Titanium alloy flap sliding rail finish machining machine tool
By setting up a workbench and beam frame on the machine tool bed, the spindle head can horizontally process the flap slide rail from the inside of the beam frame, which solves the problem that the accuracy and stability of the general gantry machine tool is difficult to ensure when processing flap slide rails, especially when dealing with high-hardness titanium alloy materials, the processing accuracy and stability are significantly improved.
Patent Information
- Application Number
- CN202510166078.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-04-15
AI Technical Summary
When processing aircraft flap slide rails, it is difficult to ensure processing accuracy and stability. Especially when processing high-hard titanium alloy materials, the cutting torque is large and the strain is obvious, resulting in the position of the spindle head offset, affecting the processing accuracy.
A titanium alloy flap rail finishing machine tool is designed. By setting a work table and a beam frame on the bed, the spindle head can horizontally process the flap rail from the inside of the beam frame to reduce the cutting torque, and by setting the height of the first X-direction slide rail higher than the height of the second X-direction slide rail, the stability and position accuracy of the beam frame are improved.
It effectively reduces the strain of the slide pillow and slide mechanism, improves the position accuracy of the spindle head, and enhances the machining accuracy and stability of the flap rail, especially when dealing with high-hardness titanium alloy materials.
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Figure CN119820389A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of aviation processing equipment, and in particular to a titanium alloy flap slide rail finishing machine tool. Background Art
[0002] Flaps are movable winglets installed at the rear of the wings of large aircraft, which are used to adjust the aerodynamic performance of the wings and control the flight status of large aircraft. When the large aircraft takes off, the descent of the flaps forms a downward curved arc at the rear end of the wing, which increases the upward lift of the aircraft; when the large aircraft lands, the rise of the flaps increases the airflow resistance of the wing, causing the speed of the aircraft to drop rapidly; during the flight of the large aircraft, the flaps can also guide and adjust the air flow state on both sides of the wing to ensure the stability of the aircraft's flight. They are important components for controlling the flight status of large aircraft.
[0003] The flaps of an aircraft usually slide along the flap rails set under the wing under the push of a hydraulic mechanism. The flap rails not only need to ensure the stability of the flap sliding, but also need to reduce the disturbance to the airflow during the flight of the aircraft and reduce the flight resistance. The flap rails are usually made of titanium alloy. Titanium alloy materials have high hardness and poor machinability. When processing the flap rails, it is usually necessary to apply a greater cutting feed force. In order to reduce the airflow resistance of the flap rails, the flap rails are required to have a higher surface quality, which increases the difficulty of processing the flap rails.
[0004] The flap rails are usually fine-machined using a general gantry machine. The gantry of the general gantry machine is usually slidably mounted on the bed and moves in the X direction on the bed; the slide is slidably mounted on the crossbeam of the gantry and moves on the crossbeam in the Y direction; the ram is slidably mounted on the slide and moves on the slide in the Z direction, forming a free sliding of the spindle head mounted on the ram in three-dimensional space. In order to be able to process some large workpieces, the height of the gantry crossbeam of the general gantry machine is usually high. When processing the aircraft flap rails, the distance between the slide and the flap rail is long, which easily forms a large cutting torque on the slide, making it easy for the slide, slide and gantry to produce strain under the action of large cutting stress, resulting in the positional deviation of the spindle head during the cutting process, affecting the fine machining accuracy of the flap rails. In addition, the flap rails of the aircraft are usually made of titanium alloy materials. Compared with steel and aluminum alloy materials, titanium alloy materials have higher hardness and greater cutting stress, making it more difficult to ensure the machining accuracy of the flap rails processed by the general gantry machine. Summary of the invention
[0005] In order to improve the machining accuracy of aircraft flap slide rails, the present application provides a titanium alloy flap slide rail finishing machine tool.
[0006] The titanium alloy flap slide rail finishing machine tool provided in this application adopts the following technical solution: A titanium alloy flap slide finishing machine comprises a bed, a workbench, a beam frame, a slide mechanism and a ram, wherein the workbench is fixedly mounted on one side of the bed, and a first X-direction slide rail and a second X-direction slide rail parallel to each other are arranged on the other side of the bed, the first X-direction slide rail is located on a side of the second X-direction slide rail away from the workbench, and the height of the first X-direction slide rail is higher than the height of the second X-direction slide rail, the beam frame is slidably mounted on the bed via the first X-direction slide rail and the second X-direction slide rail, the slide mechanism is arranged on the inner side of the beam frame and can slide in the Y direction on the inner side of the beam frame, the ram is slidably mounted on the slide mechanism and can slide in the Z direction on the slide mechanism, so that the flap slide mounted on the workbench can be cut by using a spindle head mounted on the ram.
[0007] By adopting the above technical solution, the workbench is installed on one side of the bed and the crossbeam is installed on the other side of the bed, so that the ram and the spindle head installed on the ram can be installed in the crossbeam, and the flap slide rail is horizontally processed from one side of the flap slide rail installed on the workbench, so that the distance between the slide plate mechanism on which the ram is installed and the flap slide rail can be set closer, effectively reducing the cutting torque acting on the ram and the slide plate mechanism during the processing, reducing the strain of the ram and the slide plate mechanism, and improving the position accuracy of the spindle head. By setting the height of the first X-direction slide rail higher than the height of the second X-direction slide rail, the stability of the crossbeam when moving in the X direction under a large cutting stress can be improved, and the position accuracy of the crossbeam and the slide plate mechanism installed on the crossbeam can be improved. By setting the slide plate mechanism installed on the inner side of the crossbeam, the crossbeam can limit the position of the slide plate from both sides of the slide plate mechanism, improve the stability of the position of the slide plate when moving in the Y direction, and ensure the positioning accuracy of the slide plate mechanism, the ram installed on the slide plate mechanism, and the spindle head installed on the ram.
[0008] In a specific feasible implementation scheme, the beam frame includes a beam frame base, a first column, a second column and a beam, the beam frame base is arranged parallel to the first X-axis slide rail and the second X-axis slide rail, and the two sides are respectively installed on the first X-axis slide rail and the second X-axis slide rail, the first column and the second column are respectively fixed at the two ends of the length direction of the beam frame base, and the two ends of the beam are respectively fixed on the first column and the second column, an X-axis driving screw is arranged between the first X-axis slide rail and the second X-axis slide rail on the bed, one end of the X-axis driving screw is connected to the X-axis driving motor arranged on the bed, and the screw nut of the X-axis driving screw is fixedly connected to the beam frame base.
[0009] By adopting the above technical solution, the beam frame base is installed on both sides of the first X-direction slide rail and the second X-direction slide rail, respectively, so as to improve the position stability of the beam frame base when it slides in the X direction on the bed, and improve the position accuracy of the beam frame base under lateral stress. By using the X-direction driving screw rod arranged between the first X-direction slide rail and the second X-direction slide rail on the bed, a stable driving force can be formed to drive the beam frame base to slide on the first X-direction slide rail and the second X-direction slide rail, so as to ensure the position accuracy of the beam frame sliding in the X direction.
[0010] In a specific feasible implementation scheme, the first X-direction slide rail includes a first X-direction linear rail and a first X-direction hard rail, the second X-direction slide rail includes a second X-direction linear rail and a second X-direction hard rail, an X-direction slide rail mounting platform is provided on one side of the bed, the first X-direction linear rail and the first X-direction hard rail are provided on the X-direction slide rail mounting platform, the first X-direction linear rail and the second X-direction linear rail are respectively installed on the inner sides of the first X-direction hard rail and the second X-direction hard rail, both sides of the bottom surface of the crossbeam frame base are respectively fixed on the sliders of the first X-direction linear rail and the second X-direction linear rail, both sides of the crossbeam frame base are provided with lateral support wings, the inner sides of the lateral support wings are provided with bed hard rail slide grooves, and the lateral support wings are respectively slidably connected with the first X-direction hard rail and the second X-direction hard rail through the bed hard rail slide grooves, and a bed hard rail slide bar is provided on the bottom surface of the bed hard rail slide grooves.
[0011] By adopting the above technical solution, the bed hard rail slide grooves arranged on the inner side surfaces of the lateral support wings on both sides of the beam frame base are used, and the sliding connection between the first X-direction hard rail and the second X-direction hard rail can form lateral support for both sides of the beam frame base when the beam frame base slides in the X direction, further improving the lateral bearing capacity of the beam frame base when it slides in the X direction. The bed hard rail slide bars arranged on the bottom surface of the bed hard rail slide groove can reduce the wear of the bottom surface of the bed hard rail slide groove when the beam frame base slides in the X direction, and better maintain the position accuracy of the beam frame during long-term, high-stress cutting processing.
[0012] In a specific feasible implementation scheme, a crossbeam frame mounting portion is provided on the bed, the first X-direction hard rail is integrally formed on the top of the side of the crossbeam frame mounting portion away from the workbench, and the second X-direction hard rail is a steel-inlaid guide rail, and the second X-direction hard rail is fixed to the edge of the crossbeam frame mounting portion adjacent to the workbench.
[0013] By adopting the above technical solution, using the steel-embedded guide rail fixed on the edge of one side of the beam frame mounting portion adjacent to the workbench, the rigidity and wear resistance of the second X-axis hard rail can be further improved, and the cutting stress transmitted to the beam frame base when the spindle head performs cutting processing on the flap slide rail clamped on the workbench can be better resisted, which is beneficial to ensuring the stability of the spindle head position under large cutting stress conditions and improving the processing accuracy of the flap slide rail.
[0014] In a specific feasible implementation scheme, a first Y-axis slide rail is arranged on the side surface of the first column adjacent to the second column, and a Y-axis driving screw and a second Y-axis slide rail are arranged on the side surface of the second column on the opposite side. The upper end of the Y-axis driving screw passes through the cross beam and is drivingly connected to the Y-axis driving motor arranged on the cross beam. The slide mechanism includes a first slide, a second slide and a support plate. The first slide is fixed on the slider of the first Y-axis slide rail, the second slide is fixed on the slider of the second Y-axis slide rail and is fixedly connected to the screw nut of the Y-axis driving screw, and the two ends of the support plate are respectively connected to the upper parts of the first slide and the second slide.
[0015] By adopting the above technical solution, with the first slide being fixed on the first Y-direction slide rail slider and the second slide being fixed on the second Y-direction slide rail slider, the sliding positions of the first slide and the second slide can be respectively limited from both sides of the slide mechanism, thereby improving the position stability of the slide mechanism when moving in the Y direction.
[0016] In a specific feasible implementation scheme, a first Z-direction linear rail is provided on one side of the slide, and a second Z-direction linear rail is provided on the other side, the slider of the first Z-direction linear rail is fixed on the first slide, the slider of the second Z-direction linear rail is fixed on the second slide, a Z-direction driving screw is provided between the second slide and the slide, one end of the Z-direction driving screw is drivingly connected to a Z-direction driving motor, and the screw nut of the Z-direction driving screw is fixedly connected to the slide.
[0017] By adopting the above technical scheme, the left and right sides of the slide are respectively connected to the first slide plate through the first Z-direction slide rail, and the second slide plate is connected to the second Z-direction linear rail. Therefore, the position of the slide can be restricted from the left and right sides of the slide, which is beneficial for the slide to resist the cutting stress on the left and right sides when processing the flap slide rail, and improve the position accuracy of the slide in the Z-direction sliding on the slide plate mechanism.
[0018] In a specific feasible implementation scheme, a Z-direction hard rail is arranged on the top surface of the slide, a slide hard rail groove is arranged at the corresponding position of the support plate, Z-direction slide bars are arranged on both sides of the slide hard rail groove, and are slidably connected to the Z-direction hard rail through the Z-direction slide bars.
[0019] By adopting the above technical solution, by utilizing the cooperation between the Z-axis hard rail arranged on the top surface of the slide and the slide hard rail groove arranged on the support plate, the position of the slide can be further restricted from the top of the slide, thereby further improving the rigidity of the slide when subjected to cutting stress and improving the cutting accuracy of the spindle head.
[0020] In a specific possible implementation scheme, a spindle hole is provided on the ram, the spindle hole is arranged in a lower middle position of the ram, and the spindle head is installed in the spindle hole.
[0021] By adopting the above technical solution and utilizing the setting of the spindle hole in the lower middle part of the slide, the gravity stability of the slide can be improved, and in coordination with the Z-axis hard rail set on the top surface of the slide, the cutting stress of the spindle head set at the bottom of the slide when processing the flap slide rail can be effectively counteracted, thereby improving the processing rigidity of the spindle head.
[0022] In a specific feasible implementation scheme, the bed body includes an integrally connected crossbeam frame mounting portion and a workbench mounting portion, the workbench mounting portion is connected to one side of the middle part of the crossbeam frame mounting portion, a workbench mounting seat is provided on the workbench mounting portion, the workbench is provided on the workbench mounting seat, mounting seat support wings are provided on both sides of the workbench mounting seat, and the bottom of the mounting seat support wings is connected to the workbench mounting portion.
[0023] By adopting the above technical solution, the workbench mounting part is integrally connected to one side of the middle part of the beam frame mounting part, so as to form an overall inverted T-shaped horizontal bed structure, and provide a stable support force for the workbench and the beam frame installed on the workbench mounting part and the beam frame mounting part, which is conducive to improving the position stability between the two. By using the mounting seat support wings arranged on both sides of the workbench mounting seat, lateral support force can be formed on both sides of the workbench mounting seat, so as to improve the position stability of the workbench mounting seat, the workbench and the flap slide rail clamped on the workbench when subjected to large cutting stress.
[0024] In a specific possible implementation manner, chip removal grooves are provided on both sides of the workbench mounting seat, and chip removal mechanisms are provided in the chip removal grooves and on one side of the bed.
[0025] By adopting the above technical scheme, utilizing the chip removal grooves on the worktable mounting parts on both sides of the worktable mounting seat on the bed, a chip removal mechanism can be installed in the chip removal grooves and on the sides of the bed to promptly discharge the chips generated by the spindle head cutting the flap slide rail, prevent the chips from scratching the surface of the flap slide rail, and ensure the surface quality of the flap slide rail cutting process.
[0026] In summary, the present application includes at least one of the following beneficial technical effects: 1. By arranging the workbench and the crossbeam frame on opposite sides of the same bed, the main spindle head installed transversely on the crossbeam frame can be used to perform horizontal processing on the flap slide rail from the side of the flap slide rail clamped on the workbench, thereby avoiding the limitation of the size of the flap slide rail on the size of the crossbeam frame, so that the crossbeam frame can be installed at a position closer to the workbench, reducing the cutting torque of the main spindle head when cutting the flap slide rail, reducing the strain of the ram and the slide plate mechanism when cutting high-hardness titanium alloy materials, and improving the cutting accuracy of the flap slide rail; 2. By setting the height of the first X-direction slide rail to be higher than the height of the second X-direction slide rail, the ability of the beam frame installed on the first X-direction slide rail and the second X-direction slide rail to withstand the lateral stress from the worktable direction can be improved, the stability of the beam frame when moving in the X direction under a large cutting stress state can be improved, and the position accuracy of the beam frame and the slide mechanism installed on the beam frame can be improved; 3. By arranging the slide mechanism on the inner side of the crossbeam, the crossbeam can be used to limit the position of the slide mechanism from both sides of the slide mechanism, thereby ensuring the positioning accuracy of the slide mechanism and structures such as the ram and spindle head installed on the slide mechanism; 4. By respectively arranging the first Z-direction linear rail and the second Z-direction linear rail on the left and right sides of the slide, and arranging the Z-direction hard rail on the top surface of the slide, it is possible to simultaneously support and restrict multiple sides of the slide, effectively improving the lateral bearing capacity of the slide when it slides in the Z direction on the slide mechanism, improving the position stability of the slide when it is subjected to large cutting stress, and ensuring the position accuracy of the spindle head. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 This is a schematic diagram of an embodiment of the present application.
[0028] Figure 2 This is a schematic diagram of the installation structure of the crossbeam frame on the bed in one embodiment of the present application.
[0029] Figure 3 for Figure 2 A partial enlarged view of part A.
[0030] Figure 4 This is a schematic diagram of the structure of the slide mechanism installed on the crossbeam frame in one embodiment of the present application.
[0031] Figure 5 This is a schematic diagram of the installation structure of the ram and the slide plate mechanism in one embodiment of the present application.
[0032] Figure 6 This is a schematic diagram of the structure of a workbench portion in one embodiment of the present application.
[0033] Description of the accompanying drawings: 1. bed; 101. beam frame mounting portion; 102. workbench mounting portion; 11. first X-direction slide rail; 111. first X-direction linear rail; 112. first X-direction hard rail; 12. second X-direction slide rail; 121. second X-direction linear rail; 122. second X-direction hard rail; 13. X-direction driving screw rod; 131. X-direction driving motor; 14. X-direction slide rail mounting platform; 15. workbench mounting seat; 151. mounting seat support wing; 16. chip removal groove; 2. workbench; 3. beam frame; 31. beam frame base; 311. lateral support wing; 312. bed hard rail slide groove; 313. bed hard rail slide bar; 314, bed groove side plate; 32, first column; 321, first Y-axis slide rail; 33, second column; 331, Y-axis driving screw rod; 332, second Y-axis slide rail; 333, Y-axis driving motor; 34, crossbeam; 4, slide plate mechanism; 41, first slide plate; 42, second slide plate; 421, Z-axis driving screw rod; 422, Z-axis driving motor; 43, support plate; 431, ram hard rail slide groove; 432, Z-axis slide bar; 433, ram slide groove side plate; 5, ram; 51, first Z-axis linear rail; 52, second Z-axis linear rail; 53, Z-axis hard rail; 54, spindle hole; 6, spindle head; 7, chip removal mechanism. DETAILED DESCRIPTION
[0034] The specific implementation of the present application is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present application, and is not used to limit the present application.
[0035] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "disposed" and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0036] In this specification, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features.
[0037] An embodiment of the titanium alloy flap slide rail finishing machine tool of the present application is as follows: Figure 1 and Figure 2As shown, the machine tool comprises a bed 1, a workbench 2, a crossbeam frame 3, a slide mechanism 4 and a ram 5. The bed 1 is a mounting base usually cast by cast iron material, and other structures of the machine tool are usually arranged on the bed 1 to form the installation positioning of different structures of the machine tool and the positional relationship between them.
[0038] The workbench 2 is a clamping platform for the workpiece to be processed, and a plurality of clamping grooves and clamping holes for clamping the workpiece to be processed are usually provided on the workbench 2. The workpiece to be processed on the aircraft flap rail can be directly clamped on the workbench 2, or the workpiece to be processed can be clamped on an auxiliary clamping block, and then the auxiliary clamping block is fixed on the workbench 2. The workbench 2 is fixedly installed on one side of the bed 1. Specifically, the workbench 2 can be directly fixed on the bed 1, or a mounting structure for mounting the workbench 2 can be provided on the bed 1, and then the workbench 2 is fixedly installed on the mounting structure.
[0039] A first X-direction slide rail 11 and a second X-direction slide rail 12 are arranged on the bed 1 on a side opposite to the workbench 2. The first X-direction slide rail 11 and the second X-direction slide rail 12 extend along the X-direction on the top surface of the bed and are arranged parallel to each other. The second X-direction slide rail 12 is located near the workbench 2, while the first X-direction slide rail 11 is located away from the workbench 2, and the setting height of the first X-direction slide rail 11 is higher than the setting height of the second X-direction slide rail 12.
[0040] The crossbeam frame 3 is a mounting and positioning structure for mounting and positioning the slide mechanism 4 and limiting the moving track of the slide mechanism 4. The crossbeam frame 3 is usually connected by casting materials to ensure the structural strength of the crossbeam frame 3. The two sides of the bottom of the crossbeam frame 3 are respectively mounted on the first X-direction slide rail 11 and the second X-direction slide rail 12 of the bed 1. The frame of the crossbeam frame 3 is parallel to the length direction of the workbench 2, that is, the X direction, and can move along the first X-direction slide rail 11 and the second X-direction slide rail 12 on the bed 1 in the X direction, so that the spindle head 6 mounted on the crossbeam frame 3 can be used to perform cutting processing on different positions of the workpiece to be processed clamped on the workbench 2 in the X direction. The setting of the first X-direction slide rail 11 higher than the second X-direction slide rail 12 enables the crossbeam frame 3 to resist the greater lateral cutting stress transmitted by the spindle head, thereby improving the position stability and position accuracy of the crossbeam frame 3 under large lateral cutting stress.
[0041] The slide mechanism 4 is a sliding installation mechanism formed by installing and connecting casting materials. A vertically extending sliding connection structure extending in the Y direction is provided on the frame bodies on both sides of the cross beam frame 3. The two sides of the slide mechanism 4 are respectively installed on the frame bodies on both sides of the cross beam frame 3 through the sliding connection structures extending in the Y direction, and can slide in the Y direction in the slide installation space formed between the frame bodies on both sides. The frame bodies on both sides of the cross beam frame 3 can limit the X-direction position of the slide mechanism 4, and improve the position stability and position accuracy of the slide mechanism 4 under the X-direction cutting stress state.
[0042] The ram 5 is a barrel-shaped structure for mounting a spindle head 6 for cutting a workpiece to be processed. A ram mounting structure extending perpendicular to the X direction, that is, the Z direction, is provided on the slide mechanism 4. The ram 5 is mounted on the ram mounting structure of the slide mechanism 4 and can slide on the slide mechanism 4 along the Z direction.
[0043] When machining the flap rail of an aircraft, the flap rail is clamped on the workbench 2. A spindle head 6 for cutting the flap rail is installed on the ram 5, and a relative movement between the spindle head 6 and the flap rail in a three-dimensional space is formed by the X-direction movement of the crossbeam frame 3 on the bed, the Y-direction movement of the slide mechanism 4 in the crossbeam frame 3, and the Z-direction movement of the ram 5 on the slide mechanism 4, so as to cut the flap rail.
[0044] Since the spindle head 6 is placed horizontally and performs horizontal cutting on the flap rail from one side of the flap rail, the chips formed during the processing are conducive to escaping from the flap rail and sliding downward, reducing the pulling and scratching of the chips on the surface of the flap rail, which is conducive to ensuring the surface quality of the flap rail cutting process.
[0045] In some embodiments of the titanium alloy flap slide rail finishing machine tool of the present application, as Figure 1 and Figure 2 As shown, the beam frame 3 includes a beam frame base 31, a first column 32, a second column 33 and a beam 34. The beam frame base 31 is a seat body used to install and position other structures of the beam frame 3, and is also used to form a connection between the beam frame 3 and the bed 1. The length direction of the beam frame base 31 is parallel to the first X-axis slide rail 11 and the second X-axis slide rail 12, and the two sides in the width direction are respectively installed on the first X-axis slide rail 11 and the second X-axis slide rail 12. Due to the high height of the first X-axis slide rail 11 and the second X-axis slide rail 12, the supporting force of the bottom of the beam frame base 31 by the first X-axis slide rail 11 and the second X-axis slide rail 12 acts on an inclined plane inclined in the direction of the workbench 2, so that the beam frame 3 can withstand greater lateral cutting stress from the direction of the workbench 2.
[0046] The first column 32 and the second column 33 are respectively fixed at the two ends of the length direction of the beam frame base 31, and the two ends of the beam 34 are respectively fixed at the top of the first column 32 and the second column 33, forming a rectangular skateboard installation space between the beam frame base 31, the first column 32, the second column 33 and the beam 34.
[0047] An X-direction drive screw 13 is arranged between the first X-direction slide rail 11 and the second X-direction slide rail 12 on the bed 1, and the X-direction drive screw 13 is arranged parallel to the first X-direction slide rail 11 and the second X-direction slide rail 12. The two ends of the X-direction drive screw 13 are rotatably mounted on the bed 1 through a rotating mounting seat, and an X-direction drive motor 131 is arranged on one side of the bed 1 at a position opposite to the end of the X-direction drive screw 13, and the output shaft of the X-direction drive motor 131 is connected to the X-direction drive screw 13 through a reducer. The screw nut of the X-direction drive screw 13 is fixed on the bottom surface of the crossbeam frame base 31, and by controlling the rotation of the X-direction drive motor 131, the X-direction drive screw 13 can be driven to rotate, thereby driving the crossbeam frame base 31 to move on the bed 1 along the first X-direction slide rail 11 and the second X-direction slide rail 12 with the screw nut of the X-direction drive screw 13, thereby forming the X-direction movement of the crossbeam frame 3.
[0048] In a preferred embodiment of the titanium alloy flap slide rail finishing machine tool of the present application, as Figures 1 to 3 As shown, the first X-direction slide rail 11 includes a first X-direction linear rail 111 and a first X-direction hard rail 112, and the second X-direction slide rail 12 includes a second X-direction linear rail 121 and a second X-direction hard rail 122. An X-direction slide rail mounting platform 14 is provided on a side of the bed 1 away from the workbench 2, and the top surface height of the X-direction slide rail mounting platform 14 is higher than the top surface height of the bed 1 at an adjacent part. The first X-direction linear rail 111 is fixed on the top surface of the X-direction slide rail mounting platform 14, and the first X-direction hard rail 112 is provided on the top of the side of the X-direction slide rail mounting platform 14 away from the workbench 2.
[0049] The second X-direction linear rail 121 and the second X-direction hard rail 122 are both arranged on the top surface of the bed 1. The top surface height of the bed 1 on the side where the X-direction slide rail mounting platform 14 is located is usually higher than the top surface height of the adjacent bed 1. A top surface boss parallel to the X-direction is formed on the top surface of the bed 1. The second X-direction hard rail 122 is arranged on the side edge of the top surface boss, and is partially located outside the side edge of the top surface boss. The first X-direction linear rail 111 and the second X-direction linear rail 121 are installed between the first X-direction hard rail 112 and the second X-direction hard rail 122, and are installed at the inner adjacent positions of the first X-direction hard rail 112 and the second X-direction hard rail 122 respectively.
[0050] A plurality of sliders are provided on each of the first X-direction linear rail 111 and the second X-direction linear rail 121. Both sides of the bottom surface of the crossbeam frame base 31 are respectively fixed on the plurality of sliders of the first X-direction linear rail 111 and the second X-direction linear rail 121, and can slide in the X direction on the first X-direction linear rail 111 and the second X-direction linear rail 121 together with the plurality of sliders. A lateral support wing 311 is fixedly provided on both sides of the crossbeam frame base 31, and the lower end of the lateral support wing 311 extends downward to a position lower than the first X-direction hard rail 112 and the second X-direction hard rail 122 respectively. A bed hard rail slide groove 312 is provided on the inner side surface of the lateral support wing 311, that is, on the side surface facing the first X-direction hard rail 112 and the second X-direction hard rail 122 respectively, and the lateral support wing 311 is slidably connected with the first X-direction hard rail 112 and the second X-direction hard rail 122 through the bed hard rail slide groove 312 on each inner side surface.
[0051] A slide bar installation groove is set on the bottom surface of the bed hard rail slide groove 312, that is, on the vertical plane parallel to the sides of the first X-axis hard rail 112 and the second X-axis hard rail 122, and a bed hard rail slide bar 313 is fixedly installed in the slide bar installation groove. The bed hard rail slide bar 313 is usually formed by processing high-hardness wear-resistant alloy material, which can further improve the wear resistance of the bed hard rail slide groove 312 and ensure the position stability and position accuracy of the crossbeam frame base 31 under large lateral stress.
[0052] A bed groove side plate 314 is fixedly arranged on the end face of the lower end of the lateral support wing 311, and the bed groove side plate 314 extends inwardly to below the first X-axis hard rail 112 or the second X-axis hard rail 122, forming a lower side wall plate of the bed hard rail slide groove 312, thereby confining the first X-axis hard rail 112 and the second X-axis hard rail 122 in the corresponding bed hard rail slide groove 312 respectively.
[0053] As a specific implementation of the titanium alloy flap slide rail finishing machine tool of the present application, Figure 2 and Figure 3 As shown, a beam frame mounting portion 101 is provided on the bed 1, and the beam frame mounting portion 101 is a mounting platform provided on one side of the bed 1 for mounting the beam frame 3. The projection of the beam frame mounting portion 101 on the horizontal plane is rectangular, and the length direction of the rectangle is parallel to the X direction, and the top surface height of the beam frame mounting portion 101 is higher than the height of other parts of the adjacent bed.
[0054] The first X-direction hard rail 112 is integrally formed on the top of the side of the beam frame mounting part 101 away from the workbench 2, and is usually formed by quenching and grinding of casting materials. The second X-direction hard rail 122 is a steel-inserted guide rail, which can be purchased from a commercial product of appropriate specifications and installed and fixed on the beam frame mounting part 101. The second X-direction hard rail 122 is usually fixed on the edge of the top surface of the beam frame mounting part 101 adjacent to the side of the workbench 2 and parallel to the first X-direction hard rail 112. The steel-inserted guide rail has higher hardness and wear resistance, which can further improve the bearing capacity of the beam frame base 31 against the lateral pressure from the workbench 2 direction.
[0055] In some embodiments of the titanium alloy flap slide rail finishing machine tool of the present application, as Figure 1 and Figure 4 As shown, a first Y-direction slide rail 321 is arranged on the side of the first column 32 facing the second column 33, that is, on the inner side, and the first Y-direction slide rail 321 is arranged along the vertical direction, that is, in the Y direction. A plurality of first Y-direction slide rails 321 can be arranged on the first column 32, such as two, and the two first Y-direction slide rails 321 are respectively arranged on both sides of the thickness direction of the first column 32, that is, in the Z direction, and are arranged in parallel on the first column 32.
[0056] A Y-direction drive screw 331 and a second Y-direction slide rail 332 are arranged on the inner side of the second column 33, that is, on the side facing the first column 32. The Y-direction drive screw 331 and the second Y-direction slide rail 332 are arranged in parallel along the vertical direction. A plurality of second Y-direction slide rails 332 may be arranged, such as two, and the two second Y-direction slide rails 332 are arranged in the thickness direction of the second column 33, that is, on both sides of the Z direction, and the Y-direction drive screw 331 is arranged in the middle between the two second Y-direction slide rails 332.
[0057] A Y-axis driving motor 333 is arranged on the top surface of the crossbeam 34 at a position opposite to the Y-axis driving screw rod 331. The output shaft of the Y-axis driving motor 333 is connected to the reducer and is installed on the top surface of the crossbeam 34 through the reducer. The upper end of the Y-axis driving screw rod 331 passes through the crossbeam 34 and is connected to the reducer on the Y-axis driving motor 333. By controlling the rotation of the Y-axis driving motor 333, the Y-axis driving screw rod 331 can be driven to rotate proportionally.
[0058] The slide mechanism 4 includes a first slide 41, a second slide 42 and a support plate 43. The first slide 41 and the second slide 42 are arranged along the vertical direction and are respectively arranged on both sides of the slide installation space in the crossbeam frame 3 in the X direction. The first slide 41 is fixed on the slider of the first Y-direction slide rail 321, and the second slide 42 is fixed on the slider of the second Y-direction slide rail 332. Generally, the length of the first slide 41 in the vertical direction is short, and the mass of the first slide 41 is also small. A slider is arranged on the first Y-direction slide rail 321, which is conducive to improving the flexibility of the first slide 41 sliding on the first Y-direction slide rail 321; the length of the second slide 42 in the vertical direction is long, and the mass of the second slide 42 is also large. A plurality of sliders, such as three sliders, are arranged on the second Y-direction slide rail 332, which is conducive to improving the bearing capacity of the second Y-direction slide rail 332 on the second slide 42.
[0059] The middle part of the second slide plate 42 is fixedly connected to the screw nut of the Y-axis driving screw rod 331. When the Y-axis driving screw rod 331 rotates under the drive of the Y-axis driving motor 333, the screw nut moves in the Y direction on the Y-axis driving screw rod 331, driving the second slide plate 42 to move in the Y direction on the second Y-axis slide rail 332.
[0060] The two ends of the support plate 43 are respectively fixedly connected to the upper parts of the first slide 41 and the second slide 42 to form a fixed distance between the first slide 41 and the second slide 42. On the one hand, it limits the X-axis position of the first slide 41 and the second slide 42 between the first Y-axis slide rail 321 and the second Y-axis slide rail 332, and on the other hand, forms a slide installation space for installing the slide 5 between the first slide 41 and the second slide 42.
[0061] In a preferred embodiment of the titanium alloy flap slide rail processing machine tool of the present application, as Figure 2 and Figure 5 As shown, a first Z-direction linear rail 51 is provided on the side of the ram 5 adjacent to the first slide plate 41, and a second Z-direction linear rail 52 is provided on the side adjacent to the second slide plate 42, and both the first Z-direction linear rail 51 and the second Z-direction linear rail 52 are provided along the Z direction. The first Z-direction linear rail 51 is provided at the top of the side of the ram 5, and two second Z-direction linear rails 52 are provided, and the two second Z-direction linear rails 52 are respectively provided on the upper and lower sides of the side of the ram 5.
[0062] A plurality of sliders are provided on each of the first Z-direction linear rail 51 and the second Z-direction linear rail 52, for example, three sliders are provided, the sliders of the first Z-direction linear rail 51 are respectively fixed on the first slide plate 41, and the sliders of the two second Z-direction linear rails 52 are respectively fixed on the upper and lower sides of the second slide plate 42, so that the ram 5 can slide in the Z direction in the ram installation space between the first Z-direction linear rail 51 and the second Z-direction linear rail 52. The three Z-direction linear rails respectively provided at different upper and lower positions on both sides of the ram 5 can form a stable support for the ram 5, and improve the lateral bearing capacity of the ram 5 when sliding in the Z direction.
[0063] A screw rod installation groove is provided in the middle of the inner side surface of the second slide plate 42, and a screw rod installation frame is provided on the end surface of the second slide plate 42 at one end of the screw rod installation groove away from the workbench 2. One end of the Z-direction driving screw rod 421 is rotatably installed in the screw rod installation groove, and the other end is rotatably installed on the screw rod installation frame. A Z-direction driving motor 422 is fixed to the end of the screw rod installation frame, and the output shaft of the Z-direction driving motor 422 is connected to the end of the Z-direction driving screw rod 421 through a speed reducer. By controlling the rotation of the Z-direction driving motor 422, the Z-direction driving screw rod 421 can be driven to rotate.
[0064] The screw nut of the Z-direction driving screw 421 is fixed at the middle of one side of the slide 5. When the Z-direction driving screw 421 rotates, it can drive the screw nut to move in the Z direction on the Z-direction driving screw 421, driving the slide 5 to move in the Z direction.
[0065] As a specific implementation of the titanium alloy flap slide rail finishing machine tool of the present application, Figure 5 As shown, a Z-direction hard rail 53 extending in the Z-direction is provided in the middle of the top surface of the ram 5, and the Z-direction hard rail 53 is formed integrally on the ram 5. A ram hard rail slide groove 431 is provided at a position corresponding to the Z-direction hard rail 53 on the support plate 43, and the side wall of the ram hard rail slide groove 431 is processed to form a sliding surface adapted to the surface of the Z-direction hard rail 53; Z-direction slide bar installation grooves are provided on both sides of the ram hard rail slide groove 431, and the Z-direction slide bar 432 is installed and fixed in the Z-direction slide bar installation groove. Specifically, a ram slide groove side plate 433 is provided below the Z-direction slide bar 432, and one side of the ram slide groove side plate 433 is fixed on the bottom surface of the support plate 43, and one side extends to the bottom of the Z-direction slide bar 432, so as to fix the Z-direction slide bar 432 in the Z-direction slide bar installation groove.
[0066] The Z-direction slide bar 432 is usually formed by processing high-hardness alloy steel. The two sides of the slide hard rail groove 431 are slidably connected to the Z-direction hard rail 53 through the Z-direction slide bar 432, which can better limit the sliding position of the Z-direction hard rail 53 in the slide hard rail groove 431, and further improve the position accuracy and lateral bearing capacity of the slide 5 when sliding in the Z direction.
[0067] In a specific embodiment of the titanium alloy flap slide rail finishing machine tool of the present application, as Figure 5 As shown, the ram 5 is provided with a spindle hole 54, which is arranged along the axial direction of the ram 5 and is arranged in the middle of the ram 5 in the X direction and at the lower part of the vertical direction. The spindle head 6 is installed and fixed in the spindle hole 54, and the end of the spindle head 6 extends out of the spindle hole 54, so that the processing tool installed on the spindle head 6 faces the direction of the workpiece to be processed.
[0068] The titanium alloy flap slide rail processing machine tool of the present application may also be provided with a tool magazine, which is installed on the bed 1 or other machine tool structures connected to the bed 1. The tool magazine can be used to conveniently replace the processing tools installed on the spindle head 6, and different tools can be used to perform different processing operations on the flap slide rail, thereby improving the processing efficiency of the flap slide rail.
[0069] In some embodiments of the titanium alloy flap slide rail finishing machine tool of the present application, as Figure 6 As shown, the bed 1 includes an integrally connected crossbeam mounting portion 101 and a workbench mounting portion 102. The length directions of the crossbeam mounting portion 101 and the workbench mounting portion 102 are both arranged along the X direction, wherein the length of the crossbeam mounting portion 101 is greater than the length of the workbench mounting portion 102, and the workbench mounting portion 102 is integrally connected to one side of the middle of the crossbeam mounting portion 101, so that the projection of the bed 1 on the horizontal plane is "T" shaped.
[0070] A workbench mounting seat 15 is provided on the workbench mounting portion 102, and the workbench mounting seat 15 is fixed in the middle of the workbench mounting portion 102. The workbench mounting seat 15 is a rectangular parallelepiped platform whose length direction is parallel to the X direction, and a plurality of mounting seat support wings 151 are arranged at intervals on both sides of the width direction of the workbench mounting seat 15, and the mounting seat support wings 151 extend obliquely downward from both sides of the workbench mounting seat 15, and are connected to the workbench mounting portion 102 on both sides of the workbench mounting seat 15.
[0071] The workbench 2 is fixedly arranged on the top surface of the workbench mounting seat 15, so that the mounting surface of the workbench 2 has a relatively high height, so that the spindle head installed on the slide 5 can cut the lower position of the workpiece to be processed installed on the mounting surface of the workbench 2.
[0072] In a preferred embodiment of the titanium alloy flap slide rail finishing machine tool of the present application, as Figure 6 As shown, chip grooves 16 are provided on both sides of the workbench mounting seat 15 in the width direction, and the length of the chip grooves 16 is the same as the length of the workbench mounting portion 102, and the height is lower than the top surface height of the workbench mounting portion 102, and also lower than the top surface height of the crossbeam mounting portion 101. The chip grooves 16 can collect cutting chips formed by the spindle head machining different parts of the flap slide rail clamped on the workbench 2.
[0073] An auger-type chip removal mechanism 7 is provided in the chip removal groove 16, and the auger-type chip removal mechanism 7 extends to one side of the bed 1 through a through hole provided on the mounting seat support wing 151. A conveyor-type chip removal mechanism 7 is provided on one side of the bed 1, and the auger-type chip removal mechanism 7 can transport the cutting chips in the chip removal groove 16 to the conveyor-type chip removal mechanism 7, and the conveyor-type chip removal mechanism 7 collects and processes the cutting chips.
[0074] In the description of the present application, the description with reference to the terms "one embodiment", "specific embodiment", "preferred embodiment", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In the present application, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0075] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A titanium alloy flap slide rail finishing machine tool, characterized in that: The invention comprises a bed (1), a workbench (2), a crossbeam frame (3), a slide mechanism (4) and a ram (5), wherein the workbench (2) is fixedly mounted on one side of the bed (1), and the other side of the bed (1) is provided with a first X-direction slide rail (11) and a second X-direction slide rail (12) which are parallel to each other, wherein the first X-direction slide rail (11) is located on a side of the second X-direction slide rail (12) away from the workbench (2), and the height of the first X-direction slide rail (11) is higher than the height of the second X-direction slide rail (12), and the The crossbeam frame (3) is slidably mounted on the bed (1) via the first X-direction slide rail (11) and the second X-direction slide rail (12); the slide plate mechanism (4) is arranged on the inner side of the crossbeam frame (3) and is capable of sliding in the Y direction on the inner side of the crossbeam frame (3); the ram (5) is slidably mounted on the slide plate mechanism (4) and is capable of sliding in the Z direction on the slide plate mechanism (4), so that a workpiece mounted on the workbench (2) can be cut using a spindle head (6) mounted on the ram (5).
2. The titanium alloy flap slide rail finishing machine tool according to claim 1, characterized in that: The crossbeam frame (3) comprises a crossbeam frame base (31), a first column (32), a second column (33) and a crossbeam (34); the crossbeam frame base (31) is arranged parallel to the first X-direction slide rail (11) and the second X-direction slide rail (12), and two sides are respectively mounted on the first X-direction slide rail (11) and the second X-direction slide rail (12); the first column (32) and the second column (33) are respectively fixed at both ends of the crossbeam frame base (31) in the length direction. The two ends of the crossbeam (34) are respectively fixed to the first column (32) and the second column (33); an X-direction driving screw rod (13) is arranged between the first X-direction slide rail (11) and the second X-direction slide rail (12) on the bed (1); one end of the X-direction driving screw rod (13) is drivingly connected to an X-direction driving motor (131) arranged on the bed (1); and a screw nut of the X-direction driving screw rod (13) is fixedly connected to the crossbeam frame base (31).
3. The titanium alloy flap slide rail finishing machine tool according to claim 2, characterized in that: The first X-direction slide rail (11) comprises a first X-direction linear rail (111) and a first X-direction hard rail (112); the second X-direction slide rail (12) comprises a second X-direction linear rail (121) and a second X-direction hard rail (122); an X-direction slide rail mounting platform (14) is provided on one side of the bed (1); the first X-direction linear rail (111) and the first X-direction hard rail (112) are provided on the X-direction slide rail mounting platform (14); the first X-direction linear rail (111) and the second X-direction linear rail (121) are respectively mounted on the first X-direction hard rail (112) and the second X-direction hard rail (122); 2), the bottom surfaces of the crossbeam frame base (31) are respectively fixed on the sliders of the first X-direction linear rail (111) and the second X-direction linear rail (121), and the crossbeam frame base (31) is provided with lateral support wings (311) on both sides, and the inner side surfaces of the lateral support wings (311) are provided with bed hard rail slide grooves (312), and are respectively slidably connected with the first X-direction hard rail (112) and the second X-direction hard rail (122) through the bed hard rail slide grooves (312), and the bottom surfaces of the bed hard rail slide grooves (312) are provided with bed hard rail slide bars (313).
4. The titanium alloy flap slide rail finishing machine tool according to claim 3, characterized in that: The bed (1) is provided with a beam mounting portion (101); the first X-direction hard rail (112) is integrally formed at the top of the side of the beam mounting portion (101) away from the workbench (2); the second X-direction hard rail (122) is a steel-inserted guide rail; the second X-direction hard rail (122) is fixed to the edge of the beam mounting portion (101) on a side adjacent to the workbench (2).
5. The titanium alloy flap slide rail finishing machine tool according to claim 2, characterized in that: A first Y-direction slide rail (321) is arranged on the side surface of the first column (32) adjacent to the second column (33), and a Y-direction drive screw rod (331) and a second Y-direction slide rail (332) are arranged on the side surface of the second column (33) opposite to the first column (33). The upper end of the Y-direction drive screw rod (331) passes through the cross beam (34) and is drivingly connected to a Y-direction drive motor (333) arranged on the cross beam (34). The slide plate mechanism (4) comprises a first slide plate (41), a second slide plate (42) and a support plate (43). The first slide plate (41) is fixed on the slider of the first Y-direction slide rail (321), the second slide plate (42) is fixed on the slider of the second Y-direction slide rail (332) and is fixedly connected to the screw nut of the Y-direction drive screw rod (331), and the two ends of the support plate (43) are respectively connected to the upper parts of the first slide plate (41) and the second slide plate (42).
6. The titanium alloy flap slide rail finishing machine tool according to claim 5, characterized in that: A first Z-direction linear rail (51) is provided on one side of the ram (5), and a second Z-direction linear rail (52) is provided on the other side; a slider of the first Z-direction linear rail (51) is fixed on the first slide plate (41), and a slider of the second Z-direction linear rail (52) is fixed on the second slide plate (42); a Z-direction driving screw rod (421) is provided between the second slide plate (42) and the ram (5); one end of the Z-direction driving screw rod (421) is drivingly connected to a Z-direction driving motor (422); and a screw nut of the Z-direction driving screw rod (421) is fixedly connected to the ram (5).
7. The titanium alloy flap slide rail finishing machine tool according to claim 6, characterized in that: A Z-direction hard rail (53) is arranged on the top surface of the ram (5), a ram hard rail slide groove (431) is arranged at a corresponding position of the support plate (43), and Z-direction slide bars (432) are arranged on both sides of the ram hard rail slide groove (431) and are slidably connected to the Z-direction hard rail (53) via the Z-direction slide bars (432).
8. The titanium alloy flap slide rail finishing machine tool according to claim 6, characterized in that: The ram (5) is provided with a spindle hole (54), the spindle hole (54) being arranged at a lower middle position of the ram (5), and the spindle head (6) being installed in the spindle hole (54).
9. The titanium alloy flap slide rail finishing machine tool according to any one of claims 1 to 8, characterized in that: The bed (1) comprises an integrally connected crossbeam frame mounting portion (101) and a workbench mounting portion (102); the workbench mounting portion (102) is connected to one side of the middle portion of the crossbeam frame mounting portion (101); a workbench mounting seat (15) is provided on the workbench mounting portion (102); the workbench (2) is provided on the workbench mounting seat (15); mounting seat support wings (151) are provided on both sides of the workbench mounting seat (15); and the bottom of the mounting seat support wings (151) is connected to the workbench mounting portion (102).
10. The titanium alloy flap slide rail finishing machine tool according to claim 9, characterized in that: Chip removal grooves (16) are provided on both sides of the workbench mounting seat (15), and chip removal mechanisms (7) are provided in the chip removal grooves (16) and on one side of the bed (1).
Citation Information
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