Cutting device for precise machine part production
By designing a multifunctional cutting device, the problems of uneven cut and high product inconsistency in the production of precision mechanical accessories are solved, and higher production efficiency and product quality are achieved.
Patent Information
- Application Number
- CN202510117623.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Traditional cutting devices have problems such as uneven cutouts and inconsistent product height in the production of precision mechanical accessories, which affects product quality and increases the difficulty and cost of subsequent processing.
A cutting device including a rack, control room, appliance storage room, water storage box, console, cutting rack, high-pressure water transfer assembly, clamping assembly, direction control assembly and accessory lifter is designed. Various technical means are ensured by adjusting the frame height by lifting screws, easy movement of steering wheel, real-time display of cutting status of the LCD display, direction control assembly adjusting the cutting direction, clamping assembly stably clamping material, and accessories lifter safety lifting material, etc., to ensure cutting accuracy and efficiency.
It realizes the high flexibility, operation convenience and production safety of the cutting device, improves the production efficiency and product quality of precision mechanical accessories, and reduces the failure rate and maintenance costs.
Smart Images

Figure CN119820486A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of mechanical parts processing and application, and in particular to a cutting device for producing precision mechanical parts. Background Art
[0002] Smart electronic components play a vital role in modern technology, and their manufacturing process requires high precision and efficiency. For the production of precision mechanical parts, technological innovation of cutting devices is particularly critical.
[0003] In the existing cutting device technology, the traditional cutting method often has problems such as uneven cuts and inconsistent product heights. These problems not only affect the quality of the product, but also increase the difficulty and cost of subsequent processing. Especially in occasions with extremely strict requirements on product height, such as the production of precision electronic components, these problems may lead to low product qualification rates and waste a lot of manpower and material resources.
[0004] In addition, with the development of science and technology, precision cutting technology is also constantly improving. Precision cutting methods such as wire cutting, water jet cutting and laser cutting have been widely used in the production of precision mechanical parts due to their high precision and high efficiency. These cutting methods are not only suitable for materials of various hardness and strength, but also can achieve cutting of complex shapes, meeting the diversified needs of precision electronic component production for cutting technology.
[0005] In summary, the production of intelligent electronic components places higher demands on the technology of cutting devices. Traditional cutting methods can no longer meet the needs of modern precision machinery parts production, and cutting devices using two-cutting processes and precision cutting technology have become a new choice in the industry. The application of these new technologies and new devices will help improve the production efficiency and product quality of precision machinery parts and promote the further development of the intelligent electronic component manufacturing industry. Therefore, we propose a cutting device for the production of precision machinery parts. Summary of the invention
[0006] The purpose of the present invention is to provide a cutting device for producing precision mechanical parts to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a cutting device for the production of precision mechanical parts, comprising a frame, a control room, an equipment storage room, a water storage tank, a control console, a cutting frame, a high-pressure water delivery component, a clamping component, a direction control component and a part lifter; lifting screws are installed at the edges of the frame, and steering wheels are installed at the bottom of the frame. The height of the frame can be adjusted according to actual needs through the setting of the lifting screws to adapt to different working environments and operating requirements. The steering wheels facilitate the movement and steering of the entire cutting device, thereby increasing the flexibility of use. A control console is installed on the upper surface of the frame, and a water storage tank is installed on the upper surface of the frame by installing a fixing block. The control console is used Controls the operation of the entire cutting device, including start, stop, and adjustment of cutting speed, making the operation more convenient and efficient. The water storage tank is used to store the water required in the cutting process to ensure the continuity and stability of the cutting operation. A control room and an equipment storage room are provided on the front surface of the water storage tank. Various control switches and buttons are provided in the control room to achieve precise control of the various components of the cutting device. The equipment storage room is used to store various tools and equipment required in the cutting process for easy access and management. An accessory lifter is installed on the outer side wall of one side of the water storage tank. The precise mechanical structure ensures that the material is stable and does not shake during the lifting process, avoiding safety accidents caused by material falling and improving production efficiency. The safety of the operation, the main function of the accessory lifter is to lift the material to be cut to a suitable height so that the operator can take it more conveniently. A liquid crystal display is installed on the outer wall of the other side of the water storage tank, and a first prompt light group and a second prompt light group are installed on both sides of the upper surface of the water storage tank. A direction control component is installed on the upper surface of the water storage tank, and a cutting frame is installed on the direction control component. The liquid crystal display is used to display various parameters and status information during the cutting process, such as cutting speed, cutting depth, remaining working time, etc., so that the operator can understand the working status of the cutting device in real time. The first prompt light group and the second prompt light group are used to provide different prompt information, such as cutting completion, water level too low, Fault alarm, etc., to improve the safety and reliability of use. The direction control component is used to adjust the cutting direction of the cutting frame, which can be flexibly adjusted according to actual needs to ensure the accuracy and efficiency of the cutting operation. The high-pressure water supply component is installed on the upper surface of the water storage tank close to the side of the accessory lifter. A clamping component is installed at the center of the upper surface of the water storage tank. The high-pressure water supply component is mainly used to provide a stable and pressure-appropriate water flow to the cutting frame to ensure cooling and cleaning effects during the cutting process, thereby improving the cutting quality and extending the service life of the cutting tool. The clamping component is used to firmly clamp the material to be cut to prevent cutting errors caused by material shaking during the cutting process, thereby improving cutting accuracy and operating efficiency.
[0008] Preferably, a voltage stabilizer and a signal transmitter are installed inside the control room, and a control opening and closing door is installed on the control room through hinges. The voltage stabilizer is used to ensure the voltage stability of the cutting device during operation to avoid affecting the cutting accuracy and efficiency due to voltage fluctuations. The signal transmitter is responsible for transmitting the working status, parameter information, etc. of the cutting device to the remote monitoring center in real time, which is convenient for operators to remotely monitor and manage the cutting operation and improve the intelligent level of production management. The design of the control opening and closing door allows operators to easily enter the control room for maintenance and repair work, ensuring the long-term stable operation of the cutting device.
[0009] Preferably, a maintenance rod and a hook are installed inside the tool storage room, and the hook is located below the maintenance rod. The tool storage room is provided with a storage box door by hinges. The setting of the maintenance rod and the hook is convenient for operators to store and access various maintenance tools and spare parts, thereby improving maintenance efficiency, ensuring that the cutting device can be quickly repaired when a failure occurs, reducing downtime, and improving overall production efficiency. The design of the storage box door enables the operator to easily open and close the tool storage room, thereby facilitating daily management and maintenance of maintenance tools and spare parts, while keeping the interior of the tool storage room clean and orderly.
[0010] Preferably, a mounting base is installed on the console, a control box shell is installed on the top of the mounting base, an external power supply slot and a data transmission interface are installed on the top of the control box shell, the external power supply slot is convenient for the operator to connect the external power supply, and provide a stable power supply for the cutting device to ensure the smooth progress of the cutting operation, and the data transmission interface is used to connect external data devices, such as computers, data recorders, etc., to achieve data exchange and transmission between the cutting device and external devices, which is convenient for the operator to record, analyze and store the cutting data, and improve the data level of production management. The design of the mounting base and the control box shell is not only stable and reliable, but also convenient for the operator to carry out daily maintenance and repair work, ensuring the normal operation of the console and the long-term stable operation of the cutting device, and a coding display and a start control are installed on the front surface of the control box shell. The coding display can display the working status, cutting parameters, fault alarm and other information of the cutting device in real time, so that the operator can intuitively understand the operation of the cutting device and make corresponding adjustments and processing in time. The starting control panel integrates various control buttons and switches of the cutting device, such as start button, stop button, emergency stop button, etc. The operator can control the operation and stop of the cutting device by pressing the corresponding button to achieve precise control of the cutting operation. The coding panel is used to input cutting parameters and instructions, such as cutting speed, cutting depth, cutting path, etc. The operator can set the working mode and cutting requirements of the cutting device by entering the corresponding parameters and instructions on the coding panel to achieve flexibility and diversity of cutting operations.
[0011] Preferably, the cutting frame is equipped with a first vertical support rod and a second vertical support rod, a transverse sliding rod is installed between the first vertical support rod and the second vertical support rod, a transverse adjustment motor is installed on one side wall of the first vertical support rod, and the output shaft of the transverse adjustment motor is connected to one end of the transverse sliding rod. The transverse sliding rod can be driven by the transverse adjustment motor to move transversely between the first vertical support rod and the second vertical support rod, so as to adjust the position of the cutting tool to meet the cutting requirements of mechanical accessories of different sizes. A cutting tool mounting seat is slidably installed on the transverse sliding rod, and the cutting tool mounting seat can slide along the transverse sliding rod to further fine-tune the position of the cutting tool to ensure the cutting accuracy. The output end of the transverse adjustment motor passes through The lateral adjustment screw is a first end portion of a first adjusting screw rod and a second end of a second adjusting screw rod is mounted on the inner wall of the second vertical adjusting screw rod through a bearing seat. A sliding block is mounted on the transverse adjusting screw rod. The top end of the sliding block is fixedly connected to the bottom end of the transverse sliding sleeve. The transverse sliding sleeve is sleeved on the transverse sliding rod. When the transverse adjusting motor is started, the rotation of its output end will drive the transverse adjusting screw rod to rotate. Since the sliding block is mounted on the transverse adjusting screw rod, the sliding block will move along its axial direction with the rotation of the transverse adjusting screw rod. Since the transverse sliding sleeve is sleeved on the transverse sliding rod, it can slide smoothly on the transverse sliding rod, thereby realizing precise position adjustment of the cutting tool mounting seat and the cutting tool mounted thereon.
[0012] Preferably, the first water delivery mounting bracket of the high-pressure water delivery assembly is fixed to the upper surface of the water storage tank through a first L-shaped fixing plate, a high-pressure water delivery pipeline is installed in the internal groove of the first water delivery mounting bracket, the high-pressure water delivery pipeline is sealed and connected to one end of the telescopic tube, the telescopic tube is installed in the groove of the second water delivery mounting bracket, the second water delivery mounting bracket is fixed to the upper surface of the workbench through a second L-shaped fixing plate, the other end of the telescopic tube is sealed and connected to the water inlet on the cutting tool mounting seat, when the cutting device is working, the high-pressure water source delivers water to the cutting tool mounting seat through the high-pressure water delivery pipeline and the telescopic tube, providing the cutting tool with sufficient and stable high-pressure water flow, which is helpful for cooling and chip removal during the cutting process, and improving the cutting efficiency and cutting quality. The design of the telescopic tube allows the cutting tool to When the mounting seat is slidably adjusted on the transverse sliding rod, it can still maintain a stable connection with the high-pressure water source. The second water delivery mounting frame is mounted on the side wall of the cutting frame through the second L-shaped fixing plate. The other end of the telescopic pipe passes through the fixed mounting seat and is sealed and connected to the input branch pipe of the water jet cutting head. The fixed mounting seat is mounted on the top of the transverse sliding sleeve. The input branch pipe of the water jet cutting head is fixed to the side wall of the transverse sliding sleeve through the U-shaped fixing plate. The water jet cutting head can move smoothly along the transverse sliding rod with the transverse sliding sleeve to achieve precise cutting of precision mechanical parts. The fixed mounting seat not only firmly supports the telescopic pipe, but also ensures the sealed connection between the water jet cutting head and the telescopic pipe, preventing leakage of high-pressure water flow during transmission, thereby ensuring the continuity and stability of the cutting process. The use of the U-shaped fixing plate further enhances the stability of the input branch pipe and avoids loose connection or damage caused by vibration or impact during the cutting process.
[0013] Preferably, a sliding seat is installed on the clamping assembly, a sliding track is installed on the sliding seat, a clamping slide is installed on the sliding track, the clamping slide is installed with a clamping base through a rotating shaft sleeve, and a rotating handle is installed around the clamping base. The design of the rotating handle is convenient for the operator to manually adjust the angle of the clamping base to adapt to precision mechanical accessories of different shapes and sizes. The sliding adjustment of the clamping slide along the sliding track enables the clamping base to be flexibly moved to a desired position, thereby realizing accurate positioning and stable clamping of the mechanical accessories. A supporting seat is installed on the top of the clamping base, a tightening screw is installed on the supporting seat, a clamping block is installed on the tightening screw, and an anti-lock brake is installed on the clamping block. The sliding pad and the support seat provide a stable support platform for the clamping block, and the rotating movement of the tightening screw realizes the tightening adjustment of the clamping block. The operator can adjust the clamping force of the clamping block on the precision mechanical accessories by rotating the tightening screw to ensure the stability of the mechanical accessories during the cutting process. The design of the clamping block fully considers the shape and size diversity of the mechanical accessories, and its surface is finely processed to ensure good contact with the mechanical accessories. The use of the anti-slip pad further enhances the clamping effect of the clamping block on the mechanical accessories. Even if vibration occurs during the cutting process, it can effectively prevent the mechanical accessories from slipping or loosening, thereby ensuring the accuracy and safety of the cutting.
[0014] Preferably, the direction control component is equipped with a first limit block and a second limit block, the first limit block and the second limit block are equipped with a first longitudinal sliding rod, and the first longitudinal sliding rod is slidably equipped with a first longitudinal sliding sleeve block, the top of the first longitudinal sliding sleeve block is fixedly connected to the bottom of the second vertical support rod, and the design of the first longitudinal sliding rod ensures the stable sliding of the second vertical support rod in the longitudinal direction, and the first limit block and the second limit block play a role in limiting the sliding range of the first longitudinal sliding rod to prevent it from exceeding a predetermined safety area during the sliding process, thereby ensuring the overall stability and safety of the cutting device, the first longitudinal sliding sleeve block is fixedly connected to the bottom of the second vertical support rod, this connection method is not only firm and reliable, but also can convert the longitudinal sliding of the first longitudinal sliding rod into a vertical lifting movement of the second vertical support rod, thereby realizing precise adjustment of the height of the cutting tool, a third limit block and a fourth limit block are installed on the direction control component, a longitudinal adjustment screw and a second longitudinal sliding rod are installed between the third limit block and the fourth limit block, and the second longitudinal sliding rod is located below the longitudinal adjustment screw, and the second longitudinal sliding rod is located below the longitudinal adjustment screw. The second vertical sliding block is fixedly connected to the bottom of the first vertical support rod, and the third limit block and the fourth limit block play the role of limiting the sliding range of the second vertical sliding rod and the second vertical sliding block, thereby ensuring the safety and stability of the cutting device during height adjustment.
[0015] Preferably, the accessory lifter is equipped with a lifting sliding shell, lifting slide grooves are installed on both sides of the lifting sliding shell, a lifting slider is installed in the lifting slide groove, the front end of the lifting slider is fixedly connected to the lifting slide plate, the bottom of the lifting slider is installed on the output end of the lifting hydraulic cylinder, and the lifting hydraulic cylinder is located at the inner bottom end of the lifting sliding shell, the front surface of the lifting slide plate is fixedly connected to the rotating adjustment bracket through a rectangular fixing plate, the rotating adjustment bracket is rotatably connected to the lifting support plate through an axle rod, and the lifting slide plate is controlled to move up and down by operating the lifting hydraulic cylinder, thereby driving the lifting and lowering of the lifting support plate to meet the cutting requirements of mechanical accessories of different heights or sizes, and the lifting slide groove and The cooperation of the lifting slider not only ensures the smoothness and precision of the lifting movement, but also effectively prevents possible shaking or deviation during the lifting process, further improving the accuracy and safety of the cutting operation. The introduction of the rectangular fixing plate enhances the connection strength between the rotating adjustment bracket and the lifting slide, making the entire lifter structure more stable and reliable. The rotating connection design between the rotating adjustment bracket and the lifting support plate gives users greater operational flexibility. Users can easily adjust the angle of the lifting support plate according to actual needs to adapt to mechanical accessories of different shapes or inclination angles, greatly broadening the application range and ease of use of the cutting device.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] 1. The coding display of the present invention can display the working status, cutting parameters, fault alarm and other information of the cutting device in real time, so that the operator can intuitively understand the operation of the cutting device and make corresponding adjustments and processing in time. The start control panel integrates various control buttons and switches of the cutting device, such as start button, stop button, emergency stop button, etc. The operator can control the operation and stop of the cutting device by pressing the corresponding button to achieve precise control of the cutting operation. The coding panel is used to input cutting parameters and instructions, such as cutting speed, cutting depth, cutting path, etc. The operator can set the working mode and cutting requirements of the cutting device by entering the corresponding parameters and instructions on the coding panel to achieve flexibility and diversity of cutting operations.
[0018] 2. The water jet cutting head of the present invention can move smoothly along the lateral sliding rod with the lateral sliding sleeve, realizing accurate cutting of precision mechanical parts. The fixed mounting seat not only firmly supports the telescopic tube, but also ensures the sealed connection between the water jet cutting head and the telescopic tube, preventing leakage of high-pressure water flow during transmission, thereby ensuring the continuity and stability of the cutting process. The use of the U-shaped fixing plate further enhances the stability of the input branch pipe, avoiding loose connection or damage caused by vibration or impact during the cutting process.
[0019] 3. The design of the longitudinal adjustment screw of the present invention allows the user to accurately adjust the position of the second longitudinal sliding sleeve block on the second longitudinal sliding rod by rotating the screw, thereby further adjusting the height of the first vertical support rod. The second longitudinal sliding sleeve block is fixedly connected to the bottom of the first vertical support rod. This connection method ensures that the first vertical support rod can remain vertical and stable during the height adjustment process, avoiding cutting errors caused by shaking or tilting. The introduction of the longitudinal adjustment motor realizes the automation of height adjustment. The user can easily and accurately adjust the height of the cutting device by simply controlling the operation of the motor, which greatly improves work efficiency and convenience of operation. The third limit block and the fourth limit block limit the sliding range of the second longitudinal sliding rod and the second longitudinal sliding sleeve block, thereby ensuring the safety and stability of the cutting device during the height adjustment process. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the left axis measurement of the present invention;
[0021] Figure 2 It is a schematic diagram of the second measurement of the right axis of the present invention;
[0022] Figure 3 It is a schematic diagram of a control console of the present invention;
[0023] Figure 4 It is a schematic diagram of the accessory lifter of the present invention;
[0024] Figure 5 It is a front view of the direction control assembly of the present invention;
[0025] Figure 6 A rear view of the direction control assembly of the present invention;
[0026] Figure 7 is a schematic diagram of a clamping assembly of the present invention;
[0027] In the figure: 1, rack; 2, lifting screw; 3, steering wheel; 4, control room; 41, voltage stabilizer; 41, control opening and closing door; 43, signal transmitter; 5, equipment storage room; 51, maintenance hanging rod; 52, storage box door; 53, hook; 6, installation fixing block; 7, LCD display; 8, water storage tank; 9, control console; 91, installation base; 92, control box housing; 93, coding display; 94, start control panel; 95, coding panel; 96, external power supply slot; 97, digital Data transmission interface; 10, first warning light group; 11, second warning light group; 12, cutting frame; 121, horizontal adjustment motor; 122, first vertical support rod; 123, sliding block; 124, horizontal adjustment screw; 125, horizontal sliding rod; 126, horizontal sliding sleeve; 127, second vertical support rod; 13, high-pressure water delivery assembly; 131, first water delivery installation frame; 132, high-pressure water delivery pipeline; 133, first L-shaped fixing plate; 134, second water delivery installation frame; 135, second L 136, telescopic tube; 137, U-shaped fixing plate; 138, water jet cutting head; 139, fixed mounting seat; 14, clamping assembly; 141, sliding seat; 142, sliding track; 143, clamping sliding member; 144, rotating sleeve; 145, rotating handle; 146, clamping base; 147, tightening screw; 148, support seat; 149, anti-skid pad; 1410, clamping block; 15, direction control assembly; 151, first limit block; 152, first longitudinal slide Moving rod; 153, second limit block; 154, first longitudinal sliding sleeve; 155, longitudinal adjustment motor; 156, third limit block; 157, longitudinal adjustment screw; 158, second longitudinal sliding rod; 159, fourth limit block; 1510, second longitudinal sliding sleeve; 16, accessory lifter; 161, lifting support plate; 162, rotating adjustment bracket; 163, rectangular fixing plate; 164, lifting sliding shell; 165, lifting slide plate; 166, lifting slide groove; 167, lifting slide block. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] See also Figure 1-7, an embodiment of the present invention: a cutting device for the production of precision machinery parts, including a frame 1, a control room 4, an equipment storage room 5, a water storage tank 8, a control console 9, a cutting frame 12, a high-pressure water delivery component 13, a clamping component 14, a direction control component 15 and a part lifter 16; a lifting screw 1 is installed at the edges of the frame 1, and a steering wheel 3 is installed at the bottom of the frame 1. The height of the frame 1 can be adjusted according to actual needs through the setting of the lifting screw 1 to adapt to different working environments and operating requirements. The steering wheel 3 facilitates the movement and steering of the entire cutting device, increasing the flexibility of use. The upper surface of the frame 1 is installed with a control console 9, and the upper surface of the frame 1 is installed with a water storage tank 8 through an installation fixing block 6. The table 9 is used to control the operation of the entire cutting device, including starting, stopping, adjusting the cutting speed and other functions, making the operation more convenient and efficient. The water storage tank 8 is used to store the water required in the cutting process to ensure the continuity and stability of the cutting operation. The front surface of the water storage tank 8 is provided with a control room 4 and an instrument storage room 5. The control room 4 is provided with various control switches and buttons for realizing precise control of various components of the cutting device. The instrument storage room 5 is used to store various tools and instruments required in the cutting process for easy access and management. An accessory lifter 16 is installed on the outer side wall of one side of the water storage tank 8. The precise mechanical structure ensures that the material is stable and does not shake during the lifting process, avoids safety accidents caused by material falling, and improves the safety of production operations. The main function of the accessory lifter 16 is to lift the material to be cut to a suitable height so that the operator can take it more conveniently. A liquid crystal display 7 is installed on the outer wall of the other side of the water storage tank 8. A first prompt light group 10 and a second prompt light group 11 are installed on both sides of the upper surface of the water storage tank 8. A direction control component 15 is installed on the upper surface of the water storage tank 8. A cutting frame 12 is installed on the direction control component 15. The liquid crystal display 7 is used to display various parameters and status information during the cutting process, such as cutting speed, cutting depth, remaining working time, etc., so that the operator can understand the working status of the cutting device in real time. The first prompt light group 10 and the second prompt light group 11 are used to provide different prompt information, such as cutting completion, water level too low, fault Fault alarm, etc., to improve the safety and reliability of use. The direction control component 15 is used to adjust the cutting direction of the cutting frame 12, which can be flexibly adjusted according to actual needs to ensure the accuracy and efficiency of the cutting operation. The high-pressure water supply component 13 is installed on the upper surface of the water storage tank 8 near the side of the accessory lifter 16. A clamping component 14 is installed at the center of the upper surface of the water storage tank 8. The high-pressure water supply component 13 is mainly used to provide a stable and pressure-appropriate water flow to the cutting frame 12 to ensure the cooling and cleaning effects during the cutting process, thereby improving the cutting quality and extending the service life of the cutting tool. The clamping component 14 is used to firmly clamp the material to be cut to prevent cutting errors caused by material shaking during the cutting process, thereby improving cutting accuracy and operation efficiency.
[0032] See also Figure 1 and Figure 2 As shown, a voltage stabilizer 41 and a signal transmitter 43 are installed inside the control room 4. A control opening and closing door 42 is installed on the control room 4 through hinges. The voltage stabilizer 41 is used to ensure the voltage stability of the cutting device during operation to avoid affecting the cutting accuracy and efficiency due to voltage fluctuations. The signal transmitter 43 is responsible for transmitting the working status and parameter information of the cutting device to the remote monitoring center in real time, which is convenient for operators to remotely monitor and manage the cutting operation and improve the intelligent level of production management. The design of the control opening and closing door 42 enables operators to easily enter the control room 4 for maintenance and repair work, ensuring the long-term stable operation of the cutting device.
[0033] See also Figure 1 and Figure 2 As shown, the interior of the tool storage room 5 is installed with an inspection hanging rod 51 and a hook 53, and the hook 53 is located below the inspection hanging rod 51. The tool storage room 5 is installed with a storage box door 52 through hinges. The arrangement of the inspection hanging rod 51 and the hook 53 is convenient for operators to store and take out various inspection tools and spare parts, improves the inspection efficiency, ensures that the cutting device can be quickly repaired when a failure occurs, reduces downtime, and improves overall production efficiency. The design of the storage box door 52 enables the operator to easily open and close the tool storage room 5, facilitates daily management and maintenance of inspection tools and spare parts, and keeps the interior of the tool storage room 5 clean and orderly.
[0034] See also Figure 3As shown, a mounting base 91 is installed on the console 9, a control box housing 92 is installed on the top of the mounting base 91, an external power supply slot 96 and a data transmission interface 97 are installed on the top of the control box housing 92, the external power supply slot 96 is convenient for the operator to connect the external power supply, to provide a stable power supply for the cutting device, to ensure the smooth progress of the cutting operation, the data transmission interface 97 is used to connect external data equipment, such as a computer, a data recorder, etc., to achieve data exchange and transmission between the cutting device and the external equipment, to facilitate the operator to record, analyze and store the cutting data, to improve the data level of production management, the design of the mounting base 91 and the control box housing 92 is not only stable and reliable, but also convenient for the operator to carry out daily maintenance and repair work, to ensure the normal operation of the console 9 and the long-term stable operation of the cutting device, the front surface of the control box housing 92 is installed with a coding display 93, The start control panel 94 and the coding panel 95 are started, and the start control panel 94 is located directly below the coding display 93 and the coding panel 95. The coding display 93 can display the working status, cutting parameters, fault alarm and other information of the cutting device in real time, so that the operator can intuitively understand the operation of the cutting device and make corresponding adjustments and processing in time. The start control panel 94 integrates various control buttons and switches of the cutting device, such as the start button, stop button, emergency stop button, etc. The operator can control the operation and stop of the cutting device by pressing the corresponding button to achieve precise control of the cutting operation. The coding panel 95 is used to input cutting parameters and instructions, such as cutting speed, cutting depth, cutting path, etc. The operator can set the working mode and cutting requirements of the cutting device by inputting corresponding parameters and instructions on the coding panel 95 to achieve flexibility and diversity of the cutting operation.
[0035] See also Figure 5 and Figure 6As shown, the cutting frame 12 is provided with a first vertical support rod 122 and a second vertical support rod 127, a transverse sliding rod 125 is provided between the first vertical support rod 122 and the second vertical support rod 127, a transverse adjustment motor 121 is provided on one side wall of the first vertical support rod 122, an output shaft of the transverse adjustment motor 121 is connected to one end of the transverse sliding rod 125, and the transverse sliding rod 125 can be driven by the transverse adjustment motor 121 to move transversely between the first vertical support rod 122 and the second vertical support rod 127, so as to adjust the position of the cutting tool to meet the cutting requirements of mechanical accessories of different sizes, a cutting tool mounting seat 126 is slidably installed on the transverse sliding rod 125, and the cutting tool mounting seat 126 can slide along the transverse sliding rod 125 to further fine-tune the position of the cutting tool to ensure the cutting accuracy, and the output end of the transverse adjustment motor 121 passes through the first The vertical support rod 122 is connected to one end of the transverse adjustment screw 124, and the other end of the transverse adjustment screw 124 is installed on the inner wall of the second vertical support rod 127 through a bearing seat. A sliding block 123 is installed on the transverse adjustment screw 124, and the top of the sliding block 123 is fixedly connected to the bottom of the transverse sliding sleeve 126, and the transverse sliding sleeve 126 is sleeved on the transverse sliding rod 125. When the transverse adjustment motor 121 is started, the rotation of its output end will drive the transverse adjustment screw 124 to rotate. Since the sliding block 123 is installed on the transverse adjustment screw 124, the sliding block 123 will move along its axial direction with the rotation of the transverse adjustment screw 124. Since the transverse sliding sleeve 126 is sleeved on the transverse sliding rod 125, it can slide smoothly on the transverse sliding rod 125, thereby realizing precise position adjustment of the cutting tool mounting seat 126 and the cutting tool installed thereon.
[0036] See also Figure 5 and Figure 6As shown, the first water delivery mounting frame 131 of the high-pressure water delivery assembly 13 is fixed on the upper surface of the water storage tank 8 through the first L-shaped fixing plate 133, and a high-pressure water delivery pipe 132 is installed in the inner groove of the first water delivery mounting frame 131. The high-pressure water delivery pipe 132 is sealedly connected to one end of a telescopic tube 136, and the telescopic tube 136 is installed in the groove of the second water delivery mounting frame 134. The second water delivery mounting frame 134 is fixed on the upper surface of the workbench 2 through the second L-shaped fixing plate 135, and the other end of the telescopic tube 136 is sealedly connected to the water inlet on the cutting tool mounting seat 126. When the cutting device is working, the high-pressure water source conveys water to the cutting tool mounting seat 126 through the high-pressure water delivery pipe 132 and the telescopic tube 136, providing sufficient and stable high-pressure water flow for the cutting tool, which is helpful for cooling and chip removal during the cutting process, and improving cutting efficiency and cutting quality. The design of the telescopic tube 136 allows the cutting tool mounting seat 1 When sliding adjustment is performed on the transverse sliding rod 125, a stable connection with the high-pressure water source can still be maintained. The second water delivery mounting frame 134 is mounted on the side wall of the cutting frame 12 through the second L-shaped fixing plate 135. The other end of the telescopic tube 136 passes through the fixed mounting seat 139 and is sealedly connected to the input branch pipe of the water jet cutting head 138. The fixed mounting seat 139 is mounted on the top of the transverse sliding sleeve 126. The input branch pipe of the water jet cutting head 138 is fixed to the side wall of the transverse sliding sleeve 126 through the U-shaped fixing plate 137. The water jet cutting head 138 can move smoothly along the transverse sliding rod 125 with the transverse sliding sleeve 126 to achieve precise cutting of precision mechanical accessories. The fixed mounting seat 139 not only firmly supports the telescopic tube 136, but also ensures the sealed connection between the water jet cutting head 138 and the telescopic tube 136 to prevent leakage of high-pressure water flow during transmission, thereby ensuring the continuity and stability of the cutting process. The use of the U-shaped fixing piece 137 further enhances the stability of the input branch pipe and avoids loosening or damage of the connection due to vibration or impact during the cutting process.
[0037] See also Figure 1 , Figure 3 and Figure 7As shown, a sliding seat 141 is installed on the clamping assembly 14, a sliding track 142 is installed on the sliding seat 141, a clamping slide 143 is installed on the sliding track 142, a clamping base 146 is installed on the clamping slide 143 through a rotating shaft sleeve 144, and a rotating handle 145 is installed around the clamping base 146. The design of the rotating handle 145 is convenient for the operator to manually adjust the angle of the clamping base 146 to adapt to precision mechanical parts of different shapes and sizes. The sliding adjustment of the clamping slide 143 along the sliding track 142 enables the clamping base 146 to be flexibly moved to the desired position, so as to achieve accurate positioning and stable clamping of the mechanical parts. A support seat 148 is installed on the top of the clamping base 146, a tightening screw 147 is installed on the support seat 148, and a clamping block is installed on the tightening screw 147 1410, a non-slip pad 149 is installed on the clamping block 1410, and the support seat 148 provides a stable support platform for the clamping block 1410. The rotational movement of the tightening screw 147 realizes the tightening adjustment of the clamping block 1410. The operator can adjust the clamping force of the clamping block 1410 on the precision mechanical accessories by rotating the tightening screw 147 to ensure the stability of the mechanical accessories during the cutting process. The design of the clamping block 1410 fully considers the diversity of shapes and sizes of mechanical accessories, and its surface is finely processed to ensure good contact with the mechanical accessories. The use of the non-slip pad 149 further enhances the clamping effect of the clamping block 1410 on the mechanical accessories, and even if vibration occurs during the cutting process, it can effectively prevent the mechanical accessories from slipping or loosening, thereby ensuring the accuracy and safety of cutting.
[0038] See also Figure 1 , Figure 2 , Figure 5 and Figure 6As shown, the direction control component 15 is installed with a first limit block 151 and a second limit block 153, and a first longitudinal sliding rod 152 is installed on the first limit block 151 and the second limit block 153. A first longitudinal sliding sleeve block 154 is slidably installed on the first longitudinal sliding rod 152. The top of the first longitudinal sliding sleeve block 154 is fixedly connected to the bottom of the second vertical support rod 127. The design of the first longitudinal sliding rod 152 ensures the stable sliding of the second vertical support rod 127 in the longitudinal direction. The first limit block 151 and the second limit block 153 play a role in limiting the sliding range of the first longitudinal sliding rod 152 to prevent it from exceeding a predetermined range during the sliding process. The first longitudinal sliding sleeve 154 is fixedly connected to the bottom of the second vertical support rod 127. This connection method is not only firm and reliable, but also can convert the longitudinal sliding of the first longitudinal sliding rod 152 into the vertical lifting movement of the second vertical support rod 127, thereby realizing the precise adjustment of the height of the cutting tool. The direction control component 15 is installed with a third limit block 156 and a fourth limit block 159, and a longitudinal adjustment screw 157 and a second longitudinal sliding rod 158 are installed between the third limit block 156 and the fourth limit block 159, and the second longitudinal sliding rod 158 is located below the longitudinal adjustment screw 157. The second longitudinal sliding block 1510 is slidably mounted on the second longitudinal sliding rod 158, the top of the second longitudinal sliding block 1510 is fixedly connected to the bottom of the first vertical support rod 122, one end of the longitudinal adjustment screw 157 is connected to the input end of the longitudinal adjustment motor 155, and the longitudinal adjustment motor 155 is installed on the outer side wall of the third limit block 156. The design of the longitudinal adjustment screw 157 allows the user to accurately adjust the position of the second longitudinal sliding block 1510 on the second longitudinal sliding rod 158 by rotating the screw, thereby further adjusting the height of the first vertical support rod 122. The second longitudinal sliding block 1510 and the first vertical support rod 122 are fixedly connected. 2, this connection method ensures that during the height adjustment process, the first vertical support rod 122 can remain vertical and stable, avoiding cutting errors caused by shaking or tilting. The introduction of the longitudinal adjustment motor 155 realizes the automation of height adjustment. The user only needs to control the operation of the motor to easily achieve accurate adjustment of the height of the cutting device, which greatly improves work efficiency and convenience of operation. The third limit block 156 and the fourth limit block 159 limit the sliding range of the second longitudinal sliding rod 158 and the second longitudinal sliding sleeve block 1510, ensuring the safety and stability of the cutting device during the height adjustment process.
[0039] See also Figure 4As shown, the accessory lifter 16 is provided with a lifting sliding shell 164, and lifting slide grooves 166 are provided on both sides of the lifting sliding shell 164. A lifting slider 167 is provided in the lifting slide groove 166. The front end of the lifting slider 167 is fixedly connected to the lifting slide plate 165. The bottom of the lifting slider 167 is provided on the output end of the lifting hydraulic cylinder, and the lifting hydraulic cylinder is located at the inner bottom end of the lifting sliding shell 164. The front surface of the lifting slide plate 165 is fixedly connected to the rotating adjustment bracket 162 through a rectangular fixing piece 163. The rotating adjustment bracket 162 is rotatably connected to the lifting support plate 161 through a shaft. The lifting hydraulic cylinder is operated to control the up and down movement of the lifting slide plate 165, thereby driving the lifting and lowering of the lifting support plate 161 to adapt to machinery of different heights or sizes. In order to meet the cutting requirements of accessories, the cooperation between the lifting slide 166 and the lifting slider 167 not only ensures the smoothness and accuracy of the lifting movement, but also effectively prevents the shaking or deviation that may occur during the lifting process, further improving the accuracy and safety of the cutting operation. The introduction of the rectangular fixing plate 163 enhances the connection strength between the rotating adjustment bracket 162 and the lifting slide 165, making the entire lifting device structure more stable and reliable. The rotating connection design between the rotating adjustment bracket 162 and the lifting support plate 161 gives the user greater operational flexibility. The user can easily adjust the angle of the lifting support plate 161 according to actual needs to adapt to mechanical accessories of different shapes or inclination angles, which greatly broadens the application range and ease of use of the cutting device.
[0040] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A cutting device for producing precision mechanical parts, comprising a frame (1), a control room (4), an equipment storage room (5), a water storage tank (8), a control console (9), a cutting frame (12), a high-pressure water delivery component (13), a clamping component (14), a direction control component (15) and a parts lifter (16); characterized in that: The frame (1) is provided with lifting screws (1) at the edges of the four sides of the frame (1), steering wheels (3) are provided at the bottom of the four sides of the frame (1), a control console (9) is provided on the upper surface of the frame (1), a water storage tank (8) is provided on the upper surface of the frame (1) via a mounting fixing block (6), a control room (4) and an equipment storage room (5) are provided on the front surface of the water storage tank (8), an accessory lifter (16) is provided on the outer side wall of one side of the water storage tank (8), and a control room (4) and an equipment storage room (5) are provided on the outer side wall of the other side of the water storage tank (8). A liquid crystal display (7) is installed on the upper surface of the water storage tank (8); a first warning light group (10) and a second warning light group (11) are installed on both sides of the upper surface of the water storage tank (8); a direction control component (15) is installed on the upper surface of the water storage tank (8); a cutting frame (12) is installed on the direction control component (15); the high-pressure water delivery component (13) is installed on the upper surface of the water storage tank (8) close to the side of the accessory lifter (16); and a clamping component (14) is installed at the center position of the upper surface of the water storage tank (8).
2. A cutting device for producing precision mechanical parts according to claim 1, characterized in that: A voltage stabilizer (41) and a signal transmitter (43) are installed inside the control room (4), and a control opening and closing door (42) is installed on the control room (4) via hinges.
3. A cutting device for producing precision mechanical parts according to claim 1, characterized in that: The interior of the tool storage chamber (5) is provided with an inspection hanging rod (51) and a hook (53), and the hook (53) is located below the inspection hanging rod (51). The tool storage chamber (5) is provided with a storage box door (52) via a hinge.
4. A cutting device for producing precision mechanical parts according to claim 1, characterized in that: The console (9) is provided with a mounting base (91), a control box housing (92) is mounted on the top of the mounting base (91), an external power supply slot (96) and a data transmission interface (97) are mounted on the top of the control box housing (92), and a coding display (93), a start control panel (94) and a coding panel (95) are mounted on the front surface of the control box housing (92), and the start control panel (94) is located directly below the coding display (93) and the coding panel (95).
5. The cutting device for producing precision mechanical parts according to claim 1, characterized in that: The cutting frame (12) is provided with a first vertical support rod (122) and a second vertical support rod (127), a transverse sliding rod (125) is provided between the first vertical support rod (122) and the second vertical support rod (127), a transverse adjustment motor (121) is provided on a side wall of one side of the first vertical support rod (122), an output end of the transverse adjustment motor (121) passes through the first vertical support rod (122) and is connected to one end of a transverse adjustment screw rod (124), the other end of the transverse adjustment screw rod (124) is provided on the inner side wall of the second vertical support rod (127) through a bearing seat, a sliding block (123) is provided on the transverse adjustment screw rod (124), a top end of the sliding block (123) is fixedly connected to a bottom end of a transverse sliding sleeve block (126), and the transverse sliding sleeve block (126) is sleeved on the transverse sliding rod (125).
6. A cutting device for producing precision mechanical parts according to claim 1, characterized in that: The first water delivery mounting frame (131) of the high-pressure water delivery assembly (13) is fixed on the upper surface of the water storage tank (8) through a first L-shaped fixing plate (133); a high-pressure water delivery pipeline (132) is installed in the inner groove of the first water delivery mounting frame (131); the high-pressure water delivery pipeline (132) is sealedly connected to one end of a telescopic tube (136); the telescopic tube (136) is installed in the groove of a second water delivery mounting frame (134); the second water delivery mounting frame (134) is installed on the side wall of the cutting frame (12) through a second L-shaped fixing plate (135); the other end of the telescopic tube (136) passes through a fixed mounting seat (139) and is sealedly connected to an input branch pipe of a water jet cutting head (138); the fixed mounting seat (139) is installed on the top of a transverse sliding sleeve (126); the input branch pipe of the water jet cutting head (138) is fixed to the side wall of the transverse sliding sleeve (126) through a U-shaped fixing plate (137).
7. A cutting device for producing precision mechanical parts according to claim 1, characterized in that: The clamping assembly (14) is provided with a sliding seat (141), a sliding track (142) is provided on the sliding seat (141), a clamping slide (143) is provided on the sliding track (142), a clamping base (146) is provided on the clamping slide (143) through a rotating shaft sleeve (144), a rotating handle (145) is provided around the clamping base (146), a supporting seat (148) is provided on the top of the clamping base (146), a tightening screw (147) is provided on the supporting seat (148), a clamping block (1410) is provided on the tightening screw (147), and an anti-skid pad (149) is provided on the clamping block (1410).
8. The cutting device for producing precision mechanical parts according to claim 1, characterized in that: The direction control assembly (15) is provided with a first limit block (151) and a second limit block (153), the first limit block (151) and the second limit block (153) are provided with a first longitudinal sliding rod (152), the first longitudinal sliding rod (152) is provided with a first longitudinal sliding sleeve block (154) slidably mounted thereon, the top of the first longitudinal sliding sleeve block (154) is fixedly connected to the bottom of the second vertical support rod (127), the direction control assembly (15) is provided with a third limit block (156) and a fourth limit block (159), the third limit block (156) and the fourth limit block (159) are provided thereon, 159), and a longitudinal adjustment screw rod (157) and a second longitudinal sliding rod (158) are installed between the longitudinal adjustment screw rod (157), and the second longitudinal sliding rod (158) is located below the longitudinal adjustment screw rod (157), and a second longitudinal sliding sleeve block (1510) is slidably installed on the second longitudinal sliding rod (158), and the top of the second longitudinal sliding sleeve block (1510) is fixedly connected to the bottom of the first vertical support rod (122), one end of the longitudinal adjustment screw rod (157) is connected to the input end of the longitudinal adjustment motor (155), and the longitudinal adjustment motor (155) is installed on the outer side wall of the third limit block (156).
9. A cutting device for producing precision mechanical parts according to claim 1, characterized in that: The accessory lifter (16) is provided with a lifting sliding shell (164), lifting slide grooves (166) are provided on both sides of the lifting sliding shell (164), a lifting slider (167) is provided in the lifting slide groove (166), the front end of the lifting slider (167) is fixedly connected to the lifting slide plate (165), the bottom of the lifting slider (167) is provided on the output end of the lifting hydraulic cylinder, and the lifting hydraulic cylinder is located at the inner bottom end of the lifting sliding shell (164), the front surface of the lifting slide plate (165) is fixedly connected to the rotating adjustment bracket (162) through a rectangular fixing sheet (163), and the rotating adjustment bracket (162) is rotatably connected to the lifting support plate (161) through a shaft rod.