Hot press forming system capable of forming multiple layers of building templates
By designing a hot press forming system including a U-shaped base, a lifting plate, a flip mechanism, a clamping assembly and a limiting assembly, the problem of inconvenient formwork pick-up and placement operation in the prior art is solved, and the automatic processing of sheet materials and the efficiency and quality improvement of hot press forming are achieved.
Patent Information
- Application Number
- CN202510247790.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The prior art has inconveniences in the operation of template pick-up and placement, and lacks an effective auxiliary mechanism, which leads to cumbersome and inflexible operations.
A hot press forming system for forming multi-layer building formwork is designed, including a U-shaped base, lifting plate, flip mechanism, clamping assembly and limiting assembly. Through the coordinated work of these components, the automatic clamping, flip and push of the sheet material to the hot press and limit the sheet material.
It improves the flexibility and efficiency of template pick-up and placement operations, reduces manual operations, and enhances the quality and efficiency of hot press forming.
Smart Images

Figure CN119820983A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of hot-pressing forming of building templates, in particular to a hot-pressing forming system capable of forming multi-layer building templates. Background Art
[0002] Building formwork is a temporary support structure, which is made according to the design requirements to shape the concrete structure and components according to the specified position and geometric size, maintain its correct position, and bear the deadweight of the building formwork and the external loads acting on it. The purpose of formwork engineering is to ensure the quality and construction safety of concrete engineering, speed up the construction progress and reduce engineering costs.
[0003] A Chinese patent discloses "a rapid prototyping multi-layer building formwork hot press", with publication number CN212499354U, which includes a hollow operating table, a plurality of sliding grooves are provided on the top wall of the operating table, a plurality of columns are welded on the upper surface of the operating table, square through holes are provided in the columns, an electric push rod is fixedly connected to the top wall of the column, a first slider is welded to the output end of the electric push rod, a sliding column is welded to the bottom wall of the first slider, the sliding column is slidably connected to the operating table and extends to the inside of the operating table, a push plate is slidably connected to the upper surface of the operating table, a push plate pushing device is arranged inside the operating table, a cross beam is welded to the first slider, and a hot press body is fixedly connected to the bottom wall of the cross beam. When using the rapid prototyping multi-layer building template hot press machine, first place the template to be hot-pressed on the operating table, open the hot press machine body, operate the electric push rod, and move the hot press machine body downward to hot-press the building template. Although this method can complete the hot pressing operation, the operating table cannot be moved, which is not very convenient for taking and placing the template. When taking and placing the template, the hot press machine body is likely to cause accidental injury to the operator, and the template cannot be limited, which is easy to cause the template to move during the hot pressing operation, resulting in poor hot pressing effect; China's patent discloses "rapid prototyping hot press machine for building templates", with publication number CN217494603U. The utility model discloses a rapid prototyping hot press machine for building templates, including a frame, a conveying mechanism, a material injection mechanism, a hot press machine, a conveying mechanism ... The utility model comprises a structure and a plurality of quick-release molds, one end of the conveying mechanism is connected to the workbench of the hot pressing mechanism, the injection mechanism is arranged at one side of the hot pressing mechanism, the discharge port of the injection mechanism is located directly above one end of the conveying mechanism close to the hot pressing mechanism, each of the quick-release molds is composed of a bottom plate and a detachable side plate arranged on the bottom plate, one side of each of the quick-release molds is also provided with a column, each of the quick-release molds is arranged on the conveying mechanism in sequence, and a telescopic part is telescopically connected to the end of the workbench of the hot pressing mechanism away from the conveying mechanism, a discharge platform is also provided on the side of the hot pressing mechanism away from the conveying mechanism, and a cooling mechanism is also provided in the discharge platform. The utility model can carry out streamlined operation of hot pressing production of building formwork, and has the advantages of high processing efficiency and less parts requiring manual participation.
[0004] With respect to the above-mentioned related technologies, the inventor believes that there are the following defects: the currently used technologies have many inconveniences in the template picking and placing operations. As far as the picking and placing operations are concerned, the existing technologies lack effective auxiliary mechanisms, making the entire process cumbersome and inflexible. Summary of the invention
[0005] The object of the present invention is to provide a hot pressing forming system capable of forming a multi-layer building formwork, aiming to solve the problem in the prior art that it is not convenient to take and place the formwork.
[0006] To achieve the above-mentioned object, the present invention adopts the following technical scheme: the hot pressing forming system capable of forming a multi-layer building formwork, a multi-layer hot pressing machine, comprises a U-shaped base arranged on the left side of the multi-layer hot pressing machine;
[0007] A lifting plate is provided above the U-shaped base, and a flip mechanism is provided on the lifting plate. The lifting plate is transmission-connected to the flip mechanism through a first fixed column, and the flip mechanism is transmission-connected to the flip plate. A driving device is fixedly provided at the bottom of the lifting plate, and the driving device is transmission-connected to the flip mechanism, so that the flip plate can be flipped from a vertical state to a horizontal state.
[0008] A plurality of vertically arranged round rods are provided above the U-shaped base, the lifting plate is sleeved on the round rods and threadably adapted to two of the round rods, and an intermittent lifting assembly connected to a flip mechanism through a second fixed frame is provided on the top of the lifting plate to enable the lifting plate to intermittently move up and down along the extension direction of the round rods;
[0009] A clamping assembly is fixedly provided on the flip plate, and the clamping assembly is used to clamp the plate;
[0010] The lifting plate is fixedly provided with a sheet material placement groove to realize vertical arrangement of the sheet materials in the sheet material placement groove, so that after the sheet materials are clamped out of the sheet material placement groove by the clamping assembly, they are pushed into the multi-layer hot press in a horizontal state.
[0011] Preferably, the flipping mechanism comprises a short shaft drivingly connected to the driving device, a third telescopic device rotatably connected to the first fixed column, and a guide assembly drivingly connected between the short shaft and the third telescopic device;
[0012] A rotating block is rotatably provided on the first fixed column, and a sliding hole which is transparent from front to back is opened at the fixed end of the third telescopic device, and the rotating block is guided to slide in the sliding hole;
[0013] The short axis is rotatably mounted on the second fixed frame;
[0014] One end of the third telescopic device away from the rotating block is fixedly connected to the flip plate.
[0015] Preferably, the guide assembly comprises a first connecting rod fixedly connected to the short shaft, a second connecting rod hingedly connected to the first connecting rod, and a third connecting rod hingedly connected to the second connecting rod;
[0016] A third fixing column is fixedly provided on the lifting plate, and a third connecting rod is rotatably provided on the third fixing column;
[0017] A connecting rod is fixedly connected between the two third connecting rods, and the connecting rod is inserted into the third fixing column;
[0018] A fourth connecting rod is fixed on the connecting rod, and the fourth connecting rod is hingedly connected to the third telescopic device.
[0019] Preferably, the intermittent lifting assembly comprises a rotating rod rotatably mounted on the second fixed frame, an intermittent wheel fixedly mounted on the rotating rod, and a driving member fixedly mounted on the short shaft;
[0020] The intermittent wheel is provided with through holes adapted to the driving member, and the through holes are arranged in an array around the axis of the intermittent wheel;
[0021] The rotating rod is fixed with a first bevel gear, the two threaded round rods are splined with a sleeve, the sleeve is fixed with a second bevel gear, the first bevel gear and the second bevel gear are meshed, and the lifting plate is moved up and down by rotating the two threaded round rods;
[0022] An L-shaped connecting plate is arranged on the sleeve, and the L-shaped connecting plate is connected to the rotating rod.
[0023] Preferably, the sheet placement slot is a groove structure with an opening facing upward, and a side of the sheet placement slot away from the multi-layer hot press is hingedly connected with an opening and closing door;
[0024] A telescopic elastic member is fixedly arranged in the plate material placement groove, and the telescopic elastic member presses on the side surface of the plate material to push the plate material directly below the clamping assembly.
[0025] Preferably, the clamping assembly comprises a fixed frame fixed on the flip plate, a bidirectional lead screw arranged in the fixed frame, and a clamping plate drivingly connected to the bidirectional lead screw;
[0026] Both ends of the bidirectional lead screw are mounted on a fixed frame through a support seat;
[0027] A motor is fixed on the side wall of the fixed frame, and the output end of the motor is connected to the bidirectional lead screw transmission. The two threaded sections of the bidirectional lead screw are threadedly adapted to have a slider, and the slider is hingedly connected to an inclined rod, which is hingedly connected to a clamping plate. When the bidirectional lead screw rotates, the two clamping plates are driven to move in opposite directions to clamp the sheet material.
[0028] Preferably, the multi-layer hot press comprises a plurality of groups of hot press plates spaced vertically and arranged horizontally, the top of the hot press plate is provided with a limit groove opening upward, a limit plate is provided in the limit groove, a limit assembly capable of driving the limit plate to move up and down along the limit groove is provided in the hot press plate, a second telescopic device extending in the left-right direction is fixedly provided on the second fixed frame, and an infrared sensor electrically connected to the second telescopic device is provided on the second fixed frame;
[0029] When the infrared sensor detects the laterally moving sheet material, it drives the movable end of the second telescopic device to push the limiting assembly, so that the limiting plate extends out of the hot pressing plate along the limiting groove to limit the sheet material placed on the hot pressing plate.
[0030] Preferably, a cavity connected to the limiting groove is provided in the hot pressing plate, and a sliding groove connected to the cavity and extending in the left-right direction is provided on the side of the hot pressing plate facing the lifting plate;
[0031] The limit assembly includes a rack that guides and slides in the sliding groove, a gear that rotates in the cavity and meshes with the rack, and a threaded rod that is transmission-connected to the gear and vertically arranged;
[0032] The threaded rod is rotatably arranged on the inner wall of the cavity, and a threaded plate adapted to the thread of the threaded rod is fixed on the limiting plate.
[0033] Preferably, a reset assembly is provided in the slide groove to restore the rack to its original position;
[0034] The reset assembly includes a telescopic rod fixedly mounted on the side wall of the slide groove and a first spring sleeved on the telescopic rod;
[0035] The other ends of the telescopic rod and the first spring are fixedly connected to the rack;
[0036] When the movable end of the second telescopic device pushes the rack to move along the sliding groove, it can drive the gear to rotate to extend the limiting plate out of the limiting groove. When the movable end of the second telescopic device is separated from the rack, the rack can be reset under the action of the first spring.
[0037] Preferably, a stopper is fixedly provided on the top of each round rod.
[0038] The beneficial effects are: 1. The operator will place the processed sheet in a vertical form inside the sheet placement slot. Then, with the help of the flipping mechanism, this mechanism can accurately clamp the sheet in the sheet placement slot. Then, it will flip and push the sheet toward the multi-layer hot press. In this way, the operator does not need to place the sheet manually, and this operation method greatly improves the flexibility of the entire operation process.
[0039] 2. When the drive device is started, it will begin to play its unique role. It can effectively drive the flip plate to perform the flip operation with the help of the guiding function of the guide component. In this process, the sheet placed in the sheet placement slot will be accurately clamped out and then steadily pushed into the multi-layer hot press. After the sheet is placed, the drive part has the ability to rotate the intermittent wheel under the drive of the short shaft rotation. As the intermittent wheel rotates, the sleeve will move up and down along the round rod. This action will drive the lifting plate to adjust the height, so that the sheet can be placed on the hot pressing plates of different heights in the multi-layer hot press, which enhances the effectiveness of auxiliary placement of the sheet, and through this series of precise operations, the entire hot pressing forming process is smoother and more efficient, and ultimately achieves the purpose of improving the efficiency of hot pressing forming.
[0040] 3. When the clamping assembly is clamping the sheet material and pushing it into the multi-layer hot press, the infrared sensor will be triggered, and the infrared sensor will drive the second telescopic device to start through the controller, so that the movable end of the second telescopic device will extend to push the rack. During the movement of the rack, the threaded rod can be driven to rotate through the gear, so that the limit plate rises from the limit groove to limit the sheet material placed on the hot pressing plate. When the flip plate is retracted, the rack returns to its original state. At this time, the limit plate is also retracted into the limit groove to prevent the sheet material from being offset due to placement, resulting in poor hot pressing effect, thereby improving the quality of hot pressing.
[0041] 4. By setting the reset component, the following effect is achieved: when the second telescopic device is in the unextended and pushed state, the first spring can play its role, prompting the rack to move along the sliding groove, and finally restoring the entire device to its original state, so that the limit plate can be put into use again. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 It is a structural schematic diagram of the sheet material placement process of the present invention;
[0043] Figure 2 It is a schematic diagram of the structure of clamping the sheet material in the sheet material placement groove of the present invention;
[0044] Figure 3 It is a schematic diagram of the structure of the turning mechanism transmission of the present invention;
[0045] Figure 4 The present invention Figure 3 A schematic diagram of the structure enlarged at A;
[0046] Figure 5 The present invention Figure 3 A schematic diagram of the structure enlarged at B;
[0047] Figure 6It is a schematic structural diagram of the flipping mechanism of the present invention from the front view;
[0048] Figure 7 It is a partial cross-sectional structural schematic diagram of a sleeve of the present invention being sleeved on a round rod;
[0049] Figure 8 It is a schematic diagram of the structure in which the driving device of the present invention is installed at the bottom of the lifting plate;
[0050] Fig. 9 It is a schematic diagram of the structure of the flipping mechanism of the present invention when viewed from above;
[0051] Fig.10 The present invention Fig. 9 Schematic diagram of the structure enlarged at C;
[0052] Fig.11 is a schematic structural diagram of a clamping assembly of the present invention;
[0053] Fig.12 It is a structural schematic diagram of the process of the second telescopic device of the present invention pushing the rack;
[0054] Fig.13 It is a schematic structural diagram of the distribution of the limiting plates on the hot pressing plate of the present invention.
[0055] In the figure: 1. Multilayer hot press; 2. U-shaped base; 3. Round rod; 4. Lifting plate; 5. First fixed column; 6. Turning plate; 7. Driving device; 8. Second fixed frame; 9. Intermittent lifting assembly; 901. Rotating rod; 902. Intermittent wheel; 903. Driving member; 10. Sheet material placement slot; 12. Clamping assembly; 1201. Fixed frame; 1202. Bidirectional lead screw; 1203. Clamping plate; 1301. Rack; 1302. Gear; 1303. Threaded rod; 14. Hot press plate; 15. Limiting plate ; 16. Second telescopic device; 17. Short shaft; 18. Third telescopic device; 19. Guide assembly; 1901. First connecting rod; 1902. Second connecting rod; 1903. Third connecting rod; 20. Rotating block; 21. Connecting rod; 22. First bevel gear; 23. Second bevel gear; 24. Telescopic elastic member; 25. Motor; 26. Reset assembly; 2601. Telescopic rod; 2602. First spring; 27. Sleeve; 28. L-shaped connecting plate; 29. Sliding block; 30. Diagonal rod; 31. Fourth connecting rod. DETAILED DESCRIPTION
[0056] The specific implementation of a hot pressing forming system for forming a multi-layer building formwork according to the present invention will be further described below in conjunction with the accompanying drawings.
[0057] like Figure 1-Figure 13As shown, a hot pressing forming system for forming multi-layer building formwork is mainly used to place the sheet materials on the multi-layer hot press machine 1 without manual lifting, thus saving manpower. In this embodiment, when in use, the operator only needs to place the processed sheet materials in the sheet material placement groove 10, and then the device can automatically clamp the sheet materials out of the sheet material placement groove 10, flip it over and push it into the multi-layer hot press machine 1, thereby improving the efficiency of hot pressing forming.
[0058] In this embodiment, the hot pressing forming system includes a multi-layer hot press machine 1. In this embodiment, the structure and principle of the multi-layer hot press machine 1 are prior art and will not be described in detail here. The hot pressing forming system also includes a U-shaped base 2 arranged on the left side of the multi-layer hot press machine 1. Through the setting of the U-shaped base 2, the device can be supported so that it can be more stably supported near the multi-layer hot press machine 1, so as to stably place and take out the sheet materials from the multi-layer hot press machine 1.
[0059] like Figure 4 , Fig. 9 and Fig.10 As shown, a lifting plate 4 is provided above the U-shaped base 2 , and a sheet material placement groove 10 is fixedly provided on the lifting plate 4 , so that the sheets are arranged vertically in the sheet material placement groove 10 .
[0060] Specifically, the sheet material placement slot 10 is a groove structure with an opening facing upward. In the present embodiment, the space of the sheet material placement slot 10 is large enough. When the sheet material is taken out, it can be tilted out from the sheet material placement slot 10 to avoid the sheet material placement slot 10 blocking the taking out of the sheet material. The sheet material placement slot 10 is hingedly connected with an opening and closing door on the side away from the multi-layer hot press 1. When the operator places the sheet material, the opening and closing door is opened, and then the sheet material is vertically arranged in the sheet material placement slot 10. After placement, the opening and closing door is closed. A telescopic elastic member 24 is fixedly provided in the sheet material placement slot 10. The telescopic elastic member 24 presses on the side of the sheet material to push the sheet material directly under the clamping assembly 12. Through the setting of the telescopic elastic member 24, the sheet material can be pressed so that the sheet material close to the opening and closing door can be conveniently taken out.
[0061] In this embodiment, the telescopic elastic member 24 includes a telescopic sleeve composed of a multi-section telescopic sleeve set and a fifth spring arranged in the telescopic sleeve. The structure and principle of the telescopic elastic member 24 are prior art and will not be described in detail here.
[0062] like Figure 1-Figure 5 As shown, a flip mechanism is provided on the lifting plate 4, and the lifting plate 4 is connected to the flip mechanism through a first fixed column 5, and the flip mechanism is connected to the flip plate 6. A driving device 7 is fixed at the bottom of the lifting plate 4, and the driving device 7 is connected to the flip mechanism so that the flip plate 6 can be flipped from a vertical state to a horizontal state. In this embodiment, the driving device 7 adopts a motor, and the structure and principle of the motor are prior art, which will not be described in detail here.
[0063] Specifically, the flipping mechanism includes a short shaft 17 that is transmission-connected to the driving device 7, a third telescopic device 18 that is rotationally connected to the first fixed column 5, and a guide assembly 19 that is transmission-connected between the short shaft 17 and the third telescopic device 18. When the short shaft 17 rotates, it can drive the guide assembly 19. The third telescopic device 18 adopts an electric telescopic rod or a hydraulic telescopic rod. The structure and principle of the electric telescopic rod or the hydraulic telescopic rod are prior art and are not described in detail herein. A rotating block 20 is rotationally provided on the first fixed column 5, and a sliding hole that is transparent front and back is opened at the fixed end of the third telescopic device 18. The rotating block 20 guides and slides in the sliding hole; the short shaft 17 is rotationally provided on the second fixed frame 8; the end of the third telescopic device 18 away from the rotating block 20 is fixedly connected to the flip plate 6. In this embodiment, the setting of the rotating block 20 can limit the sliding direction of the third telescopic device 18, so as to take the sheet material and feed it to the multi-layer hot press 1.
[0064] In this embodiment, a sixth bevel gear is fixed to the output end of the driving device 7, and a transmission rod is rotatably connected to the bottom of the lifting plate 4 through a support, and a seventh bevel gear meshing with the sixth bevel gear is fixed on the transmission rod. Driving wheels are fixed on both ends of the transmission rod, and a driven wheel is fixed on the short shaft 17. The driving wheel and the driven wheel are connected by a belt drive to rotate the short shaft 17, and a through hole is opened on the lifting plate 4 for the belt to pass through.
[0065] The guide assembly 19 includes a first link 1901 fixedly connected to the short shaft 17, a second link 1902 hingedly connected to the first link 1901, and a third link 1903 hingedly connected to the second link 1902. When the short shaft 17 rotates, the first link 1901 can be driven to rotate. When the first link 1901 rotates, the second link 1902 can be driven to rotate. When the second link 1902 rotates, the third link 1903 can be driven to rotate. A third fixing column is fixedly provided on the lifting plate 4. The connecting rod 1903 is rotatably arranged on the third fixed column; a connecting rod 21 is fixedly connected between the two third connecting rods 1903, and the connecting rod 21 is inserted in the third fixed column. When the third connecting rod 1903 rotates, it can drive the connecting rod 21 to rotate. A fourth connecting rod 31 is fixed on the connecting rod 21, and the fourth connecting rod 31 is hingedly connected to the third telescopic device 18. When the connecting rod 21 rotates, it drives the fourth connecting rod 31 to rotate, so that the fourth connecting rod 31 drives the third telescopic device 18 to rotate around the first fixed column 5.
[0066] In this embodiment, when the third telescopic device 18 is turned to a vertical state, the sheet material in the sheet material placement slot 10 can be taken out by the clamping assembly 12. Fig.11 shown.
[0067] Specifically, the clamping assembly 12 includes a fixed frame 1201 fixed on the flip plate 6, a bidirectional lead screw 1202 arranged in the fixed frame 1201, and a clamping plate 1203 that is transmission-connected to the bidirectional lead screw 1202; both ends of the bidirectional lead screw 1202 are installed on the fixed frame 1201 through a support seat; a motor 25 is fixedly provided on the side wall of the fixed frame 1201. In this embodiment, the structure and principle of the motor 25 are prior art and are not described in detail herein. The output end of the motor 25 is transmission-connected to the bidirectional lead screw 1202. Both threaded sections of the bidirectional lead screw 1202 are threadedly adapted to be equipped with a slider 29. An inclined rod 30 is hingedly connected to the slider 29. The inclined rod 30 is hingedly connected to the clamping plate 1203. When the bidirectional lead screw 1202 rotates, it can drive the two sliders 29 to move in opposite directions, so as to drive the clamping plate 1203 to move along the direction of the fixed frame 1201 through the inclined rod 30 to clamp the sheet material.
[0068] In this embodiment, a rubber sheet is fixedly provided on one side opposite to the clamping plate 1203 so as to clamp the sheet material more stably.
[0069] In this embodiment, two active transmission wheels are fixedly provided at the output end of the motor 25, and each bidirectional lead screw 1202 passes through the fixed frame 1201 and is fixed with a driven transmission wheel. The active transmission wheel is connected to the corresponding driven transmission wheel through a belt to rotate the bidirectional lead screw 1202.
[0070] like Figure 1-Figure 3 As shown, when the two clamping plates 1203 clamp the sheet material and flip it over and push it into the multi-layer hot press 1, when the flip plate 6 is in a horizontal state, the third telescopic device 18 can be driven to start, so that the flip plate 6 and the clamping assembly 12 are pushed into the multi-layer hot press 1.
[0071] like Figure 1-Figure 3 , Fig.12 and Fig.13 As shown, in the process of clamping the sheet material and pushing it toward the multi-layer hot press machine 1, the limiting assembly will be driven to start, so that the limiting plate 15 will rise from the hot press plate 14, and the sheet material placed on the hot press plate 14 will be limited to avoid the sheet material from being offset when placed, resulting in poor quality of hot pressing molding of the sheet material.
[0072] Specifically, the multi-layer hot press machine 1 includes a plurality of groups of hot pressing plates 14 spaced apart and arranged horizontally in an upper and lower manner. A limit groove opening upward is provided on the top of the hot pressing plate 14, and a limit plate 15 is provided in the limit groove. A limit assembly capable of driving the limit plate 15 to move up and down along the limit groove is provided in the hot pressing plate 14. A second telescopic device 16 extending in the left and right directions is fixedly provided on the second fixed frame 8. In this embodiment, the second telescopic device 16 adopts an electric telescopic rod or a hydraulic telescopic rod. The structure and principle of the electric telescopic rod or the hydraulic telescopic rod are prior art and will not be described in detail herein. An infrared sensor electrically connected to the second telescopic device 16 is provided on the second fixed frame 8. In this embodiment, the infrared sensor is control-connected to the second telescopic device 16 through a controller. This principle is prior art and will not be described in detail herein. When the infrared sensor detects the laterally moving sheet material, the movable end of the second telescopic device 16 is driven to push the limit assembly, so that the limit plate 15 extends out of the hot pressing plate 14 along the limit groove to limit the sheet material placed on the hot pressing plate 14.
[0073] The hot pressing plate 14 is provided with a cavity connected to the limiting groove, and the hot pressing plate 14 is provided with a sliding groove connected to the cavity and extending in the left and right directions on the side facing the lifting plate 4; the limiting assembly includes a rack 1301 guided to slide in the sliding groove, a gear 1302 rotating in the cavity and meshing with the rack 1301, and a threaded rod 1303 connected to the gear 1302 and arranged vertically. After the second telescopic device 16 is started, the movable end of the second telescopic device 16 can Insert it into the sliding groove and push the rack 1301. When the rack 1301 moves along the sliding groove, it can drive the gear 1302 to rotate, and the threaded rod 1303 is rotated on the inner wall of the cavity. A threaded plate that is threadedly adapted to the threaded rod 1303 is fixed on the limit plate 15. When the threaded rod 1303 rotates, it can drive the threaded plate on the limit plate 15 to move along the limit groove, and then drive the limit plate 15 to move up and down to pass through the hot pressing plate 14 and limit the sheet material.
[0074] In this embodiment, the gear 1302 is rotated in the cavity by a small rod, the eleventh bevel gear is fixed on the small rod, and the twelfth bevel gear is fixed on the threaded rod 1303. The eleventh bevel gear and the twelfth bevel gear are meshed with each other and can drive the threaded rod 1303 to rotate.
[0075] like Fig.12 As shown, after the sheet material is placed, the third telescopic device 18 is retracted. At this time, the infrared sensor cannot detect the sheet material moving laterally, so that the second telescopic device 16 is retracted to its initial state. In this embodiment, the structure and principle of this process are prior art and will not be described in detail here.
[0076] Specifically, a reset assembly 26 is provided in the slide groove to restore the rack 1301 to its initial position;
[0077] The reset assembly 26 includes a telescopic rod 2601 fixed on the side wall of the sliding groove and a first spring 2602 sleeved on the telescopic rod 2601; the other ends of the telescopic rod 2601 and the first spring 2602 are fixedly connected to the rack 1301; when the movable end of the second telescopic device 16 pushes the rack 1301 to move along the sliding groove, it can drive the gear 1302 to rotate to extend the limit plate 15 out of the limit groove. When the movable end of the second telescopic device 16 is separated from the rack 1301, the rack 1301 can be reset under the action of the first spring 2602 for next use.
[0078] like Figure 3-Figure 8 As shown, when the clamping assembly 12 is flipped over and the third telescopic device 18 is in a vertical state, the short shaft 17 drives the intermittent lifting assembly 9 to rotate, so that the lifting plate 4 can intermittently move up and down along the extension direction of the round rod 3.
[0079] Specifically, a plurality of vertically arranged round rods 3 are provided above the U-shaped base 2, the lifting plate 4 is sleeved on the round rods 3 and threadedly adapted with two of the round rods 3, a second fixed frame 8 is fixed on the top of the lifting plate 4, and the intermittent lifting assembly 9 is rotatably provided on the second fixed frame 8.
[0080] The intermittent lifting assembly 9 includes a rotating rod 901 rotatably arranged on the second fixed frame 8, an intermittent wheel 902 fixedly arranged on the rotating rod 901, and a driving member 903 fixedly arranged on the short shaft 17. In this embodiment, the driving member 903 includes a fan-shaped plate and a lever, the fan-shaped plate and the lever are fixedly connected, and a through hole adapted to the driving member 903 is opened on the intermittent wheel 902, and the through holes are arranged in a circular array around the axis of the intermittent wheel 902. In this embodiment, the through holes include fan-shaped holes adapted to the fan-shaped plate and lever holes adapted to the lever. When the driving member 903 rotates under the action of the short shaft 17, the intermittent wheel 902 can be toggled, and when the intermittent wheel 902 rotates, it can drive the first bevel gear 22 to rotate. The first bevel gear 22 is fixedly provided on the rotating rod 901, and the screw The two round rods 3 with threads are splined with a sleeve 27. In this embodiment, the spline connection is used to make the second bevel gear 23 rotate, which can also drive the round rod 3 with threads to rotate. When the lifting plate 4 moves up and down, the second bevel gear 23 can also move up and down along the round rod 3 with threads. The second bevel gear 23 is fixedly provided on the sleeve 27. Since the first bevel gear 22 and the second bevel gear 23 are meshed, the two round rods 3 with threads can be driven to rotate and the lifting plate 4 can be moved up and down; an L-shaped connecting plate 28 is provided on the sleeve 27, and the L-shaped connecting plate 28 is connected to the rotating rod 901. Through the setting of the L-shaped connecting plate 28, the second bevel gear 23 can be suspended to avoid the misalignment of the second bevel gear 23 and the second bevel gear 23.
[0081] A stopper is fixedly provided on the top of the round rod 3. The stopper can limit the rising height of the lifting plate 4 and prevent the lifting plate 4 from falling off.
[0082] Working principle: the operator places the processed sheet in the sheet placement groove 10 in the form of a vertical plate. After placing it, the opening and closing door is closed. Then, the driving device 7 is started, and the driving device 7 indirectly drives the short shaft 17 to rotate. When the short shaft 17 rotates, it can drive the first connecting rod 1901 to rotate. When the first connecting rod 1901 rotates, it can drive the second connecting rod 1902 to rotate. When the second connecting rod 1902 rotates, it can drive the third connecting rod 1903 to rotate. When the third connecting rod 1903 rotates, it can drive the connecting rod 21 to rotate. When the connecting rod 21 rotates, it drives the fourth connecting rod 31 to rotate, so that the fourth connecting rod 31 drives the third telescopic device 18 to rotate around the first fixed column 5. When the third telescopic device 18 is flipped to a vertical state, the driving motor 25 is started to rotate the bidirectional screw 1202. Then, when the bidirectional screw 1202 rotates, it can drive the two sliders 29 to move in opposite directions. The clamping plate 1203 is driven by the inclined rod 30 to move along the direction of the fixed frame 1201 to clamp the sheet material; when the sheet material is clamped, the third telescopic device 18 can be flipped into a horizontal state, and then the clamping assembly 12 clamps the sheet material and pushes it toward the multi-layer hot press 1. In the process of pushing it toward the multi-layer hot press 1, when the infrared sensor detects the transverse movement of the sheet material, the second telescopic device 16 is driven to start. After the second telescopic device 16 is started, the movable end of the second telescopic device 16 can be inserted into the sliding groove and push the rack 1301. When the rack 1301 moves along the sliding groove, it can drive the gear 1302 to rotate. When the gear 1302 rotates, it can indirectly drive the threaded rod 1303 to rotate. When the threaded rod 1303 rotates, it can drive the threaded plate on the limit plate 15 to move along the limit groove, thereby driving the limit plate 15 to move up and down to pass through the hot pressing plate 14 and limit the sheet material.
[0083] After the sheet is placed, the third telescopic device 18 starts to retract, and the infrared sensor cannot detect the laterally moving sheet, so that the second telescopic device 16 is retracted to its initial state; at this time, when the movable end of the second telescopic device 16 disengages from the rack 1301, the rack 1301 can be reset under the action of the first spring 2602 for next use.
[0084] After the third telescopic device 18 is retracted and turned over to take the sheet again, the short shaft 17 can also drive the driving member 903 to rotate to turn the intermittent wheel 902. When the intermittent wheel 902 rotates, it can drive the first bevel gear 22 to rotate. Since the first bevel gear 22 and the second bevel gear 23 are meshed, the two round rods 3 with threads can be driven to rotate, so that the lifting plate 4 can be lifted up and down, so as to place the sheet on the hot pressing plates 14 of different heights in the multi-layer hot press 1, thereby achieving the purpose of convenient placement of the sheet.
[0085] When the sheet material needs to be taken out after hot pressing and forming, the above operation is repeated to take out the sheet material after hot pressing and forming on the hot pressing plate 14 and place it in the sheet material placement groove 10 to facilitate the taking out of the sheet material.
[0086] The above-described embodiments of the present invention do not constitute a limitation on the protection scope of the present invention. The basic concept of the present invention is to use the device to drive manual work to pick up and place sheet materials, thereby improving the efficiency of sheet hot pressing. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the claims of the present invention.
Claims
1. A hot pressing forming system for forming multi-layer building formwork, comprising a multi-layer hot pressing machine (1), characterized in that: It comprises a U-shaped base (2) arranged on the left side of the multi-layer hot press (1); A lifting plate (4) is provided above the U-shaped base (2), a turning mechanism is provided on the lifting plate (4), the lifting plate (4) is connected to the turning mechanism through a first fixing column (5), the turning mechanism is connected to a turning plate (6), a driving device (7) is fixedly provided at the bottom of the lifting plate (4), the driving device (7) is connected to the turning mechanism, so that the turning plate (6) can be turned from a vertical state to a horizontal state; A plurality of vertically arranged round rods (3) are provided above the U-shaped base (2); the lifting plate (4) is sleeved on the round rods (3) and threadably matched with two of the round rods (3); an intermittent lifting assembly (9) connected to a turning mechanism through a second fixing frame (8) is provided on the top of the lifting plate (4) so as to enable the lifting plate (4) to intermittently move up and down along the extension direction of the round rods (3); The flip plate (6) is fixedly provided with a clamping assembly (12), and the clamping assembly (12) is used to clamp the plate; The lifting plate (4) is fixedly provided with a sheet material placement groove (10) to enable the sheets to be arranged vertically in the sheet material placement groove (10), so that after the sheets are clamped out of the sheet material placement groove (10) by the clamping assembly (12), they are pushed into the multi-layer hot press (1) in a horizontal state.
2. A hot pressing forming system for forming multi-layer building formwork according to claim 1, characterized in that: The turning mechanism comprises a short shaft (17) drivingly connected to the driving device (7), a third telescopic device (18) rotatably connected to the first fixed column (5), and a guide assembly (19) drivingly connected between the short shaft (17) and the third telescopic device (18); A rotating block (20) is rotatably provided on the first fixed column (5), and a sliding hole which is transparent from front to back is opened at the fixed end of the third telescopic device (18), and the rotating block (20) is guided to slide in the sliding hole; The short shaft (17) is rotatably mounted on the second fixed frame (8); One end of the third telescopic device (18) away from the rotating block (20) is fixedly connected to the flip plate (6).
3. A hot pressing forming system for forming multi-layer building formwork according to claim 2, characterized in that: The guide assembly (19) comprises a first connecting rod (1901) fixedly connected to the short shaft (17), a second connecting rod (1902) hingedly connected to the first connecting rod (1901), and a third connecting rod (1903) hingedly connected to the second connecting rod (1902); The lifting plate (4) is fixedly provided with a third fixing column, and the third connecting rod (1903) is rotatably provided on the third fixing column; A connecting rod (21) is fixedly connected between the two third connecting rods (1903), and the connecting rod (21) is inserted into the third fixing column; A fourth connecting rod (31) is fixed on the connecting rod (21), and the fourth connecting rod (31) is hingedly connected to the third telescopic device (18).
4. A hot pressing forming system for forming a multi-layer building formwork according to claim 3, characterized in that: The intermittent lifting assembly (9) comprises a rotating rod (901) rotatably arranged on the second fixed frame (8), an intermittent wheel (902) fixedly arranged on the rotating rod (901), and a driving member (903) fixedly arranged on the short shaft (17); The intermittent wheel (902) is provided with through holes adapted to the driving member (903), and the through holes are arranged in an array around the axis of the intermittent wheel (902); A first bevel gear (22) is fixedly provided on the rotating rod (901), a sleeve (27) is splined on the two threaded round rods (3), a second bevel gear (23) is fixedly provided on the sleeve (27), the first bevel gear (22) and the second bevel gear (23) are meshed with each other, and the lifting plate (4) is moved up and down by rotating the two threaded round rods (3); The sleeve (27) is provided with an L-shaped connecting plate (28), and the L-shaped connecting plate (28) is connected to the rotating rod (901).
5. A hot pressing forming system for forming multi-layer building formwork according to any one of claims 1 to 4, characterized in that: The sheet material placement groove (10) is a groove structure with an opening facing upward, and a side of the sheet material placement groove (10) away from the multi-layer hot press (1) is hingedly connected to an opening and closing door; A telescopic elastic member (24) is fixedly arranged in the sheet material placement groove (10), and the telescopic elastic member (24) presses against the side surface of the sheet material to push the sheet material directly below the clamping assembly (12).
6. A hot pressing forming system for forming multi-layer building formwork according to claim 5, characterized in that: The clamping assembly (12) comprises a fixed frame (1201) fixed on the flip plate (6), a bidirectional lead screw (1202) arranged in the fixed frame (1201), and a clamping plate (1203) drivingly connected to the bidirectional lead screw (1202); Both ends of the bidirectional lead screw (1202) are mounted on a fixed frame (1201) via support seats; A motor (25) is fixedly provided on the side wall of the fixed frame (1201), and the output end of the motor (25) is transmission-connected to the bidirectional lead screw (1202). Both threaded sections of the bidirectional lead screw (1202) are threadedly adapted to be equipped with a slider (29). An inclined rod (30) is hingedly connected to the slider (29), and the inclined rod (30) is hingedly connected to the clamping plate (1203). When the bidirectional lead screw (1202) rotates, it drives the two clamping plates (1203) to move in opposite directions to clamp the sheet material.
7. A hot pressing forming system for forming multi-layer building formwork according to any one of claims 1 to 4, characterized in that: The multi-layer hot press machine (1) comprises a plurality of groups of hot press plates (14) spaced apart from each other and arranged horizontally, a limit groove with an upward opening is provided on the top of the hot press plate (14), a limit plate (15) is provided in the limit groove, a limit assembly capable of driving the limit plate (15) to move up and down along the limit groove is provided in the hot press plate (14), a second telescopic device (16) extending in the left-right direction is fixedly provided on the second fixed frame (8), and an infrared sensor electrically connected to the second telescopic device (16) is provided on the second fixed frame (8); When the infrared sensor detects the sheet material moving laterally, it drives the movable end of the second telescopic device (16) to push the limiting assembly, so that the limiting plate (15) extends out of the hot pressing plate (14) along the limiting groove, so as to limit the sheet material placed on the hot pressing plate (14).
8. A hot pressing forming system for forming multi-layer building formwork according to claim 7, characterized in that: The hot pressing plate (14) has a cavity in communication with the limiting groove, and the hot pressing plate (14) has a sliding groove in communication with the cavity and extending in the left-right direction on one side facing the lifting plate (4); The limiting assembly comprises a rack (1301) guided and slidable in the sliding groove, a gear (1302) rotating in the cavity and meshing with the rack (1301), and a threaded rod (1303) transmission-connected to the gear (1302) and arranged vertically; The threaded rod (1303) is rotatably mounted on the inner wall of the cavity, and a threaded plate adapted to the thread of the threaded rod (1303) is fixed on the limiting plate (15).
9. A hot pressing forming system for forming multi-layer building formwork according to claim 8, characterized in that: A reset assembly (26) is provided in the sliding groove to restore the rack (1301) to its initial position; The reset assembly (26) comprises a telescopic rod (2601) fixedly mounted on the side wall of the sliding groove and a first spring (2602) sleeved on the telescopic rod (2601); The other ends of the telescopic rod (2601) and the first spring (2602) are both fixedly connected to the rack (1301); When the movable end of the second telescopic device (16) pushes the rack (1301) to move along the sliding groove, it can drive the gear (1302) to rotate, so as to extend the limiting plate (15) out of the limiting groove. When the movable end of the second telescopic device (16) is separated from the rack (1301), the rack (1301) can be reset under the action of the first spring (2602).
10. A hot pressing forming system for forming a multi-layer building formwork according to any one of claims 1 to 4, characterized in that: A stopper is fixedly provided on the top of each round rod (3).
Citation Information
Patent Citations
Hot press for quickly forming multi-layer building template
CN212499354U
Rapid forming hot press for building template
CN217494603U
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