A photovoltaic module packaging device

By designing a photovoltaic component packaging device including a driving mechanism, a packaging mechanism, a compression mechanism, a blocking mechanism and a tiling mechanism, the gap problem between the packaging film and the packaging box and between the multi-layer packaging film is solved, and the tight fit and efficient protection of the packaging film is achieved.

CN119821756BActive Publication Date: 2025-06-27SUZHOU LUNENG ENERGY TECH CO LTD
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Patent Information

Application Number
CN202510329464.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-20
Publication Date
2025-06-27
Estimated Expiration
2045-03-20

AI Technical Summary

Technical Problem

When wrapping the packaging film in the prior art, it is difficult to effectively avoid the gap between the packaging film and the packaging box and between the multi-layer packaging film, resulting in the later packaging film being loose and affecting the protective effect.

Method used

A photovoltaic module packaging device is designed, including a driving mechanism, a packaging mechanism, a pressing mechanism, a clogging mechanism and a laying mechanism. Through the piston assembly and the pneumatic system, the compaction and tiling of the packaging film is achieved, ensuring that the packaging film is closely attached to the surface of the packaging box.

Benefits of technology

It effectively avoids the gap between the packaging film and the packaging box and between the multi-layer packaging film, ensures the tight state of the packaging film during transportation, and improves the protective effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of packaging devices, and specifically relates to a photovoltaic module packaging device, which includes a driving mechanism, a packing mechanism, a mounting frame, a supporting part and conveying rollers; the driving mechanism is installed on the mounting frame, the driving mechanism is in transmission connection with the packing mechanism, the supporting part is installed on the mounting frame, and the conveying rollers are installed in the mounting frame; it further includes: a pressing mechanism, which is connected to the supporting part; a blocking mechanism, which is connected to the pressing mechanism and is used to enable the pressing mechanism to press the outer side of the packing box after the packing box moves to the packing position. After the first pressing wheel of the present invention fits on the surfaces of packing boxes of different sizes, it is pushed by air pressure to press against the outer surface of the packing box, so that after the winding device rotates and winds the packing film, the packing film is pressed against the outer surfaces of packing boxes of different sizes by the first pressing wheel, and between multiple layers of packing films, thereby avoiding the packing film from becoming loose during later transportation and affecting the protective effect.
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Description

Technical Field

[0001] The present invention relates to the technical field of packaging devices, and in particular to a photovoltaic component packaging device. Background Art

[0002] Photovoltaic modules are electronic devices that use the photovoltaic effect to convert solar energy into electrical energy. After the photovoltaic modules are produced, they are packed in containers such as cartons, and then multiple packaging boxes containing photovoltaic modules are stacked. The packaging film is then evenly wrapped using a packaging film packaging device to facilitate subsequent transportation.

[0003] The Chinese invention application with the authorization announcement number CN113895681B discloses an automatic wrapping and packaging device for packaging film, comprising: a bottom plate; a main bracket, which is fixedly connected to the upper end surface of the left side of the bottom plate, and a push handle is connected to the middle of the front and rear sides of the main bracket; a rotating frame, which is connected to the lower end surface of the right side of the main bracket through an axis, and a motor is connected to the upper end surface of the rotating frame. The above-mentioned prior art can facilitate the automatic wrapping and packaging of the stacked goods as a whole, thereby improving the efficiency of the packaging film wrapping and packaging, and can facilitate the adjustment of the wrapping density of the packaging film, so as to adapt to the packaging needs of different goods, and can facilitate the rapid replacement of the used packaging film.

[0004] However, when wrapping and packing the boxes, in order to adapt to boxes of different sizes, the wrapping equipment of the packing film is far away from the boxes. This results in some gaps between the packing film and the boxes and between the multiple layers of the packing film when the packing film is rotated and wrapped. This causes the packing film to become loose at a later stage, allowing dust and water vapor to enter, thereby affecting the protective effect of the packing film on the boxes. Summary of the invention

[0005] The purpose of the present invention is to provide a photovoltaic module packaging device in view of the problems existing in the background technology.

[0006] The technical solution of the present invention is: a photovoltaic module packaging device, comprising a driving mechanism, a packaging mechanism, a mounting frame, a support part and a conveying roller; the driving mechanism is mounted on the mounting frame, the driving mechanism is connected to the packaging mechanism through transmission, the support part is mounted on the mounting frame, and the conveying roller is mounted in the mounting frame; and further comprising:

[0007] A clamping mechanism connected to the support portion;

[0008] The blocking mechanism is connected to the pressing mechanism and is used to enable the pressing mechanism to press the outside of the packaging box after the packaging box is moved to the packing position;

[0009] A flattening mechanism, whose connecting support portion is used to flatten the packaging film on the top of the packaging box;

[0010] The pressing mechanism includes a piston assembly, a gas transmission assembly, a driving assembly, a second piston cylinder, a second spring, a second piston shaft, and a first pressing wheel; the piston assembly is connected to the support part and is used to discharge gas when the packing box reaches the designated position, and its exhaust end is connected to the gas transmission assembly for transporting gas; the air outlet end of the gas transmission assembly penetrates through the driving assembly and communicates with the second piston cylinder, and the driving assembly is installed on the gas transmission assembly and its driving end is connected to the second piston cylinder; the second spring is installed inside the second piston cylinder, and its other end is connected to the second piston shaft. The second piston shaft penetrates through the second piston cylinder and is connected to the first pressing wheel for pressing the packaging film; the second piston cylinder is connected to the blocking mechanism; when the packing box moves to the designated position, the piston assembly is driven to transport the gas along the gas transmission assembly into the second piston cylinder, and the air pressure in its inner cavity drives the first pressing wheel to press the packing film on the packing box.

[0011] Preferably, the piston assembly includes a first piston cylinder, a first spring, a first piston shaft, a first plate, and a one-way intake pipe;

[0012] The first piston cylinder is installed inside the support part, the first spring is installed inside the first piston cylinder, and its other end is connected to the first piston shaft. The first piston shaft penetrates through the first piston cylinder and is connected to the first plate. The first plate is located inside the laying mechanism, and the first piston cylinder communicates with the one-way intake pipe; when the first piston shaft moves towards the first plate, the air inside the first piston cylinder is squeezed into the gas transmission assembly, and when the first piston shaft moves away from the first plate, the external air is drawn into the first piston cylinder from the one-way intake pipe.

[0013] Preferably, the gas transmission assembly includes a one-way outlet pipe, a first rotating part, a second rotating part, and a telescopic pipe;

[0014] The intake end of the one-way outlet pipe communicates with the first piston cylinder and the outlet end communicates with the first rotating part. The inner cavities of the first rotating part and the second rotating part are connected and rotatably connected; the second rotating part is connected to the driving mechanism; the intake end of the telescopic pipe penetrates through the second rotating part and the outlet end penetrates through the driving assembly and communicates with one end of the second piston cylinder away from the first pressing wheel.

[0015] Preferably, the driving assembly includes a rotating frame and a second driving device;

[0016] The rotating frame is installed on the second rotating part, and a rectangular groove is provided on the side facing the second piston cylinder. The telescopic pipe is installed in the rectangular groove; the second driving device is installed on the rotating frame; the second driving device drives the second piston cylinder to move up and down so that the telescopic pipe contracts along the rectangular groove.

[0017] Preferably, the blocking mechanism includes a lifting assembly, a sealing cylinder, a ventilation plate, a second elastic part, and a sealing plate;

[0018] The lifting assembly is installed at the bottom of the mounting frame; the sealing cylinder is connected to one end of the second piston cylinder away from the first pressing wheel, and the ventilation plate is installed inside the sealing cylinder; the two ends of the second elastic part are respectively connected to the ventilation plate and the sealing plate; when the sealing plate is lifted by the lifting assembly, the inner cavity of the second piston cylinder communicates with the outside through the sealing cylinder, and when the lifting assembly descends, the sealing plate blocks the sealing cylinder to seal the second piston cylinder.

[0019] Preferably, the lifting assembly includes a first elastic member, a lifting portion, and a first rod;

[0020] The first elastic member is installed in the mounting frame and the other end is connected to the lifting portion. The first rod is installed on the lifting portion and the other end jacks up the sealing plate. When the packaging box moves, the lifting portion is pressed down, thereby driving the first rod to descend.

[0021] Preferably, the flattening mechanism includes a fixing portion, a second rod, a sliding portion, a third spring, and a control assembly;

[0022] The fixing portion is connected to the supporting portion. The second rod is installed in the fixing portion. The sliding portion is sleeved on the second rod and slides within the fixing portion. The third spring is disposed on the outer periphery of the second rod and its two ends are respectively connected to the fixing portion and the sliding portion. The control assembly is disposed within the sliding portion.

[0023] Preferably, the control assembly includes a third elastic member, a second plate, a fourth elastic member, a first clamping portion, a fifth elastic member, a second clamping portion, a third rod, and a second pressing wheel;

[0024] The two ends of the third elastic member are respectively connected to the sliding portion and the second plate. The fourth elastic member is connected within the second plate, and the other end of the fourth elastic member is connected to the first clamping portion. The fifth elastic member is installed within the sliding portion, and its other end is connected to the second clamping portion. The third rod is installed in the fixing portion and penetrates through the sliding portion to press the second clamping portion. The second pressing wheel is connected to the fixing portion. The packing film on the top of the packaging box is first pressed by the second plate and the second plate is pushed. The second clamping portion is separated from the third rod and reset by the fifth elastic member. The second pressing wheel presses the top packing film flat. When the second plate drives the sliding portion to slide along the fixing portion to half, it pushes the first plate to move.

[0025] Preferably, it further includes a rotating wheel and an inclined panel;

[0026] The rotating wheel is installed on the first pressing wheel. The inclined panel is installed on the side of the second plate away from the second pressing wheel. When the first pressing wheel rises to the top of the packaging box during the pressing process and the packing film winds and fixes the top packing film, the rotating wheel lifts the second plate upward along the inclined panel, so that the first clamping portion and the second clamping portion are clamped.

[0027] Compared with the prior art, the above technical solution of the present invention has the following beneficial technical effects:

[0028] After a layer of packing film is placed on the top of the packaging box and is conveyed towards the second plate by the conveying roller, one side of the top packing film first contacts the second plate and pushes the second plate to move towards the lifting portion. At this time, the second plate presses and fixes the side of the top packing film. At the same time, the second pressing wheel presses and flattens the plane of the top packing film, thereby realizing the flattening of the top packing film, and avoiding the situation that there is a gap between the uneven top packing film and the packaging box, resulting in a decline in the later protection effect.

[0029] When the packaging box moves above the lifting part of the packaging box moving device, press down the lifting part, thereby driving the first rod to move downward and separate from the sealing plate. At this time, the second elastic part drives the sealing plate to fit with the bottom of the sealing cylinder, blocking the sealing cylinder, making the inner cavity of the second piston cylinder sealed. At the same time, the second plate pushes the first plate to drive the first piston shaft to move in the inner cavity of the first piston cylinder, and convey the air in the inner cavity of the first piston cylinder to the inner cavity of the second piston cylinder along the one-way air outlet pipe and the telescopic pipe. At this time, the air pressure in the inner cavity of the second piston cylinder pushes the second piston shaft to drive the first pressing wheel to the outer surface of the packaging box. Since there is more gas entering the inner cavity of the second piston cylinder, after the first pressing wheel fits on the surfaces of packaging boxes of different sizes, it is pushed by the air pressure to press tightly against the outer surface of the packaging box. Thus, after the winding device rotates and winds the packaging film, the packaging film is pressed tightly on the outer surfaces of packaging boxes of different sizes and between multiple layers of packaging films by the first pressing wheel, thereby avoiding the occurrence of loosening of the packaging film during later transportation and affecting the protection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 is a schematic structural diagram of the present invention;

[0031] Figure 2 is a schematic structural diagram of the mounting bracket proposed by the present invention;

[0032] Figure 3 is a schematic structural diagram of the second piston cylinder and the second piston shaft proposed by the present invention;

[0033] Figure 4 is a schematic internal structural diagram of the rotating frame proposed by the present invention;

[0034] Figure 5 of the present invention Figure 4 is an enlarged schematic diagram at position A in;

[0035] Figure 6 of the present invention Figure 4 is an enlarged schematic diagram at position B in;

[0036] Figure 7 is a schematic structural diagram of the fixing part and the second rod proposed by the present invention;

[0037] Figure 8 of the present invention Figure 7 is an enlarged schematic diagram at position C in;

[0038] Figure 9 is a schematic internal diagram of the first piston cylinder proposed by the present invention;

[0039] Figure 10 is a schematic diagram of the rotation direction of the winding device and the rotating frame of the present invention.

[0040] Reference numerals: 1, mounting bracket; 2, first driving device; 3, gear; 4, toothed ring; 5, supporting part; 6, first piston cylinder; 7, first spring; 8, first piston shaft; 9, first plate; 10, one-way air outlet pipe; 11, first rotating part; 12, second rotating part; 13, telescopic pipe; 14, second piston cylinder; 15, second spring; 16, second piston shaft; 17, first pressing wheel; 18, runner; 19, conveying roller; 20, first elastic part; 21, lifting part; 22, first rod; 23, sealing cylinder; 24, ventilation plate; 25, second elastic part; 26, sealing plate; 27, fixing part; 28, second rod; 29, sliding part; 30, third spring; 31, third elastic part; 32, second plate; 33, fourth elastic part; 34, first clamping part; 35, fifth elastic part; 36, second clamping part; 37, third rod; 38, one-way air inlet pipe; 39, rotating frame; 40, second driving device; 41, winding device; 42, cutting device; 43, second pressing wheel; 44, inclined panel. Detailed implementation mode

[0041] Example 1, as Figures 1 - 10 shown, a photovoltaic module packaging device proposed by the present invention includes a driving mechanism, a packing mechanism, a pressing mechanism, a blocking mechanism, a flattening mechanism, a mounting bracket 1, a supporting part 5 and a conveying roller 19; the driving mechanism is installed on the mounting bracket 1, the driving mechanism is in transmission connection with the packing mechanism, the supporting part 5 is installed on the mounting bracket 1, and the conveying roller 19 is installed in the mounting bracket 1; further includes:

[0042] The pressing mechanism is connected to the supporting part 5;

[0043] The blocking mechanism is connected to the pressing mechanism and is used to enable the pressing mechanism to press the outside of the packing box after the packing box moves to the packing position;

[0044] The flattening mechanism is connected to the supporting part 5 and is used to flatten the packing film on the top of the packing box.

[0045] The pressing mechanism includes a piston assembly, an air delivery assembly, a driving assembly, a second piston cylinder 14, a second spring 15, a second piston shaft 16, and a first pressing wheel 17; the piston assembly is connected to the support portion 5 and is used to discharge gas when the packaging box reaches the specified position, and its exhaust end is connected to the air delivery assembly for delivering gas; the air outlet end of the air delivery assembly penetrates through the driving assembly and communicates with the second piston cylinder 14, and the driving assembly is installed on the air delivery assembly and its driving end is connected to the second piston cylinder 14; the second spring 15 is installed inside the second piston cylinder 14, and its other end is connected to the second piston shaft 16. The second piston shaft 16 penetrates through the second piston cylinder 14 and is connected to the first pressing wheel 17 for pressing the packaging film; the second piston cylinder 14 is connected to the blocking mechanism; when the packaging box moves to the specified position, the piston assembly is driven to deliver gas along the air delivery assembly into the second piston cylinder 14, and the air pressure in its inner cavity drives the first pressing wheel 17 to press the packing film on the packaging box. Moreover, since the gas is compressed in the second piston cylinder 14, the first pressing wheel 17 can be pressed against the outer surfaces of packaging boxes of different sizes.

[0046] The piston assembly includes a first piston cylinder 6, a first spring 7, a first piston shaft 8, a first plate 9, and a one-way intake pipe 38;

[0047] The first piston cylinder 6 is installed inside the support portion 5. The first spring 7 is installed inside the first piston cylinder 6, and its other end is connected to the first piston shaft 8. The first piston shaft 8 penetrates through the first piston cylinder 6 and is connected to the first plate 9. The first plate 9 is located inside the flattening mechanism. The first piston cylinder 6 communicates with the one-way intake pipe 38; when the first piston shaft 8 moves towards the first plate 9, the air inside the first piston cylinder 6 is squeezed into the air delivery assembly, and when the first piston shaft 8 moves away from the first plate 9, the external air is drawn into the first piston cylinder 6 from the one-way intake pipe 38.

[0048] The air delivery assembly includes a one-way outlet pipe 10, a first rotating portion 11, a second rotating portion 12, and a telescopic pipe 13;

[0049] The intake end of the one-way outlet pipe 10 communicates with the first piston cylinder 6 and the outlet end communicates with the first rotating portion 11. The inner cavities of the first rotating portion 11 and the second rotating portion 12 are in through connection and are rotatably connected. The second rotating portion 12 is connected to the driving mechanism; the intake end of the telescopic pipe 13 penetrates through the second rotating portion 12 and the outlet end penetrates through the driving assembly and communicates with one end of the second piston cylinder 14 away from the first pressing wheel 17.

[0050] A sealing ring is provided between the second rotating portion 12 and the telescopic pipe 13. After the air enters the inner cavities of the first rotating portion 11 and the second rotating portion 12 through the one-way outlet pipe 10, it then enters the inner cavity of the second piston cylinder 14 along the telescopic pipe 13.

[0051] The one-way air outlet pipe 10 is composed of an air outlet pipe and a one-way air outlet valve. The one-way air inlet pipe 38 is composed of an air inlet pipe and a one-way air inlet valve. When the piston shaft one 8 moves towards the one-way air outlet pipe 10 in the inner cavity of the piston cylinder one 6, the air in the inner cavity of the piston cylinder one 6 is pushed out from the one-way air outlet pipe 10. When the piston shaft one 8 moves away from the one-way air outlet pipe 10 in the inner cavity of the piston cylinder one 6, the external air is drawn into the inner cavity of the piston cylinder one 6 through the one-way air inlet pipe 38.

[0052] The driving assembly includes a rotating frame 39 and a driving device two 40;

[0053] The rotating frame 39 is installed on the rotating part two 12, and a rectangular groove is formed on the side facing the piston cylinder two 14. The telescopic pipe 13 is installed in the rectangular groove; the driving device two 40 is installed on the rotating frame 39; the driving device two 40 drives the piston cylinder two 14 to lift and lower, so that the telescopic pipe 13 contracts along the rectangular groove.

[0054] The driving device two 40 is composed of a linear guide rail and a moving seat. The moving seat is installed on the moving end of the linear guide rail and is connected to the piston cylinder two 14 on the side.

[0055] The driving mechanism includes a driving device one 2. The driving device one 2 is installed on the top of the mounting frame 1. The output shaft of the driving device one 2 is connected with a gear 3. The top of the mounting frame 1 is rotatably sleeved with a toothed ring 4. The gear 3 and the toothed ring 4 are meshed. The bottom end of the toothed ring 4 is connected to the rotating part two 12.

[0056] The packing mechanism is composed of a winding device 41 and a cutting device 42. The winding device 41 is connected to the rotating part two 12. The cutting device 42 is installed at the bottom of the mounting frame 1 and is located between the winding device 41 and the pressing wheel one 17. The height of the pressing wheel one 17 is higher than that of the cutting device 42.

[0057] In the prior art, in the initial state, the cutting device 42 clamps one end of the packing film. The rolled packing film is located inside the winding device 41. In the operating state, the cutting device 42 first fixes one end of the packing film. The winding device 41 drives the packing film to wind around the packaging box and winds the packing film on the surface of the packaging box. After the packing film will not loosen, the cutting device 42 releases the packing film. When it is about to finish packing, the cutting device 42 clamps the packing film again and disconnects the packing film roll and the packing film already wound on the packaging box by means of high-temperature fusing and the like, and clamps this end of the packing film for the next winding.

[0058] Example two, as Figures 1 - 5 shown, a photovoltaic module packaging device proposed by the present invention. Compared with Example one, the blocking mechanism in this embodiment includes a lifting assembly, a sealing cylinder 23, a ventilation plate 24, an elastic member two 25 and a sealing plate 26;

[0059] The lifting assembly is installed at the bottom of the mounting bracket 1; the sealing cylinder 23 is connected to one end of the second piston cylinder 14 away from the first pressing wheel 17, and the ventilation plate 24 is installed inside the sealing cylinder 23; both ends of the second elastic member 25 are respectively connected to the ventilation plate 24 and the sealing plate 26; when the sealing plate 26 is lifted by the lifting assembly, the inner cavity of the second piston cylinder 14 communicates with the outside through the sealing cylinder 23, and when the lifting assembly descends, the sealing plate 26 blocks the sealing cylinder 23 to seal the second piston cylinder 14.

[0060] The lifting assembly includes a first elastic member 20, a lifting portion 21 and a first rod 22;

[0061] The first elastic member 20 is installed inside the mounting bracket 1 and the other end is connected to the lifting portion 21. The top end of the lifting portion 21 is a curved surface. The first rod 22 is installed on the lifting portion 21 and the other end jacks up the sealing plate 26; when the packaging box moves, the lifting portion 21 is pressed down, thereby driving the first rod 22 to descend.

[0062] Due to the top end of the lifting portion 21 being a curved surface, when the packaging box is conveyed to the lifting portion 21, the lifting portion 21 can be pressed down to the same height as the conveying roller 19. At the same time, one end of the first rod 22 close to the second piston cylinder 14 will descend below the rotating frame 39, thereby avoiding the situation that the rotating frame 39 and the winding device 41 are blocked by the first rod 22 during rotation.

[0063] Embodiment 3, as Figures 1 - 4 and Figures 6 - 9 shown, a photovoltaic module packaging device proposed by the present invention. Compared with Embodiment 2, the laying mechanism in this embodiment includes a fixed portion 27, a second rod 28, a sliding portion 29, a third spring 30 and a control assembly.

[0064] The fixed portion 27 is connected to the support portion 5. The second rod 28 is installed inside the fixed portion 27. The sliding portion 29 is sleeved on the second rod 28 and slides inside the fixed portion 27. The third spring 30 is arranged on the outer periphery of the second rod 28 and its two ends are respectively connected to the fixed portion 27 and the sliding portion 29. The control assembly is arranged inside the sliding portion 29.

[0065] The control assembly includes a third elastic member 31, a second plate 32, a fourth elastic member 33, a first clamping portion 34, a fifth elastic member 35, a second clamping portion 36, a third rod 37 and a second pressing wheel 43;

[0066] Both ends of the third elastic member 31 are respectively connected to the sliding portion 29 and the second plate 32. The fourth elastic member 33 is connected inside the second plate 32, and the other end of the fourth elastic member 33 is connected to the first clamping portion 34. The fifth elastic member 35 is installed inside the sliding portion 29, and its other end is connected to the second clamping portion 36. The third rod 37 is installed inside the fixing portion 27 and penetrates through the sliding portion 29 to press the second clamping portion 36. The second pressing wheel 43 is connected to the fixing portion 27. The packing film on the top of the packing box is first pressed by the second plate 32, and the second plate 32 is pushed. The second clamping portion 36 is separated from the third rod 37 and reset by the fifth elastic member 35. The second pressing wheel 43 presses the top packing film flat. When the second plate 32 drives the sliding portion 29 to slide along the fixing portion 27 to half, it pushes the first plate 9 to move.

[0067] A circular hole is opened in the sliding portion 29 near the third rod 37. When the sliding portion 29 is in the initial position, the third rod 37 passes through the circular hole of the sliding portion 29 to press the second clamping portion 36.

[0068] The first elastic member 20, the second elastic member 25, the third elastic member 31, the fourth elastic member 33 and the fifth elastic member 35 are all composed of a fourth spring and a telescopic rod. The fourth spring is sleeved on the outer periphery of the telescopic rod.

[0069] It further includes a runner 18 and an inclined panel 44;

[0070] The runner 18 is installed on the first pressing wheel 17, and the inclined panel 44 is installed on the side of the second plate 32 away from the second pressing wheel 43. When the first pressing wheel 17 rises to the top of the packing box during the pressing process and the packing film winds and fixes the top packing film, the runner 18 lifts the second plate 32 upward along the inclined panel 44 so that the first clamping portion 34 and the second clamping portion 36 are clamped.

[0071] In summary, in the present invention, in order to protect the top of the packing box as well, a layer of packing film is placed on the top of the packing box. The packing box is transported above the conveying roller 19, and then the conveying roller 19 is started to convey the packing box. At this time, one side of the top packing film first contacts the second plate 32 and is pressed and fixed by the second plate 32, while the second pressing wheel 43 fits with the top surface of the top packing film. Then, the second plate 32 is pushed in the direction of the lifting portion 21. At this time, since the second plate 32 has fixed one side of the top packing film, the second pressing wheel 43 unfolds and flattens the top packing film, preventing the top packing film from running off, thereby realizing the unfolding and flattening of the top packing film and avoiding gaps between the top packing film and the packing box.

[0072] When the second plate 32 moves, it drives the sliding portion 29 to move. After the sliding portion 29 moves away from the third rod 37, the second clamping portion 36 loses its limit and is driven by the elasticity of the fifth elastic member 35 to reset.

[0073] When the packing box moves above the lifting part 21, press the lifting part 21 downward, thereby driving the first rod 22 to move downward, causing the first rod 22 to leave the sealing plate 26. The second elastic member 25 releases its elasticity to drive the sealing plate 26 to descend and fit with the bottom end of the sealing cylinder 23, thereby closing the inner cavity of the second piston cylinder 14.

[0074] At the same time, the sliding part 29 drives the first plate 9 to move, and the first plate 9 drives the first piston shaft 8 to move within the inner cavity of the first piston cylinder 6. Thus, the air in the inner cavity of the first piston cylinder 6 is squeezed along the one-way outlet pipe 10 into the inner cavities of the first rotating part 11 and the second rotating part 12, and then transported to the inner cavity of the second piston cylinder 14 along the telescopic pipe 13. The air pressure in the inner cavity of the second piston cylinder 14 increases, driving the second piston shaft 16 to push the first pressing wheel 17 to fit with the outer surface of the packing box. When the first pressing wheel 17 fits with the outer surfaces of packing boxes of different sizes, the first pressing wheel 17 stops moving. At this time, due to the continuous input of air into the inner cavity of the second piston cylinder 14, the air pressure in the inner cavity of the second piston cylinder 14 increases, further driving the first pressing wheel 17 to press against the outer surface of the packing box.

[0075] After the packing box is in place, start the first driving device 2 to drive the gear 3 to rotate, and then drive the toothed ring 4 to rotate through the gear 3, further driving the rotating frame 39 and the winding device 41 on the second rotating part 12 to rotate. The winding device 41 winds the packing film on the outer surface of the packing box. Subsequently, the first pressing wheel 17 presses tightly between the packing film and the cardboard box, thus avoiding the situation of looseness between the packing film and the packing box.

[0076] And during the winding process, the second driving device 40 drives the second piston cylinder 14 to gradually move upward, further driving the first pressing wheel 17 to move upward. When the packing film winds around the side of the top packing film to wrap and fix the side of the packing film and the top packing film, the rotating wheel 18 fits with the inclined panel 44, thereby pushing the inclined panel 44 to move upward. The inclined panel 44 drives the second plate 32 upward, and further drives the first clamping part 34 to move upward. Through the clamping of the second clamping part 36 and the first clamping part 34, at this time, the packing box is separated from the second plate 32. After the second plate 32 loses the limit of the packing box, driven by the elasticity of the third spring 30, the sliding part 29 moves and resets in the direction of the third rod 37. The third rod 37 passes through the sliding part 29 to push the second clamping part 36 open, causing the second clamping part 36 and the first clamping part 34 to separate, thereby releasing the limit on the second plate 32 and enabling the second plate 32 to continue to fall for the next use.

[0077] When the sliding part 29 resets, the first plate 9 loses the push of the sliding part 29. Driven by the elasticity of the first spring 7, the first piston shaft 8 resets, and the first piston shaft 8 draws the external air into the inner cavity of the first piston cylinder 6 through the one-way inlet pipe 38.

[0078] After the winding is completed, the packing box is conveyed away by the conveying roller 19. After the lifting part 21 loses the limit, the elastic force of the first elastic member 20 drives the lifting part 21 to rise and reset, and then drives the first rod 22 into the inner cavity of the sealing cylinder 23 to push the sealing plate 26 upward, so that the inner cavity of the second piston cylinder 14 is communicated with the outside, and the air in the inner cavity of the second piston cylinder 14 is discharged from the sealing cylinder 23. Then, the elastic force of the second spring 15 drives the second piston shaft 16 and the first pressing wheel 17 to reset.

[0079] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made without departing from the spirit of the present invention within the scope of knowledge possessed by those skilled in the art to which the present invention pertains.

Claims

1. A photovoltaic module packaging device, comprising a driving mechanism, a packaging mechanism, a mounting frame (1), a support portion (5) and a conveying roller (19); the driving mechanism is mounted on the mounting frame (1), the driving mechanism is connected to the packaging mechanism through transmission, the support portion (5) is mounted on the mounting frame (1), and the conveying roller (19) is mounted in the mounting frame (1); characterized in that: Also includes: A clamping mechanism connected to the support portion (5); The blocking mechanism is connected to the pressing mechanism and is used to enable the pressing mechanism to press the outside of the packaging box after the packaging box is moved to the packing position; A flattening mechanism, whose connecting support portion (5) is used to flatten the packaging film on the top of the packaging box; The clamping mechanism comprises a piston assembly, a gas transmission assembly, a driving assembly, a second piston cylinder (14), a second spring (15), a second piston shaft (16) and a first clamping wheel (17); the piston assembly is connected to the support part (5) and is used to discharge gas when the packaging box reaches a specified position, and its exhaust end is connected to the gas transmission assembly for conveying gas; the gas outlet end of the gas transmission assembly passes through the driving assembly and is connected to the second piston cylinder (14), the driving assembly is installed on the gas transmission assembly, and its driving end is connected to the second piston cylinder (14); the second spring (15) is installed in the second piston cylinder (14), and the other end of the spring is connected to the second piston shaft (16), the second piston shaft (16) passes through the second piston cylinder (14) and is connected to the first clamping wheel (17) for compressing the packaging film; the second piston cylinder (14) is connected to the blocking mechanism; when the packaging box moves to the specified position, the piston assembly is driven to convey the gas along the gas transmission assembly to the second piston cylinder (14), and the gas pressure in the inner cavity of the second piston cylinder (14) drives the first clamping wheel (17) to compress the packaging film on the packaging box; The blocking mechanism comprises a lifting assembly, a sealing cylinder (23), a ventilation plate (24), a second elastic member (25) and a sealing plate (26); The lifting assembly is mounted at the bottom of the mounting frame (1); the sealing cylinder (23) is connected to the end of the second piston cylinder (14) away from the first clamping wheel (17), and the ventilation plate (24) is mounted in the sealing cylinder (23); the two ends of the second elastic member (25) are respectively connected to the ventilation plate (24) and the sealing plate (26).

2. A photovoltaic module packaging device according to claim 1, characterized in that: The piston assembly comprises a piston cylinder (6), a spring (7), a piston shaft (8), a plate (9) and a one-way air intake pipe (38); The piston cylinder (6) is installed in the support part (5), the spring (7) is installed in the piston cylinder (6), and the other end of the spring (7) is connected to the piston shaft (8). The piston shaft (8) passes through the piston cylinder (6) and connects to the plate (9). The plate (9) is located in the flattening mechanism. The piston cylinder (6) is connected to the one-way air inlet pipe (38); the piston shaft (8) moves toward the plate (9) to squeeze the air in the piston cylinder (6) into the air delivery assembly, and the piston shaft (8) moves away from the plate (9) to draw external air from the one-way air inlet pipe (38) into the piston cylinder (6).

3. A photovoltaic module packaging device according to claim 2, characterized in that: The gas delivery assembly comprises a one-way gas outlet pipe (10), a first rotating part (11), a second rotating part (12) and a telescopic pipe (13); The air inlet end of the one-way air outlet pipe (10) is connected to the piston cylinder one (6) and the air outlet end is connected to the rotating part one (11); the inner cavities of the rotating part one (11) and the rotating part two (12) are connected and rotatably connected; the rotating part two (12) is connected to the driving mechanism; the air inlet end of the telescopic tube (13) passes through the rotating part two (12) and the air outlet end passes through the driving assembly and is connected to the end of the piston cylinder two (14) away from the clamping wheel one (17).

4. A photovoltaic module packaging device according to claim 3, characterized in that: The driving assembly includes a rotating frame (39) and a second driving device (40); The rotating frame (39) is mounted on the second rotating part (12), and a rectangular groove is provided on a side facing the second piston cylinder (14), and the telescopic tube (13) is mounted in the rectangular groove; the second driving device (40) is mounted on the rotating frame (39); the second driving device (40) drives the second piston cylinder (14) to move up and down so that the telescopic tube (13) contracts along the rectangular groove.

5. A photovoltaic module packaging device according to claim 1, characterized in that: The lifting assembly comprises an elastic member 1 (20), a lifting portion (21) and a rod 1 (22); The elastic member 1 (20) is installed in the mounting frame (1) and the other end is connected to the lifting part (21); the rod 1 (22) is installed on the lifting part (21) and the other end lifts the sealing plate (26); the packing box moves to press the lifting part (21) downward, thereby driving the rod 1 (22) to move downward.

6. A photovoltaic module packaging device according to claim 1, characterized in that: The paving mechanism comprises a fixing portion (27), a second rod (28), a sliding portion (29), a third spring (30) and a control assembly; The fixing part (27) is connected to the supporting part (5), the second rod (28) is installed in the fixing part (27), the sliding part (29) is sleeved on the second rod (28) and slides in the fixing part (27), the third spring (30) is arranged on the outer periphery of the second rod (28) and its two ends are respectively connected to the fixing part (27) and the sliding part (29), and the control component is arranged in the sliding part (29).

7. A photovoltaic module packaging device according to claim 6, characterized in that: The control assembly comprises an elastic member 3 (31), a plate 2 (32), an elastic member 4 (33), a clamping portion 1 (34), an elastic member 5 (35), a clamping portion 2 (36), a rod 3 (37) and a clamping wheel 2 (43); The two ends of the elastic member 3 (31) are respectively connected to the sliding part (29) and the plate 2 (32); the elastic member 4 (33) is connected inside the plate 2 (32); the other end of the elastic member 4 (33) is connected to the clamping part 1 (34); the elastic member 5 (35) is installed inside the sliding part (29); the other end of the elastic member 5 (35) is connected to the clamping part 2 (36); the rod 3 (37) is installed inside the fixed part (27) and penetrates the sliding part (29) to squeeze the clamping part 2 (36); the pressure wheel 2 (43) is connected to the fixed part (27); the packaging film on the top of the packaging box is first pressed by the plate 2 (32), and the plate 2 (32) is pushed; the clamping part 2 (36) is separated from the rod 3 (37) and reset through the elastic member 5 (35); the pressure wheel 2 (43) presses the packaging film on the top flat; the plate 2 (32) drives the sliding part (29) to slide along the fixed part (27) to halfway and pushes the plate 1 (9) to move.

8. A photovoltaic module packaging device according to claim 7, characterized in that: Also includes a rotating wheel (18) and an inclined plate (44); The rotating wheel (18) is mounted on the first pressing wheel (17), and the inclined plate (44) is mounted on the side of the second plate (32) away from the second pressing wheel (43); when the first pressing wheel (17) rises to the top of the packaging box during the pressing process and the packaging film wraps and fixes the top packaging film, the rotating wheel (18) lifts the second plate (32) upward along the inclined plate (44), so that the first clamping part (34) and the second clamping part (36) are clamped.

Citation Information

Patent Citations

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