Rooted rotating shaft type oscillating hinge integrated propeller and forming equipment thereof

The design and molding equipment of the root-shaft flapping hinge integrated propeller solves the problems of propeller damage in strong winds and complex production, and improves the stability and production efficiency of the UAV.

CN119821665BActive Publication Date: 2025-10-17HENAN FLOW NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202510311946.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-17
Publication Date
2025-10-17
Estimated Expiration
2045-03-17

AI Technical Summary

Technical Problem

Existing propellers are easily damaged in strong wind conditions, causing vibration of the power system and reducing the stability and efficiency of the aircraft. In addition, the production process is complicated or the torsion angle is limited.

Method used

A root-shaft flapping hinge integrated propeller was designed. It was made of composite materials and combined with a flapping hinge and a rolling mechanism. The propeller flapped up and down under an unbalanced load to reduce the root load. The defects or protrusions were marked by a marking mechanism, and the resin was cleaned by a cleaning mechanism.

Benefits of technology

It effectively reduces the resistance of drones in strong wind conditions, improves the stability of the power system, extends the life of propellers, simplifies the production process, and improves production efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to propeller production technical field, especially to a kind of root rotating shaft type flap hinge integrated propeller and its forming equipment.The technical problems to be solved by the present application are that the propeller root in prior art is easily damaged when bearing larger force, and the forming equipment cannot produce integrated propeller with larger torsion angle.The mounting seat is included, and the control mechanism is also included, the control mechanism includes flap hinge, the side of mounting seat is fixedly connected with flap hinge in a penetrating manner, and the outer wall of flap hinge is rotatably sleeved with propeller.The present application designs propeller and flap hinge, when propeller is subjected to unbalanced load, propeller can perform up and down flap action through flap hinge, when unmanned aerial vehicle flies in windy weather, propeller can rotate at the connection of flap hinge, effectively reduces the resistance received by unmanned aerial vehicle when flying, greatly improves the stability of unmanned aerial vehicle power system.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of propeller production, and particularly relates to a root rotating shaft type flap hinge integrated propeller and a forming equipment thereof. BACKGROUND

[0002] In the field of multi-rotor aircraft and unmanned aerial vehicles, when the existing propeller is working, especially in the forward flight state, when encountering strong wind, the unmanned aerial vehicle will be subjected to great resistance, and the propeller root will bear a large force, which not only causes the propeller root to be easily damaged, but also causes the power system to generate a large vibration. The existence of the vibration not only reduces the flight stability of the aircraft, but also has an adverse effect on the precision equipment carried on the aircraft, and also shortens the service life of the power system. In addition, the large vibration also increases the energy consumption of the aircraft and reduces the flight efficiency.

[0003] The propeller in the prior art is usually produced in two or three independent production processes, and then assembled together through a connecting piece. The structure is complex, and the assembly steps are cumbersome. The second type of propeller is integrally formed by injection molding or hot pressing equipment, but the twist angle of the propeller is greatly limited. If the twist angle of the propeller is too large, it will cause demolding failure. SUMMARY

[0004] In order to overcome the shortcomings that the propeller root bears a large force and is easily damaged in the prior art, and that the forming equipment cannot produce a propeller which is integrally formed and has a large twist angle, the present application provides a root rotating shaft type flap hinge integrated propeller and a forming equipment thereof.

[0005] The technical scheme of the present application is as follows: a mounting seat is provided, and a control mechanism is further provided. The control mechanism comprises a flap hinge. The mounting seat is fixedly connected with the flap hinge on one side in a penetrating manner. A propeller is rotatably sleeved on the outer wall of the flap hinge. The propeller is integrally formed by using a composite material. The root rotating shaft hole of the propeller is formed by opening a mold. The flap hinge is made of high-strength aluminum alloy. The flap hinge can make the propeller perform up-and-down waving action under the action of unbalanced load, so as to reduce the load on the propeller root.

[0006] Optionally, the control mechanism further comprises a connecting frame. An annular groove is formed in the top of the mounting seat. The connecting frame is slidably connected in the annular groove. Symmetrical wind direction plates are fixedly connected to the top of the connecting frame. A detection plate is hingedly connected between the two wind direction plates. A torsional spring is arranged between the detection plate and one of the wind direction plates. A connecting block is slidably connected in the connecting frame. A connecting rod A is hingedly connected to one side of the detection plate. One end of the connecting rod A is hingedly connected to the connecting block. A connecting rod B is hingedly connected to the bottom of the connecting block. One end of the connecting rod B is hingedly connected to a supporting ring. The supporting ring is hingedly connected to the connecting frame.

[0007] Optionally, it also includes a roller pressing mechanism, the roller pressing mechanism includes a base, the base is fixedly installed with a rectangular electric track, the rectangular electric track is slidably connected with a ring-shaped electric track, the ring-shaped electric track is symmetrically slidably connected with sliding blocks, two sliding blocks are commonly fixedly connected with a support, the inner wall bottom of the support is fixedly installed with a double-acting hydraulic cylinder, the telescopic end of the double-acting hydraulic cylinder is fixedly connected with a telescopic plate, the inner wall of the support is symmetrically fixedly installed with an electric guide rail, the electric guide rail is slidably connected with an extension shaft, the telescopic end of the extension shaft is fixedly connected with the telescopic end of the telescopic plate, the telescopic end of the telescopic plate is fixedly connected with a telescopic shaft, the telescopic end of the telescopic shaft is fixedly connected with a connecting plate, one side of the connecting plate is slidably connected with a C-shaped frame, the inner wall of the C-shaped frame is slidably connected with an electric heating roller.

[0008] Optionally, the roller pressing mechanism further comprises a pressure sensor, the pressure sensor is fixedly installed on one side of the connecting plate, the pressure sensor is attached to the C-shaped frame, the fixed end outer wall of the telescopic shaft is fixedly installed with a hydraulic rod through a support rod, the hydraulic rod is electrically connected with the pressure sensor, and the telescopic end of the hydraulic rod is fixedly connected with the connecting plate.

[0009] Optionally, it also includes a marking mechanism, the marking mechanism includes a mounting box, the inner wall top of the support is fixedly connected with the mounting box, the mounting box is installed with a fan blade, and the two sides of the mounting box are symmetrically connected with gas conveying pipes, both ends of one of the gas conveying pipes are connected with telescopic pipes A, two groups of gas conveying holes are formed in the fixed end outer wall of the telescopic shaft in a penetrating manner, the telescopic end of the telescopic pipe A is in communication with the fixed end of the telescopic shaft, and the fixed end outer wall of the telescopic shaft is in communication with an L-shaped pipe A.

[0010] Optionally, the marking mechanism further comprises a telescopic pipe B, both ends of the other gas conveying pipe are connected with the telescopic pipe B, the telescopic end of the telescopic pipe B is in communication with the fixed end of the telescopic shaft, the fixed end outer wall of the telescopic shaft is in communication with an L-shaped pipe B, and the telescopic end of the telescopic shaft is provided with a ventilation hole in a penetrating manner.

[0011] Optionally, the marking mechanism further comprises a pigment pipe, the top of the L-shaped pipe A and the L-shaped pipe B is connected with a plurality of uniformly distributed pigment pipes, the inner wall top of the L-shaped pipe A and the L-shaped pipe B is slidably connected with a plurality of groups of uniformly distributed elastic sliding plates, the bottom of a plurality of groups of the elastic sliding plates is fixedly connected with an inclined plate, one end of the L-shaped pipe A and the L-shaped pipe B is connected with a telescopic spraying pipe, and one end of the telescopic spraying pipe is fixedly connected with the C-shaped frame in a penetrating manner.

[0012] Optionally, the cleaning mechanism further comprises a lifting plate, the lower side of the bidirectional hydraulic cylinder is provided with the lifting plate, a driving assembly is connected to the support, the lifting plate is connected with the driving assembly, the top of the lifting plate is symmetrically rotatably connected with flexible rollers, and stripping knives are fixedly connected to the top of the lifting plate.

[0013] Optionally, the cleaning mechanism further comprises sliding rods, a sliding groove is formed in the top of the lifting plate, the sliding rods are symmetrically and slidably connected in the sliding groove, a compression spring is arranged between the two sliding rods, a belt wheel is rotatably and penetratively connected to one side of the sliding rod, and grinding strips are jointly arranged around the two belt wheels.

[0014] Optionally, the cleaning mechanism further comprises elastic telescopic rods, the elastic telescopic rods are fixedly connected to the top of the lifting plate, a matching wheel is rotatably connected to the telescopic end of the elastic telescopic rod, and a transmission wheel that cooperates with the matching wheel is fixedly connected to one end of the rotating shaft of one of the belt wheels.

[0015] The beneficial effects of the present application are as follows:

[0016] 1. According to the design of the propeller and the flap hinge, when the propeller is subjected to an unbalanced load, the propeller can perform an up-down flap action similar to the principle of a seesaw, and when the unmanned aerial vehicle flies in windy weather, the propeller can rotate at the connection of the flap hinge, effectively reducing the resistance received by the unmanned aerial vehicle during flight, greatly improving the stability of the power system of the unmanned aerial vehicle, preventing damage to the root of the propeller, and effectively prolonging the service life of the propeller.

[0017] 2. According to the design of the rolling mechanism, the outer wall of the propeller can be rolled by the electric heating roller, realizing one-piece forming of the propeller, without the need to separately produce the propeller in multiple parts, thereby reducing production costs.

[0018] 3. According to the design of the marking mechanism, the defects or protruding positions of the propeller can be marked in time, without the need for subsequent workers to spend a lot of time finding the positions of the propeller that need to be adjusted, and according to the design of the inclined plate, the color depth of the ejected pigment can be changed according to the size of the airflow, thereby making it more convenient for workers to judge the adjustment degree of the propeller. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a structural schematic view of the propeller of the present application;

[0020] Figure 2 It is a structural schematic view of the control mechanism of the present application;

[0021] Figure 3 It is a structural schematic view of the forming equipment of the present application;

[0022] Figure 4 Structure diagram of the rolling mechanism of the present application;

[0023] Figure 5 Structure diagram of the rolling mechanism of the present application;

[0024] Figure 6 Structure diagram of the rolling mechanism of the present application;

[0025] Figure 7 Structure diagram of the rolling mechanism of the present application;

[0026] Figure 8 Structure diagram of the rolling mechanism of the present application;

[0027] Figure 9 Structure diagram of the rolling mechanism of the present application;

[0028] Figure 10 Structure diagram of the rolling mechanism of the present application;

[0029] Part names and serial numbers in the figure: 1- mounting seat, 201- flapping hinge, 202- propeller, 203- connecting frame, 2031- wind direction plate, 204- detection plate, 2041- connecting block, 205- connecting rod A, 206- connecting rod B, 207- support ring, 301- base, 302- rectangular electric track, 303- annular electric track, 304- sliding block, 305- support, 306- bidirectional hydraulic cylinder, 307- telescopic plate, 3071- electric guide rail, 3072- extension shaft, 308- telescopic shaft, 309- adapter plate, 310- C-shaped frame, 311- electric heating roller, 401- pressure sensor, 402- hydraulic rod, 501- mounting box, 502- fan blade, 5021- air conveying pipe, 503- telescopic pipe A, 504- L-shaped pipe A, 601- telescopic pipe B, 602- L-shaped pipe B, 701- pigment pipe, 702- elastic sliding plate, 703- inclined plate, 801- telescopic spraying pipe, 901- lifting plate, 902- flexible roller, 903- peeling knife, 1001- sliding rod, 1002- pulley, 1101- elastic telescopic rod, 1102- fitting wheel, 100- clamp. DETAILED DESCRIPTION

[0030] The preferred technical solutions of the present application are described in detail below with reference to the accompanying drawings. Example 1

[0031] A root rotating shaft type flapping hinge integrated propeller, such as Figure 1 and Figure 2As shown, the device comprises a mounting seat 1 connected with a motor in a power system of a UAV, and a control mechanism, the control mechanism comprises a flapping hinge 201, the mounting seat 1 is throughly connected with the flapping hinge 201 at one side, an outer wall of the flapping hinge 201 is rotatably sleeved with a propeller 202, the propeller 202 is integrally formed by using a composite material, the flapping hinge 201 is made of a high-strength aluminum alloy rotating shaft, the flapping hinge 201 can make the propeller 202 perform an up-and-down flapping action similar to the principle of a seesaw under the action of an unbalanced load, and by tilting the propeller 202 with the connecting part of the flapping hinge 201 as the center, the resistance received by the UAV during flight can be effectively reduced.

[0032] As shown, Figure 2 The control mechanism further comprises a connecting frame 203, an annular groove is formed in the top of the mounting seat 1, the connecting frame 203 is slidably connected in the annular groove, the top of the connecting frame 203 is symmetrically connected with a wind direction plate 2031, a detection plate 204 is hingedly connected between the two wind direction plates 2031, a torsion spring is arranged between the detection plate 204 and one of the wind direction plates 2031, a connecting block 2041 is slidably connected in the connecting frame 203, a connecting rod A 205 is hingedly connected to one side of the detection plate 204, one end of the connecting rod A 205 is hingedly connected with the connecting block 2041, when the UAV encounters strong wind during flight, the strong wind can impact the detection plate 204 to make the detection plate 204 rotate with the connecting part of the wind direction plate 2031 as the center, a connecting rod B 206 is hingedly connected to the bottom of the connecting block 2041, one end of the connecting rod B 206 is hingedly connected with a supporting ring 207, the supporting ring 207 is hingedly connected with the connecting frame 203, when the detection plate 204 rotates, the connecting block 2041 can be driven to move by the connecting rod A 205 to make the supporting ring 207 tilt and rotate with the connecting part of the connecting frame 203 as the center.

[0033] At the beginning, the detection plate 204 is in a vertical state, the unmanned aerial vehicle is started, the motor in the unmanned aerial vehicle driving system drives the mounting seat 1 to rotate at high speed, the mounting seat 1 drives the propeller 202 to rotate at high speed through the flap hinge 201, the propeller 202 generates downward thrust at high speed, the unmanned aerial vehicle is lifted upward by the counterforce, when the unmanned aerial vehicle flies, the unmanned aerial vehicle will tilt towards the flight direction, the thrust direction generated by the propeller 202 and the air resistance direction when the unmanned aerial vehicle flies form an acute angle, the angle of the acute angle changes according to the flight speed of the unmanned aerial vehicle, the greater the flight speed of the unmanned aerial vehicle, the smaller the angle of the acute angle formed by the thrust direction generated by the propeller 202 and the air resistance direction when the unmanned aerial vehicle flies, when the unmanned aerial vehicle encounters strong wind opposite to the flight direction of the unmanned aerial vehicle, the two wind direction plates 2031 are impacted by the strong wind to drive the connecting frame 203 to slide along the annular groove of the mounting seat 1, and drive the detection plate 204 to move, the connecting frame 203 drives the connecting link A 205 and the connecting link B 206 to move through the connecting block 2041, and drives the supporting ring 207 to move, until the side of the detection plate 204 close to the connecting link A 205 is opposite to the wind direction of the strong wind, at this time, the impact force of the strong wind on the detection plate 204 increases, so that the detection plate 204 rotates with the connecting place of the two wind direction plates 2031 as the center, the torsional spring is contracted under stress, the detection plate 204 exerts pulling force on the connecting block 2041 through the connecting link A 205, the connecting block 2041 slides under stress and exerts pushing force on the supporting ring 207 through the connecting link B 206, the supporting ring 207 rotates with the connecting place of the connecting frame 203 as the center under stress, and the bottom end of the supporting ring 207 extrudes the middle top surface of the propeller 202, so that the propeller 202 rotates with the connecting place of the flap hinge 201 as the center, it is worth noting that the rotation angle of the detection plate 204 is affected by the wind power of the strong wind, the greater the wind power of the strong wind, the greater the rotation angle of the detection plate 204, and further the greater the rotation angle of the propeller 202, thereby the acute angle between the thrust generated by the propeller 202 and the wind direction of the strong wind can be automatically reduced, by automatically reducing the acute angle between the thrust generated by the propeller 202 and the wind direction of the strong wind, the resistance received by the unmanned aerial vehicle when flying can be effectively reduced, and the force borne by the root of the propeller 202 is reduced, so that the propeller 202 is prevented from being damaged.

[0034] When the strong wind disappears, the detection plate 204 is no longer impacted by the strong wind, the torsional spring drives the detection plate 204 to rotate and reset, the detection plate 204 pushes the connecting block 2041 to slide and reset through the connecting link A 205, the connecting block 2041 rotates with the connecting place of the connecting frame 203 as the center to reset through the connecting link B 206, after the supporting ring 207 resets, the top of the propeller 202 is no longer extruded, and the propeller 202 no longer is affected and rotates in a normal posture. Example 2

[0035] As Figures 3-5As shown, it also includes a rolling mechanism, which includes a base 301, a rectangular electric track 302 fixedly installed on the base 301, a circular electric track 303 horizontally slidably connected in the rectangular electric track 302, a sliding block 304 symmetrically slidably connected in the circular electric track 303, a bracket 305 fixedly connected between the two sliding blocks 304, a bidirectional hydraulic cylinder 306 fixedly installed on the bottom of the inner wall of the bracket 305, a telescopic plate 307 fixedly connected to the telescopic end of the bidirectional hydraulic cylinder 306, and the inner wall of the bracket 305 is opposite to the inner wall of the bracket 305. An electric guide rail 3071 is fixedly installed, and an extension shaft 3072 is slidably connected inside the electric guide rail 3071. The telescopic end of the extension shaft 3072 is fixedly connected to the telescopic end of the adjacent telescopic plate 307. The telescopic end of the telescopic plate 307 is fixedly connected to the telescopic shaft 308 on the side away from the extension shaft 3072. The telescopic end of the telescopic shaft 308 is fixedly connected to a connecting plate 309. The connecting plate 309 is horizontally slidably connected to a C-shaped frame 310 on the side away from the telescopic shaft 308. The inner wall of the C-shaped frame 310 is slidably connected to an electric heating roller pressing wheel 311.

[0036] like Figure 5 As shown, the rolling mechanism also includes a pressure sensor 401. The pressure sensor 401 is fixedly installed on the side of the connecting plate 309 away from the telescopic shaft 308. The pressure sensor 401 is in contact with the C-shaped frame 310. When the electric heating roller 311 rolls the outer wall of the propeller 202, the propeller 202 applies a reaction force to the electric heating roller 311, and then the electric heating roller 311 applies an extrusion force to the pressure sensor 401 through the C-shaped frame 310. A hydraulic rod 402 is fixedly installed on the outer wall of the fixed end of the telescopic shaft 308 through a support rod. The hydraulic rod 402 is electrically connected to the pressure sensor 401, and the telescopic end of the hydraulic rod 402 is fixed to the connecting plate 309.

[0037] like Figure 6 and Figure 7 As shown, a marking mechanism is also included, which includes a mounting box 501. The mounting box 501 is fixedly connected to the top of the inner wall of the bracket 305. The fan blade 502 is installed on the top of the inner wall of the mounting box 501. The two sides of the mounting box 501 are symmetrically connected with air pipes 5021. Both ends of the air pipe 5021 located on the front side of the mounting box 501 are connected with telescopic tubes A503. Two groups of air holes are opened through the outer wall of the fixed end of the telescopic shaft 308, each group of two. The two air holes close to the C-shaped frame 310 are the first group of air holes, and the two air holes away from the C-shaped frame 310 are the second group of air holes. The telescopic end of the telescopic tube A503 is connected to the fixed end of the telescopic shaft 308. The outer wall of the fixed end of the telescopic shaft 308 is connected with an L-shaped tube A504. The telescopic end of the telescopic tube A503 and the L-shaped tube A504 are respectively arranged corresponding to and connected with the first group of air holes.

[0038] like Figure 6 and Figure 7As shown, the marking mechanism further comprises telescopic pipes B601, both ends of the gas conveying pipe 5021 at the rear side of the mounting box 501 are communicated with the telescopic pipes B601, the outer wall of the fixed end of the telescopic shaft 308 is communicated with an L-shaped pipe B602, the telescopic ends of the telescopic pipes B601 and the L-shaped pipe B602 are respectively communicated with the second group of gas conveying holes, and the telescopic end of the telescopic shaft 308 penetrates the air hole.

[0039] As shown in Figure 7 With Figure 8 As shown, the marking mechanism further comprises pigment pipes 701, the top of the L-shaped pipe A504 and the L-shaped pipe B602 are respectively communicated with three uniformly distributed pigment pipes 701, the interiors of the three pigment pipes 701 on the L-shaped pipe A504 and the three pigment pipes 701 on the L-shaped pipe B602 are filled with pigments, the colors of the pigments filled in the interiors of the three pigment pipes 701 on the L-shaped pipe A504 and the three pigment pipes 701 on the L-shaped pipe B602 are different, the color depth of the pigments in the interiors of the adjacent three pigment pipes 701 gradually changes from light to deep from far to near relative to the C-shaped frame 310, the inner wall top of the L-shaped pipe A504 and the L-shaped pipe B602 is horizontally and slidingly connected with three groups of uniformly distributed elastic sliding plates 702, each group has two, the three groups of elastic sliding plates 702 are one-to-one correspondingly arranged with the three pigment pipes 701, the bottom of each group of elastic sliding plates 702 is fixedly connected with an inclined plate 703, one end of the L-shaped pipe A504 and the L-shaped pipe B602 is communicated with a telescopic spraying pipe 801, and one end of the telescopic spraying pipe 801 is fixedly connected with the C-shaped frame 310 in a penetrating manner.

[0040] As shown in Figure 9 With Figure 10 As shown, the cleaning mechanism further comprises a lifting plate 901, the lower side of the bidirectional hydraulic cylinder 306 is provided with the lifting plate 901, a driving assembly is connected to the support 305, the driving assembly is composed of a lead screw and a guide shaft, the lead screw is rotatably connected to the support 305 in a penetrating manner and is threadedly connected to the lifting plate 901 in a penetrating manner, the guide shaft is fixedly connected to the inner wall bottom of the support 305 and is slidingly connected to the lifting plate 901 in a penetrating manner, the top of the lifting plate 901 is symmetrically rotatably connected with a flexible roller 902 and is fixedly connected with a stripping knife 903.

[0041] As shown in Figure 9 With Figure 10 As shown, the cleaning mechanism further comprises a sliding rod 1001, a sliding groove is formed in the top of the lifting plate 901, the sliding groove is symmetrically slidingly connected with the sliding rod 1001, a compression spring is arranged between the two sliding rods 1001, a pulley 1002 is rotatably connected to one side of the sliding rod 1001 in a penetrating manner, and a polishing strip is wound around the two pulleys 1002, the polishing strip is used for polishing the edges of the propeller 202.

[0042] As shown in Figure 10As shown, the device further comprises an elastic telescopic rod 1101, the top of the lifting plate 901 is fixedly connected with the elastic telescopic rod 1101, the telescopic end of the elastic telescopic rod 1101 is rotatably connected with a matching wheel 1102, the matching wheel 1102 is in contact with the edge of the propeller 202 after movement, and one end of the rotating shaft of the belt wheel 1002 is fixedly connected with a transmission wheel used in cooperation with the matching wheel 1102.

[0043] At the initial time, the air hole of the telescopic end of the telescopic shaft 308 is misaligned with the four gas inlet holes of the fixed end of the telescopic shaft 308. During the production of the propeller 202, the staff first preliminarily adheres the components of the propeller 202 by resin, then passes the propeller 202 through the annular electric track 303, clamps the two ends of the propeller 202 by two clamps 100 respectively, starts the bidirectional hydraulic cylinder 306 and the fan blade 502, and the high-speed rotation of the fan blade 502 generates airflow in the mounting box 501. The airflow enters the two telescopic pipes A 503 and B 601 through the two gas inlet pipes 5021 respectively. Since the air hole of the telescopic end of the telescopic shaft 308 is misaligned with the four gas inlet holes of the fixed end of the telescopic shaft 308, the airflow in the two telescopic pipes A 503 and B 601 cannot enter the air hole of the telescopic end of the telescopic shaft 308. At the same time, the telescopic end of the bidirectional hydraulic cylinder 306 is retracted, so that the two telescopic plates 307 move close to each other. The telescopic plate 307 drives the telescopic end of the corresponding extension shaft 3072 to extend, and drives the corresponding telescopic shaft 308 to move. The telescopic shaft 308 drives the hydraulic rod 402 to move through the support rod. The telescopic end of the hydraulic rod 402 drives the electric heating roller 311 to move through the connecting plate 309 and the C-shaped frame 310. At this time, the two electric heating rollers 311 move close to each other. Subsequently, the two electric heating rollers 311 respectively adhere to and extrude the outer wall of the propeller 202. The electric heating roller 311 exerts a counter force on the C-shaped frame 310, so that the C-shaped frame 310 extrudes the adjacent pressure sensor 401. At this time, the telescopic end of the hydraulic rod 402 is in a semi-extended state. The C-shaped frame 310 exerts pressure on the pressure sensor 401. The pressure sensor 401 can judge whether there are defects or protrusions on the outer wall of the propeller 202 according to the pressure received. Then control the annular electric track 303 to move horizontally reciprocating along the rectangular electric track 302, and control the two sliding blocks 304 to slide synchronously along the annular electric track 303 according to the torsion angle of the outer wall of the propeller 202, and control the telescopic length of the telescopic end of the bidirectional hydraulic cylinder 306 according to the thickness of the outer wall of the propeller 202. In this way, the two electric heating rollers 311 can always adhere to the outer wall of the propeller 202 and move, and roll the outer wall of the propeller 202. After the annular electric track 303 moves horizontally reciprocating along the rectangular electric track 302 once, the extension shaft 3072 in the electric guide rail 3071 is controlled to slide vertically. When the extension shaft 3072 slides upward, the extension shaft 3072 drives the telescopic end of the corresponding telescopic plate 307 to retract, and the telescopic plate 307 drives the adjacent telescopic shaft 308 to lift upward. The fixed end of the telescopic shaft 308 drives the hydraulic rod 402 to lift upward through the support rod, and drives the L-shaped pipe A 504 and the L-shaped pipe B 602 on it to lift upward, and the telescopic end of the corresponding telescopic pipe A 503 and the telescopic pipe B 601 retracts. The telescopic end of the telescopic shaft 308 drives the C-shaped frame 310 and the electric heating roller 311 to lift upward through the connecting plate 309. When the extension shaft 3072 slides downward,Further, the electric heating roller 311 can be lowered to contact the outer wall of the propeller 202 at other positions, so that the outer wall of the propeller 202 is rolled completely, the propeller 202 is integrally formed, the outer skin of the propeller 202 is more compact, the structural strength of the propeller 202 is effectively improved, and the stability of the unmanned aerial vehicle during flight is improved.

[0044] The propeller 202 in the prior art needs to be dynamically balanced after production to ensure the stability and safety of the propeller 202 during high-speed rotation. When the dynamic balance of the propeller 202 fails, the staff needs to add weight or peel off part of the material on the propeller 202 for adjustment. The staff cannot accurately determine the position of the propeller 202 that causes imbalance, so the staff needs to constantly change the position of the added weight on the propeller 202 or constantly peel off the material at different positions of the propeller 202 for trial and error until the dynamic balance of the propeller 202 meets the standard. The above problems can be effectively solved by the present application, specifically:

[0045] Specifically, there are two cases, the first case is that the propeller 202 is insufficient in some position, resulting in defects in the propeller 202, when one of the electric heating roller pressure wheels 311 moves to the defect position of the propeller 202, the reaction force of the propeller 202 on the electric heating roller pressure wheel 311 decreases, and then the C-shaped frame 310 on the pressure sensor 401 extrusion force decreases, the pressure sensor 401 senses the decrease of the extrusion force and quickly controls the extension of the adjacent hydraulic rod 402 extension end, the extension end of the hydraulic rod 402 drives the extension end of the extension shaft 308 to move through the connecting plate 309 and the pressure sensor 401, the extension end of the extension shaft 308 is forced to extend until the reaction force of the propeller 202 on the electric heating roller pressure wheel 311 returns to normal, and then the extension end of the hydraulic rod 402 no longer extends, in the process, the air hole of the extension end of the extension shaft 308 is communicated with the first group of air holes of the fixed end of the extension shaft 308 to form a fluid channel, it is worth noting that the larger the defect of the outer wall of the propeller 202, the longer the length of the extension end of the hydraulic rod 402 controlled by the pressure sensor 401, and the larger the area of the fluid channel formed, the airflow in the extension pipe A503 enters the inside of the L-shaped pipe A504 through the air hole of the extension end of the extension shaft 308, the airflow flows along the inner wall of the L-shaped pipe A504, when the airflow flows to the group of elastic sliding plates 702 away from the extension spraying pipe 801 in the L-shaped pipe A504, the inclined plate 703 at the bottom of the first group of elastic sliding plates 702 is impacted by the airflow, the inclined plate 703 applies a pushing force to the elastic sliding plate 702 corresponding to it, so that the two elastic sliding plates 702 slide away from each other, after the elastic sliding plates 702 slide away from each other, the internal pigment of the corresponding pigment pipe 701 is affected by the gravity and the airflow and flows downward, then the airflow impacts the inclined plate 703 at the bottom of the subsequent two groups of elastic sliding plates 702, so that the subsequent two groups of elastic sliding plates 702 move away from each other, and then the internal pigment of the corresponding pigment pipe 701 flows downward, it is worth noting that as the airflow flows, the airflow loses energy in the process of flowing due to the blockage of the inclined plate 703 and the friction of the inner wall of the L-shaped pipe A504, the speed of the airflow gradually decreases, the impact force of the airflow on the inclined plate 703 at the bottom of the three groups of elastic sliding plates 702 decreases in turn, and then the distance of the three groups of elastic sliding plates 702 decreases in turn, and the amount of pigment flowing out of the three groups of elastic sliding plates 702 decreases in turn, when the air hole of the extension end of the extension shaft 308 is communicated with the first group of air holes of the fixed end of the extension shaft 308, the larger the area, the larger the airflow, the larger the impact force of the airflow on the inclined plate 703 at the bottom of the subsequent two groups of elastic sliding plates 702, when the air hole of the extension end of the extension shaft 308 is communicated with the first group of air holes of the fixed end of the extension shaft 308, the smaller the area, the smaller the airflow, the smaller the impact force of the airflow on the inclined plate 703 at the bottom of the subsequent two groups of elastic sliding plates 702, the force applied by the impact of the inclined plate 703 at the bottom of the subsequent two groups of elastic sliding plates 702 to the two groups of elastic sliding plates 702 is not enough to make the corresponding elastic sliding plate 702 completely contract and slide,Or unable to drive the corresponding elastic skateboard 702 movement, thus enabling the degree of defect of the propeller 202 to be judged, the pigment falls into the L-shaped pipe A504, the airflow drives the pigment to be sprayed on the outer wall of the propeller 202 through the telescopic spraying pipe 801, thus enabling the defect of the propeller 202 to be marked, so as to facilitate the staff to quickly find the defect of the propeller 202 and process, and the more the two pigment pipes 701 flow out, the deeper the color of the pigment sprayed on the defect of the propeller 202, and the staff can judge the degree of defect of the propeller 202 according to the color depth of the pigment, so as to facilitate the staff to add weight to the defect of the propeller 202 more accurately.

[0046] With the continuous movement of the electric heating roller 311, when the outer wall of the propeller 202 has no defect, the electric heating roller 311 applies extrusion force to the adjacent pressure sensor 401 through the C-shaped frame 310, and the pressure sensor 401 is forced to control the telescopic end of the adjacent hydraulic rod 402 to retract and reset. The telescopic end of the hydraulic rod 402 drives the telescopic end of the telescopic shaft 308 to reset with the pressure sensor 401 through the connecting plate 309. After the telescopic end of the telescopic shaft 308 resets, the air hole of the telescopic end of the telescopic shaft 308 is misaligned with the gas inlet hole of the fixed end of the telescopic shaft 308, so that the telescopic spraying pipe 801 no longer sprays pigment.

[0047] The second case is that the material of the propeller 202 at a certain position is too much, causing the propeller 202 to have a protrusion. When one of the electric heating roller 311 moves to the protrusion of the propeller 202, the reaction force of the propeller 202 on the electric heating roller 311 increases, thereby increasing the extrusion force of the C-shaped frame 310 on the pressure sensor 401. After the pressure sensor 401 senses the increase in extrusion force, it quickly controls the telescopic end of the adjacent hydraulic rod 402 to retract. The telescopic end of the hydraulic rod 402 drives the telescopic end of the telescopic shaft 308 to move with the pressure sensor 401 through the connecting plate 309. At this time, the telescopic end of the telescopic shaft 308 retracts, the air hole of the telescopic end of the telescopic shaft 308 is communicated with the second group of gas inlet holes of the fixed end of the telescopic shaft 308 to form a fluid channel, and the above steps are repeated to make the airflow enter the inside of the adjacent L-shaped pipe B602. The airflow flows along the inner wall of the L-shaped pipe B602, and the above steps are repeated to drive the pigment to be sprayed on the outer wall of the propeller 202 through the telescopic spraying pipe 801, thereby marking the protrusion of the propeller 202, so as to facilitate the staff to quickly find the protrusion of the propeller 202 and process.

[0048] With the electric heating roller pressing wheel 311 continuing to move, when the outer wall of the propeller 202 does not have a protrusion, the reaction force of the propeller 202 on the electric heating roller pressing wheel 311 decreases, and then the extrusion degree of the C-shaped frame 310 on the pressure sensor 401 decreases. After the pressure sensor 401 senses the decrease in the extrusion degree, it quickly controls the extension reset of the extension end of the adjacent hydraulic rod 402. The extension end of the hydraulic rod 402 drives the extension end of the extension shaft 308 to reset the pressure sensor 401 through the link plate 309. After the extension end of the extension shaft 308 resets, the air hole of the extension end of the extension shaft 308 is misaligned with the gas inlet hole of the fixed end of the extension shaft 308, and then the extension spraying pipe 801 no longer sprays paint.

[0049] Since the manufacturing material of the propeller 202 needs to be bonded by resin, in the process of rolling the outer wall of the propeller 202 by the electrothermal rolling wheel 311, the heat generated by the electrothermal rolling wheel 311 can melt the resin, and the melted resin flows to the edge of the propeller 202 under the extrusion action of the electrothermal rolling wheel 311, and finally overflows and solidifies from the edge of the propeller 202. After completing the rolling of the propeller 202, the overflowed resin needs to be cleaned. First, the rectangular motor track 302 controls the movement of the annular motor track 303, so that the support 305 is located at the upper side of the middle part of the propeller 202, and then the staff rotates the lead screw in the driving assembly to lift the lifting plate 901 upward along the outer wall of the guide shaft in the driving assembly. The lifting plate 901 drives the two flexible rollers 902, the stripping knife 903, the two sliding rods 1001 and the elastic telescopic rod 1101 to lift upward. After the two flexible rollers 902 are lifted upward, they are in contact with and closely fit the outer wall of the propeller 202 respectively. The flexible rollers 902 are deformed by the extrusion of the outer wall of the propeller 202. The resin overflowing from the edge of the propeller 202 is straightened by the two flexible rollers 902. The stripping knife 903 is in close contact with the bottom of the propeller 202. The grinding strips on the two pulleys 1002 are in contact with and extruded by the bottom of the propeller 202. The propeller 202 exerts a counter force on the grinding strips. The grinding strips are forced to form a V shape and exert a pulling force on the two pulleys 1002. The two pulleys 1002 are forced to move the two sliding rods 1001 closer to each other, and the compression spring is contracted under stress. Thus, the contact area of the grinding strips with the outer wall of the propeller 202 can be increased, and the fitting wheel 1102 is in close contact with the bottom of the propeller 202. The axle of one of the pulleys 1002 drives the transmission wheel thereon to fit the side surface of the fitting wheel 1102. Then the annular motor track 303 is controlled to move horizontally and reciprocally along the rectangular motor track 302, and the two sliding blocks 304 are controlled to slide synchronously along the annular motor track 303 according to the twisting angle of the outer wall of the propeller 202, so that the two flexible rollers 902, the stripping knife 903, the grinding strips and the fitting wheel 1102 are always in contact with the outer wall of the propeller 202. Since the overflowing resin is straightened by the two flexible rollers 902, the stripping knife 903 can cut and strip most of the overflowing resin at this time. Meanwhile, the fitting wheel 1102 rotates under the action of friction with the outer wall of the propeller 202, and exerts a friction force on the transmission wheel of one of the pulleys 1002. The transmission wheel is driven to rotate the pulley 1002, and the pulley 1002 drives the grinding strips to move, so that the grinding strips move around the surfaces of the two pulleys 1002, thereby grinding the resin remaining on the edge of the propeller 202. After the cleaning of the resin is completed, the staff rotates the lead screw in the driving assembly to reset the lifting plate 901, the two flexible rollers 902, the stripping knife 903 and the elastic telescopic rod 1101. The grinding strips on the two pulleys 1002 are no longer in contact with the bottom of the propeller 202. The compression spring drives the two sliding rods 1001 to slide and reset. The sliding rod 1001 drives the corresponding pulley 1002 to reset.The elastic telescopic rod 1101 is released from the telescopic end, and through the above steps, the operation steps of the staff can be greatly saved, time and labor are saved, and the work efficiency is effectively improved. Then, the propeller 202 is taken off from the two clamps 100, and the above steps are repeated, and the production of new propellers 202 can continue.

[0050] The above is only a specific embodiment of the present application, but the protection scope of the present application is not limited thereto, any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A root-shaft-type flapping hinge integrated propeller, comprising a mounting seat (1), characterized in that: The invention also includes a control mechanism, wherein the control mechanism includes a swing hinge (201), the swing hinge (201) is fixedly connected to one side of the mounting seat (1), the outer wall of the swing hinge (201) is rotatably sleeved with a propeller (202), the propeller (202) is integrally formed of composite materials, the root shaft hole of the propeller (202) is molded, the swing hinge (201) is made of a high-strength aluminum alloy shaft, and the swing hinge (201) can enable the propeller (202) to swing up and down under the action of an unbalanced load, so as to reduce the root load of the propeller (202); The control mechanism further comprises a connecting frame (203), an annular groove is provided on the top of the mounting seat (1), the connecting frame (203) is slidably connected in the annular groove, a wind direction plate (2031) is symmetrically fixed to the top of the connecting frame (203), a detection plate (204) is hinged between the two wind direction plates (2031), a torsion spring is provided between the detection plate (204) and one of the wind direction plates (2031), a connecting block (2041) is slidably connected in the connecting frame (203), a connecting rod A (205) is hinged on one side of the detection plate (204), one end of the connecting rod A (205) is hinged to the connecting block (2041), a connecting rod B (206) is hinged on the bottom of the connecting block (2041), one end of the connecting rod B (206) is hinged to a support ring (207), and the support ring (207) is hinged to the connecting frame (203).

2. The forming equipment for a root-shaft-type flapping-hinge integrated propeller according to claim 1, characterized in that: The invention also includes a rolling mechanism, wherein the rolling mechanism includes a base (301), a rectangular electric track (302) is fixedly mounted on the base (301), a circular electric track (303) is slidably connected to the rectangular electric track (302), a sliding block (304) is symmetrically slidably connected to the circular electric track (303), a bracket (305) is fixedly connected between the two sliding blocks (304), a bidirectional hydraulic cylinder (306) is fixedly mounted on the bottom of the inner wall of the bracket (305), a telescopic plate (307) is fixedly connected to the telescopic end of the bidirectional hydraulic cylinder (306), and the An electric guide rail (3071) is symmetrically fixedly mounted on the inner wall of the bracket (305), an extension shaft (3072) is slidably connected inside the electric guide rail (3071), a telescopic end of the extension shaft (3072) is fixedly connected to the telescopic end of the telescopic plate (307), a telescopic shaft (308) is fixedly connected to one side of the telescopic end of the telescopic plate (307), a connecting plate (309) is fixedly connected to the telescopic end of the telescopic shaft (308), a C-shaped frame (310) is slidably connected to one side of the connecting plate (309), and an electric heating roller (311) is slidably connected to the inner wall of the C-shaped frame (310).

3. The forming equipment for a root-shaft-type flapping-hinge integrated propeller according to claim 2, characterized in that: The rolling mechanism further comprises a pressure sensor (401), the pressure sensor (401) being fixedly mounted on one side of the connecting plate (309), the pressure sensor (401) being in contact with the C-shaped frame (310), a hydraulic rod (402) being fixedly mounted on the outer wall of the fixed end of the telescopic shaft (308) via a support rod, the hydraulic rod (402) being electrically connected to the pressure sensor (401), and the telescopic end of the hydraulic rod (402) being fixedly connected to the connecting plate (309).

4. The forming equipment for a root-shaft-type flapping-hinge-integrated propeller according to claim 3, characterized in that: The invention also includes a marking mechanism, the marking mechanism including a mounting box (501), the mounting box (501) being fixedly connected to the top of the inner wall of the bracket (305), the fan blade (502) being installed in the mounting box (501), the two sides of the mounting box (501) being symmetrically connected to the air supply pipes (5021), both ends of one of the air supply pipes (5021) being connected to the telescopic pipe A (503), the outer wall of the fixed end of the telescopic shaft (308) being provided with two groups of air supply holes, the telescopic end of the telescopic pipe A (503) being connected to the fixed end of the telescopic shaft (308), and the outer wall of the fixed end of the telescopic shaft (308) being connected to the L-shaped pipe A (504).

5. The forming equipment for a root-shaft-type flapping-hinge integrated propeller according to claim 4, characterized in that: The marking mechanism further comprises a telescopic tube B (601), both ends of the other gas delivery tube (5021) are connected to the telescopic tube B (601), the telescopic end of the telescopic tube B (601) is connected to the fixed end of the telescopic shaft (308), the outer wall of the fixed end of the telescopic shaft (308) is connected to an L-shaped tube B (602), and a vent hole is provided through the telescopic end of the telescopic shaft (308).

6. The forming equipment for a root-shaft-type flapping-hinge-integrated propeller according to claim 5, characterized in that: The marking mechanism further comprises a pigment tube (701), the tops of the L-shaped tube A (504) and the L-shaped tube B (602) are both connected to a plurality of uniformly distributed pigment tubes (701), the tops of the inner walls of the L-shaped tube A (504) and the L-shaped tube B (602) are both slidably connected to a plurality of groups of uniformly distributed elastic slides (702), the bottoms of the plurality of groups of elastic slides (702) are all fixedly connected to inclined plates (703), one end of the L-shaped tube A (504) and the L-shaped tube B (602) are both connected to a telescopic spray tube (801), and one end of the telescopic spray tube (801) is fixedly connected to the C-shaped frame (310) in a penetrating manner.

7. The forming equipment for a root-shaft-type flapping-hinge integrated propeller according to claim 6, characterized in that: The cleaning mechanism further comprises a lifting plate (901), the lifting plate (901) being provided on the lower side of the bidirectional hydraulic cylinder (306), the bracket (305) being connected to a driving assembly, the lifting plate (901) being connected to the driving assembly, the top of the lifting plate (901) being symmetrically rotatably connected to a flexible roller (902), and being fixed to a stripping knife (903).

8. The forming equipment for a root-shaft-type flapping-hinge integrated propeller according to claim 7, characterized in that: The cleaning mechanism further comprises a sliding rod (1001), a sliding groove is provided on the top of the lifting plate (901), the sliding rods (1001) are symmetrically slidably connected in the sliding groove, a compression spring is provided between the two sliding rods (1001), a pulley (1002) is rotatably connected to one side of the sliding rod (1001), and a grinding strip is wound around the two pulleys (1002).

9. The forming equipment for a root-shaft-type flapping-hinge integrated propeller according to claim 8, characterized in that: The lifting plate (901) further comprises an elastic telescopic rod (1101), the top of the lifting plate (901) being fixedly connected to the elastic telescopic rod (1101), the telescopic end of the elastic telescopic rod (1101) being rotatably connected to a fitting wheel (1102), and one end of the rotating shaft of one of the pulleys (1002) being fixedly connected to a transmission wheel used in conjunction with the fitting wheel (1102).

Citation Information

Patent Citations

  • Rotor wing device and aircraft

    CN115837976A