Tungsten filament surface layer aquadag drying mechanism
By designing a tungsten wire surface graphite emulsion drying mechanism containing independent heating components, the problem of uneven heating in the prior art is solved, and uniform drying of tungsten wire surface graphite emulsion and improving the quality of tungsten wire surface graphite emulsion are achieved.
Patent Information
- Application Number
- CN202411975073.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-15
AI Technical Summary
In the prior art, the tungsten wire is heated during the drying process, resulting in uneven graphite emulsion drying, which affects the quality of the wire drawing.
A tungsten wire surface graphite emulsion drying mechanism is designed, using a box body and a lid body with an open upper end, and several parallel distributed heating components are installed inside, including a heat conducting pipe and an electric heating tube. Each tungsten wire is heated through an independent heating component to ensure uniform heating.
The uniform drying of the tungsten wire surface graphite emulsion is achieved, and the heating is more stable, which improves the quality of wire drawing.
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Figure CN119826515A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tungsten wire drawing processing, in particular to a tungsten wire surface graphite emulsion drying mechanism. Background Art
[0002] Tungsten wire drawing equipment is a device used to draw thick tungsten wire (tungsten wire raw material) into thin tungsten wire of required diameter through a drawing die. Before the tungsten wire passes through the drawing die, it needs to pass through graphite emulsion. When the tungsten wire passes through the graphite emulsion (graphite emulsion is a graphite powder suspension), the surface of the tungsten wire will be covered by the graphite emulsion. After that, when it passes through the drying equipment, the water in the graphite emulsion evaporates, and the graphite powder is evenly attached to the surface of the tungsten wire. After that, when it passes through the drawing die, the graphite powder plays a lubricating role. In the prior art, the tungsten wire after being soaked in graphite emulsion passes directly through the gap between the two heating plates. All the tungsten wires are heated and dried synchronously through the heating gap, so that the graphite emulsion on the surface of the tungsten wire is dried. Due to the simultaneous drying of multiple tungsten wires, there are differences in temperature in different areas of the heating gap, which leads to uneven drying, thereby affecting the subsequent drawing quality. Summary of the Invention
[0003] In order to solve the above problems existing in the prior art, the present invention provides a tungsten wire surface graphite emulsion drying mechanism which is easy to use and can heat more stably and evenly.
[0004] In order to achieve the above object, the present invention adopts the following technical solutions:
[0005] A tungsten wire surface graphite emulsion drying mechanism comprises a box body with an open upper end, a cover body provided at the opening of the box body, and a plurality of parallel distributed heating components provided in the box body; the heating components comprise a heat conducting tube and a plurality of electric heating tubes provided in the heat conducting tube, the cross section of the heat conducting tube presenting a C-shaped structure, a wire feeding notch provided on the upper side of the heat conducting tube, a C-shaped cavity penetrating both ends of the heat conducting tube provided in the heat conducting tube, end caps provided at both ends of the C-shaped cavity, the electric heating tube provided in the C-shaped cavity and the ends of the electric heating tube respectively connected to the end caps; avoidance notches are provided on the box body at positions corresponding to the two ends of the heat conducting tube.
[0006] Open the cover and insert the tungsten wire into the heat pipe from the wire inlet notch. The tungsten wire is located at the center of the heat pipe. Close the cover and heat the electric heating tube to dry the graphite emulsion on the surface of the tungsten wire. Each tungsten wire is heated by an independent heating component, making the heating more uniform and stable.
[0007] Preferably, the box body is provided with a lower heat insulation layer, and the top surface of the lower heat insulation layer is provided with a plurality of lower arc grooves for installing heat pipes. The lower heat insulation layer plays a heat insulation role, reduces heat loss of the heat pipes, and improves heat energy utilization.
[0008] Preferably, a heat insulation board is provided at the bottom of the lower heat insulation layer, and a support frame is provided between the bottom surface of the heat insulation board and the bottom surface of the box body, so that a heat insulation gap is formed between the heat insulation board and the bottom surface of the box body. The heat insulation gap further improves the heat insulation performance and reduces heat loss of the heating component.
[0009] Preferably, the lid is hingedly connected to the box body, and is provided with an upper thermal insulation layer. The lower side of the upper thermal insulation layer is provided with a plurality of upper arcuate grooves corresponding to the lower arcuate grooves. When the lid is placed on the box body, the upper arcuate grooves engage the outer sides of the heat conducting tubes and seal the wire inlet opening. The hinged connection between the lid and the box body makes opening and closing the lid more convenient, and the upper thermal insulation layer provides thermal insulation, reducing heat loss from the lid.
[0010] Preferably, the heat pipe is provided with connectors at both ends of its lower side, each connector having a connecting post, the lower end of which is provided with a thread, and the lower end of the connecting post is passed through the heat insulation board and locked with a nut. The connecting post is used for installation and positioning of the heat pipe.
[0011] Preferably, the heat conducting pipe is a ceramic pipe, which has stable physical properties, good thermal conductivity, heat resistance and insulation.
[0012] Preferably, a first handle is provided on the side of the box body, and a second handle is provided on the side of the cover body.
[0013] Preferably, the bottom ends of the box body are provided with connecting bases, each end of which is provided with downwardly extending connecting ears, the bottom surfaces of the connecting ears protruding from the bottom surface of the box body, and the connecting ears are provided with connecting holes. The connecting bases facilitate installation of the box body, and after the connecting ears are connected to the rack, the bottom surface of the box body and the rack are not in contact, thereby reducing heat transfer to the rack.
[0014] Therefore, the present invention has the beneficial effects of being easy to use and heating stably and evenly. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of the present invention.
[0016] Figure 2 for Figure 1 Another perspective of the picture.
[0017] Figure 3 for Figure 1 Right view of .
[0018] Figure 4 for Figure 3 Cross-sectional view at AA in the middle.
[0019] Figure 5 This is a schematic diagram of the cover open state.
[0020] Figure 6 The figure shows the installation diagram of the heating component.
[0021] Figure 7 Schematic diagram of the structure of the heating component.
[0022] Figure 8 Exploded view of the heating assembly. DETAILED DESCRIPTION
[0023] In order to make the technical problems, technical solutions and beneficial technical effects to be solved by the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and multiple exemplary embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the scope of protection of the present invention.
[0024] It should be understood that, in this document, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance, nor as implicitly specifying the quantity of the technical features being referenced. A feature specified as "first" or "second" may explicitly or implicitly indicate that at least one of the features is included.
[0025] like Figures 1-8 The illustrated mechanism for drying graphite emulsion on the surface of a tungsten filament comprises a box body 1 with an open top, a lid 2 disposed at the opening of the box body 1, and several parallel heating assemblies 3 disposed within the box body 1. The heating assemblies 3 include a heat pipe 30 and several electric heating pipes 31 disposed within the heat pipe 30. The heat pipe 30 has a C-shaped cross-section, a wire entry notch 300 disposed on its upper side, and a C-shaped cavity 301 extending through each end of the heat pipe 30. End caps 32 are disposed at each end of the C-shaped cavity 301. The electric heating pipes 31 are disposed within the C-shaped cavity 301 and connected to the end caps 32 at each end. The box body 1 is provided with relief notches 10 corresponding to the ends of the heat pipe 30. In this embodiment, ten heating assemblies are provided, enabling simultaneous heating and drying of ten tungsten filaments. In some embodiments, relief notches are also provided on the lid body corresponding to the ends of the heat pipe.
[0026] like Figure 4 、 Figure 7 and Figure 8 As shown, the box body 1 is provided with a lower thermal insulation layer 4. The top surface of the lower thermal insulation layer 4 is provided with several lower arc-shaped grooves 40 for mounting the heat pipes 30. The bottom of the lower thermal insulation layer 4 is provided with a thermal insulation board 5. A support frame 50 is provided between the bottom surface of the thermal insulation board 5 and the bottom surface of the box body 1, so that a thermal insulation gap 51 is formed between the thermal insulation board 5 and the bottom surface of the box body 1. The heat pipes 30 are provided with connectors 33 at both ends of the lower side. The connectors 33 are provided with connecting posts 34. The lower ends of the connecting posts 34 are provided with threads 340. The lower ends of the connecting posts 34 pass through the thermal insulation board 5 and are locked with nuts 35.
[0027] The cover body 2 is hingedly connected to the box body 1, and an upper insulation layer 21 is provided inside the cover body 2. The lower side of the upper insulation layer 21 is provided with a plurality of upper arc grooves 210 corresponding to the lower arc grooves 40; when the cover body 2 is covered on the box body 1, the upper arc grooves 210 are buckled onto the outside of the heat pipe 30 and close the wire entry notch 300.
[0028] The heat conducting pipe 30 in this embodiment is a ceramic tube, and the upper and lower heat insulating layers are asbestos insulation boards.
[0029] like Figure 1 and Figure 2 As shown, a first handle 11 is provided on the side of the box body 1, and a second handle 20 is provided on the side of the cover body 2; connecting seats 6 are provided at both ends of the bottom of the box body 1, and connecting ears 60 extending downward are provided at both ends of the connecting seat 6. The bottom surface of the connecting ear 60 exceeds the bottom surface of the box body 1, and a connecting hole 61 is provided on the connecting ear 60.
[0030] With reference to the accompanying drawings, the principles of the present invention are as follows: As shown, first open the lid 2, insert each tungsten filament 7 into the heat pipe 30 through the filament entry notch 300, with the tungsten filament 7 approximately centered in the heat pipe. Then, close the lid 2 and apply heat to the electric heating tube 31, thereby drying the graphite emulsion on the surface of the tungsten filament 7. Each tungsten filament is heated by an independent heating assembly, resulting in more uniform and stable heating. Simultaneously, thermal insulation is achieved through the upper insulation layer 20, lower insulation layer 4, insulation board 5, and insulation gap 51, significantly reducing heat loss from the heating assembly and improving heat utilization.
[0031] In the description of the present invention, it should be understood that the directions or positional relationships indicated by up, down, left, right, inner end, outer end, one end, the other end, etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of more clearly describing the technical solution of the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific orientation, and cannot be understood as a limitation of the present invention.
[0032] Although specific embodiments of the present invention are described in detail herein, they are provided for illustrative purposes only and should not be considered to limit the scope of the present invention. Various substitutions, changes, and modifications may be conceived without departing from the spirit and scope of the present invention.
Claims
1. A tungsten wire surface graphite emulsion drying mechanism, characterized in that: It comprises a box body (1) with an opening at the top, a cover body (2) being provided at the opening of the box body (1), and a plurality of parallelly distributed heating components (3) being provided inside the box body (1); The heating assembly (3) comprises a heat conducting tube (30) and a plurality of electric heating tubes (31) arranged in the heat conducting tube (30); the cross section of the heat conducting tube (30) is in a C-shaped structure; a wire entry notch (300) is arranged on the upper side of the heat conducting tube (30); a C-shaped cavity (301) penetrating both ends is arranged in the heat conducting tube (30); end covers (32) are arranged at both ends of the C-shaped cavity (301); the electric heating tube (31) is arranged in the C-shaped cavity (301) and the two ends are respectively connected to the end covers (32); and avoidance notches (10) are arranged on the box body (1) at positions corresponding to the two ends of the heat conducting tube (30).
2. The tungsten wire surface graphite emulsion drying mechanism according to claim 1 is characterized in that: A lower heat insulation layer (4) is provided in the box body (1), and a top surface of the lower heat insulation layer (4) is provided with a plurality of lower arc grooves (40) for installing heat conduction pipes (30).
3. The tungsten wire surface graphite emulsion drying mechanism according to claim 2 is characterized in that: A heat insulation board (5) is provided at the bottom of the lower heat insulation layer (4), and a support frame (50) is provided between the bottom surface of the heat insulation board (5) and the bottom surface of the box body (1), so that a heat insulation gap (51) is formed between the bottom surface of the heat insulation board (5) and the box body (1).
4. A tungsten wire surface graphite emulsion drying mechanism according to claim 2 or 3, characterized in that: The cover body (2) is hingedly connected to the box body (1); an upper heat insulation layer (21) is provided inside the cover body (2); a plurality of upper arc grooves (210) corresponding to the lower arc grooves (40) are provided on the lower side surface of the upper heat insulation layer (21); when the cover body (2) is covered on the box body (1), the upper arc grooves (210) are buckled onto the outer side of the heat conduction pipe (30) and close the wire entry notch (300).
5. The tungsten wire surface graphite emulsion drying mechanism according to claim 3 is characterized in that: Both ends of the lower side of the heat conducting pipe (30) are provided with connecting heads (33), the connecting heads (33) are provided with connecting columns (34), the lower ends of the connecting columns (34) are provided with threads (340), and the lower ends of the connecting columns (34) pass through the heat insulation board (5) and are locked by nuts (35).
6. A tungsten wire surface graphite emulsion drying mechanism according to claim 1 or 5, characterized in that: The heat conducting pipe (30) is a ceramic pipe.
7. The tungsten wire surface graphite emulsion drying mechanism according to claim 4 is characterized in that: A first handle (11) is provided on the side of the box body (1), and a second handle (20) is provided on the side of the cover body (2).
8. The tungsten wire surface graphite emulsion drying mechanism according to claim 1 is characterized in that: The two ends of the bottom of the box body (1) are provided with connection seats (6), the two ends of the connection seat (6) are provided with connection ears (60) extending downwards, the bottom surface of the connection ear (60) exceeds the bottom surface of the box body (1), and the connection ear (60) is provided with a connection hole (61).
Citation Information
Patent Citations
Tungsten filament drying and preheating mechanism
CN223649622U