Processing equipment and processing method for flexible sheet wrapping cloth body
By designing processing equipment for flexible sheet cladding fabrics and using automated stacking and folding technology, the problems of low production efficiency, low yield and safety hazards in the existing technology are solved, and an efficient, stable and safe production process is achieved.
Patent Information
- Application Number
- CN202510133584.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-02-06
AI Technical Summary
In the prior art, the connecting structure between the flexible sheet and the cloth has low production efficiency, low production yield and production safety risks.
A processing equipment for covering the fabric with flexible sheet is designed, including a first station and a second station, and a first hot press and a second hot press respectively. The first stacking fixture and the first folding fixture are used to realize the automatic stacking and folding of the flexible sheet and the fabric, thereby reducing manual intervention.
It improves production efficiency, improves production yield, eliminates safety hazards in human working methods, and ensures the stability and shape accuracy of flexible sheets and cloth.
Smart Images

Figure CN119820976A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automation equipment, and in particular to a processing device and a processing method for a flexible sheet-wrapped cloth body. Background Art
[0002] Currently, in order to prevent window screens or rolling curtains from being blown away by strong winds, flexible sheets are provided at both ends of the window screens or rolling curtains, so that after the window screens or rolling curtains are unfolded, the flexible sheets can be embedded in the limiting grooves or limiting tracks of the window frame to limit the unfolded window screens or rolling curtains.
[0003] Usually, the flexible sheet needs to be wrapped with a cloth body, and then connected to the two ends of the window screen or roller blind through the cloth body. For the connection method between the flexible sheet and the window screen or roller blind, please refer to the Chinese utility model patent 202421059499.9-cloth body connection structure and roller blind previously applied by the applicant; when installing the assembly, the flexible sheet is placed on the first connection part, or the first connection part is in contact with one side of the flexible sheet, and then the first connection part is bent to form two bending surfaces, and the two bending surfaces are respectively in contact with one of the two side edges of the flexible sheet, and then the bending surface is bent again and moved to the middle of the other side of the flexible sheet. At this time, the first connection part completes the wrapping of the flexible sheet, and then the two bending surfaces are overlapped and tightened.
[0004] The assembly between the above-mentioned flexible sheet and the cloth body is manually folded and then sent into a hot press machine for hot pressing and fixing. The defects of this operation method are: First, the manual folding and then hot pressing method has low production efficiency and cannot meet the needs of large-scale production. Second, due to the limitation of the manual input hot press operation mode, during the continuous input of the cloth and the flexible sheet, the operator's stability in holding the cloth and the flexible sheet is poor, which easily causes the shape of the produced cloth connection structure to be deformed after the cloth and the flexible sheet are fixed by hot pressing, seriously affecting the production yield of the cloth connection structure; Third, since the thickness of the flexible sheet is very thin, in the process of manually holding the cloth and the flexible sheet into the hot press for pressing and fixing, the flexible sheet is likely to scratch the operator, which poses certain production safety risks.
[0005] Therefore, it is necessary to study a new technical solution to solve the above problems. Summary of the invention
[0006] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a processing device for a flexible sheet-wrapped cloth body, which effectively solves the technical defects in the prior art of the operation method of producing the cloth body connecting structure, such as low production efficiency, low production yield and potential safety hazards.
[0007] To achieve the above-mentioned purpose, the present invention adopts the following technical solution: a processing device for wrapping a cloth body with a flexible sheet, comprising: The first workstation is provided with a first hot press; the first hot press is provided with first pressing wheels with an upper and lower spacing, and a first stacking jig is installed on the front side of the two first pressing wheels, and the first stacking jig is used to stack the flexible sheet and the cloth body up and down and then send them into the two first pressing wheels to complete the first pressing and fixing; and The second workstation is provided with a second hot press; the second hot press is provided with second pressing wheels with an upper and lower spacing, and a first cloth folding jig is installed on the front side of the two second pressing wheels. The first cloth folding jig is used to input and fold the flexible sheet and cloth body that have completed the first pressing and fixing into a T-shaped connecting cloth and then send it into the second pressing wheel to complete the second pressing and fixing.
[0008] The beneficial effect of the processing equipment for wrapping a cloth body with a flexible sheet provided by the present application is that: during operation, the flexible sheet and the cloth body are first fed into a first stacking jig, and after the flexible sheet and the cloth body are stacked, the first pressing wheel is used to complete the first pressing and fixing; then the flexible sheet and the cloth body are fed into a first cloth folding jig, and after the cloth body is wrapped with the flexible sheet to form a T-shaped connecting cloth by using the first cloth folding jig, the T-shaped connecting cloth is then fed into a second pressing wheel for a second pressing and fixing; Compared with the prior art, on the one hand, the first material stacking jig and the first cloth folding jig are provided to replace the manual stacking and manual folding operation methods used in the traditional technology, and do not require excessive manual intervention, which can effectively improve production efficiency; Secondly, the flexible sheet and the cloth are stacked and then input into the first pressing wheel using the first stacking jig, and the flexible sheet and the cloth are folded and then input into the second pressing wheel using the first folding jig; the stability of the flexible sheet and the cloth during input is improved, thereby preventing the flexible sheet and the cloth from deforming after forming a T-shaped connecting cloth, thereby improving the production yield; at the same time, there is no need for operators to hold the flexible sheet and the cloth to input into the corresponding workstation, which eliminates the safety hazard of the flexible sheet scratching the operator and improves the safety of production operations.
[0009] As a preferred solution: the first workstation and the second workstation are set at a front-to-back distance, a first material placement rack for placing flexible sheets and a second material placement rack for placing cloth are provided on the front side of the first workstation, and the first material placement rack and the second material placement rack are set at a front-to-back distance.
[0010] As a preferred solution: the first stacking jig is provided with a first stacking trough, the first stacking trough penetrates the front surface of the first stacking jig to form a first input port, penetrates the rear surface of the first stacking jig to form a first output port, and the first output port is smaller than the first input port; A dividing block is installed in the first stacking trough, and the dividing block divides the first stacking trough into an upper stacking trough and a lower stacking trough; the upper stacking trough is for inputting flexible sheets, and the lower stacking trough is for inputting cloth.
[0011] As a preferred solution: the first cloth folding jig includes a vertical groove and a horizontal groove, one end of the horizontal groove is conductively connected to one side of the vertical groove to form a T-shaped groove; After the flexible sheet and the cloth body are pressed and fixed for the first time, they are input into the first cloth folding jig, and the flexible sheet is inserted into the vertical groove. The cloth body covers the flexible sheet and is inserted into the horizontal groove to fold the T-shaped connecting cloth.
[0012] As a preferred solution: the two second pressing wheels are each provided with a second pressing groove, and the second pressing groove is arranged in line with the vertical groove; The T-shaped connecting cloth comprises a main body and a connecting part. When the T-shaped connecting cloth is input into the second pressing wheel, the main body is inserted into the second pressing groove, and the two second pressing wheels clamp the connecting part.
[0013] As a preferred solution: further comprising a third station, which is arranged with a front-to-rear spacing from the second station; The third workstation is provided with a third hot press, the third hot press is provided with third pressing wheels with upper and lower spacing, and the front sides of the two third pressing wheels are provided with a first flattening jig for flattening the T-shaped connecting cloth; After the T-shaped connecting cloth is flattened, it can be input into the two third pressing wheels for the first flattening and shaping.
[0014] As a preferred solution: further comprising a fourth station, which is arranged with a front-to-rear spacing from the third station; The fourth station is provided with a workbench, the front side of which is provided with a third unloading rack for unloading the rubber strip, and a limited position fixture is installed on the workbench; The limiting fixture is equipped with a first limiting clamping plate for limiting the main body of the T-shaped connecting cloth and a second limiting clamping plate for limiting the connecting part and the rubber strip of the T-shaped connecting cloth.
[0015] As a preferred solution: the second limiting card plate is set at a left-right spacing from the first limiting card plate, a first substrate is provided on the rear side of the limiting fixture, and an ironing device that can be moved up and down is provided above the first substrate. The ironing device is used to fix the rubber strip to the connecting part and to flatten and shape the main body and the connecting part for a second time.
[0016] The present application also provides a method for processing a flexible sheet-wrapped cloth body, including a processing device for processing a flexible sheet-wrapped cloth body, and the processing method includes the following steps: Step 1, providing a flexible sheet and a cloth body, and inputting the flexible sheet and the cloth body into a first stacking jig so that the flexible sheet and the cloth body can be stacked up and down; Step 2, the stacked flexible sheet and the cloth are input into two first pressing wheels, and hot air is blown into the two first pressing wheels by the blowing device of the first hot press machine, so that the two first pressing wheels complete the first hot pressing and fix the flexible sheet and the cloth together; Step 3, the flexible sheet and the cloth body that have completed the first heat pressing are input into the first cloth folding jig, and the flexible sheet and the cloth body are folded into a T-shaped connecting cloth; Step 4, input the T-shaped connecting cloth into the two second pressing wheels, use the blowing device of the second hot press machine to blow hot air into and out of the two second pressing wheels, so that the two second pressing wheels complete the second pressing and fixing of the T-shaped connecting cloth.
[0017] The beneficial effects of the processing method for wrapping a cloth body with a flexible sheet provided in the present application are as follows: during operation, the flexible sheet and the cloth body are stacked by a first stacking jig and then input into a first pressing wheel to complete the first pressing and fixing; furthermore, the cloth is folded into a T-shaped connecting cloth by a first folding jig and then input into a second pressing wheel to complete the second pressing and fixing; this operation method does not require excessive manual intervention, which can not only improve production efficiency and production yield, but also eliminate the safety hazards existing in manual operation methods.
[0018] As a preferred embodiment: the processing method further comprises the following steps: Step 5, input the T-shaped connecting cloth into the first flattening jig, and use the first flattening jig to fold the main body and the connecting cloth so that the main body and the connecting part are stacked up and flattened; Step 6, input the flattened T-shaped connecting cloth into two third pressing wheels, use the blowing device of the third hot press machine to blow hot air into the two third pressing wheels, so that the two third pressing wheels press the T-shaped connecting cloth to complete the first flattening and shaping; Step 7, input the T-shaped connecting cloth that has been pressed and formed into a limiting jig, and provide the rubber strip to input the limiting jig together, so that the limiting rubber strip and the connecting part of the T-shaped connecting cloth are stacked up and down; Step 8, conveying the T-shaped connecting cloth with the rubber strip to the bottom of the ironing device, using the ironing device to hot-press and fix the rubber strip to the connecting part and flatten and shape the remaining part of the T-shaped connecting cloth for the second time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0020] Figure 1 It is a top view of a processing device for wrapping a cloth body with a flexible sheet provided in an embodiment of the present application, including a first station, a second station and a third station; Figure 2 yes Figure 1 A schematic diagram of the three-dimensional structure of a first hot press installed at a first station in the processing equipment for wrapping a cloth body with a flexible sheet is shown; Figure 3 yes Figure 2 A schematic diagram of the partial structure of a first stacking fixture and a first pressing wheel of a first hot press in a processing device for wrapping a cloth body with a flexible sheet is shown; Figure 4 yes Figure 3 A schematic diagram of the three-dimensional structure of the first stacking jig inputting the flexible sheet and the cloth through the first unloading rack and the second unloading rack; Figure 5 yes Figure 4 A front view of the first stacking fixture shown; Figure 6 yes Figure 1 A schematic diagram of the three-dimensional structure of a second hot press installed at a second station in the processing equipment for wrapping a cloth body with a flexible sheet is shown; Figure 7 yes Figure 6 A partial three-dimensional structural schematic diagram of the first cloth folding jig and the second pressing wheel is shown; Figure 8 yes Figure 7 A schematic diagram of the specific structure of the first cloth folding jig shown; Fig. 9 yes Figure 8 A front view of the first cloth folding jig shown; Fig.10 yes Figure 7 A front view of the second pressing wheel shown; Fig.11 yes Figure 1 A schematic diagram of the three-dimensional structure of a third hot press installed at a third station in the processing equipment for wrapping a cloth body with a flexible sheet shown; Fig.12 yes Fig.11 A schematic diagram of the partial structure of the first flattening jig and the third pressing wheel shown; Fig.13 yes Figure 1 The processing equipment for wrapping a cloth body with a flexible sheet material shown also includes a top view of a partial structure of a fourth station; Fig.14 yes Fig.13 A schematic diagram of the three-dimensional structure of a workbench installed at the fourth station is shown; Fig.15 yes Fig.14 A partial enlarged view of the middle part; Fig.16 yes Fig.15 The schematic diagram of the partial structure of the input T-shaped connecting cloth and rubber strip of the limiting fixture shown; Fig.17 It is a schematic diagram of the three-dimensional structure of a T-shaped connecting cloth produced by the processing equipment for the flexible sheet-wrapped cloth body provided in an embodiment of the present application.
[0021] Among them, the reference numerals in the figure are: 10. Processing equipment for flexible sheet-wrapped cloth; 101, first station; 102, second station; 103, third station; 104, fourth station; 105, first unloading rack; 106, second unloading rack; 107, third unloading rack; 108, reversing fixture; 1081, reversing slot; 11. first hot press; 111. first pressing wheel; 112. first stacking jig; 1121. first input port; 1122. first output port; 1123. material dividing block; 1124. upper stacking trough; 1125. lower stacking trough; 12. second hot press; 121. second pressing wheel; 1211. second pressing groove; 122. first folding jig; 1221. vertical groove; 1222. horizontal groove; 123. second folding jig; 124. third folding jig; 125. pressure stabilizing jig; 1251. pressure stabilizing groove; 13. third hot press; 131. third pressing wheel; 132. first flattening jig; 1321. flattening through groove; 14. Workbench; 141. Position limiting fixture; 142. First position limiting plate; 1421. First position limiting groove; 143. Second position limiting plate; 1431. Second position limiting groove; 144. First substrate; 145. Winding roller; 146. Driving motor; 15. Blowing device; 100, cloth body; 200, flexible sheet; 300, T-shaped connecting cloth; 3001, main body; 3002, connecting part; 400, rubber strip. DETAILED DESCRIPTION
[0022] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present application more clearly understood, the present application is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and are not used to limit the present application.
[0023] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0024] It should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0025] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0026] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments.
[0027] Please also read Figures 1 to 17 Now, the processing equipment 10 for wrapping a flexible sheet with a cloth body provided in the embodiment of the present application is described. The processing equipment 10 for wrapping a flexible sheet with a cloth body comprises: a first station 101 and a second station 102 .
[0028] The first workstation 101 is provided with a first heat press 11, which is provided with a first pressing wheel 111 with a vertical spacing, and a first stacking jig 112 is installed on the front side of the two first pressing wheels 111. The first stacking jig 112 is used to stack the flexible sheet and the cloth up and down and then send them into the two first pressing wheels 111 to complete the first pressing and fixing. The second workstation 102 is provided with a second heat press 12, which is provided with a second pressing wheel 121 with a vertical spacing, and a first folding jig 122 is installed on the front side of the two second pressing wheels 121. The first folding jig 122 is used to input the flexible sheet and the cloth that have completed the first pressing and fixing and fold them into a T-shaped connecting cloth and then send them into the second pressing wheel 121 to complete the second pressing and fixing.
[0029] During operation, the flexible sheet and the cloth are first input into the first stacking jig 112, and after the flexible sheet and the cloth are stacked, they are pressed and fixed for the first time by the first pressing wheel 111; then the flexible sheet and the cloth are input into the first folding jig 122, and the cloth is wrapped with the flexible sheet to form a T-shaped connecting cloth by the first folding jig 122, and then the T-shaped connecting cloth is sent into the second pressing wheel 121 for a second pressing and fixing to obtain a completely wrapped T-shaped connecting cloth.
[0030] Compared with the prior art, in the first aspect, the first stacking jig 112 and the first folding jig 122 are provided to replace the manual stacking and folding operation methods used in the traditional technology, and do not require excessive manual intervention, which can effectively improve production efficiency; Secondly, the flexible sheet and the cloth are stacked and then input into the first pressing wheel 111 using the first stacking jig 112, and the flexible sheet and the cloth are folded and then input into the second pressing wheel 121 using the first folding jig 122; the stability of the flexible sheet and the cloth during input is improved, thereby preventing the flexible sheet and the cloth from deforming after forming a T-shaped connecting cloth, thereby improving the production yield; at the same time, there is no need for operators to hold the flexible sheet and the cloth to input into the corresponding workstation, which eliminates the safety hazard of the flexible sheet scratching the operator and improves the safety of production operations.
[0031] In some embodiments of the present application, the first station 101 and the second station 102 are arranged at a front-to-back spacing, a first unloading rack 105 for unloading flexible sheets and a second unloading rack 106 for unloading cloth are arranged at the front side of the first station 101, and the first unloading rack 105 and the second unloading rack 106 are arranged at a front-to-back spacing. Specifically, the first unloading rack 105 and the second unloading rack 106 are arranged at a front-to-back spacing, so that the flexible sheet carried on the first unloading rack 105 and the cloth carried on the second unloading rack 106 are arranged at a vertical spacing and input into the first stacking jig 112 to complete the stacking of the flexible sheet and the cloth.
[0032] More specifically, the first stacking jig 112 is provided with a first stacking trough, which passes through the front surface of the first stacking jig 112 to form a first input port 1121, and passes through the rear surface of the first stacking jig 112 to form a first output port 1122, and the first output port 1122 is smaller than the first input port 1121; a dividing block 1123 is installed in the first stacking trough, and the dividing block 1123 divides the first stacking trough into an upper stacking trough 1124 and a lower stacking trough 1125; the upper stacking trough 1124 is for inputting flexible sheets, and the lower stacking trough 1125 is for inputting cloth; when the flexible sheets and cloth are input from the first input port 1121 and output from the first output port 1122, flexible sheets and cloth stacked together can be obtained; then the flexible sheets and cloth stacked together are input into the first pressing wheel 111, and the first hot pressing and fixing of the flexible sheets and cloth can be completed.
[0033] It is understandable that the left-right width of the upper stacking trough 1124 and the lower stacking trough 1125 can be adaptively adjusted according to the width of the flexible sheet and the cloth body to adapt to the input of flexible sheets and cloth bodies of different widths; and the upper stacking trough 1124 can adaptively change the left and right directions relative to the lower stacking trough 1125, so that the flexible sheets can be stacked at different positions on the left and right directions of the cloth body. The specific width and position of the upper stacking trough 1124 and the lower stacking trough 1125 can be achieved by setting a plurality of first stacking jigs 112 to achieve different widths and positions, and the corresponding first stacking jig 112 can be selected according to the size of the corresponding flexible sheet and cloth body; therefore, the first stacking jig 112 is detachably installed on the first hot press 11 to facilitate subsequent replacement by operators.
[0034] In addition, when the two first pressing wheels 111 move relative to each other to clamp the flexible sheet and the cloth body for pressing, the blowing device 15 of the first hot press machine 11 can blow hot air into the first pressing wheels 111, so that the two first pressing wheels 111 can perform hot pressing operations on the flexible sheet and the cloth body. One of the first pressing wheels 111 is connected to a driving device, which can drive the first pressing wheel 111 to rotate, thereby providing power for conveying the head-shaped sheet and the cloth body. This is a conventional operation method of the hot press machine, which will not be described in detail here.
[0035] In some embodiments of the present application, the first folding jig 122 includes a vertical groove 1221 and a horizontal groove 1222, one end of the horizontal groove 1222 is conductively connected to one side of the vertical groove 1221 to form a T-shaped groove; after the flexible sheet and the cloth body that have been pressed and fixed for the first time are input into the first folding jig 122, the flexible sheet is inserted into the vertical groove 1221, and the cloth body covers the flexible sheet and is inserted into the horizontal groove 1222 to fold the T-shaped connecting cloth. After the folding, the T-shaped connecting cloth can completely cover the flexible sheet through the cloth body; the folded T-shaped connecting cloth is then input into the two second pressing wheels 121, and the T-shaped connecting cloth can be pressed and fixed for the second time to obtain a T-shaped connecting cloth with the cloth body fixedly connected and covering the flexible sheet.
[0036] Specifically, the T-shaped connecting cloth obtained after the cloth body is folded and wrapped relative to the flexible sheet includes a main body 3001 and a connecting part 3002, and the second pressing wheel 121 is provided with a second pressing groove 1211, and the second pressing groove 1211 and the vertical groove 1221 are arranged in a colinear manner; after the T-shaped connecting cloth 300 is input into the second pressing wheel 121, the main body 3001 is inserted into the second pressing groove 1211, and the cloth body covering the flexible sheet part is hot pressed through the second pressing groove 1211, so that this part of the cloth body and the flexible sheet are hot pressed and fixed together; the remaining part of the cloth body is the connecting part, which is clamped by the second pressing wheel 121 and hot pressed and fixed together.
[0037] In more detail, the first cloth folding jig 122 can be further configured with a second cloth folding jig 123 and a third cloth folding jig 124 according to the different sizes of the vertical groove 1221 and the horizontal groove 1222, so as to adapt to flexible sheets and cloth bodies of different sizes for folding operations and improve general performance.
[0038] It is understandable that by switching each groove in the first cloth folding jig 122 to a Y shape, the flexible sheet and cloth input into the first cloth folding jig 122 can also be folded into a Y shape.
[0039] In some other embodiments of the present application, a pressure stabilizing jig 125 is installed at the rear side of the two first pressing wheels 111, and the pressure stabilizing jig 125 is provided with a pressure stabilizing groove 1251, and the pressure stabilizing groove 1251 can penetrate the front and rear surfaces of the pressure stabilizing jig 125. The first cloth folding jig 122, the two second pressing wheels 121 and the pressure stabilizing jig 125 are arranged at intervals from front to back, so that the folded T-shaped connecting cloth input into the first cloth folding jig 122 is input into the second pressing wheel 121 for hot pressing and fixing, and then stabilized and shaped in the input pressure stabilizing jig 125, which can effectively prevent the problem of separation between the cloth body and the flexible sheet.
[0040] In more detail, a reversing jig 108 is provided between the first station 101 and the second station 102, and the reversing jig 108 is provided with a reversing through groove 1081 running through its front and rear surfaces; the reversing jig 108 is arranged in line with the first stacking jig 112 and the first folding jig 122, so that the upper and lower stacked flexible sheets and cloth bodies can be switched from a horizontal state to a vertical state, so as to facilitate input into the first stacking jig 112 for folding into a T-shaped connecting cloth.
[0041] In some other embodiments of the present application, a third workstation 103 is further included, which is spaced apart from the second workstation 102 in front and back; the third workstation 103 is provided with a third hot press 13, and the third hot press 13 is provided with third pressing wheels 131 with upper and lower spacings, and a first flattening jig 132 for flattening the T-shaped connecting cloth 300 is provided on the front side of the two third pressing wheels 131; when the T-shaped connecting cloth 300 is flattened, it can be input into the two third pressing wheels 131 for the first flattening and shaping, so that the main body and the connecting part of the T-shaped connecting cloth 300 are stacked up and down, so as to facilitate the subsequent gluing operation.
[0042] Preferably, the first flattening jig is provided with a flattening groove 1321 running through its front and rear surfaces, and the thickness of the flattening groove in the up and down directions is greater than the thickness of the connecting portion and the main body portion stacked together; when the T-shaped connecting cloth is input into the flattening groove, the main body cloth can be stacked on top of the connecting portion, and after being stacked through the flattening groove, it is input into the third pressing wheel for the first flattening and shaping.
[0043] Specifically, the fourth station 104 is provided with a front-to-back spacing from the third station 103; the fourth station 104 is provided with a workbench 14, the front side of the workbench 14 is provided with a third material placing rack 107 for placing the rubber strip, and the workbench 14 is provided with a limiting fixture 141; the limiting fixture 141 is provided with a first limiting card plate 142 for limiting the main body 3001 of the T-shaped connecting cloth 300 and a second limiting card plate 143 for limiting the connecting part 3002 of the T-shaped connecting cloth 300 and the rubber strip 400. The second limiting card plate 143 is provided with a left-right spacing from the first limiting card plate 142, the rear side of the limiting fixture 141 is provided with a first substrate 144, and an ironing device that can move up and down is provided above the first substrate 144, and the ironing device is used to fix the rubber strip 400 to the connecting part 3002 and perform a second flattening and shaping of the main body 3001 and the connecting part 3002.
[0044] With such a structure, the T-shaped connecting cloth that has been flattened and shaped for the first time can be continuously input through the setting of the limiting fixture 141, and the rubber strip is stacked on the connecting part of the T-shaped connecting cloth. The rubber strip 400 is fixed to the connecting part 3002 through the ironing device, and the main body 3001 and the connecting part 3002 are flattened and shaped for the second time to obtain the finished T-shaped connecting cloth. Subsequently, the part of the T-shaped connecting cloth containing the rubber strip can be fixed together with the curtain or window screen by hot pressing.
[0045] Preferably, the first limiting card plate is provided with a first limiting groove, and the first limiting groove can allow the main body to be movably inserted, so as to ensure that the left and right directions of the entire T-shaped connecting cloth will not be deviated when it is transported; the second limiting card plate is provided with a second limiting groove, and the second limiting groove is arranged facing the side of the first limiting card plate, so as to limit the rubber strip to ensure that the rubber strip can be stacked on the upper surface of the connecting part during the continuous transportation of the T-shaped connecting cloth; so that after entering the first substrate later, the rubber strip can be hot-pressed on the connecting part using an ironing device.
[0046] In other embodiments of the present application, the rear end of the workbench 14 is provided with two winding rollers 145 with an upper and lower spacing, and one of the winding rollers 145 is connected to a driving motor 146, and the driving motor 146 drives the winding roller 145 to rotate. When the T-shaped connecting cloth containing the rubber strip is input into the two winding rollers 145, it can be clamped by the two winding rollers 145, and the T-shaped connecting cloth can be continuously pulled low to move from front to back, so as to continuously feed the rubber strip and continuously transfer it to the bottom of the ironing device for hot pressing to fix the rubber strip and for a second flattening and shaping to obtain the finished T-shaped connecting cloth.
[0047] The present application also provides a method for processing a flexible sheet-wrapped cloth body, which is applied to a processing device 10 for processing a flexible sheet-wrapped cloth body; the method for processing a flexible sheet-wrapped cloth body comprises the following steps: Step 1, providing a flexible sheet and a cloth, and inputting the flexible sheet and the cloth into a first stacking jig 112 so that the flexible sheet and the cloth can be stacked up and down; Step 2, the stacked flexible sheet and the cloth are input into the two first pressing wheels 111, and the blowing device 15 of the first hot press machine 11 is used to blow hot air into the two first pressing wheels 111, so that the two first pressing wheels 111 complete the first hot pressing and fix the flexible sheet and the cloth together; Step 3, the flexible sheet and the cloth body that have completed the first heat pressing are input into the first cloth folding fixture 122, and the flexible sheet and the cloth body are folded into a T-shaped connecting cloth; Step 4, input the T-shaped connecting cloth into the two second pressing wheels 121, and use the blowing device 15 of the second hot press machine 12 to blow hot air into and out of the two second pressing wheels 121, so that the two second pressing wheels 121 complete the second pressing and fixing of the T-shaped connecting cloth; Step 5, input the T-shaped connecting cloth into the first flattening jig 132, and use the first flattening jig 132 to fold the main body and the connecting cloth so that the main body and the connecting part are stacked and flattened; Step 6, input the flattened T-shaped connecting cloth into two third pressing wheels 131, use the blowing device 15 of the third hot press machine 13 to blow hot air into the two third pressing wheels 131, so that the two third pressing wheels 131 press the T-shaped connecting cloth to complete the first flattening and shaping; Step 7, input the T-shaped connecting cloth that has been pressed and shaped into the limiting jig 141, and provide the rubber strip to input into the limiting jig 141 together, so that the limiting rubber strip and the connecting part of the T-shaped connecting cloth are stacked up and down; Step 8, conveying the T-shaped connecting cloth with the rubber strip to the bottom of the ironing device, using the ironing device to hot-press and fix the rubber strip to the connecting part and flatten and shape the remaining part of the T-shaped connecting cloth for the second time.
[0048] Specifically, in step 1, a first unloading rack and a second unloading rack are installed in front of the first workstation, and the second unloading rack and the first unloading rack are arranged at a front-to-rear spacing. The first unloading rack is used to unload the cloth and input it into the lower stacking trough of the first stacking jig, and the second unloading rack is used to unload the flexible sheet and input it into the upper stacking trough.
[0049] In step 3, the flexible sheet and cloth that have completed the first hot pressing operation are switched from a horizontal state to a vertical state using a reversing jig before entering the first folding jig. After that, they enter the first folding jig and are folded into a T-shaped connected cloth shape.
[0050] In step 8, a third unloading rack is provided to unload the rubber strips, which are limited by a limiting fixture and stacked up and down with the connecting part; a winding roller is used to clamp the T-shaped connecting cloth and the rubber strips and continuously transport them from front to back to complete the stacking of the rubber strips and the connecting part, the hot pressing and fixing of the rubber strips and the connecting part, and the shaping of the main part and the connecting part in the T-shaped connecting cloth.
[0051] It should be noted that the adhesive strips can be hot-melt adhesive strips, glue, PVC strips and other hot-melt materials. The flexible sheet is a metal sheet, and the flexible sheet has a certain degree of flexibility.
[0052] The above are only preferred embodiments of the present invention, and only specifically describe the technical principles of the present invention. These descriptions are only for explaining the principles of the present invention and cannot be interpreted as limiting the scope of protection of the present invention in any way. Based on the explanations here, any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention, and other specific implementations of the present invention that can be associated with by technicians in this field without creative labor, should be included in the scope of protection of the present invention.
Claims
1. A processing device for a flexible sheet-wrapped cloth body, characterized in that: include The first workstation (101) is provided with a first hot press (11); the first hot press (11) is provided with first pressing wheels (111) with a vertical spacing, and a first stacking jig (112) is installed in front of the two first pressing wheels (111); the first stacking jig (112) is used to stack the flexible sheet and the cloth up and down and then feed them into the two first pressing wheels (111) to complete the first pressing and fixing; and The second workstation (102) is provided with a second hot press (12); the second hot press (12) is provided with second pressing wheels (121) with a vertical spacing; a first cloth folding jig (122) is installed on the front side of the two second pressing wheels (121); the first cloth folding jig (122) is used to input the flexible sheet material and cloth body that have completed the first pressing and fixing, fold them into a T-shaped connecting cloth, and then send them into the second pressing wheels (121) to complete the second pressing and fixing.
2. The processing equipment for wrapping a cloth body with a flexible sheet according to claim 1, characterized in that: The first workstation (101) and the second workstation (102) are arranged at a front-to-back spacing. A first material unloading rack (105) for unloading flexible sheets and a second material unloading rack (106) for unloading cloth are arranged at the front side of the first workstation (101). The first material unloading rack (105) and the second material unloading rack (106) are arranged at a front-to-back spacing.
3. The processing equipment for wrapping a cloth body with a flexible sheet according to claim 1 or 2, characterized in that: The first stacking jig (112) is provided with a first stacking trough, the first stacking trough penetrates the front surface of the first stacking jig to form a first input port (1121), penetrates the rear surface of the first stacking jig to form a first output port (1122), and the first output port (1122) is smaller than the first input port (1121); A dividing block (1123) is installed in the first stacking trough, and the dividing block (1123) divides the first stacking trough into an upper stacking trough (1124) and a lower stacking trough (1125); the upper stacking trough (1124) is used for inputting flexible sheets, and the lower stacking trough (1125) is used for inputting cloth.
4. The processing equipment for wrapping a cloth body with a flexible sheet according to claim 1, characterized in that: The first cloth folding jig (122) comprises a vertical groove (1221) and a horizontal groove (1222), one end of the horizontal groove (1222) being conductively connected to one side of the vertical groove (1221) to form a T-shaped groove; After the flexible sheet and the cloth body are pressed and fixed for the first time and input into the first cloth folding jig (122), the flexible sheet is inserted into the vertical groove (1221), and the cloth body covers the flexible sheet and is inserted into the horizontal groove (1222) to fold the T-shaped connecting cloth.
5. The processing equipment for wrapping a cloth body with a flexible sheet according to claim 4, characterized in that: The two second pressing wheels (121) are each provided with a second pressing groove (1211), and the second pressing groove (1211) and the vertical groove (1221) are arranged colinearly; The T-shaped connecting cloth (300) comprises a main body (3001) and a connecting part (3002). When the T-shaped connecting cloth (300) is input into the second pressing wheel (121), the main body (3001) is inserted into the second pressing groove (1211), and the two second pressing wheels (121) clamp the connecting part (3002).
6. The processing equipment for wrapping a cloth body with a flexible sheet according to claim 1, 2, 4 or 5, characterized in that: It also includes a third workstation (103) which is spaced apart from the second workstation (102); The third workstation (103) is provided with a third hot press (13), the third hot press (13) is provided with third pressing wheels (131) with an upper and lower spacing, and the front sides of the two third pressing wheels (131) are provided with a first flattening jig (132) for flattening the T-shaped connecting cloth (300); After the T-shaped connecting cloth (300) is flattened, it can be input into two third pressing wheels (131) for the first flattening and shaping.
7. The processing equipment for wrapping a cloth body with a flexible sheet according to claim 6, characterized in that: It also includes a fourth workstation (104) which is spaced apart from the third workstation (103); The fourth workstation (104) is provided with a workbench (14), a third material unloading rack (107) for unloading the rubber strip is provided on the front side of the workbench (14), and a limiting jig (141) is installed on the workbench (14); The limiting fixture (141) is provided with a first limiting clamping plate (142) for limiting the main body (3001) of the T-shaped connecting cloth (300) and a second limiting clamping plate (143) for limiting the connecting portion (3002) and the rubber strip (400) of the T-shaped connecting cloth (300).
8. The processing equipment for wrapping a cloth body with a flexible sheet according to claim 7, characterized in that: The second limiting clamping plate (143) is arranged at a left-right spacing from the first limiting clamping plate (142); a first base plate (144) is arranged on the rear side of the limiting fixture (141); an ironing device that can move up and down is arranged above the first base plate (144); the ironing device is used to fix the rubber strip (400) to the connecting portion (3002) and to flatten and shape the main body (3001) and the connecting portion (3002) for a second time.
9. A method for processing a flexible sheet-wrapped cloth body, comprising the processing equipment for processing a flexible sheet-wrapped cloth body according to any one of claims 1 to 8; characterized in that: The processing method comprises the following steps: Step 1, providing a flexible sheet and a cloth body, and inputting the flexible sheet and the cloth body into a first stacking jig so that the flexible sheet and the cloth body can be stacked up and down; Step 2, the stacked flexible sheet and the cloth are input into two first pressing wheels, and hot air is blown into the two first pressing wheels by the blowing device of the first hot press machine, so that the two first pressing wheels complete the first hot pressing and fix the flexible sheet and the cloth together; Step 3, the flexible sheet and the cloth body that have completed the first heat pressing are input into the first cloth folding jig, and the flexible sheet and the cloth body are folded into a T-shaped connecting cloth; Step 4, input the T-shaped connecting cloth into the two second pressing wheels, use the blowing device of the second hot press machine to blow hot air into and out of the two second pressing wheels, so that the two second pressing wheels complete the second pressing and fixing of the T-shaped connecting cloth.
10. The method for processing a flexible sheet-wrapped cloth body according to claim 9, characterized in that: The processing method further comprises the following steps: Step 5, input the T-shaped connecting cloth into the first flattening jig, and use the first flattening jig to fold the main body and the connecting cloth so that the main body and the connecting part are stacked up and flattened; Step 6, input the flattened T-shaped connecting cloth into two third pressing wheels, use the blowing device of the third hot press machine to blow hot air into the two third pressing wheels, so that the two third pressing wheels press the T-shaped connecting cloth to complete the first flattening and shaping; Step 7, input the T-shaped connecting cloth that has been pressed and formed into a limiting jig, and provide the rubber strip to input the limiting jig together, so that the limiting rubber strip and the connecting part of the T-shaped connecting cloth are stacked up and down; Step 8, convey the T-shaped connecting cloth with the rubber strip to the bottom of the ironing device, use the ironing device to hot-press the rubber strip to fix it on the connecting part and flatten and shape the remaining part of the T-shaped connecting cloth for the second time.
Citation Information
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