Tension pay-off intelligent identification early warning equipment
By designing a tension line-discharge intelligent recognition and early warning device equipped with alarm and adjustment components, the problem of difficulty for construction personnel to judge the tightness of the conductor in dark light environments is solved, and the automatic identification and reminding function is realized, which improves construction safety and efficiency.
Patent Information
- Application Number
- CN202510083000.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In darker light environments, it is difficult for construction personnel to judge the tightness of the wire, resulting in excessive stress on the wire or excessive residual wires, affecting construction safety.
A tension-discharge intelligent recognition and early warning device is designed, including a controller and a rotating roller, equipped with alarm components and adjustment components. The rotation roller is driven by the servo motor, and the controller angle is adjusted by the screw and the moving cavity to achieve stability and flexibility in the laying of the wire. If the thread body is loose, the support rod falls and drives the tooth rod to rotate, and the bell makes a sound to remind you to adjust the tightness.
In darker light environments, the equipment can automatically identify and remind construction personnel to adjust the tightness of the wires to avoid excessive stress or excessive residual wires, and improve construction safety and efficiency.
Smart Images
Figure CN119822150A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of power transmission line construction machinery and tools, and in particular to an intelligent identification and early warning device for tension wire laying. Background Art
[0002] The tension wire stringing method is a wire stringing method used in power engineering construction. When the wire laying section is determined, it is assumed that the friction coefficient is a constant and the conductor length is only related to the change in tension. In order to ensure the safety of the wire laying construction, it is necessary to determine the tension of the wiring and laying out according to the actual situation of the project. The factors affecting the wiring and laying out tension include the rated output of the tensioning machine, the maximum force of the conductor, the maximum force of the traction rope, the rated force of the board connector, the rated force of the mesh connector, etc. Except for the rated output of the tension machine, other forces should be converted to the outlet of the tension machine to facilitate comparison and selection of the maximum allowable tension of the tension machine outlet during wiring. Under the premise of ensuring the safety of equipment and tools, the larger the maximum allowable tension value, the better, and try to reduce the excess wire of the wire laying out.
[0003] After the intelligent transformation of the equipment in the existing technology, it has the functions of operating parameter storage and wireless transmission, can realize remote online monitoring of the operating parameters and can realize remote centralized control and visualization functions. When using the tension line stringing equipment, it is necessary to keep the tightness of the line within the specification during the early line defense process. If the construction is carried out in a dimly lit environment, it is not easy to judge the tightness of the line, which affects the normal line laying, causing excessive stress on the conductor and a large amount of excess line to be released. Summary of the invention
[0004] The purpose of the present invention is to solve the following shortcomings in the prior art. In the prior art, when using tension line stringing equipment, it is necessary to keep the tightness of the line within the specification range during the early line protection process. If the construction is carried out in a dim light environment, it is difficult to judge the tightness of the line, which affects the normal line laying, causing the conductor to be subjected to excessive force and a large amount of excess line to be released. A tension line laying intelligent identification and early warning device is proposed.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A tension wire-paying intelligent identification and early warning device comprises a controller and a roller, wherein two rollers are rotatably connected to the controller, and a connecting plate is rotatably connected between the ends of the two rollers away from the controller;
[0007] An alarm component is installed on the controller, and the alarm component includes a slide plate, a fixed plate, a vertical plate, a cylinder, a gear rod, a hinged plate, and a support rod. The fixed plate is fixedly connected to the controller, and the slide plate is slidably connected to the fixed plate. A through slot is provided on the slide plate, and the cylinder is fixedly connected to the inner wall of the through slot. A spring is fixedly connected to the inner wall of the cylinder, and a bell is fixedly connected to one end of the spring away from the cylinder. The vertical plate is slidably connected to the slide plate, and a side wall of the vertical plate away from the slide plate is provided with a tooth pattern. The gear rod is rotatably connected to the slide plate, and one end of the gear rod is meshed with the tooth pattern. The support rod is hinged to the gear rod through a hinged plate.
[0008] An adjusting component is installed at one end of the controller, and the adjusting component includes a movable cavity, a protective plate, and a transverse plate. A sleeve cavity is fixedly connected to the controller, and one end of the movable cavity is slidably connected in the sleeve cavity. The two protective plates are respectively hinged on both sides of one end of the movable cavity away from the sleeve cavity, and the transverse plate is fixedly connected between the two protective plates.
[0009] Preferably, the alarm component further comprises a rotating rod, one end of which is rotatably connected to the upper end of the controller, a thread is provided on the outer surface of the rotating rod, and the slide plate is threadably connected to the rotating rod via the thread.
[0010] Preferably, the adjusting component further comprises a screw rod and a turntable, the screw rod is rotatably connected in the controller, the turntable is fixedly connected to the upper end of the screw rod, and the screw rod is threadedly connected to the upper wall of the movable chamber.
[0011] Preferably, a plurality of plug rods are fixedly connected to the bottom wall of the transverse plate.
[0012] Preferably, two support frames are fixedly connected to the bottom wall of the controller, and one end of the support frame away from the controller is rotatably connected to a rotating wheel.
[0013] Preferably, an inclined plate is fixedly connected to the controller, and one end of the inclined plate away from the controller is fixedly connected to two limit plates, and a roller is rotatably connected between the two limit plates.
[0014] Preferably, a monitor is fixedly connected to one end of the fixed plate away from the controller, and the monitor is located on one side of the vertical plate.
[0015] Preferably, a side wall of the vertical plate close to the skateboard is provided with a plurality of arc grooves, the plurality of arc grooves are arranged in an equidistant array, and the bell is slidably connected to the vertical plate.
[0016] Preferably, a servo motor is provided in the controller, and a driving end of the servo motor is fixedly connected to one of the rotating rollers.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The screw rod can drive the moving cavity to move downward. When the horizontal plate moves downward with the moving cavity, it can contact the ground. At this time, the insertion rod penetrates into the ground to limit the horizontal plate and prevent the device from shifting during operation. The moving cavity can be driven to move upward by rotating the screw rod in the opposite direction. Therefore, as the screw rod rotates, the high speed of one end of the controller can be adjusted, so that the controller can adjust the angle with a rotating wheel as a fulcrum, which is convenient for laying out the line. At the same time, the rotating wheel facilitates the movement of the device.
[0019] 2. If the wire becomes loose during the process of paying out the line, and the loose wire no longer has supporting force on the support rod, the support rod will fall and drive the gear rod to rotate through the hinged plate. When the gear rod rotates clockwise, it can drive the meshing vertical plate to move up. When the vertical plate moves up, the groove can be used to make the bell swing on one end of the spring. The bell can make a sound during the swinging process, reminding the staff to adjust the tightness of the wire during paying out the line, so as to avoid the staff from observing and adjusting the wire in dim light.
[0020] 3. Wrap the wire around two rollers and use the rotation of the rollers to achieve the wire-releasing effect. Pass one end of the wire wrapped around the rollers through between the rollers and the inclined plate, and then release the wire. The rollers can limit the wire to prevent the wire from shifting during the release process. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a front structural schematic diagram of a tension wire intelligent identification and early warning device proposed by the present invention;
[0022] Figure 2 for Figure 1 A is a schematic diagram of the partially enlarged structure of the middle part;
[0023] Figure 3 A schematic diagram of a slide plate structure of a tension wire intelligent identification and early warning device proposed by the present invention;
[0024] Figure 4 This is a schematic diagram of the internal structure of a sleeve cavity of a tension wire intelligent identification and early warning device proposed by the present invention;
[0025] Figure 5 A schematic diagram of the cross-plate structure of a tension wire-laying intelligent identification and warning device proposed by the present invention;
[0026] Figure 6 A schematic diagram of the internal structure of a cylinder of a tension wire-paying intelligent identification and early warning device proposed by the present invention;
[0027] Figure 7This is a schematic diagram of the gear rod structure of a tension wire-paying intelligent identification and warning device proposed by the present invention.
[0028] In the figure: 1 controller, 2 roller, 3 sleeve cavity, 4 moving cavity, 5 horizontal plate, 6 support frame, 7 rotating wheel, 8 connecting plate, 9 vertical plate, 10 slide plate, 11 fixed plate, 12 turntable, 13 screw rod, 14 inclined plate, 15 gear rod, 16 hinged plate, 17 support rod, 18 limit plate, 19 roller, 20 rotating rod, 21 cylinder, 22 protective plate, 23 plug rod, 24 spring, 25 bell, 26 monitor. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0030] Reference Figure 1-Figure 7 A tension wire-releasing intelligent identification and early warning device comprises a controller 1 and rollers 2. Both rollers 2 are rotatably connected to the controller 1. A connecting plate 8 is rotatably connected between the ends of the two rollers 2 away from the controller 1. A servo motor is provided in the controller 1. The driving end of the servo motor is fixedly connected to one of the rollers 2. The rotation of the rollers 2 driven by the servo motor can play a role in quickly releasing the wire.
[0031] The controller 1 is equipped with an alarm component, which includes a slide plate 10, a fixed plate 11, a vertical plate 9, a cylinder 21, a gear rod 15, a hinge plate 16, and a support rod 17. The fixed plate 11 is fixedly connected to the controller 1, and a monitor 26 is fixedly connected to the end of the fixed plate 11 away from the controller 1. The monitor 26 is located on one side of the vertical plate 9. The monitor 26 can realize remote viewing of the line body when the line is released, so as to realize remote adjustment of the tightness of the line body when the line is released. The video monitoring data recorded by the monitor 26 and the real-time voice communication of the staff The signal data is transmitted to the on-site command and control personnel through the wireless networking system. The on-site command can monitor the operating conditions of the traction field and the tension field tensioning equipment in real time, and the working conditions of the key parts in the line-laying section, and command and dispatch the tensioning equipment operators to correctly operate the equipment to ensure the safety and reliability of the tension line-laying construction. The slide plate 10 is slidably connected to the fixed plate 11, and a through groove is opened on the slide plate 10. The cylinder 21 is fixedly connected to the inner wall of the through groove. A spring 24 is fixedly connected to the inner wall of the cylinder 21, and a bell 25 is fixedly connected to the end of the spring 24 away from the cylinder 21. After being hit by an external object, the bell 25 can swing at one end of the spring 24. The continuous swing can remind the staff to make a judgment for a long time. The vertical plate 9 is slidably connected to the slide plate 10. A plurality of arc grooves are opened on the side wall of the vertical plate 9 close to the slide plate 10. The plurality of arc grooves are arranged in an equidistant array. The bell 25 can swing in the arc groove. As the vertical plate 9 moves, the part of the vertical plate 9 between the two arc grooves can push the bell 25, so that the bell 25 can swing and make a sound. The bell 25 is slidably connected to the vertical plate 9. A side wall of the vertical plate 9 facing away from the skateboard 10 is provided with a tooth pattern. The toothed rod 15 is rotatably connected to the skateboard 10. One end of the toothed rod 15 is meshed with the tooth pattern. When the toothed rod 15 rotates, the vertical plate 9 can move. The support rod 17 is hinged to the toothed rod 15 through a hinge plate 16. The support rod 17 is placed on the upper side of the wire body. The wire body is used to support the support rod 17. When the wire body relaxes during the process of releasing the wire and no longer supports the support rod 17, the support rod 17 falls and can drive the toothed rod 15 to rotate through the hinge plate 16.
[0032] The alarm component also includes a rotating rod 20, one end of which is rotatably connected to the upper end of the controller 1. A thread is provided on the outer surface of the rotating rod 20, and the skateboard 10 is threadedly connected to the rotating rod 20 through the thread. When the rotating rod 20 rotates, it can drive the skateboard 10 to slide on the fixed plate 11, and the height of the skateboard 10 can be adjusted, so that the support rod 17 can be placed on the wire body to sense the tightness of the wire body. At the same time, when the wire body is tightened, the wire body will push the support rod 17 to move upward, and the support rod 17 will drive the gear rod 15 to rotate counterclockwise through the hinged plate 16. When the gear rod 15 rotates counterclockwise, it can drive the vertical plate 9 to move downward, and it will still touch the bell 25 and make a sound, which is convenient for reminding the staff.
[0033] An adjusting component is installed at one end of the controller 1, and the adjusting component includes a moving cavity 4, a protective plate 22, and a cross plate 5. A sleeve cavity 3 is fixedly connected to the controller 1, and one end of the moving cavity 4 is slidably connected in the sleeve cavity 3. Two protective plates 22 are respectively hinged on both sides of one end of the moving cavity 4 away from the sleeve cavity 3. The cross plate 5 is fixedly connected between the two protective plates 22. A plurality of plug rods 23 are fixedly connected to the bottom wall of the cross plate 5. When the cross plate 5 contacts the ground, the plug rods 23 are in the ground, which can limit the cross plate 5 and prevent the device from deviating. The adjusting component also includes a screw rod 13 and a turntable 12. The screw rod 13 rotates It is connected in the controller 1, and the turntable 12 is fixedly connected to the upper end of the screw rod 13. Two support frames 6 are fixedly connected to the bottom wall of the controller 1. The end of the support frame 6 away from the controller 1 is rotatably connected to the wheel 7. The screw rod 13 is threadedly connected to the upper wall of the mobile chamber 4. When the screw rod 13 is rotated in the opposite direction to drive the mobile chamber 4 to move upward, the device can be pushed. The rotation of the wheel 7 is used to facilitate the adjustment of the device. When the screw rod 13 is rotated to drive the mobile chamber 4 to move downward, the cross plate 5 contacts the ground as the mobile chamber 4 moves downward, thereby supporting the device. With the support of the wheel 7, a stable support effect for the device is achieved.
[0034] An inclined plate 14 is fixedly connected to the controller 1, and two limit plates 18 are fixedly connected to the end of the inclined plate 14 away from the controller 1. A roller 19 is rotatably connected between the two limit plates 18. During the line pay-off process, the roller 19 can limit the line to avoid deviation during the pay-off.
[0035] In the present invention, when in use, first rotate the turntable 12, and the rotation of the turntable 12 drives the screw rod 13 to rotate. The screw rod 13 can drive the movable chamber 4 to move downward, and when the horizontal plate 5 moves downward with the movable chamber 4, it can contact the ground. At this time, the insertion rod 23 penetrates into the ground to limit the horizontal plate 5. By rotating the screw rod 13 in the opposite direction, the movable chamber 4 can be driven to move upward. Therefore, as the screw rod 13 rotates, the high speed of one end of the controller 1 can be adjusted, so that the controller 1 can adjust the angle with a rotating wheel 7 as a fulcrum, which is convenient for laying out the line. At the same time, the rotating wheel 7 facilitates the movement of the device.
[0036] After adjusting the angle of the device, the line is wound on the two rollers 2, and the rotation of the rollers 2 is used to achieve the line-releasing effect. One end of the line wound on the rollers 2 is passed between the roller 19 and the inclined plate 14, and then the line is released.
[0037] At the same time, the rotating rod 20 is rotated, and the rotating rod 20 can drive the slide plate 10 to slide up and down on the outer surface of the fixed plate 11. When the slide plate 10 is adjusted to a certain height, the support rod 17 is placed on the wire body. If the wire body is loose and the loose wire body no longer has a supporting force on the support rod 17, the support rod 7 will fall and drive the gear rod 15 to rotate through the hinge plate 16. The gear rod 15 can drive the meshing connected vertical plate 9 to move up when it rotates clockwise. When the vertical plate 9 moves up, the groove can be used to toggle the bell 25 to swing at one end of the spring 24. The bell 25 can make a sound during the swinging process, reminding the staff to adjust the tightness of the wire body when releasing the line, so as to avoid the staff from observing and adjusting the wire body in dim light.
[0038] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A tension pay-off intelligent identification and early warning device, comprising a controller (1) and a roller (2), characterized in that: The two rollers (2) are both rotatably connected to the controller (1), and a connecting plate (8) is rotatably connected between the ends of the two rollers (2) away from the controller (1); The controller (1) is provided with an alarm component, the alarm component comprising a slide plate (10), a fixed plate (11), a vertical plate (9), a cylinder (21), a gear rod (15), a hinge plate (16), and a support rod (17); the fixed plate (11) is fixedly connected to the controller (1); the slide plate (10) is slidably connected to the fixed plate (11); a through groove is provided on the slide plate (10); the cylinder (21) is fixedly connected to the inner wall of the through groove; the inner wall of the cylinder (21) A spring (24) is fixedly connected to the upper part, and a bell (25) is fixedly connected to one end of the spring (24) away from the cylinder (21); the vertical plate (9) is slidably connected to the slide plate (10); a side wall of the vertical plate (9) away from the slide plate (10) is provided with a tooth pattern; the toothed rod (15) is rotatably connected to the slide plate (10); one end of the toothed rod (15) is meshedly connected to the tooth pattern; and the support rod (17) is hinged to the toothed rod (15) through a hinge plate (16); An adjusting component is installed at one end of the controller (1), and the adjusting component includes a movable cavity (4), a protective plate (22), and a transverse plate (5). A sleeve cavity (3) is fixedly connected to the controller (1), and one end of the movable cavity (4) is slidably connected to the sleeve cavity (3). The two protective plates (22) are respectively hinged on both sides of one end of the movable cavity (4) away from the sleeve cavity (3), and the transverse plate (5) is fixedly connected between the two protective plates (22).
2. The tension wire intelligent identification and early warning device according to claim 1 is characterized in that: The alarm component further comprises a rotating rod (20), one end of which is rotatably connected to the upper end of the controller (1), and the outer surface of the rotating rod (20) is provided with a thread, and the slide plate (10) is threadedly connected to the rotating rod (20) via the thread.
3. The tension wire intelligent identification and early warning device according to claim 1 is characterized in that: The adjusting component also includes a screw rod (13) and a rotating disk (12); the screw rod (13) is rotatably connected inside the controller (1); the rotating disk (12) is fixedly connected to the upper end of the screw rod (13); and the screw rod (13) is threadedly connected to the upper wall of the movable chamber (4).
4. The tension wire intelligent identification and early warning device according to claim 1 is characterized in that: A plurality of insertion rods (23) are fixedly connected to the bottom wall of the transverse plate (5).
5. The tension wire intelligent identification and early warning device according to claim 1 is characterized in that: Two support frames (6) are fixedly connected to the bottom wall of the controller (1); one end of the support frame (6) away from the controller (1) is rotatably connected to a rotating wheel (7).
6. The tension wire intelligent identification and early warning device according to claim 1 is characterized in that: The controller (1) is fixedly connected to an inclined plate (14), one end of the inclined plate (14) away from the controller (1) is fixedly connected to two limit plates (18), and a roller (19) is rotatably connected between the two limit plates (18).
7. The tension wire intelligent identification and early warning device according to claim 1 is characterized in that: A monitor (26) is fixedly connected to one end of the fixed plate (11) away from the controller (1), and the monitor (26) is located on one side of the vertical plate (9).
8. The tension wire intelligent identification and early warning device according to claim 1 is characterized in that: A side wall of the vertical plate (9) close to the slide plate (10) is provided with a plurality of arc grooves, the plurality of arc grooves are arranged in an equidistant array, and the bell (25) is slidably connected to the vertical plate (9).
9. The tension wire intelligent identification and early warning device according to claim 1 is characterized in that: A servo motor is provided in the controller (1), and a driving end of the servo motor is fixedly connected to one of the rotating rollers (2).
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