A burr removing device for gas spring steel pipes with smoothness detection function
By designing a burr removal device with buffer function and smoothness detection, the tearing and precision problems in the burr removal process of gas spring steel pipes are solved, achieving efficient and safe burr removal results.
Patent Information
- Application Number
- CN202510154365.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2045-02-12
AI Technical Summary
The existing methods for removing burrs from gas spring steel tubes are not suitable for the structure of gas spring steel tubes, which makes it easy for tearing damage to occur during processing and makes it difficult to guarantee the precision.
A burr removal device with buffer function was designed, including a buffer component, a smoothness detection architecture, and a multi-buffered processing component. The device uses a buffer spring to achieve feeding buffering and acceleration, and uses feedback information to control electrical components to ensure processing accuracy and safety.
It enables rapid removal of burrs from gas spring steel pipes, reduces processing damage, improves processing accuracy and safety, and adapts to the processing needs of steel pipes of various specifications.
Smart Images

Figure CN119820412B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of steel pipe processing, and particularly relates to a burr removing device with smoothness detection function for gas spring steel pipe. BACKGROUND
[0002] The gas spring is an industrial accessory which can play the functions of supporting, buffering and braking, and is mainly applied to cover and door parts and various automobile shock absorbing components. The quality of the gas spring is mainly considered from the following aspects: first, the sealing property. If the sealing property is poor, oil and gas leakage will occur during use, and the main cause of the problem is usually the burr inside the gas spring steel pipe. Therefore, the burr inside the gas spring steel pipe will directly affect the working performance of the gas spring.
[0003] The burr removing method usually includes manual burr removing, die burr removing, grinding burr removing and electrolytic burr removing. The traditional manual burr removing method is usually not suitable for the processing of the precision parts. Since the structure of the gas spring steel pipe is special, the grinding burr removing method is also not suitable. The electrolytic burr removing method is more suitable for flat metal and special metal materials, and is not suitable for the gas spring steel pipe. Therefore, the processing of the gas spring steel pipe needs special equipment to realize the burr removing effect, and tearing and damage should be avoided during the processing to ensure that the burr falls off in time, so as to ensure the precision of the gas spring steel pipe. SUMMARY
[0004] The present application aims to provide a burr removing device with smoothness detection function for gas spring steel pipe to solve the problems in the prior art.
[0005] In order to achieve the above object, the present application provides the following technical scheme: the burr removing device includes a support box and a conveying support, the conveying support is arranged on the support box, a conveying box is arranged on the conveying support, a lower moving hydraulic rod and a buffer assembly are arranged in the conveying box, the buffer assembly is arranged on the output end of the lower moving hydraulic rod, a feeding groove is arranged on the support box, a feeding plate and a feeding auxiliary plate are rotatably connected on both sides of the feeding groove, a feeding seat is arranged in the support box, a lifting hydraulic rod is arranged in the feeding seat, a polishing rod is arranged on the output end of the lifting hydraulic rod, a plurality of polishing assemblies are arranged on the polishing rod, each polishing assembly is rotatably connected with the polishing rod, a positioning disc is arranged in the feeding seat, a plurality of auxiliary rods are arranged on the positioning disc, a supporting wheel is rotatably connected on each auxiliary rod, a removal groove is arranged on the polishing rod, a plurality of removal holes are arranged in the removal groove, a control distribution box is arranged in the support box, and the control distribution box is electrically connected with the conveying box, the polishing rod and the positioning disc through wires, when processing, first, the gas spring steel pipe needs to be sent into the feeding groove, then the position of the gas spring steel pipe is corrected under the correction of the feeding plate and the feeding auxiliary plate, then the gas spring steel pipe is sent into the positioning disc, the auxiliary rods in the positioning disc fix the position of the gas spring steel pipe, and finally the gas spring steel pipe falls on the polishing rod, after the fixing is completed, the lower moving hydraulic rod cooperates with the buffer assembly to extrude the gas spring steel pipe, then the gas spring steel pipe moves downward, the lifting hydraulic rod also extrudes to lift the position of the steel pipe, the polishing assemblies on the polishing rod polish the inside of the gas spring steel pipe, while processing, the debris is collected by the removal groove and is sucked into the polishing rod, then is discharged outside the polishing rod, in this process, the control distribution box cooperates with the various electrical elements inside to realize automatic control of the processing speed and position adjustment.
[0006] The buffer assembly includes a buffer sleeve, the buffer sleeve is arranged on the conveying box, a spring clamping groove is arranged in the buffer sleeve, a buffer spring is slidably connected in the buffer sleeve, the output end of the lower moving hydraulic rod is embedded in the buffer sleeve and is in sliding contact with the buffer sleeve, a sliding seat is arranged in the buffer sleeve, a plurality of abutting frames are arranged at the bottom end of the sliding seat, and the end of the sliding seat away from the abutting frames abuts against the buffer spring, when feeding, the output end of the lower moving hydraulic rod is embedded in the buffer sleeve and extrudes the buffer spring inside, in this process, the buffer spring continuously shrinks and increases the elastic potential energy of the buffer spring, when the elastic potential energy is released, the spring clamping groove abuts against the buffer spring, with the continuous accumulation of the elastic force of the buffer spring, the buffer spring breaks through the resistance of the spring clamping groove and releases part of the elastic potential energy, then waits for the next stage of release operation, so that the feeding can be fully buffered and accelerated, and the abutting frames abut against the gas spring steel pipe to avoid the problem of shaking.
[0007] The out-of-shelf abutting ring is arranged on the same axis as the center of the positioning disc, a correction groove is arranged in the feeding groove, spring sleeves are arranged on both sides of the correction groove box, feeding springs are arranged on each spring sleeve, and the feeding springs on the side away from the spring sleeves are connected with corresponding feeding plates and feeding vice plates, the out-of-shelf abutting ring is usually sleeved on the gas spring steel pipe, a plurality of grooves are arranged in the inside of the out-of-shelf abutting ring to adapt to gas spring steel pipes of different specifications, the feeding plates and the feeding vice plates are usually plates with wedge surfaces, the feeding plates and the feeding vice plates are close to each other when the gas spring steel pipe enters, the feeding plates and the feeding vice plates clamp the gas spring steel pipe and correct the feeding posture, and the feeding springs on both sides pull the feeding plates and the feeding vice plates, so that the feeding plates and the feeding vice plates can be reset in time.
[0008] A feeding groove is arranged on the feeding seat, a machining table is arranged on the output end of the lifting hydraulic rod, a machining motor is arranged on the machining table, the output end of the machining motor is connected with a polishing rod, a feedback ring is arranged on the polishing rod, the feedback ring is electrically connected with the lifting hydraulic rod through wires, and the gas spring steel pipe enters the positioning disc through the feeding groove, the lifting hydraulic rod and the lowering hydraulic rod are close to each other, the gas spring steel pipe is stably clamped, and the feeding operation is realized at the same time, the machining motor on the machining table drives the polishing rod to rotate, the polishing assembly on the polishing rod rotates, and when the gas spring steel pipe is not smooth inside during the machining process, the gas spring steel pipe vibrates and transmits the vibration to the feedback ring, at this time, the feedback ring transmits feedback information to control the output power of the lifting hydraulic rod and the machining motor.
[0009] The polishing rod comprises a lifting body and a polishing body, the polishing body is connected with the output end of the machining motor, the polishing body is arranged in the lifting body, the polishing assembly comprises a polishing frame group and a rotating ring, the polishing frame group comprises a plurality of arc-shaped frames, grinding pieces are arranged on each arc-shaped frame, each arc-shaped piece is slidably connected with the rotating ring, and the rotating ring is sleeved on the polishing body, during polishing, the machining motor drives the polishing body to work, the polishing body drives the polishing frame group to rotate, the position of the arc-shaped piece is adjusted before polishing, the arc-shaped piece is suitable for polishing operation of different specifications, and the grinding pieces on the arc-shaped piece remove burrs on the inner wall of the gas spring steel pipe.
[0010] The rotating ring is provided with a locking key, a through rod is arranged on the output end of the machining motor, a supporting groove is arranged on the through rod, the locking key is embedded in the supporting groove, a trapezoidal table is arranged on the end of the through rod away from the machining motor, a grinding piece is arranged on the trapezoidal table, a positioning switch is arranged on the trapezoidal table, and the positioning switch is electrically connected with the lower moving hydraulic rod. Through the locking key, the through rod on the machining motor drives the rotating ring to rotate, the trapezoidal table removes burrs and performs angle guiding on the air spring steel pipe through hole, and the positioning switch is triggered by the air spring steel pipe, so that the specific position of machining is known, and the lifting hydraulic rod and the lower moving hydraulic rod are controlled. Then, the trapezoidal table rotates at high speed, and the air spring through hole is fully machined.
[0011] The rotating ring is provided with a composite ring, the composite ring is rotatably connected with the rotating ring, a wedge-shaped groove is arranged on the composite ring, a positioning spring is arranged on the arc-shaped piece, and the two ends of the positioning spring are respectively connected with the arc-shaped piece and the composite ring. The side of the arc-shaped piece close to the positioning spring is in sliding contact with the wedge-shaped groove, and a corrugated groove is arranged on the arc-shaped piece. When machining, the position of the arc-shaped piece needs to be adjusted. At this time, the wedge-shaped groove on the composite ring will push out the positioning spring and drive the arc-shaped piece to move on the rotating ring, so that the radius of the arc-shaped piece can be expanded or reduced, the position of the arc-shaped piece is adjusted, the machining range of the arc-shaped piece is indirectly changed, and the machining operation of multiple specifications is adapted. Meanwhile, the arrangement of the positioning spring can also fully reduce the rigid damage of the arc-shaped piece to the inside of the air spring steel pipe.
[0012] A plurality of feedback switches are arranged on the inner circle of the feedback ring, each feedback switch is in sliding contact with the lifting main body, and each feedback switch is electrically connected with the lifting hydraulic rod and the machining motor through wires. When the triggering frequency of the feedback switch is 40≥times per second, the lifting speed of the lifting hydraulic rod is reduced, and the output power of the machining motor is reduced. When the lifting main body shakes, it proves that the internal machining resistance is large, and the feedback switch will be touched. When the triggering frequency is ≥times per second, the machining operation needs to be paid attention to in time to avoid excessive machining of the steel pipe. The lifting hydraulic rod, the lower moving hydraulic rod and the machining motor are adjusted to reduce the vibration frequency and stabilize the machining state.
[0013] A negative pressure box is arranged in the supporting box body, a negative pressure fan is arranged in the negative pressure box, the suction end of the negative pressure fan is communicated with the lifting main body through a conduit, and a filter box is arranged in the negative pressure box. In the process of machining, the negative pressure fan works to generate suction, negative pressure is generated in the lifting main body, the debris deposited in the impurity removal groove is fully discharged from the impurity removal hole, and the debris is sent into the filter box to wait for the operator to replace.
[0014] Compared with the prior art, the beneficial effects of the present application are:
[0015] 1、The present application adopts the structural assembly with buffering function, realizes buffering and acceleration operation when feeding through buffer spring, through such structural design, the burr can be quickly separated from the inner wall of the gas spring steel pipe, and the smoothness of the current workpiece processing place can also be indirectly fed back for timely feedback.
[0016] 2、The present application adopts the structural assembly with smoothness detection, the vibration condition generated during workpiece processing is analyzed, the workpiece processing degree can be monitored in time, the working state of other electrical elements can be adjusted by using feedback information, the processing precision is improved, and the problem of damaging workpiece is reduced.
[0017] 3、The present application adopts the processing assembly with multiple buffering type, the processing range can be adjusted to enhance the application range of the equipment, the problem of accidental injury caused by vibration during processing can be avoided, the safety processing performance of the equipment is improved while adapting to feedback operation. DETAILED DESCRIPTION
[0018] Figure 1 It is a three-dimensional structure schematic diagram of the present application;
[0019] Figure 2 It is a support box internal structure schematic diagram of the present application;
[0020] Figure 3 It is Figure 2 A structure schematic diagram of partial enlargement of the middle part;
[0021] Figure 4 It is Figure 2 A structure schematic diagram of partial enlargement B;
[0022] Figure 5 It is Figure 2 A structure schematic diagram of partial enlargement C;
[0023] Figure 6 It is Figure 2 A structure schematic diagram of partial enlargement D;
[0024] Figure 7 It is a polishing assembly structure schematic diagram of the present application;
[0025] Figure 8 It is a structure schematic diagram of feeding plate and feeding spring cooperation relationship of the present application.
[0026] In the figure: 1, support box; 101, negative pressure box; 102, negative pressure fan; 103, filter box; 2, conveying support; 3, conveying box; 4, lower displacement hydraulic rod; 5, buffer assembly; 501, buffer sleeve; 502, spring clamping groove; 503, buffer spring; 504, sliding seat; 505, out-of-shelf resistance; 506, out-of-ring resistance; 507, correction groove; 508, spring sleeve; 509, feeding spring; 6, feeding groove; 7, feeding plate; 8, feeding vice plate; 9, feeding seat; 901, feeding groove; 10, lifting hydraulic rod; 1001, processing table; 1002, processing motor; 1003, feedback ring; 1004, feedback switch; 11, polishing rod; 1101, lifting main body; 1102, polishing main body; 12, polishing assembly; 1201, polishing frame group; 1202, rotating ring; 1203, arc-shaped frame; 1204, grinding piece; 1205, through rod; 1206, trapezoidal table; 1207, positioning switch; 1208, composite ring; 1209, wedge-shaped groove; 1210, positioning spring; 1211, corrugated groove; 13, positioning disc; 14, auxiliary rod; 15, support wheel; 16, impurity removal groove; 17, impurity removal hole; 18, regulation and control distribution box. DETAILED DESCRIPTION
[0027] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the scope of protection of the present application.
[0028] Embodiment: as Figures 1-8As shown, the present application provides a technical scheme, the burr removing device includes support box 1 and conveying support 2, conveying support 2 is arranged on support box 1, conveying support 2 is provided with conveying box 3, conveying box 3 is provided with lower moving hydraulic rod 4 and buffer assembly 5, buffer assembly 5 is arranged on the output end of lower moving hydraulic rod 4, support box 1 is provided with feeding groove 6, feeding groove 6 is respectively rotatably connected with feeding plate 7 and feeding vice plate 8 on both sides, support box 1 is provided with feeding seat 9, feeding seat 9 is provided with lifting hydraulic rod 10, polishing rod 11 is arranged on the output end of lifting hydraulic rod 10, polishing rod 11 is provided with a plurality of polishing assemblies 12, each polishing assembly 12 is rotatably connected with polishing rod 11, feeding seat 9 is provided with positioning disc 13, positioning disc 13 is provided with a plurality of auxiliary rods 14, each auxiliary rod 14 is rotatably connected with support wheel 15, polishing rod 11 is provided with impurity removal groove 16, impurity removal groove 16 is provided with a plurality of impurity removal holes 17, support box 1 is provided with control distribution box 18, control distribution box 18 is electrically connected with conveying box, polishing rod 11 and positioning disc 13 through wires, when processing, first, the gas spring steel pipe needs to be sent into the feeding groove 6, then under the correction of feeding plate 7 and feeding vice plate 8, the position of the gas spring steel pipe is corrected, then it is sent into the positioning disc 13, the auxiliary rod 14 in the positioning disc 13 will fix the position of the gas spring steel pipe, and finally falls on the polishing rod 11, after waiting for fixing, lower moving hydraulic rod 4 will cooperate with buffer assembly 5 to extrude the gas spring steel pipe, then the gas spring steel pipe will move downward, and lifting hydraulic rod 10 will also be extruded to lift the position of the steel pipe, polishing assembly 12 on polishing rod 11 will polish the inside of the gas spring steel pipe, while processing, the debris will be collected by impurity removal groove 16 and sucked into polishing rod 11, then excluded from polishing rod 11, in this process, control distribution box 18 cooperates with various electrical elements inside to realize automatic control of processing speed and position adjustment.
[0029] The buffer assembly 5 comprises a buffer sleeve 501 arranged on the conveying box 3, a spring clamping groove 502 is arranged in the buffer sleeve 501, a buffer spring 503 is slidably connected in the buffer sleeve 501, the lower moving hydraulic rod 4 output end is embedded in the buffer sleeve 501 and in sliding contact with the buffer sleeve 501, a sliding seat 504 is arranged in the buffer sleeve 501, a plurality of abutting shelves 505 are arranged at the bottom end of the sliding seat 504, and the end of the sliding seat 504 away from the abutting shelves 505 abuts against the buffer spring 503. When feeding, the lower moving hydraulic rod 4 output end is embedded in the buffer sleeve 501, and the internal buffer spring 503 is extruded, in this process, the buffer spring 503 continuously shrinks and increases the elastic potential energy of the buffer spring 503, when the elastic potential energy is released, the spring clamping groove 502 will resist the buffer spring 503, with the continuous accumulation of the elastic force of the buffer spring 503, the buffer spring 503 will break through the resistance of the spring clamping groove 502 and release part of the elastic potential energy, then wait for the next stage of release operation, so that the feeding can be fully buffered and accelerated, and the abutting shelves 505 abut against the gas spring steel pipe to avoid the problem of shaking.
[0030] The abutting shelves 505 are provided with an abutting ring 506, the center of the abutting ring 506 is on the same axis as the center of the positioning disc 13, a correction groove 507 is arranged in the feeding groove 6, spring sleeves 508 are arranged on both sides of the correction groove 507, feeding springs 509 are arranged on each spring sleeve 508, and each feeding spring 509 is connected with the corresponding feeding plate 7 and feeding auxiliary plate 8 on the side away from the spring sleeve 508. The abutting ring 506 is usually sleeved on the gas spring steel pipe, a plurality of grooves can be arranged in the inside to adapt to gas spring steel pipes of different specifications, the feeding plate 7 and the feeding auxiliary plate 8 are usually plates with wedge surfaces, when the gas spring steel pipe enters, the feeding plate 7 and the feeding auxiliary plate 8 are close to each other to clamp the gas spring steel pipe and correct the feeding posture, and the feeding springs 509 on both sides will pull the feeding plate 7 and the feeding auxiliary plate 8 respectively, so that the feeding plate 7 and the feeding auxiliary plate 8 can be reset in time.
[0031] The feeding seat 9 is provided with a feeding groove 901, the output end of the lifting hydraulic rod 10 is provided with a machining table 1001, the machining table 1001 is provided with a machining motor 1002, the output end of the machining motor 1002 is connected with the polishing rod 11, the machining table 1001 is provided with a feedback ring 1003, the feedback ring 1003 is sleeved on the polishing rod 11, the feedback ring 1003 is electrically connected with the lifting hydraulic rod 10 through wires, after the gas spring steel pipe enters the positioning disc 13 through the feeding groove 901, the lifting hydraulic rod 10 and the downward hydraulic rod 4 are close to each other, the gas spring steel pipe is stably clamped, and the feeding operation is realized at the same time, the machining motor 1002 on the machining table 1001 will drive the polishing rod 11 to rotate, the polishing assembly 12 on the polishing rod 11 rotates accordingly, in the machining process, if the gas spring steel pipe has a problem of being not smooth inside, the gas spring steel pipe will vibrate and transmit the vibration to the feedback ring 1003, at this time, the feedback ring 1003 will transmit feedback information, and the output power of the lifting hydraulic rod 10 and the machining motor 1002 is controlled.
[0032] The polishing rod 11 comprises a lifting main body 1101 and a polishing main body 1102, the polishing main body 1102 is connected with the output end of the machining motor 1002, the polishing main body 1102 is arranged in the lifting main body 1101, the polishing assembly 12 comprises a polishing frame group 1201 and a rotating ring 1202, the polishing frame group 1201 comprises a plurality of arc-shaped frames 1203, each arc-shaped frame 1203 is provided with a grinding piece 1204, each arc-shaped piece is slidably connected with the rotating ring 1202, the rotating ring 1202 is sleeved on the polishing main body 1102, in the polishing process, the machining motor 1002 will drive the polishing main body 1102 to work, the polishing main body 1102 will drive the polishing frame group 1201 to rotate, and before polishing, the position of the arc-shaped piece needs to be adjusted to adapt to polishing operations of different specifications, and the grinding piece 1204 on the arc-shaped piece will remove burrs on the inner wall of the gas spring steel pipe.
[0033] The rotating ring 1202 is provided with a locking key, the output end of the machining motor 1002 is provided with a penetrating rod 1205, the penetrating rod 1205 is provided with a supporting groove, the locking key is embedded in the supporting groove, one end of the penetrating rod 1205 away from the machining motor 1002 is provided with a trapezoidal table 1206, the trapezoidal table 1206 is provided with a polishing piece, the trapezoidal table 1206 is provided with a positioning switch 1207, the positioning switch 1207 is inductively connected with the downward hydraulic rod 4, through the locking key, the penetrating rod 1205 on the machining motor 1002 will drive the rotating ring 1202 to rotate, the trapezoidal table 1206 will remove burrs and guide angles at the through hole of the gas spring steel pipe, and the positioning switch 1207 will be triggered by the gas spring steel pipe, so that the specific position of machining is known, and the lifting hydraulic rod 10 and the downward hydraulic rod 4 are controlled, and then the trapezoidal table 1206 rotates at high speed to sufficiently machine the through hole of the gas spring.
[0034] The rotating ring 1202 is provided with a composite ring 1208, the composite ring 1208 is rotationally connected with the rotating ring 1202, the composite ring 1208 is provided with a wedge-shaped groove 1209, the arc-shaped sheet is provided with a positioning spring 1210, both ends of the positioning spring 1210 are connected with the arc-shaped sheet and the composite ring 1208 respectively, the side of the arc-shaped sheet close to the positioning spring 1210 is in sliding contact with the wedge-shaped groove 1209, the arc-shaped sheet is provided with a corrugated groove 1211, when processing, the position of the arc-shaped sheet needs to be adjusted, at this time, the wedge-shaped groove 1209 on the composite ring 1208 will push out the positioning spring 1210, and drive the arc-shaped sheet to move on the rotating ring 1202, so that the radius of the arc-shaped sheet can be expanded or reduced, the position of the arc-shaped sheet is realized, the processing range of the arc-shaped sheet is indirectly changed, the processing operation of multiple specifications is adapted, and the setting of the positioning spring 1210 can also fully reduce the rigidity damage of the arc-shaped sheet to the inside of the gas spring steel pipe, and the corrugated groove can cut the burrs about to fall off.
[0035] The feedback ring 1003 is provided with a plurality of feedback switches 1004 on the inner circle, each feedback switch 1004 is in sliding contact with the lifting main body 1101, and each feedback switch 1004 is electrically connected with the lifting hydraulic rod 10 and the processing motor 1002 through wires. When the triggering frequency of the feedback switch 1004 is greater than or equal to 40 times per second, the lifting speed of the lifting hydraulic rod 10 is reduced, and the output power of the processing motor 1002 is reduced. When the lifting main body 1101 shakes, it proves that the internal processing resistance is large and will touch the feedback switch 1004. When the triggering frequency is greater than or equal to 40 times per second, attention should be paid to the processing operation in time to avoid excessive processing of the steel pipe. The output power of the processing motor 1002 is reduced, the vibration frequency is reduced, and the processing state is stabilized by adjusting the operation of the lifting hydraulic rod 10 and the downward hydraulic rod 4.
[0036] The support box 1 is provided with a negative pressure box 101, the negative pressure box 101 is provided with a negative pressure fan 102, the suction end of the negative pressure fan 102 is communicated with the lifting main body 1101 through a conduit, and the negative pressure box 101 is provided with a filter box 103. In the process of processing, the negative pressure fan 102 works to generate suction, the lifting main body 1101 generates negative pressure, the debris deposited in the impurity removal groove 16 is fully discharged from the impurity removal hole 17, and the debris is sent into the filter box 103 for replacement by the operator.
[0037] Working principle: the gas spring steel pipe is sent into the feeding groove 6, the feeding plate 7 and the feeding vice plate 8 are close to each other, the gas spring steel pipe is clamped and the feeding posture is corrected, then it is sent into the positioning disc 13, the auxiliary rod 14 in the positioning disc 13 fixes the position of the gas spring steel pipe, the supporting wheel 15 also locks the workpiece, and finally falls on the polishing rod 11, after the fixing is completed, the descending hydraulic rod 4 cooperates with the buffer assembly 5, the descending hydraulic rod extrudes the buffer spring 503 inside, in the process, the buffer spring 503 continuously shrinks and increases the elastic potential energy of the buffer spring 503, with the continuous accumulation of the elastic force of the buffer spring 503, the buffer spring 503 will break through the resistance of the spring clamping groove 502, and the pressing ring 506 will extrude the gas spring steel pipe, then the gas spring steel pipe will move downward, the lifting hydraulic rod 10 drives the processing table 1001 to move, the position of the steel pipe is lifted, the processing motor 1002 on the processing table 1001 drives the polishing rod 11 to rotate, the processing motor 1002 drives the polishing main body 1102 to work, the polishing main body 1102 drives the polishing frame group 1201 to rotate, while processing, the feedback ring 1003 collects the vibration information during processing, when the trigger frequency of the feedback switch 1004 is greater than or equal to 40 times per second, the lifting speed of the lifting hydraulic rod 10 is reduced, the output power of the processing motor 1002 is reduced, the debris will be collected by the impurity removal groove 16 and sucked into the polishing rod 11, then removed from the polishing rod 11, in the process, the distribution box 18 cooperates with various electrical elements inside to realize automatic control of processing speed and position adjustment.
[0038] It will be obvious to a person skilled in the art that, without departing from the spirit or essential characteristics of the application, the present application can be implemented in other specific forms. The present embodiments are therefore considered in all respects to be illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the description given above, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims.
Claims
1. A burr removal device for gas spring steel pipes with smoothness detection function, characterized in that: The burr removal device includes a support box (1) and a conveying bracket (2). The conveying bracket (2) is mounted on the support box (1). A conveying box (3) is mounted on the conveying bracket (2). A downward hydraulic rod (4) and a buffer assembly (5) are mounted inside the conveying box (3). The buffer assembly (5) is mounted on the output end of the downward hydraulic rod (4). A feeding trough (6) is mounted on the support box (1). A feeding plate (7) and a feeding sub-plate (8) are rotatably connected to both sides of the feeding trough (6). A feeding seat (9) is mounted inside the support box (1). A lifting hydraulic rod (10) is mounted inside the feeding seat (9). A lifting hydraulic rod (10) is mounted on the output end of the lifting hydraulic rod (10). A grinding rod (11) is provided with a plurality of grinding components (12), each of the grinding components (12) being rotatably connected to the grinding rod (11). A positioning plate (13) is provided in the feed seat (9), and a plurality of auxiliary rods (14) are provided on the positioning plate (13). A support wheel (15) is rotatably connected on each of the auxiliary rods (14). A cleaning groove (16) is provided on the grinding rod (11), and a plurality of cleaning holes (17) are provided in the cleaning groove (16). A control distribution box (18) is provided in the support box (1), and the control distribution box (18) is electrically connected to the material box, the grinding rod (11), and the positioning plate (13) through wires. A processing table (1001) is provided on the output end of the lifting hydraulic rod (10), and a processing motor (1002) is provided on the processing table (1001). The output end of the processing motor (1002) is connected to the grinding rod (11). The grinding rod (11) includes a lifting body (1101) and a grinding body (1102). The grinding body (1102) is connected to the output end of the processing motor (1002). The grinding body (1102) is set inside the lifting body (1101). The grinding assembly (12) includes a grinding frame group (1201) and a rotating ring (1202). The grinding frame group (1201) includes multiple arc-shaped frames (1203). Each arc-shaped frame (1203) is provided with a grinding disc (1204). Each arc-shaped disc is slidably connected to the rotating ring (1202). The rotating ring (1202) is sleeved on the grinding body (1102). Before grinding, the position of the arc-shaped plate needs to be adjusted to accommodate grinding operations of various specifications. The grinding disc (1204) on the arc-shaped plate will remove the burrs on the inner wall of the gas spring steel tube.
2. The burr removal device with smoothness detection function for gas spring steel pipes according to claim 1, characterized in that: The buffer assembly (5) includes a buffer sleeve (501), which is disposed on the transport box (3). A spring slot (502) is provided inside the buffer sleeve (501), and a buffer spring (503) is slidably connected inside the buffer sleeve (501). The output end of the downward hydraulic rod (4) is embedded in the buffer sleeve (501) and slides in contact with the buffer sleeve (501). A sliding seat (504) is provided inside the buffer sleeve (501), and a plurality of push-out brackets (505) are provided at the bottom end of the sliding seat (504). The end of the sliding seat (504) away from the push-out brackets (505) abuts against the buffer spring (503).
3. A burr removal device with smoothness detection function for gas spring steel pipes according to claim 2, characterized in that: The ejector frame (505) is provided with an ejector ring (506), the center of the ejector ring (506) and the center of the positioning plate (13) are on the same axis. The feed groove (6) is provided with a correction groove (507), and spring sleeves (508) are provided on both sides of the correction groove (507). Each spring sleeve (508) is provided with a feed spring (509), and the side of each feed spring (509) away from the spring sleeve (508) is connected to the corresponding feed plate (7) and feed auxiliary plate (8).
4. A burr removal device with smoothness detection function for gas spring steel pipes according to claim 1, characterized in that: The feed seat (9) is provided with a feeding groove (901), and the processing table (1001) is provided with a feedback ring (1003). The feedback ring (1003) is sleeved on the grinding rod (11), and the feedback ring (1003) is electrically connected to the lifting hydraulic rod (10) through a wire.
5. A burr removal device with smoothness detection function for gas spring steel pipes according to claim 4, characterized in that: A locking key is provided on the rotating ring (1202), a through rod (1205) is provided on the output end of the processing motor (1002), a support groove is provided on the through rod (1205), the locking key is embedded in the support groove, a trapezoidal platform (1206) is provided on the end of the through rod (1205) away from the processing motor (1002), a grinding disc is provided on the trapezoidal platform (1206), a positioning switch (1207) is provided on the trapezoidal platform (1206), and the positioning switch (1207) is inductively connected to the downward hydraulic rod (4).
6. A burr removal device with smoothness detection function for gas spring steel pipes according to claim 5, characterized in that: A composite ring (1208) is provided on the rotating ring (1202), and the composite ring (1208) is rotatably connected to the rotating ring (1202). A wedge-shaped groove (1209) is provided on the composite ring (1208). A positioning spring (1210) is provided on the arc-shaped plate. The two ends of the positioning spring (1210) are respectively connected to the arc-shaped plate and the composite ring (1208). The side of the arc-shaped plate near the positioning spring (1210) is in sliding contact with the wedge-shaped groove. A corrugated groove (1211) is provided on the arc-shaped plate.
7. A burr removal device with smoothness detection function for gas spring steel pipes according to claim 6, characterized in that: Multiple feedback switches (1004) are provided on the inner circle of the feedback loop (1003). Each feedback switch (1004) is in sliding contact with the lifting body (1101). Each feedback switch (1004) is electrically connected to the lifting hydraulic rod (10) and the processing motor (1002) through a wire. When the triggering frequency of the feedback switch (1004) is ≥40 times / second, the lifting speed of the lifting hydraulic rod (10) decreases and the output power of the processing motor (1002) decreases.
8. A burr removal device with smoothness detection function for gas spring steel pipes according to claim 7, characterized in that: The support box (1) is equipped with a negative pressure box (101), and a negative pressure fan (102) is installed inside the negative pressure box (101). The suction end of the negative pressure fan (102) is connected to the lifting body (1101) through a duct. A filter box (103) is installed inside the negative pressure box (101).
Citation Information
Patent Citations
Steel tube machining internal and external deburring and polishing device having reshaping function
CN109396992A
Precision grinding and polishing device for stainless steel
WO2022082417A1