Cutting device for processing electrically-fused bricks
By driving the swing of the liquid spray head and the compression and restoration of the capsule in the electromelt brick cutting device, the problem of low dust removal effect caused by the small water spray range is solved, and more efficient dust removal and cooling effects are achieved.
Patent Information
- Application Number
- CN202411969120.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-15
AI Technical Summary
When the existing electric molten brick cutting device sprays water and dust removal, the nozzle cannot swing, resulting in a small water spray range and reducing the dust removal effect.
A cutting device for processing electric molten bricks is designed. Through the setting of the cutting mechanism, the liquid spray head is driven to swing, expand the spray range of the liquid spray head, and the compression and restoration of the capsule body is realized through the connecting component and the adjustment component to ensure the effective spraying of cooling water.
Improves dust removal effect and cooling effect on cutting discs and electromelting bricks, ensuring the cleaning and stability of the cutting process.
Smart Images

Figure CN119820721A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of fused brick processing, and in particular to a cutting device for fused brick processing. Background Art
[0002] Fused bricks refer to white solids formed by melting pure alumina powder (Al2O3) and zircon sand containing about 65% zirconium oxide (ZrO2) and 34% silicon dioxide (SiO2) in an electric furnace and then injecting them into a mold for cooling. Its petrographic structure is composed of the eutectoid of corundum and zirconite and the glass phase. From a phasic point of view, it is the eutectoid of corundum phase and zirconite phase, and the glass phase fills between their crystals.
[0003] A Chinese patent with application number CN202120265410.4 discloses an electric fused brick cutting device, including a cutting table, a working groove is provided on the working surface of the cutting table, a cutting device is installed inside the working groove, a placement opening connected to the working groove is provided at the right end of the cutting table, and a slide groove is provided inside the working groove; while having a good fixing effect, it has a good collection and dust removal effect on the particles and dust generated by the cutting, and at the same time, the waste after cutting can automatically slide to the collection box, which has good improvements on both the health of the staff and the factory environment. By setting a limit frame, the slider can be clamped so that the slider reinforces the brick body, and there will be no shaking during cutting, making the cutting more accurate; by setting a water spray pipe, a good dust adsorption and dust removal effect can be achieved on the dust.
[0004] A spray assembly for an electric fused brick cutting machine is disclosed in a Chinese patent with application number CN202221262941.9, which relates to the technical field of electric fused brick production, including a frame and an operating table, a cutting head is slidably arranged on the frame, a water tank is arranged on one side of the frame, a water pump is arranged on the water tank, a support plate is fixedly arranged on the front side of the cutting head, a shunt pipe is arranged inside the support plate, a serpentine pipe is connected to the bottom of the shunt pipe, and a nozzle is arranged at the end of the serpentine pipe; the water pump and the shunt pipe are connected through a connecting pipe; a water collecting bucket is arranged below the operating table, a filter is arranged inside the water collecting bucket, and a collecting pipe is arranged at the bottom of the water collecting bucket, and the collecting pipe is connected to the water tank. The above patent can filter the water after spraying through the water collecting bucket, filter and collecting pipe, realize the recycling of the water after spraying, save energy and protect the environment, and reduce production costs.
[0005] When the existing electric fused brick cutting device sprays water to remove dust, the nozzle cannot swing, resulting in a small water spray range and reduced dust removal effect.
[0006] Therefore, it is necessary to provide a new technical solution to overcome the above-mentioned defects. Summary of the invention
[0007] The object of the present invention is to provide a cutting device for processing fused bricks which can effectively solve the above-mentioned technical problems.
[0008] In order to achieve the purpose of the present invention, the following technical scheme is adopted:
[0009] A cutting device for processing fused bricks, comprising: a machine platform; a cutting mechanism for cutting fused bricks; a fixing mechanism for fixing fused bricks;
[0010] The cutting mechanism comprises: a cutting machine body; a driving component for driving the cutting machine body to move; a liquid spray head; a liquid storage tank; a capsule; a linkage component for driving the capsule to compress or restore; an adjusting component for adjusting the spraying range of the liquid spray head; the capsule is respectively connected with the liquid storage tank and the liquid spray head;
[0011] The linkage assembly includes: a cylinder; a ring slidably mounted on the cylinder; a guide groove provided on the cylinder; a rolling element rotatably mounted in the ring; a slide fixedly connected to the capsule; the slide fixedly connected to the ring via a linkage rod; and the cylinder and the cutting machine body are connected via a belt drive.
[0012] Furthermore, the driving assembly includes: a threaded rod; a power source for driving the threaded rod to rotate; a movable frame threadedly connected to the threaded rod; and a limiting member for limiting the position of the movable frame.
[0013] Furthermore, the adjustment component includes: a linkage rack fixedly mounted on the slide; a linkage gear meshingly connected to the linkage rack; a mounting frame coaxially connected to the linkage gear; an arc plate; a slide groove opened on the arc plate; the liquid spray head is hingedly mounted on the mounting frame, and the liquid spray head is slidably mounted in the slide groove.
[0014] Furthermore, the fixing mechanism includes: a positioning plate for positioning and placing the fused brick; a moving component for driving the positioning plate to move; a clamping component for clamping and fixing the fused brick;
[0015] The moving assembly includes: a movable seat slidably mounted on the machine platform; a support cylinder and a transmission rack fixedly connected to the movable seat; a transmission gear meshing with the transmission rack, a driven bevel gear coaxially connected to the transmission gear, and an active bevel gear meshing with the driven bevel gear, and a transmission unit that drives the active bevel gear to rotate.
[0016] Furthermore, the transmission unit includes: a fixed cylinder; a movable tube movably installed in the fixed cylinder; a movable rod fixedly connected to the movable tube; a rotating rod rotatably installed on the machine and the fixed cylinder; a guide groove opened on the rotating rod; a second rolling member rotatably installed in the movable tube; and the second rolling member is rollingly installed in the guide groove.
[0017] Furthermore, the clamping assembly includes: a liquid storage tube; a piston plate slidably installed in the liquid storage tube; a clamping rod fixedly connected to the piston plate; a clamping plate fixedly connected to the clamping rod; a reset spring that drives the clamping plate to reset; and a delivery unit that delivers hydraulic oil into the liquid storage tube.
[0018] Furthermore, the conveying unit includes: a second piston plate slidably mounted on the support tube; a fixing rod fixedly connected to the second piston plate; and a liquid guide tube connecting the support tube and the liquid storage tube.
[0019] Furthermore, the fixing mechanism also includes: an air jet head; and an air duct connecting the air jet head and the support tube.
[0020] Furthermore, it also includes: a replenishing mechanism for replenishing cooling water into the liquid storage tank;
[0021] The replenishing mechanism includes: a piston plate three slidably installed in the fixed cylinder; a filter box installed in the machine; a filter screen fixedly installed in the filter box; a stirring blade fixedly installed on the rotating rod; the fixed cylinder is connected to the filter box and the liquid storage tank respectively.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] The invention discloses a cutting device for processing fused bricks. The cutting mechanism can drive a liquid spray head to swing, thereby expanding the spraying range of the liquid spray head, improving the dust removal effect, and improving the cooling effect on the cutting disc and the fused bricks. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0025] Figure 1 It is a three-dimensional schematic diagram of a cutting device for processing fused bricks according to the present invention;
[0026] Figure 2 It is a three-dimensional schematic diagram of another angle of a cutting device for processing fused bricks of the present invention;
[0027] Figure 3 It is a cross-sectional schematic diagram of a component fixing box of a cutting device for processing fused bricks of the present invention;
[0028] Figure 4 It is a schematic cross-sectional view of the components of a cutting device for processing fused bricks according to the present invention;
[0029] Figure 5 A cutting device for processing fused bricks according to the present invention Figure 4 Enlarged view of point A in the middle;
[0030] Figure 6 A cutting device for processing fused bricks according to the present invention Figure 4 Enlarged view of point B in the middle;
[0031] Figure 7 It is a cross-sectional schematic diagram of a component fixing frame of a cutting device for processing fused bricks of the present invention;
[0032] Figure 8 It is a cross-sectional schematic diagram of a component movable tube of a cutting device for processing fused bricks of the present invention;
[0033] Fig. 9 It is a cross-sectional schematic diagram of a liquid storage tank component of a cutting device for processing fused bricks of the present invention;
[0034] Fig.10 The present invention is a schematic diagram of a circular cross-sectional view of the components of a cutting device for processing fused bricks.
[0035] In the figure:
[0036] 1. Machine; 2. Cutting mechanism; 21. Cutting machine body; 22. Driving assembly; 221. Threaded rod; 222. Power source; 223. Movable frame; 224. Stopper; 23. Spray head; 24. Liquid storage tank; 25. Capsule; 26. Liquid inlet pipe; 27. Liquid outlet pipe; 28. Linking assembly; 281. Cylinder; 282. Ring; 283. Guide groove; 284. Rolling element 1; 285. Linking rod; 286. Slide plate; 287. Fixed plate; 288. Stopper frame; 29. Adjusting assembly; 291. Linking gear; 292. Linking rack; 293. Mounting frame; 294. Arc plate; 295. Slide; 3. Fixing mechanism; 31. Positioning plate; 32. Moving assembly; 321. Movable seat; 322. Support cylinder; 323. Guide rod; 324 , transmission rack; 325, transmission gear; 326, driven bevel gear; 327, active bevel gear; 328, transmission unit; 3281, fixed cylinder; 3282, movable rod; 3283, movable tube; 3284, rotating rod; 3285, guide groove; 3286, rolling element two; 33, clamping assembly; 331, fixed frame; 332, liquid storage tube; 333, piston plate one; 334, clamping rod; 335, clamping plate; 336, conveying unit; 3361, piston plate two; 3362, fixed rod; 3363, liquid guide tube; 337, return spring; 34, air guide tube; 35, jet head; 4, replenishing mechanism; 41, piston plate three; 42, water inlet pipe; 43, water outlet pipe; 44, filter box; 45, filter screen; 46, stirring blade; 5, fixed box. DETAILED DESCRIPTION
[0037] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are partial embodiments of the present invention, rather than all embodiments.
[0038] In the description of the present invention, it should be understood that the terms "center", "lateral", "longitudinal", "front", "back", "left", "right", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention. When a component is referred to as being "fixed to" another component, it may be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centered component at the same time. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a centered component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.
[0039] like Figures 1 to 10 As shown, the present invention is a cutting device for processing fused bricks, comprising: a machine table 1; a fixing box 5 fixedly mounted on the machine table 1; a cutting mechanism 2 for cutting fused bricks; and a fixing mechanism 3 for fixing fused bricks.
[0040] The cutting mechanism 2 includes: a cutting machine body 21, which is composed of a motor and a cutting disc, and the cutting disc is removable; a driving component 22 that drives the cutting machine body 21 to move; a spray head 23 that sprays cooling water to the cutting area when cutting electric fused bricks; a liquid storage tank 24 that stores cooling water, and the cutting machine body 21 is fixedly installed at the bottom of the liquid storage tank 24; a capsule 25; a liquid inlet pipe 26 connecting the capsule 25 and the liquid storage tank 24, and a first one-way valve is installed on the liquid inlet pipe 26; a liquid outlet pipe 27 connecting the capsule 25 and the spray head 23, and a second one-way valve is installed on the liquid outlet pipe 27; a linkage component 28 that drives the capsule 25 to compress or restore; and an adjustment component 29 that adjusts the spray range of the spray head 23.
[0041] When the cutting machine body 21 cuts the fused brick, it is necessary to start the driving assembly 22 to drive the cutting machine body 21 to move downward and cut the fused brick. The driving assembly 22 includes: a threaded rod 221 rotatably mounted on the fixed box 5; a power source 222 that drives the threaded rod 221 to rotate, and the power source 222 is fixedly mounted on the fixed box 5; a movable frame 223 threadedly connected to the threaded rod 221, and the liquid storage tank 24 is fixedly mounted on the movable frame 223. A sliding opening is opened on the fixed box 5, and the movable frame 223 passes through the inner cavity of the sliding opening. Through the setting of the sliding opening, the movable frame 223 can be moved. 223 is limited, thereby improving the stability of the movable frame 223 during movement; a limiting member 224 for limiting the movable frame 223, the limiting member 224 includes: a limiting rod installed through the side wall of the movable frame 223; a guide rail fixedly installed on the fixed box 5; a guide block slidably installed on the guide rail; the guide block is fixedly installed on the movable frame 223; both ends of the limiting rod are fixedly installed in the fixed box 5, and the limiting rod, the guide block and the guide rail are symmetrically arranged in two groups, thereby providing a uniform limiting effect on the movable frame 223, and further improving the stability of the movable frame 223 during movement.
[0042] Specifically, the power source 222 is started to drive the threaded rod 221 to rotate, the threaded rod 221 drives the movable frame 223 to move along the axial direction of the threaded rod 221, and the movable frame 223 drives the liquid storage tank 24 to move along the axial direction of the threaded rod 221, thereby driving the cutting machine body 21 to move along the axial direction of the threaded rod 221, so that when the power source 222 rotates, it can drive the cutting machine body 21 to move downward to cut the electric fused bricks, and when the power source 222 rotates in the opposite direction, it can drive the cutting machine body 21 to reset upward.
[0043] It is added here that the power source 222 is preferably: a motor.
[0044] The linkage assembly 28 includes: a fixed plate 287 fixedly mounted on the liquid storage tank 24; a limit frame 288 fixedly mounted on the fixed plate 287; a cylinder 281 rotatably mounted in the limit frame 288; a ring 282 slidably mounted on the cylinder 281; a guide groove 283 provided on the cylinder 281; a rolling member 284 rotatably mounted in the ring 282; a slide plate 286 fixedly connected to the capsule 25, the slide plate 286 is slidably mounted in the limit frame 288, and the other side of the capsule 25 is fixedly mounted in the limit frame 288; the slide plate 286 is fixedly connected to the ring 282 via a linkage rod 285; and the cylinder 281 is connected to the cutting machine body 21 via a belt drive.
[0045] A slider is fixedly mounted on the circular ring 282 , and a movable groove is provided in the limit frame 288 , in which the slider is slidably mounted. The circular ring 282 can be limited by the cooperation between the slider and the movable groove, so that the circular ring 282 keeps moving in a straight line.
[0046] The guide groove 283 consists of two U-shaped grooves in opposite directions and connected to each other.
[0047] When the cutting machine body 21 is started to cut the electric fused bricks, the cutting body drives the cylinder 281 to rotate through the belt, so that the rolling element 284 rolls along the path of the guide groove 283, thereby driving the ring 282 to move. Under the limiting action of the movable groove and the slider, the ring 282 makes a linear reciprocating movement along the axial direction of the cylinder 281, thereby driving the connecting rod 285 to make a linear reciprocating movement, and the connecting rod 285 drives the slide plate 286 to make a linear reciprocating movement, thereby driving the capsule 25 to compress and recover.
[0048] When the bladder 25 is compressed, the first one-way valve is closed and the second one-way valve is opened. At this time, the cooling water in the bladder 25 is transported to the spray head 23 through the liquid outlet pipe 27, and is sprayed on the cutting position of the fused brick through the spray head 23, thereby flushing the debris and dust generated when the fused brick is cut, thereby achieving a dust removal effect.
[0049] And the cooling water can wash away the debris and dust generated during the cutting process, keeping the cutting disc clean and the surface of the fused brick tidy, thereby reducing scratches and unevenness caused by the accumulation of debris and dust.
[0050] When the bladder 25 is restored, the first one-way valve is opened and the second one-way valve is closed. At this time, the cooling water in the liquid storage tank 24 is sucked into the bladder 25 through the liquid inlet pipe 26 to prepare for subsequent use.
[0051] During the cutting process, the capsule 25 is compressed and restored reciprocatingly, thereby continuously spraying cooling water on the surface of the cutting disc and the fused brick, thereby continuously cooling the cutting disc and the fused brick, and preventing the cutting disc from being damaged by excessive heat during the cutting process.
[0052] It is to be added here that the rolling element 284 is preferably a bull's eye ball.
[0053] The adjustment assembly 29 includes: a linkage rack 292 fixedly mounted on the slide plate 286; a linkage gear 291 meshingly connected to the linkage rack 292, and the linkage gear 291 is rotatably mounted on the fixed plate 287; a mounting frame 293 coaxially connected to the linkage gear 291; an arc plate 294 fixedly mounted on the fixed plate 287; a slide groove 295 opened on the arc plate 294, and the slide groove 295 is S-shaped; the spray head 23 is hingedly mounted on the mounting frame 293, and the spray head 23 is slidably mounted in the slide groove 295.
[0054] When the slide plate 286 makes a linear reciprocating movement, it can drive the interlocking rack 292 to make a linear reciprocating movement, thereby driving the interlocking gear 291 to rotate forward and reverse, thereby driving the mounting frame 293 to swing along the circumference of the interlocking gear 291, and the mounting frame 293 drives the spray head 23 to swing along the circumference of the interlocking gear 291, thereby expanding the spraying range of the spray head 23, so that the spray head 23 can spray the coolant on the cutting disk and the electric fused brick, thereby improving the dust removal effect.
[0055] Since the spray head 23 is slidably installed in the slide groove 295, the slide groove 295 is S-shaped. When the spray head 23 moves along the path of the slide groove 295, the spray head 23 swings at the hinge with the mounting frame 293, further expanding the spraying range of the spray head 23 and further improving the dust removal effect.
[0056] In the present invention, the cutting mechanism 2 is provided to drive the liquid spray head 23 to swing, thereby expanding the spraying range of the liquid spray head 23, improving the dust removal effect, and at the same time improving the cooling effect on the cutting disc and the fused brick.
[0057] As a further extension of the present invention, when the thickness of the fused bricks is different, the corresponding cutting disc is usually replaced, and thicker fused bricks require a lower rotation speed for cutting to ensure the smoothness and accuracy of the cutting process. This is because thicker fused bricks may require greater cutting force and longer time when cutting. If the rotation speed is too high, it may cause rough cutting surface, fused brick breakage or excessive wear of the cutting machine; thinner fused bricks require a higher rotation speed for cutting. When cutting thin fused bricks, a higher rotation speed can complete the cutting task faster while maintaining the smoothness of the cutting surface.
[0058] It can be seen from the above that when cutting fused bricks of different thicknesses, the rotation speed requirements of the cutting machine body 21 are different.
[0059] Since thicker fused bricks require a lower rotation speed to cut, the amount of dust generated during the cutting process is relatively small, so a relatively small amount of water spray is required; thinner fused bricks require a higher rotation speed to cut, the amount of dust generated during the cutting process is relatively large, so a relatively large amount of water spray is required.
[0060] When thicker fused bricks are cut, the cutting machine body 21 drives the cutting disc to rotate at a relatively slow speed, thereby driving the cylinder 281 to rotate at a slow speed, making the compression and recovery frequency of the capsule 25 slow, thereby making the spraying amount of cooling water small.
[0061] When cutting thinner fused bricks, the cutting machine body 21 drives the cutting disc to rotate at a relatively fast speed, thereby driving the rotation speed of the cylinder 281 to be fast, making the frequency of compression and recovery of the capsule 25 fast, thereby making the spraying amount of cooling water large.
[0062] From the above, it can be seen that the present invention can adjust the rotation speed of the cutting machine body 21 according to the thickness of the fused brick, thereby adjusting the spraying amount of cooling water, and further realize automatic adjustment of the cooling water flow rate when cutting fused bricks of different thicknesses to meet the demand for cooling water flow rate when cutting fused bricks of different thicknesses.
[0063] The fixing mechanism 3 includes: a positioning plate 31 for positioning and placing the fused brick, the positioning plate 31 is U-shaped, and there are two positioning plates 31, with a moving distance left between the two positioning plates 31 to facilitate the passage of the cutting disc and the discharge of debris and dust generated by cutting; a moving component 32 that drives the positioning plate 31 to move; and a clamping component 33 that clamps and fixes the fused brick.
[0064] The moving assembly 32 includes: a limiting opening provided on the machine 1; a movable seat 321 slidably mounted in the limiting opening; a guide rod 323 for guiding and limiting the movable seat 321, the movable seat 321 is slidably mounted on the guide rod 323, and both ends of the guide rod 323 are fixedly mounted in the limiting opening, and two guide rods 323 are provided, thereby improving the stability of the movable seat 321 during movement; a support cylinder 322 fixedly mounted on the top of the movable seat 321, and the support cylinder 322 is provided with two , symmetrically arranged on the movable seat 321, the two positioning plates 31 are fixedly installed on the corresponding support cylinders 322 respectively; a transmission rack 324 fixedly installed on the bottom of the movable seat 321; a transmission gear 325 meshing with the transmission rack 324, and the transmission gear 325 is rotatably installed in the machine table 1; a driven bevel gear 326 coaxially connected to the transmission gear 325; an active bevel gear 327 meshing with the driven bevel gear 326; a transmission unit 328 that drives the active bevel gear 327 to rotate.
[0065] Slide rods are fixedly installed on both support tubes 322, and a limiting groove matching the slide rod is opened in the fixed frame 331. The slide rod is slidably installed in the limiting groove. When the support tube 322 moves, the slide rod slides in the limiting groove, thereby improving the stability of the support tube 322 during movement.
[0066] When the electric fusion brick is fixed, the electric fusion brick is first placed in the two positioning plates 31. Through the setting of the two positioning plates 31, the electric fusion brick can be limited along the moving direction of the positioning plates 31, avoiding the electric fusion brick from being offset along the moving direction of the positioning plates 31, and improving the stability of the electric fusion brick during cutting. Then, the moving assembly 32 is started to drive the electric fusion brick to move to the cutting point for cutting. The transmission unit 328 includes: a fixed cylinder 3281 fixedly installed in the fixed box 5; a movable cylinder 328 installed in the fixed cylinder 328 1; a movable rod 3282 fixedly connected to the movable tube 3283, the top of the movable rod 3282 is fixedly connected to the movable frame 223; a rotating rod 3284 rotatably mounted on the machine table 1 and the fixed cylinder 3281, and the active bevel gear 327 is fixedly sleeved on the rotating rod 3284; a guide groove 3285 is opened on the rotating rod 3284; a rolling element 3286 rotatably mounted in the movable tube 3283; the rolling element 3286 is rollingly mounted in the guide groove 3285.
[0067] The guide groove 3285 is composed of a spiral groove and a straight groove, and the spiral groove is connected to the straight groove.
[0068] Specifically, the starting power source 222 drives the threaded shaft to rotate, the threaded shaft drives the movable frame 223 to move downward, the movable frame 223 drives the movable rod 3282 to move downward, the movable rod 3282 drives the movable tube 3283 to move downward, the movable tube 3283 drives the second rolling element 3286 to move downward, and makes the second rolling element 3286 roll in the guide groove 3285. Since the guide groove 3285 is composed of a spiral groove and a straight groove, and the spiral groove is connected to the straight groove, the second rolling element 3286 first rolls in the spiral groove, thereby The rotating rod 3284 can be driven to rotate, the rotating rod 3284 can drive the active bevel gear 327 to rotate, the active bevel gear 327 can drive the driven bevel gear 326 to rotate, the driven bevel gear 326 can drive the transmission gear 325 to rotate, the transmission gear 325 can drive the transmission rack 324 to move, the transmission rack 324 can drive the movable seat 321 to move, the movable seat 321 can drive the support tube 322 to move, the support tube 322 can drive the positioning plate 31 to move, thereby driving the electric fused brick to move to the cutting position, thereby realizing the automatic feeding of the electric fused brick.
[0069] That is to say, when the movable frame 223 moves downward, it can drive the cutting machine body 21 to move downward, and simultaneously drive the automatic feeding of the fused bricks.
[0070] When the fused brick moves to the cutting position, the second rolling element 3286 enters the straight groove, and the rotating rod 3284 stops rotating, so that the fused brick stops moving. At the same time, the movable frame 223 continues to move downward, thereby driving the cutting machine body 21 to cut the fused brick downward, thereby realizing the cutting machine body 21 to automatically cut the fused brick.
[0071] When the cutting is completed, the power source 222 is started to rotate in the opposite direction, so that the movable frame 223 moves upward, thereby driving the cutting machine body 21 to reset upward. At the same time, the positioning plate 31 can be driven to reset, thereby realizing the discharge of the cut fused bricks, facilitating the removal of the cut fused bricks and replacing the fused bricks to be cut.
[0072] It should be added here that the second rolling element 3286 is preferably a bull's eye ball.
[0073] The clamping assembly 33 comprises: a fixed frame 331 fixedly mounted on the machine 1; a liquid storage tube 332 fixedly mounted on the fixed frame 331, wherein the liquid storage tube 332 is provided with two groups and symmetrically arranged on the fixed frame 331; a piston plate 333 slidably mounted in the liquid storage tube 332; a clamping rod 334 fixedly connected to the piston plate 333; a clamping plate 335 fixedly connected to the clamping rod 334; a reset spring 337 for driving the clamping plate 335 to reset, wherein one end of the reset spring 337 is fixedly connected to the piston plate 333, and the other end of the reset spring 337 is fixedly connected to the inner wall of the liquid storage tube 332; and a piston plate 333 slidably mounted in the liquid storage tube 332; a clamping rod 334 fixedly connected to the piston plate 333; a clamping plate 335 fixedly connected to the clamping rod 334; and a reset spring 337 for driving the clamping plate 335 to reset. A delivery unit 336 for delivering hydraulic oil in the support cylinder 32; the delivery unit 336 includes: a piston plate 3361 slidably mounted on the support cylinder 322, the piston plate 3361 divides the support cylinder 322 into two independent spaces, one space for storing air, and the other space for storing hydraulic oil; a fixed rod 3362 fixedly connected to the movable plate 2, the fixed rod 3362 passes through the side wall of the support cylinder 322, and a sealing ring is installed at the penetration point of the support cylinder 322, so as to reduce the air in the support cylinder 322 from being discharged from the penetration point of the support cylinder 322; a liquid guide tube 3363 connecting the support cylinder 322 and the liquid storage tube 332.
[0074] When the positioning plate 31 drives the electric fusion brick to move toward the cutting position, the two groups of support cylinders 322 move synchronously, so that the piston plate 2 3361 slides in the support cylinder 322, thereby squeezing the hydraulic oil in the support cylinder 322, and the hydraulic oil enters the liquid storage tube 332 through the liquid guide tube 3363. When the hydraulic oil in the liquid storage tube 332 gradually increases, the hydraulic oil produces an extrusion force on the piston plate 1 333, and the piston plate 1 333 drives the clamping rod 334 to move, and drives the reset spring 337 to deform, and the clamping rod 334 drives the clamping plate 335 to move. When the positioning plate 31 drives the electric fusion brick to move to the cutting position, the two clamping plates 335 just abut against the electric fusion brick, thereby realizing the clamping and fixation of the electric fusion brick, further improving the stability of the electric fusion brick during cutting, and preventing the electric fusion brick from being displaced during cutting, affecting the cutting accuracy.
[0075] When the fused brick moves to the cutting position, at the same time, the clamping plate 335 completes the clamping and fixing of the fused brick. At this time, the second rolling element 3286 enters the straight groove, and the rotating rod 3284 no longer rotates, so that the fused brick no longer moves, that is, the support cylinder 322 no longer moves, so that hydraulic oil is no longer supplied to the liquid storage tube 332, so that the clamping plate 335 maintains the state of clamping the fused brick; at the same time, the movable frame 223 continues to move downward, thereby driving the cutting machine body 21 downward to cut the fused brick, thereby realizing the automatic cutting of the fused brick by the cutting machine body 21.
[0076] When the cutting of the fused brick is completed, start the power source 222 to rotate in the opposite direction, so that the movable frame 223 moves upward, and then drives the cutting machine body 21 to reset upward. At the same time, the support cylinder 322 can be reset. At this time, the piston plate 2 3361 slides again in the support cylinder 322 and generates suction, so that the hydraulic oil in the liquid storage tube 332 is sucked into the support cylinder 322 through the liquid guide tube 3363. At this time, the elastic force of the reset spring 337 can drive the piston plate 1 333 to reset, and then drive the clamping plate 335 to reset, so that the clamping plate 335 releases the clamping state of the fused brick. At the same time, the support cylinder 322 drives the positioning plate 31 to reset, thereby realizing the discharge of the cut fused brick, which is convenient for taking out the cut fused brick and replacing the fused brick to be cut.
[0077] In the present invention, the cutting mechanism 2 cooperates with the fixing mechanism 3, and the power source 222 is started to rotate, so that the cutting machine body 21 is driven to move downward, and the fused brick is automatically fed. At the same time, the two clamping plates 335 are close to each other. When the fused brick is moved to the cutting, the fused brick is clamped and fixed. At this time, the cutting machine body 21 continues to move downward to achieve the cutting of the fused brick.
[0078] After the cutting is completed, the power source 222 is started to rotate in the opposite direction, driving the cutting machine body 21 to reset upwards and driving the fused bricks to be automatically discharged. At the same time, the two clamping plates 335 move away from each other to release the clamping state of the fused bricks.
[0079] Since some debris generated during cutting will remain on the surface of the fused brick after cutting, the debris needs to be cleaned to improve the cutting effect; the fixing mechanism 3 also includes: a nozzle 35 fixedly installed on the fixing frame 331, and an air duct 34 connecting the nozzle 35 and the support tube 322.
[0080] When the support cylinder 322 moves toward the cutting position, the piston plate 2 3361 slides inside the support cylinder 322. On the one hand, the hydraulic oil inside the support cylinder 322 can be squeezed out to clamp and fix the fused bricks. On the other hand, the outside air can be sucked into the support cylinder 322 through the jet head 35 and the air duct 34 to prepare for the subsequent cleaning of the fused bricks.
[0081] When the support cylinder 322 is reset, the piston plate 3361 slides again in the support cylinder 322. On the one hand, the hydraulic oil in the liquid storage tube 332 can be sucked into the support cylinder 322, thereby releasing the clamping state of the fused brick. On the other hand, the extruded liquid in the support cylinder 322 can be discharged through the air duct 34 and the nozzle 35, and blown onto the surface of the fused brick after cutting, thereby cleaning the debris on the surface of the fused brick and improving the cutting effect.
[0082] It should be added here that a plurality of nozzles 35 may be provided, and the plurality of nozzles 35 are interconnected and symmetrically arranged on the fixed frame 331. At the same time, the nozzles 35 are evenly distributed along the moving direction of the positioning plate 31. When the gas enters the plurality of nozzles 35 through the air duct 34, the cut fused bricks are continuously cleaned by the nozzles 35 during the resetting of the positioning plate 31, thereby improving the cleaning effect of the debris on the surface of the fused bricks and further improving the cutting effect.
[0083] It also includes: a replenishing mechanism 4 for replenishing cooling water into the liquid storage tank 24; the replenishing mechanism 4 includes: a piston plate 3 41 slidably installed in the fixed cylinder 3281, and the piston plate 3 41 is fixedly sleeved on the movable pipe 3283; a filter box 44 installed in the machine 1; a filter screen 45 fixedly installed in the filter box 44; an inlet pipe 42 connecting the fixed cylinder 3281 and the filter box 44, and a third one-way valve is installed on the inlet pipe 42; an outlet pipe 43 connecting the fixed cylinder 3281 and the liquid storage tank 24, and a fourth one-way valve is installed on the outlet pipe 43; a stirring blade 46 fixedly installed on the rotating rod 3284.
[0084] When the movable tube 3283 moves downward, it can drive the piston plate 3 41 to slide downward in the fixed cylinder 3281. At this time, the third one-way valve is closed, and the fourth one-way valve is opened. The cooling water in the fixed cylinder 3281 is squeezed into the liquid storage tank 24 through the water outlet pipe 43, thereby automatically replenishing the cooling water in the liquid storage tank 24, preparing for dust removal and cooling during the subsequent cutting of electric fused bricks.
[0085] When the movable tube 3283 moves upward, it can drive the piston plate three 41 to slide upward in the fixed cylinder 3281. At this time, the third one-way valve opens, the fourth one-way valve closes, and the cooling water in the filter box 44 is sucked into the fixed cylinder 3281 through the water inlet pipe 42, preparing for the subsequent replenishment of cooling water in the liquid storage tank 24.
[0086] The cooling water mixed with the debris sprayed by the liquid spray head 23 flows into the filter box 44 through the limit opening. The debris in the cooling water can be filtered by the filter screen 45, and the filtered cooling water is recycled, thereby improving the utilization rate of the cooling water and saving water resources.
[0087] A cold source is installed on the filter box 44 to cool the cooling water in the filter box 44. When the movable tube 3283 moves up and down, the rotating rod 3284 is driven to rotate, and the rotating rod 3284 drives the stirring blade 46 to rotate. Through the rotation of the stirring blade 46, the cooling water can be stirred, so that the cooling water is cooled evenly, ensuring the cooling effect of the electric melting brick and the cutting disk.
[0088] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here. The content not described in detail in this specification belongs to the prior art known to professional and technical personnel in this field.
[0089] It should be understood that those skilled in the art can make improvements or changes based on the above description, and all these improvements and changes should fall within the scope of protection of the appended claims of the present invention.
Claims
1. A cutting device for fused brick processing, characterized in that: include: Machine; A cutting mechanism for cutting fused bricks; A fixing mechanism for fixing the fused bricks; The cutting mechanism comprises: a cutting machine body; a driving component for driving the cutting machine body to move; a liquid spray head; a liquid storage tank; a capsule; a linkage component for driving the capsule to compress or restore; an adjusting component for adjusting the spraying range of the liquid spray head; the capsule is respectively connected with the liquid storage tank and the liquid spray head; The linkage assembly includes: a cylinder; a ring slidably mounted on the cylinder; a guide groove provided on the cylinder; a rolling element rotatably mounted in the ring; a slide fixedly connected to the capsule; the slide fixedly connected to the ring via a linkage rod; and the cylinder and the cutting machine body are connected via a belt drive.
2. A cutting device for processing fused bricks as claimed in claim 1, characterized in that: The driving assembly comprises: a threaded rod; a power source for driving the threaded rod to rotate; a movable frame threadedly connected to the threaded rod; and a limiting member for limiting the movable frame.
3. A cutting device for processing fused bricks as claimed in claim 1, characterized in that: The adjustment component includes: a linkage rack fixedly mounted on the slide; a linkage gear meshingly connected to the linkage rack; a mounting frame coaxially connected to the linkage gear; an arc plate; a slide groove opened on the arc plate; the liquid spray head is hingedly mounted on the mounting frame, and the liquid spray head is slidably mounted in the slide groove.
4. A cutting device for processing fused bricks as claimed in claim 1, characterized in that: The fixing mechanism comprises: a positioning plate for positioning and placing the fused brick; a moving component for driving the positioning plate to move; and a clamping component for clamping and fixing the fused brick; The moving assembly includes: a movable seat slidably mounted on the machine platform; a support cylinder and a transmission rack fixedly connected to the movable seat; a transmission gear meshing with the transmission rack, a driven bevel gear coaxially connected to the transmission gear, and an active bevel gear meshing with the driven bevel gear, and a transmission unit that drives the active bevel gear to rotate.
5. A cutting device for processing fused bricks as claimed in claim 4, characterized in that: The transmission unit includes: a fixed cylinder; a movable tube movably installed in the fixed cylinder; a movable rod fixedly connected to the movable tube; a rotating rod rotatably installed on the machine platform and the fixed cylinder; a guide groove opened on the rotating rod; a second rolling member rotatably installed in the movable tube; and the second rolling member is rollingly installed in the guide groove.
6. A cutting device for processing fused bricks as claimed in claim 5, characterized in that: The clamping assembly includes: a liquid storage tube; a piston plate slidably installed in the liquid storage tube; a clamping rod fixedly connected to the piston plate; a clamping plate fixedly connected to the clamping rod; a reset spring that drives the clamping plate to reset; and a delivery unit that delivers hydraulic oil into the liquid storage tube.
7. A cutting device for processing fused bricks as claimed in claim 6, characterized in that: The conveying unit comprises: a second piston plate slidably mounted on the support tube; a fixing rod fixedly connected to the second piston plate; and a liquid guide tube connecting the support tube and the liquid storage tube.
8. A cutting device for processing fused bricks as claimed in claim 4, characterized in that: The fixing mechanism further comprises: an air jet head; and an air guide pipe connecting the air jet head and the support tube.
9. A cutting device for processing fused bricks as claimed in claim 5, characterized in that: Also includes: A replenishing mechanism for replenishing cooling water into the liquid storage tank; The replenishing mechanism includes: a piston plate three slidably installed in the fixed cylinder; a filter box installed in the machine; a filter screen fixedly installed in the filter box; a stirring blade fixedly installed on the rotating rod; the fixed cylinder is connected to the filter box and the liquid storage tank respectively.
Citation Information
Patent Citations
Electric smelting brick cutting device
CN214871722U
Spraying assembly for electrically-fused brick cutting machine
CN217862127U