Automatic counting and packaging equipment for steel balls

By designing the automatic counting and packaging equipment of steel balls and adopting double-layer packaging and two-way inclined mechanisms, the tight arrangement and accurate quantity of steel balls in the packaging box are achieved, and the problems of wear and deviation of steel balls and packaging quantity in the prior art are solved.

CN119821752AActive Publication Date: 2025-04-15ZIBO WENBO BEARING&STEEL BALL CO LTD
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Patent Information

Application Number
CN202510330881.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-04-15
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

During transportation, existing steel ball packaging equipment is worn due to shaking and bumping of the inner wall of the box, and the number of packaging is prone to deviations, and the steel balls are not arranged tightly, resulting in falling off.

Method used

An automatic steel ball counting and packaging equipment is designed, using a double-layer packaging mechanism and a two-way inclined mechanism. The tight placement and precise delivery of the steel balls are achieved through the paper track and the guide trigger mechanism to ensure the tight arrangement and accurate number of the steel balls in the packaging box.

Benefits of technology

It improves the tightness and stability of the steel balls during transportation, reduces the risk of wear, and ensures the accuracy of the packaging quantity, avoiding the problems of the steel balls falling off and not being arranged tightly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of steel ball packaging, in particular to automatic steel ball counting and packaging equipment which comprises a first side plate, a second side plate, a double-layer packaging mechanism, a two-way inclining mechanism, a guide triggering mechanism and a movable discharging mechanism, a first shaft rod is rotatably connected to the inner wall of the first side plate, and a transfer frame is fixedly connected to the end of the first shaft rod; a packaging box is arranged on the auxiliary conveying belt, and a concentric-square-shaped rail is fixedly connected to the outer wall of the mounting plate. The double-layer packaging mechanism is in linkage with the two-way inclining mechanism, so that when the main sliding rod moves on the lower layer of the concentric-square-shaped track, the transfer frame inclines by a certain angle, when the main sliding rod moves on the upper layer of the concentric-square-shaped track, the transfer frame inclines in the opposite direction, and steel balls get close to the inclined side when falling into the packaging box and cannot fall into the packaging box dispersedly; and meanwhile, a guide triggering mechanism is arranged to be in linkage with a tilting mechanism, so that a corrugated guide pipe can stretch into the packaging box, the steel balls are accurately delivered, the tightness of the steel balls is improved, and the steel balls cannot fall off or shift.
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Description

Technical Field

[0001] The invention relates to the technical field of steel ball packaging, in particular to an automatic counting and packaging device for steel balls. Background Art

[0002] Steel ball is a spherical iron alloy wear-resistant body produced by forging, spinning, rolling and casting. It is the most important component of today's crushing industrial mining balls, cement balls, etc. In the process of factory sales of existing steel balls, in order to ensure the convenience of steel ball transportation, it is very necessary to use a steel ball packaging machine.

[0003] The patent with publication number: CN117963211A discloses a wear-resistant ball quantitative packaging equipment and a packaging method thereof, including a counting component, a material dividing component, a material discharging component and a bag holding component; the material dividing component includes a steel ball receiving and guiding component, a first discharging channel, a second discharging channel and a rotating shielding and channel changing component; the discharging end of the steel ball receiving and guiding component is connected with a first discharging channel and a second discharging channel arranged in parallel with each other, and a rotating shielding and channel changing component is installed on one side of the second discharging channel of the steel ball receiving and guiding component. When the rotating shielding and channel changing component is expanded, the second discharging channel is shielded and closed, and the first discharging channel is opened. When the rotating shielding and channel changing component is retracted, the first discharging channel is shielded and closed, and the second discharging channel is opened.

[0004] However, the above invention patent still has some shortcomings in actual use: 1. The counting component is set to count the steel balls. When the count reaches 95 steel balls, the steel balls are blocked through a series of transmission components and then unloaded in sequence to achieve the purpose of packaging 100 steel balls. Why not directly block the subsequent steel balls at 100 steel balls? 2. In the prior art, steel balls are packaged in boxes or bags. However, in order to avoid wear and tear caused by shaking and collision with the inner wall of the box during transportation, the size of the box is generally the same as the overall volume of the steel balls. That is to say, the height of the steel balls after packaging will be the same as the height of the box. This makes it impossible to ensure the tightness of the steel balls when they fall into the box due to the rotation and uncertainty of the steel balls themselves. There is no extra space in the box, and the internal limitations can easily cause the steel balls to accumulate and fall off, or the steel balls are not arranged tightly enough, resulting in deviations in the packaging quantity. Therefore, an automatic counting and packaging equipment for steel balls is proposed to solve the above-mentioned problems. Summary of the invention

[0005] The purpose of the present invention is to solve the problems in the background technology and to propose an automatic counting and packaging device for steel balls.

[0006] In order to achieve the above object, the present invention adopts the following technical solutions: A steel ball automatic counting and packaging device comprises a first side plate and a second side plate, two evenly distributed main transmission rollers are rotatably connected between the first side plate and the second side plate, a first motor is fixedly connected to the outer wall of the second side plate, an outer wall of one of the main transmission rollers is fixedly connected to the output shaft of the first motor, a first shaft is rotatably connected to the inner wall of the first side plate, a transfer frame is fixedly connected to the end of the first shaft, two auxiliary transmission rollers are rotatably connected to the inner wall of the transfer frame, an auxiliary conveyor belt is sleeved on the outer walls of the two auxiliary transmission rollers, a packaging box is arranged on the auxiliary conveyor belt, a mounting plate is fixedly connected to the top outer wall of the first side plate, a return track is fixedly connected to the outer wall of the mounting plate, and further comprises: A double-layer packaging mechanism, used for placing the steel balls in double layers in the packaging box, the double-layer packaging mechanism being mounted on the first side plate; A two-way tilting mechanism is used to cooperate with the movement of the double-layer packaging mechanism. When the double-layer packaging mechanism moves on the lower layer of the circular track, the transfer frame tilts, and when the double-layer packaging mechanism moves on the upper layer of the circular track, the transfer frame tilts in the opposite direction. The two-way tilting mechanism is installed on the first side plate; A guide trigger mechanism, used to cooperate with the bidirectional tilting mechanism so that the steel balls can be accurately and compactly placed in the packaging box, and the guide trigger mechanism is installed on the double-layer packaging mechanism; And a mobile unloading mechanism is used to control the single discharging of steel balls, and the mobile unloading mechanism is installed on the double-layer packaging mechanism.

[0007] Preferably, five limiting shafts are rotatably connected between the first side plate and the second side plate, the outer walls of the two main drive rollers and the five limiting shafts are sleeved with the same main conveyor belt, the outer wall of the transfer frame is fixedly connected to the second motor, and the output shaft of the second motor is fixedly connected to one of the auxiliary drive rollers.

[0008] Preferably, the double-layer packaging mechanism includes a first sliding bar, a second sliding bar, a tooth block group, a driving motor, a driving gear, a main sliding bar and a mounting rod, the tooth block group is fixedly connected to the circular track, the main sliding bar is slidably connected to the circular track, the mounting rod is fixedly connected to the main sliding bar, the end of the first sliding bar is fixedly connected to the mounting rod, the outer wall of the first sliding bar is slidably connected to the second sliding bar, the second sliding bar is slidably connected to the second side plate, the driving gear is rotatably connected to the end of the main sliding bar, the output shaft of the driving motor is fixedly connected to the driving gear, the driving gear is meshed with the tooth block group, and the tooth block group is fixedly connected to the circular track.

[0009] Preferably, the bidirectional tilting mechanism includes a lower pressure rod, a lower connecting rod, an upper pressure rod, an upper connecting rod, two tilting push rods and two first springs, the two tilting push rods are both slidably connected to the first side plate, the two first springs are fixedly connected between the first shaft rod and the first side plate, the ends of the two tilting push rods are respectively fixedly connected to the upper connecting rod and the lower connecting rod, the end of the upper connecting rod is fixedly connected to the upper pressure rod, and the end of the lower connecting rod is fixedly connected to the lower pressure rod.

[0010] Preferably, the mobile unloading mechanism includes a ball outlet bin, a ball outlet cavity, a fourth motor, a fourth gear and a fourth rack, the ball outlet bin is fixedly connected to the ball outlet cavity, the fourth motor is fixedly connected to the ball outlet cavity, the fourth gear is fixedly connected to the output shaft of the fourth motor, and the fourth rack is fixedly connected to the mounting rod.

[0011] Preferably, the mobile unloading mechanism also includes a third rack, a third gear, an unloading slide rail and a single unloading barrel. The unloading slide rail is fixedly connected to the mounting rod, the third rack is slidably connected to the unloading slide rail, the third rack is meshed with the third gear, and the third gear is fixedly connected to the single unloading barrel through a set shaft.

[0012] Preferably, the guide trigger mechanism includes a first gear, a first rack, a second gear, a mounting frame, a second tooth plate and an L-shaped rod, the L-shaped rod is slidably connected to the mounting rod, the second tooth plate is fixedly connected to the L-shaped rod, the mounting frame is fixedly connected to the mounting rod, the second gear is rotatably connected to the mounting frame, the second gear is meshed with the second tooth plate, the first gear is fixedly connected to the second gear via a set shaft, and the first gear is meshed with the outer wall of the first rack.

[0013] Preferably, the guide trigger mechanism also includes a first slide rail, a corrugated guide tube, a third slide rod and a contact plate, the third slide rod is arranged in the mounting rod, the end of the first side plate is slidably connected to the first slide rail, the first slide rail is fixedly connected to the first rack, the third slide rod is fixedly connected to the corrugated guide tube, the end of the corrugated guide tube is fixedly connected to the ball outlet cavity, and the contact plate is fixedly connected to the circular track.

[0014] Compared with the existing technology, the present invention has the following beneficial effects: The present invention links the double-layer packaging mechanism with the bidirectional tilting mechanism so that when the main slide bar moves on the lower layer of the circular track, the transfer frame tilts at a certain angle, and when the main slide bar moves on the upper layer of the circular track, the transfer frame tilts in the opposite direction. When the steel balls fall into the packaging box, they will move toward the tilted side and will not fall in the packaging box in a scattered manner. At the same time, a guide trigger mechanism is provided to link the tilting mechanism so that the corrugated guide tube can extend into the packaging box, so that the steel balls can be accurately delivered, the tightness of the steel balls is improved, and the steel balls will not fall or shift. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 is a schematic diagram of the structure of the present invention after the second side plate is removed; Figure 3 It is a partial structural schematic diagram of the bidirectional tilting mechanism of the present invention; Figure 4 It is a schematic diagram of the structure in the circular track of the present invention; Figure 5 It is a schematic diagram of the structure on the mounting rod of the present invention; Figure 6 The present invention Figure 5 A schematic diagram of the partially enlarged structure at center A; Figure 7 It is a partial structural schematic diagram of the mobile unloading mechanism of the present invention; Figure 8 It is a schematic diagram of the structure of the unloading slide rail of the present invention; Fig. 9 It is a schematic diagram of the internal structure of the ball outlet cavity of the present invention.

[0016] In the figure: 1, main conveyor belt; 2, first motor; 3, first side plate; 4, main transmission roller; 5, first slide bar; 6, second slide bar; 7, transfer frame; 8, second motor; 9, second side plate; 10, packaging box; 11, ball outlet bin; 12, ball outlet cavity; 13, contact plate; 14, return track; 15, main slide bar; 16, mounting rod; 17, auxiliary conveyor belt; 18, limit shaft rod; 19, upper connecting rod; 20, lower connecting rod; 21, tilt push rod; 22, first shaft rod; 23, first spring; 24, auxiliary transmission roller; 25, upper pressure rod; 26, gear block group; 27, Driving motor; 28. Driving gear; 29. ​​Lower laminating rod; 30. Mounting plate; 31. First slide rail; 32. Corrugated guide tube; 33. Third slide rod; 34. First gear; 35. First rack; 36. Second gear; 37. Mounting frame; 38. Second gear plate; 39. L-shaped rod; 40. Third rack; 41. Third gear; 42. Fourth motor; 43. Fourth gear; 44. Unloading slide rail; 45. Single unloading barrel; 46. Fourth rack; 101. Double-layer packaging mechanism; 202. Bidirectional tilting mechanism; 303. Guide trigger mechanism; 404. Mobile unloading mechanism. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0018] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0019] Reference Figure 1-Figure 9 , a steel ball automatic counting and packaging device, comprising a first side plate 3 and a second side plate 9, two evenly distributed main transmission rollers 4 are rotatably connected between the first side plate 3 and the second side plate 9, the outer wall of the second side plate 9 is fixedly connected to a first motor 2, the outer wall of one of the main transmission rollers 4 is fixedly connected to the output shaft of the first motor 2, the inner wall of the first side plate 3 is rotatably connected to a first shaft rod 22, the end of the first shaft rod 22 is fixedly connected to a transfer frame 7, the inner wall of the transfer frame 7 is rotatably connected to two auxiliary transmission rollers 24, the outer walls of the two auxiliary transmission rollers 24 are sleeved with an auxiliary conveyor belt 17, the auxiliary conveyor belt 17 is provided with a packaging box 10, the top outer wall of the first side plate 3 is fixedly connected to a mounting plate 30, the outer wall of the mounting plate 30 is fixedly connected to a return track 14, and also includes: A double-layer packaging mechanism 101 is used to place the steel balls in double layers in the packaging box 10. The double-layer packaging mechanism 101 is installed on the first side plate 3; The bidirectional tilting mechanism 202 is used to cooperate with the movement of the double-layer packaging mechanism 101. When the double-layer packaging mechanism 101 moves on the lower layer of the return track 14, the transfer frame 7 tilts, and when the double-layer packaging mechanism 101 moves on the upper layer of the return track 14, the transfer frame 7 tilts in the opposite direction. The bidirectional tilting mechanism 202 is installed on the first side plate 3; The guide trigger mechanism 303 is used to cooperate with the bidirectional tilting mechanism 202 so that the steel ball can be accurately and compactly placed in the packaging box 10. The guide trigger mechanism 303 is installed on the double-layer packaging mechanism 101; And the mobile unloading mechanism 404 is used to control the single discharging of steel balls, and the mobile unloading mechanism 404 is installed on the double-layer packaging mechanism 101.

[0020] Among them, five limiting shafts 18 are rotatably connected between the first side plate 3 and the second side plate 9, the outer walls of the two main transmission rollers 4 and the five limiting shafts 18 are sleeved with the same main conveyor belt 1, the outer wall of the transfer frame 7 is fixedly connected to the second motor 8, and the output shaft of the second motor 8 is fixedly connected to one of the auxiliary transmission rollers 24.

[0021] Among them, the double-layer packaging mechanism 101 includes a first slide bar 5, a second slide bar 6, a tooth block group 26, a drive motor 27, a drive gear 28, a main slide bar 15 and a mounting rod 16. The tooth block group 26 is fixedly connected to the circular track 14, the main slide bar 15 is slidably connected to the circular track 14, the mounting rod 16 is fixedly connected to the main slide bar 15, the end of the first slide bar 5 is fixedly connected to the mounting rod 16, the outer wall of the first slide bar 5 is slidably connected to the second slide bar 6, the second slide bar 6 is slidably connected to the second side plate 9, the drive gear 28 is rotatably connected to the end of the main slide bar 15, the output shaft of the drive motor 27 is fixedly connected to the drive gear 28, and the drive gear 28 is meshed with the tooth block group 26.

[0022] Among them, the bidirectional tilting mechanism 202 includes a lower layer pressure rod 29, a lower layer connecting rod 20, an upper layer pressure rod 25, an upper layer connecting rod 19, two tilting push rods 21 and two first springs 23. The two tilting push rods 21 are both slidingly connected to the first side plate 3. The two first springs 23 are fixedly connected between the first shaft rod 22 and the first side plate 3. The ends of the two tilting push rods 21 are respectively fixedly connected to the upper layer connecting rod 19 and the lower layer connecting rod 20. The end of the upper layer connecting rod 19 is fixedly connected to the upper layer pressure rod 25, and the end of the lower layer connecting rod 20 is fixedly connected to the lower layer pressure rod 29.

[0023] In this embodiment, the ball outlet bin 11 can be connected to the discharge port of the steel balls. In the initial state, the transfer frame 7 is horizontal, that is, the main slide bar 15 has not pressed the lower laminating rod 29 or the upper laminating rod 25. When the first motor 2 drives the main conveyor belt 1 to move through the main transmission roller 4 to convey the packaging box 10 to the auxiliary conveyor belt 17, the packaging box 10 is first stationary, and the ball outlet cavity 12 first places the steel balls on the bottom layer of the packaging box 10. Since the steel balls themselves have rolling properties, when the drive motor 27 rotates to drive the drive gear 28 to slide along the tooth block group 26, the main slide bar 15 will slide in the circular track 14. The main slide bar 15 is set as follows. Figure 4 The main slide bar 15 slides counterclockwise along the circular track 14. When the main slide bar 15 presses the lower lamination bar 29, the lower lamination bar 29 drives the lower connecting bar 20 to move downward, so that the lower connecting bar 20 presses a tilting push rod 21, so that the tilting push rod 21 drives the transfer frame 7 and the packaging box 10 to tilt at a certain angle, so that when the steel balls fall into the packaging box 10, they will approach one side and will not fall in the packaging box 10 in a scattered manner.

[0024] Among them, the guide trigger mechanism 303 includes a first gear 34, a first rack 35, a second gear 36, a mounting frame 37, a second tooth plate 38 and an L-shaped rod 39. The L-shaped rod 39 is slidingly connected to the mounting rod 16, the second tooth plate 38 is fixedly connected to the L-shaped rod 39, the mounting frame 37 is fixedly connected to the mounting rod 16, the second gear 36 is rotatably connected to the mounting frame 37, the second gear 36 is meshed with the second tooth plate 38, the first gear 34 is fixedly connected to the second gear 36 through a set shaft, and the first gear 34 is meshed with the outer wall of the first rack 35.

[0025] Among them, the guide trigger mechanism 303 also includes a first slide rail 31, a corrugated guide tube 32, a third slide rod 33 and a contact plate 13. The third slide rod 33 is arranged in the mounting rod 16. The end of the first side plate 3 is slidingly connected to the first slide rail 31, the first slide rail 31 is fixedly connected to the first rack 35, the third slide rod 33 is fixedly connected to the corrugated guide tube 32, the end of the corrugated guide tube 32 is fixedly connected to the ball outlet cavity 12, and the contact plate 13 is fixedly connected to the circular track 14.

[0026] In the present embodiment, before the main slide bar 15 presses the lower laminating bar 29, the corrugated guide tube 32 is retracted at the bottom end of the ball outlet cavity 12 by default, so the ball outlet cavity 12 can be smoothly moved to the top of the packaging box 10. When the main slide bar 15 presses the lower laminating bar 29, the lower laminating bar 29 will press the L-shaped bar 39, so that the L-shaped bar 39 drives the second gear 36 and the first gear 34 to rotate through the second gear plate 38, thereby driving the first rack 35 and the first slide rail 31 to move, so that the third slide bar 33 slides down along the inclined surface of the first slide rail 31, so that the corrugated guide tube 32 extends into the packaging box 10, so that the distance between the bottom end of the corrugated guide tube 32 and the packaging box 10 is only enough to accommodate the diameter of a steel ball, so that the steel ball can be accurately delivered.

[0027] Among them, the mobile unloading mechanism 404 includes a ball outlet bin 11, a ball outlet cavity 12, a fourth motor 42, a fourth gear 43 and a fourth rack 46. The ball outlet bin 11 is fixedly connected to the ball outlet cavity 12, the fourth motor 42 is fixedly connected to the ball outlet cavity 12, the fourth gear 43 is fixedly connected to the output shaft of the fourth motor 42, the fourth rack 46 is fixedly connected to the mounting rod 16, and the fourth rack 46 is meshed with the outer wall of the fourth gear 43.

[0028] Among them, the mobile unloading mechanism 404 also includes a third rack 40, a third gear 41, an unloading slide 44 and a single unloading barrel 45. The unloading slide 44 is fixedly connected to the mounting rod 16, the third rack 40 is slidably connected to the unloading slide 44, the third rack 40 is meshed with the third gear 41, and the third gear 41 is fixedly connected to the single unloading barrel 45 through a set shaft.

[0029] In this embodiment, when the corrugated guide tube 32 is extended, the steel balls are set to be placed in rows, so the driving motor 27 will stop after reaching the specified position, and the fourth motor 42 drives the fourth gear 43 to rotate, so that the fourth gear 43 engages with the fourth rack 46, driving the ball outlet cavity 12 to slide, so that when the third rack 40 passes through the protrusion of the unloading slide rail 44, it will move downward and drive the third gear 41 and the single unloading barrel 45 to rotate. The single unloading barrel 45 can carry a steel ball inside, so that a single ball can be placed and packaged accurately, thereby improving the tightness of the steel balls.

[0030] The driving motor 27 continues to move until all the steel balls are placed on the bottom layer, and the main slide bar 15 moves to the turning point of the circular track 14. At this time, the lower pressure rod 29 is no longer under pressure, so the transfer frame 7 is restored to a horizontal state by the elastic force of the first spring 23. When the main slide bar 15 presses the upper pressure rod 25, the upper pressure rod 25 moves downward, thereby driving the transfer frame 7 to tilt in another direction. Since the bottom layer is already full of steel balls at this time, there are restrictions between the steel balls. When the transfer frame 7 is tilted at a small angle, the steel balls cannot fall off.

[0031] After the steel balls are placed on the upper layer, the main slide bar 15 moves to the turning point of the return track 14, and the transfer frame 7 regains balance again. The second motor 8 drives the auxiliary conveyor belt 17 to rotate through the auxiliary transmission roller 24 to transport the packaging box 10 filled with steel balls. When the L-shaped rod 39 contacts the contact plate 13, the contact plate 13 drives the L-shaped rod 39 to move upward, thereby driving the second gear 36 and the first gear 34 to reverse, so that the first slide rail 31 is reset, the third slide bar 33 moves upward, and the corrugated guide tube 32 contracts to facilitate the packaging of the next box of steel balls. Since the end of the return track 14 is arc-shaped, the contact plate 13 will not continue to contact the L-shaped rod 39.

[0032] The specific working principle and use method of the present invention are explained in detail below: when in use, the ball outlet bin 11 can be connected to the discharge port of the steel ball. In the initial state, the transfer frame 7 is horizontal, that is, the main slide bar 15 has not yet pressed the lower lamination rod 29 or the upper lamination rod 25. When the first motor 2 drives the main conveyor belt 1 to move through the main transmission roller 4 to convey the packaging box 10 to the auxiliary conveyor belt 17, the packaging box 10 is first stationary, and the ball outlet cavity 12 first places the steel ball on the bottom layer of the packaging box 10. Since the steel ball itself has rolling properties, when the drive motor 27 rotates to drive the drive gear 28 to slide along the tooth block group 26, the main slide bar 15 will slide in the circular track 14. The main slide bar 15 is set as follows: Figure 4The main slide bar 15 slides counterclockwise along the circular track 14. When the main slide bar 15 presses the lower lamination bar 29, the lower lamination bar 29 drives the lower connecting bar 20 to move downward, so that the lower connecting bar 20 presses a tilting push rod 21, so that the tilting push rod 21 drives the transfer frame 7 and the packaging box 10 to tilt at a certain angle, so that when the steel balls fall into the packaging box 10, they will approach one side and will not fall in the packaging box 10 in a scattered manner.

[0033] At the same time, before the main slide bar 15 presses the lower laminating rod 29, the corrugated guide tube 32 is retracted at the bottom end of the ball outlet cavity 12 by default, so the ball outlet cavity 12 can move smoothly to the top of the packaging box 10. When the main slide bar 15 presses the lower laminating rod 29, the lower laminating rod 29 will press the L-shaped rod 39, so that the L-shaped rod 39 drives the second gear 36 and the first gear 34 to rotate through the second tooth plate 38, thereby driving the first rack 35 and the first slide rail 31 to move, so that the third slide bar 33 slides down along the inclined surface of the first slide rail 31, so that the corrugated guide tube 32 extends into the packaging box 10, so that the distance between the bottom end of the corrugated guide tube 32 and the packaging box 10 is only enough to accommodate the diameter of a steel ball, so that the steel ball can be accurately delivered.

[0034] When the corrugated guide tube 32 is extended, the steel balls are set to be placed in rows, so the driving motor 27 will stop after reaching the specified position, and the fourth motor 42 drives the fourth gear 43 to rotate, so that the fourth gear 43 engages with the fourth rack 46, driving the ball outlet cavity 12 to slide, so that when the third rack 40 passes through the protrusion of the unloading slide rail 44, it will move downward and drive the third gear 41 and the single unloading barrel 45 to rotate. The single unloading barrel 45 can carry a steel ball inside, so that a single ball can be placed and packaged accurately, thereby improving the tightness of the steel balls.

[0035] The driving motor 27 continues to move until all the steel balls are placed on the bottom layer, and the main slide bar 15 moves to the turning point of the circular track 14. At this time, the lower pressure rod 29 is no longer under pressure, so the transfer frame 7 is restored to a horizontal state by the elastic force of the first spring 23. When the main slide bar 15 presses the upper pressure rod 25, the upper pressure rod 25 moves downward, thereby driving the transfer frame 7 to tilt in another direction. Since the bottom layer is already full of steel balls at this time, there are restrictions between the steel balls. When the transfer frame 7 is tilted at a small angle, the steel balls cannot fall off.

[0036] After the steel balls are placed on the upper layer, the main slide bar 15 moves to the turning point of the return track 14, and the transfer frame 7 regains balance again. The second motor 8 drives the auxiliary conveyor belt 17 to rotate through the auxiliary transmission roller 24 to transport the packaging box 10 filled with steel balls. When the L-shaped rod 39 contacts the contact plate 13, the contact plate 13 drives the L-shaped rod 39 to move upward, thereby driving the second gear 36 and the first gear 34 to reverse, so that the first slide rail 31 is reset, the third slide bar 33 moves upward, and the corrugated guide tube 32 contracts to facilitate the packaging of the next box of steel balls. Since the end of the return track 14 is arc-shaped, the contact plate 13 will not continue to contact the L-shaped rod 39.

[0037] It is further explained that the above-mentioned fixed connection should be understood in a broad sense unless otherwise clearly specified and limited. For example, it can be welding, gluing, or one-piece molding, etc., which are conventional means well known to those skilled in the art.

[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A steel ball automatic counting and packaging device, comprising a first side plate (3) and a second side plate (9), wherein two evenly distributed main transmission rollers (4) are rotatably connected between the first side plate (3) and the second side plate (9), the outer wall of the second side plate (9) is fixedly connected to a first motor (2), wherein the outer wall of one of the main transmission rollers (4) is fixedly connected to the output shaft of the first motor (2), the inner wall of the first side plate (3) is rotatably connected to a first shaft rod (22), the end of the first shaft rod (22) is fixedly connected to a transfer frame (7), the inner wall of the transfer frame (7) is rotatably connected to two auxiliary transmission rollers (24), the outer walls of the two auxiliary transmission rollers (24) are sleeved with an auxiliary conveyor belt (17), a packaging box (10) is arranged on the auxiliary conveyor belt (17), the top outer wall of the first side plate (3) is fixedly connected to a mounting plate (30), the outer wall of the mounting plate (30) is fixedly connected to a return track (14), characterized in that: Also includes: A double-layer packaging mechanism (101) is used to place the steel balls in double layers in the packaging box (10), the double-layer packaging mechanism (101) being mounted on the first side plate (3); a bidirectional tilting mechanism (202) for cooperating with the movement of the double-layer packaging mechanism (101); when the double-layer packaging mechanism (101) moves on the lower layer of the circular track (14), the transfer frame (7) tilts; when the double-layer packaging mechanism (101) moves on the upper layer of the circular track (14), the transfer frame (7) tilts in the opposite direction; the bidirectional tilting mechanism (202) is mounted on the first side plate (3); A guide trigger mechanism (303) is used to cooperate with the bidirectional tilting mechanism (202) so that the steel balls can be accurately and compactly placed in the packaging box (10), and the guide trigger mechanism (303) is installed on the double-layer packaging mechanism (101); and a mobile unloading mechanism (404) for controlling the unloading of individual steel balls, wherein the mobile unloading mechanism (404) is mounted on the double-layer packaging mechanism (101).

2. The steel ball automatic counting and packaging equipment according to claim 1 is characterized in that: Five limiting shafts (18) are rotatably connected between the first side plate (3) and the second side plate (9); the outer walls of the two main transmission rollers (4) and the five limiting shafts (18) are sleeved with the same main conveyor belt (1); the outer wall of the transfer frame (7) is fixedly connected to a second motor (8); and the output shaft of the second motor (8) is fixedly connected to one of the auxiliary transmission rollers (24).

3. The automatic counting and packaging equipment for steel balls according to claim 2 is characterized in that: The double-layer packaging mechanism (101) comprises a first sliding rod (5), a second sliding rod (6), a tooth block group (26), a driving motor (27), a driving gear (28), a main sliding rod (15) and a mounting rod (16); the tooth block group (26) is fixedly connected to the return track (14); the main sliding rod (15) is slidably connected to the return track (14); the mounting rod (16) is fixedly connected to the main sliding rod (15); an end of the first sliding rod (5) is fixedly connected to the mounting rod (16); an outer wall of the first sliding rod (5) is slidably connected to the second sliding rod (6); the second sliding rod (6) is slidably connected to the second side plate (9); the driving gear (28) is rotatably connected to the end of the main sliding rod (15); an output shaft of the driving motor (27) is fixedly connected to the driving gear (28); and the driving gear (28) is meshed with the tooth block group (26).

4. The steel ball automatic counting and packaging equipment according to claim 3 is characterized by: The bidirectional tilting mechanism (202) comprises a lower layer pressure rod (29), a lower layer connecting rod (20), an upper layer pressure rod (25), an upper layer connecting rod (19), two tilting push rods (21) and two first springs (23), the two tilting push rods (21) are both slidably connected to the first side plate (3), the two first springs (23) are fixedly connected between the first shaft rod (22) and the first side plate (3), the ends of the two tilting push rods (21) are respectively fixedly connected to the upper layer connecting rod (19) and the lower layer connecting rod (20), the end of the upper layer connecting rod (19) is fixedly connected to the upper layer pressure rod (25), and the end of the lower layer connecting rod (20) is fixedly connected to the lower layer pressure rod (29).

5. The automatic counting and packaging equipment for steel balls according to claim 4 is characterized in that: The mobile unloading mechanism (404) comprises a ball outlet bin (11), a ball outlet cavity (12), a fourth motor (42), a fourth gear (43) and a fourth rack (46); the ball outlet bin (11) is fixedly connected to the ball outlet cavity (12); the fourth motor (42) is fixedly connected to the ball outlet cavity (12); the fourth gear (43) is fixedly connected to the output shaft of the fourth motor (42); the fourth rack (46) is fixedly connected to the mounting rod (16); and the fourth rack (46) is meshed with the outer wall of the fourth gear (43).

6. The steel ball automatic counting and packaging equipment according to claim 5, characterized in that: The mobile unloading mechanism (404) further comprises a third rack (40), a third gear (41), an unloading slide rail (44) and a single unloading barrel (45); the unloading slide rail (44) is fixedly connected to the mounting rod (16); the third rack (40) is slidably connected to the unloading slide rail (44); the third rack (40) is meshed with the third gear (41); and the third gear (41) is fixedly connected to the single unloading barrel (45) via a set shaft rod.

7. The automatic counting and packaging equipment for steel balls according to claim 6 is characterized in that: The guide trigger mechanism (303) comprises a first gear (34), a first rack (35), a second gear (36), a mounting frame (37), a second toothed plate (38) and an L-shaped rod (39); the L-shaped rod (39) is slidably connected to the mounting rod (16); the second toothed plate (38) is fixedly connected to the L-shaped rod (39); the mounting frame (37) is fixedly connected to the mounting rod (16); the second gear (36) is rotatably connected to the mounting frame (37); the second gear (36) is meshed with the second toothed plate (38); the first gear (34) is fixedly connected to the second gear (36) via a shaft; and the first gear (34) is meshed with an outer wall of the first rack (35).

8. The steel ball automatic counting and packaging equipment according to claim 7 is characterized in that: The guide trigger mechanism (303) further comprises a first slide rail (31), a corrugated guide tube (32), a third slide rod (33) and a contact plate (13); the third slide rod (33) is arranged in the mounting rod (16); the end of the first side plate (3) is slidably connected to the first slide rail (31); the first slide rail (31) is fixedly connected to the first rack (35); the third slide rod (33) is fixedly connected to the corrugated guide tube (32); the end of the corrugated guide tube (32) is fixedly connected to the ball outlet cavity (12); and the contact plate (13) is fixedly connected to the circular track (14).

Citation Information

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