Engineering truck for tunnel lining repair
By designing a construction vehicle for tunnel lining repair, using the contour structure of electric telescopic rods and flexible metal plates, the problems of difficult formwork support and slow repair speed in traditional restoration methods are solved, and efficient and fast tunnel lining repair is achieved.
Patent Information
- Application Number
- CN202510253409.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-15
AI Technical Summary
The traditional tunnel lining repair method has problems such as difficulty in supporting templates, slow repair speed, and unsuitable for long-distance movement and local small-scale repairs.
A construction vehicle for tunnel lining repair was designed, using electric telescopic rods A, B, C and flexible metal plates to form a contour structure covering the outside of the tunnel problem lining, providing template support, and long-distance movement is achieved through battery drive.
It realizes efficient and fast tunnel lining repair, simplifies the construction process, reduces manpower and material resources, and is suitable for long-distance and local small-scale repairs.
Smart Images

Figure CN119825432A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a special vehicle for tunnel repair, in particular to an engineering vehicle for tunnel lining repair. Background Art
[0002] After the tunnel is excavated, it is necessary to cover the inner wall of the tunnel entrance with lining to form a solid tunnel body to increase the firmness and durability of the tunnel. The lining is generally composed of steel bars and concrete. After the lining construction is completed, due to the influence of geological conditions or improper construction, there will be construction problems such as lining voids, cracks, exposed steel bars or water seepage in local areas. The traditional lining repair method is generally to knock down the concrete at the problematic area, set up the formwork and re-pour the concrete at the problem point. Since the lining needs to be supported by the formwork at the bottom of the lining during repair, and the tunnel entrance is relatively high, the erection of the local formwork requires the production of special-shaped formworks, which consumes a lot of manpower and material resources. If the traditional tunnel lining laying trolley is used for repair, the tunnel lining laying trolley will run slowly, cannot move long distances, and the large lining laying trolley is not highly adaptable to local small-scale lining repairs. Summary of the invention
[0003] In order to overcome the shortcomings of the background technology, the present invention discloses an engineering vehicle for repairing tunnel linings. By utilizing the extension and retraction of electric telescopic rods A, electric telescopic rods B and electric telescopic rods C, flexible metal plates form a contoured structure that covers the outside of the problematic lining of the tunnel to provide template support for the lining. The vehicle body is driven by a battery arranged inside the vehicle body and can travel long distances, thereby achieving the purpose of efficiently and quickly repairing the tunnel lining.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions: A tunnel lining repair engineering vehicle comprises a vehicle body, a support vertical plate is provided on one side of the rear part of the vehicle body, an arc-shaped support plate extending upward toward the middle part of the vehicle body is provided at the upper end of the support vertical plate, electric telescopic rods A extending upward are provided on both sides of the top of the outer arc surface of the arc-shaped support plate, a connecting strip is provided between the tops of the two electric telescopic rods A, electric telescopic rods C extending away from the vehicle body are transversely provided on both sides of the lower end of the support vertical plate away from the vehicle body, a square tube is provided between the ends of the two electric telescopic rods C, a tube cavity is vertically provided in the square tube, a plurality of electric telescopic rods B are arranged oppositely at intervals on the outer arc surface of the arc-shaped support plate between the two electric telescopic rods A and the two electric telescopic rods C and on both sides of the side of the support vertical plate away from the vehicle body, a support strip is provided between the ends of each of the two oppositely arranged electric telescopic rods B, the upper end of the flexible metal plate is fixedly connected to the connecting strip, the lower end of the flexible metal plate passes through the tube cavity and is slidably connected to the tube cavity, and the outer side surfaces of the plurality of support strips are in contact with a side of the flexible metal plate close to the vehicle body.
[0005] The tunnel lining repair engineering vehicle is provided with support columns between the support vertical plates, the arc-shaped support plates and the vehicle body.
[0006] The engineering vehicle for tunnel lining repair is provided with a battery in the vehicle body, the battery is electrically connected to the electric telescopic rod A, the electric telescopic rod B and the electric telescopic rod C respectively, the battery provides electric energy for starting the electric telescopic rod A, the electric telescopic rod B and the electric telescopic rod C, wheels are provided at the bottom of the vehicle body, and an electric motor is provided in the vehicle body, the battery is electrically connected to the motor, and after the battery supplies power to the motor, the motor drives the wheels to rotate.
[0007] The tunnel lining repair engineering vehicle has a cab at the front end of the vehicle body, and a control switch for controlling the extension or shortening of the electric telescopic rod A, the electric telescopic rod B and the electric telescopic rod C and the rotation of the motor is arranged in the cab.
[0008] The tunnel lining repair engineering vehicle has multiple support bars whose outer sides are all convex arc surfaces.
[0009] Due to the adoption of the above technical solution, the present invention has the following beneficial effects: The engineering vehicle for repairing tunnel lining of the present invention is provided with a semi-∩-shaped support plate composed of an arc support plate and a support vertical plate on one side of the rear part of the vehicle body, and two electric telescopic rods A are provided on the top of the semi-∩-shaped support plate, a connecting strip is provided between the two electric telescopic rods A, two electric telescopic rods C are provided at the bottom of the outer side of the semi-∩-shaped support plate, a square tube is provided between the two electric telescopic rods C, and multiple groups of electric telescopic rods B are provided between the two electric telescopic rods A and the two electric telescopic rods C, the upper end of the flexible metal plate is fixedly connected to the connecting strip, and the lower end of the flexible metal plate is slidably connected in the square tube, and the flexible metal plate is formed into a contoured structure by the extension and contraction of the electric telescopic rods A, the electric telescopic rods B and the electric telescopic rods C to cover the outside of the tunnel lining for template support of the lining, and the vehicle body can travel long distances when driven by a battery provided inside the vehicle body, thereby achieving the purpose of efficiently and quickly repairing the tunnel lining; the present invention has a simple structure and is easy to use, can quickly repair the problematic lining over a long distance, is convenient to construct, saves time and effort, and has a strong promotion value. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the structure of the electric telescopic rod A, the electric telescopic rod B, the electric telescopic rod C, the arc-shaped support plate, and the support vertical plate of the present invention; Figure 3 It is a structural schematic diagram of the flexible metal plate of the present invention; Figure 4 A schematic diagram of the structure after the concrete platform is repaired at the invert that needs to be repaired; Figure 5This is a schematic diagram of the structure when the flexible metal plate and the hole body are not connected when the present invention is used; Figure 6 This is a schematic diagram of the structure after the upper half of the flexible metal plate and the hole body are bonded together when the present invention is used; Figure 7 This is a schematic diagram of the structure after the flexible metal plate and the hole body are completely attached when the present invention is used; Figure 8 This is a schematic structural diagram from another perspective after the flexible metal plate and the hole body are completely fitted together when the present invention is used.
[0011] Numbers in the figure: 1. Flexible metal plate; 2. Electric telescopic rod A; 3. Electric telescopic rod B; 4. Arc support plate; 5. Support column; 6. Support vertical plate; 7. Electric telescopic rod C; 8. Square tube; 9. Cab; 10. Vehicle body; 11. Wheel; 12. Connecting strip; 13. Support strip; 14. Pipe cavity; 15. Tunnel; 16. Steel bar frame; 17. Void; 18. Concrete platform; 19. Tunnel entrance; 20. Rock and soil layer; 21. Cast-in joint. DETAILED DESCRIPTION
[0012] The present invention can be explained in more detail by the following examples, the present invention is not limited to the following examples, and the purpose of disclosing the present invention is to protect all changes and improvements within the scope of the present invention; Combined with Figures 1 to 3The engineering vehicle for repairing tunnel linings comprises a vehicle body 10, a support vertical plate 6 is provided on one side of the rear part of the vehicle body 10, an arc-shaped support plate 4 extending upward toward the middle of the vehicle body 10 is provided at the upper end of the support vertical plate 6, support columns 5 are provided between the support vertical plate 6, the arc-shaped support plate 4 and the vehicle body 10, electric telescopic rods A2 extending upward are provided on both sides of the top of the outer arc surface of the arc-shaped support plate 4, a connecting strip 12 is provided between the tops of the two electric telescopic rods A2, electric telescopic rods C7 extending away from the vehicle body 10 are transversely provided on both sides of the lower end of the support vertical plate 6 away from the vehicle body 10, a square tube 8 is provided between the ends of the two electric telescopic rods C7, a tube cavity 14 is vertically provided in the square tube 8, a plurality of electric telescopic rods B3 are spaced apart and arranged opposite to each other on the outer arc surface of the arc-shaped support plate 4 between the two electric telescopic rods A2 and the two electric telescopic rods C7 and on both sides of the side of the support vertical plate 6 away from the vehicle body 10, and at the ends of each of the two oppositely arranged electric telescopic rods B3, a square tube 8 is provided between the ends of the two electric telescopic rods C7, a tube cavity 14 is vertically provided in the square tube 8, a plurality of electric telescopic rods B3 are spaced apart and arranged opposite to each other on the outer arc surface of the arc-shaped support plate 4 between the two electric telescopic rods A2 and the two electric telescopic rods C7 and on both sides of the side of the support vertical plate 6 away from the vehicle body 10, and a connecting strip 12 is provided between the tops of the two electric telescopic rods A2 and the two electric telescopic rods C7, and a connecting strip 12 is provided between the tops of the two electric telescopic rods A2 A support bar 13 is provided between the parts, the upper end of the flexible metal plate 1 is fixedly connected to the connecting bar 12, the lower end of the flexible metal plate 1 passes through the tube cavity 14 and is slidably connected to the tube cavity 14, the outer side surfaces of the multiple support bars 13 are in contact with a side of the flexible metal plate 1 close to the vehicle body 10, and the outer side surfaces of the multiple support bars 13 are all convex arc surfaces. A battery is provided in the vehicle body 10, and the battery is electrically connected to the electric telescopic rod A2, the electric telescopic rod B3 and the electric telescopic rod C7 respectively. The battery provides electric energy for starting the electric telescopic rod A2, the electric telescopic rod B3 and the electric telescopic rod C7. A wheel 11 is provided at the bottom of the vehicle body 10, and a motor is provided in the vehicle body 10. The battery is electrically connected to the motor. After the battery supplies power to the motor, the motor drives the wheel 11 to rotate. A cab 9 is provided at the front end of the vehicle body 10, and a control switch for controlling the extension or shortening of the electric telescopic rod A2, the electric telescopic rod B3 and the electric telescopic rod C7 and controlling the rotation of the motor is provided in the cab 9.
[0013] When the tunnel lining repair engineering vehicle of the present invention is implemented, the operator sits in the cab 9 and uses the control switch to retract the electric telescopic rod A2, the electric telescopic rod B3 and the electric telescopic rod C7 to the shortest state when the vehicle body 10 is traveling; Combined with Figure 4 , knock out the concrete at the problematic lining of the tunnel body 15 to the rock and soil layer 20, expose the steel frame 16 inside the problematic lining, form a gap 17 at the knocked-out part, repair one side of the gap 17 at the bottom of the gap 18 that is flush with the inner wall of the tunnel body 15, and apply a release agent on the outer wall of the flexible metal plate 1; Combined with Figure 5 The operator sits in the cab 9 and drives the present invention along the tunnel opening 19 to the problematic lining of the tunnel body 15, so that a small gap is left between the flexible metal plate 1 and the space 17; Combined with Figure 6Or 8, the operator starts the electric telescopic rod A2 to extend the electric telescopic rod A2, so that the upper end of the flexible metal plate 1 covers the upper end of the gap 17, and reserves a pouring seam 21 suitable for pouring concrete pump trucks; Combined with Figure 7 The operator starts the multiple sets of electric telescopic rods B3, so that the multiple sets of electric telescopic rods B3 extend out in sequence from top to bottom in the manner that the two electric telescopic rods B3 arranged opposite to each other at the two ends of each support bar 13 extend out at the same time. The multiple support bars 13 press against the inner wall of the flexible metal plate 1 in sequence from top to bottom so that the two sides of the outer wall of the flexible metal plate 1 gradually contact the hole bodies 15 on both sides of the gap 17 from top to bottom. The outer side surfaces of the multiple support bars 13 are all convex arc surfaces, which is conducive to reducing the friction between the flexible metal plate 1 and the support bars 13. The lower part of the flexible metal plate 1 slides upward in the tube cavity 14. The operator starts the electric telescopic rod C7 to extend the electric telescopic rod C7, and the two sides of the outer wall of the square tube 8 also contact the hole bodies 15 on both sides of the gap 17. The lower end of the flexible metal plate 1 partially covers the concrete platform 18, and the two sides of the lower end of the flexible metal plate 1 are connected with the hole bodies 15 on both sides of the gap 17, so as to close the gap 17. Combined with Figure 8 , use a concrete pump truck to pour concrete into the space 17 along the pouring seam 21 until the space 17 is filled; After the concrete poured in the space 17 is dried and solidified, the operator starts the electric telescopic rod C7 to shorten the electric telescopic rod C7. At this time, the lower end of the flexible metal plate 1 is separated from the concrete platform 18, and both sides of the lower end of the flexible metal plate 1 and both sides of the outer wall of the square tube 8 are separated from the tunnel body 15 on both sides of the space 17. The operator starts multiple sets of electric telescopic rods B3 to shorten the multiple sets of electric telescopic rods B3 in sequence from bottom to top in the manner that two electric telescopic rods B3 arranged opposite to each other at both ends of each support bar 13 are shortened at the same time. Multiple support bars 13 are separated from the flexible metal plate 1 in sequence from bottom to top. The operator starts the electric telescopic rod A2 to shorten the electric telescopic rod A2. Under the combined action of gravity and the release agent, the flexible metal plate 1 is separated from the concrete poured in the space 17 and the tunnel body 15 on both sides of the space 17. The poured joints 21 are repaired with concrete to complete the repair of the tunnel lining. When the area of the problematic lining of the tunnel body 15 that needs to be repaired is large, it can be repaired section by section according to the situation. When there are problematic linings on both sides of the tunnel body 15, the problematic lining on one side can be repaired and then the present invention can be turned around to repair the problematic lining on the other side.
[0014] The above shows and describes the basic principles, main features and advantages of the present invention, and the standard parts used in the present invention can be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt mature conventional means such as bolts, rivets, welding, etc. in the prior art. The mechanical parts and equipment adopt conventional models in the prior art, and the circuit connection adopts the conventional connection method in the prior art, which will not be described in detail here.
[0015] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. However, these obvious changes or modifications derived from the essential spirit of the present invention still fall within the protection scope of the present invention.
Claims
1. A tunnel lining repair engineering vehicle, comprising a vehicle body (10), characterized in that: A support vertical plate (6) is provided on one side of the rear part of the vehicle body (10); an arc-shaped support plate (4) extending upward toward the middle of the vehicle body (10) is provided at the upper end of the support vertical plate (6); electric telescopic rods A (2) extending upward are provided on both sides of the top of the outer arc surface of the arc-shaped support plate (4); a connecting strip (12) is provided between the tops of the two electric telescopic rods A (2); electric telescopic rods C (7) extending in a direction away from the vehicle body (10) are provided horizontally on both sides of the lower end of a side of the support vertical plate (6) away from the vehicle body (10); a square tube (8) is provided between the ends of the two electric telescopic rods C (7); a square tube (8) is provided vertically in the square tube (8); A tubular cavity (14), a plurality of electric telescopic rods B (3) are arranged at intervals on both sides of the outer arc surface of the arc-shaped support plate (4) between the two electric telescopic rods A (2) and the two electric telescopic rods C (7) and the side of the support vertical plate (6) away from the vehicle body (10), a support bar (13) is arranged between the ends of each of the two oppositely arranged electric telescopic rods B (3), the upper end of the flexible metal plate (1) is fixedly connected to the connecting bar (12), the lower end of the flexible metal plate (1) passes through the tubular cavity (14) and is slidably connected to the tubular cavity (14), and the outer side surfaces of the plurality of support bars (13) are in contact with a side of the flexible metal plate (1) close to the vehicle body (10).
2. The tunnel lining repair engineering vehicle according to claim 1 is characterized by: Support columns (5) are provided between the support vertical plate (6), the arc-shaped support plate (4) and the vehicle body (10).
3. The tunnel lining repair engineering vehicle according to claim 1 is characterized by: A battery is provided in the vehicle body (10), and the battery is electrically connected to the electric telescopic rod A (2), the electric telescopic rod B (3), and the electric telescopic rod C (7), respectively. The battery provides electric energy for starting the electric telescopic rod A (2), the electric telescopic rod B (3), and the electric telescopic rod C (7). A wheel (11) is provided at the bottom of the vehicle body (10), and a motor is provided in the vehicle body (10). The battery is electrically connected to the motor, and after the battery supplies power to the motor, the motor drives the wheel (11) to rotate.
4. The tunnel lining repair engineering vehicle according to claim 3 is characterized by: A cab (9) is provided at the front end of the vehicle body (10), and a control switch for controlling the extension or contraction of an electric telescopic rod A (2), an electric telescopic rod B (3) and an electric telescopic rod C (7) and controlling the rotation of a motor is provided in the cab (9).
5. The tunnel lining repair engineering vehicle according to claim 1 is characterized by: The outer side surfaces of the plurality of support bars (13) are all convex arc surfaces.