wall at the top of the movable device (534) is fixedly connected to a support block (535), the inner wall of the fixed cylinder (532) is fixedly connected to a support device (536), the inner wall of the internal thread block (531) is threadedly connected to the outer wall of the adjusting screw (52), and the outer wall of the internal thread block (531) is slidably connected to the outer wall of the base (1) via an adjusting groove (3).

8. The reflector bowl installation machine for an intelligent LED headlamp according to claim 7, characterized in that: The movable device (534) comprises a connecting tube (5341), a wall of which is provided with an arc-shaped groove (5342), an outer wall at the bottom of the connecting tube (5341) is provided with a connecting groove (5343), and the connecting groove (5343) is connected to the arc-shaped groove (5342), and the outer wall at the top of the connecting tube (5341) is fixedly connected to the outer wall at the bottom of the support block (535).

9. The reflector bowl installation machine of the intelligent LED headlamp according to claim 7, characterized in that: The supporting device (536) comprises a supporting rod (5361), the outer wall at the top of the supporting rod (5361) is fixedly connected to a movable rod (5362), one end of the movable rod (5362) away from the supporting rod (5361) is fixedly connected to a curved block (5363), and the outer wall of the curved block (5363) is fixedly connected to an elastic block (5364).

10. The reflector bowl installation machine of the intelligent LED headlamp according to claim 9, characterized in that: One end of the elastic block (5364) away from the arc surface block (5363) is fixedly connected to the outer wall of the movable rod (5362), and the outer wall of the support rod (5361) is fixedly connected to the inner wall of the fixed cylinder (532).