Energy-saving heat exchanger with self-adaptive heat recovery function

By designing an energy-saving heat exchanger with integrated control center, micro heat exchange unit, protective shell and CFD simulation simulation, the problem of adaptive heat recovery, comprehensive protection, fluid distribution optimization and energy saving and efficiency in the prior art is solved, and efficient heat recovery and fluid distribution are achieved, improving the overall performance and reliability of the equipment.

CN119826607AInactive Publication Date: 2025-04-15JIANGSU GUANG XU HEAT PIPE TECH CO LTD
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Patent Information

Application Number
CN202510237091.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-01
Publication Date
2025-04-15
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing energy-saving heat exchangers cannot realize adaptive heat recovery function, comprehensive protection function, fluid distribution optimization function and energy-saving and efficiency enhancement function, resulting in heat loss, temperature crossing or gripping points, scaling or corrosion on the heat exchange surface, uneven fluid distribution, and reducing efficiency.

Method used

An energy-saving heat exchanger is designed including a protective housing, a sensor network, an actuator, a heat dissipation mechanism and an integrated control center. The integrated control center realizes the adaptive heat recovery function, uses the micro heat exchange unit to realize the energy-saving and efficiency-enhancing function, the protective shell and integrated ultrasonic device realize the comprehensive protection function, and the CFD simulation realizes the fluid distribution optimization function.

Benefits of technology

Adaptive heat recovery is realized, reducing the problems of heat waste and low energy utilization efficiency, improving heat transfer efficiency and energy utilization efficiency, enhancing the compactness and flexibility of the equipment, and providing comprehensive protection and fluid distribution optimization functions.

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Abstract

The invention discloses an energy-saving heat exchanger with a self-adaptive heat recovery function, and relates to the technical field of heat exchangers, the energy-saving heat exchanger comprises a protective shell, sensing networks, an execution mechanism, a heat dissipation mechanism and an integrated control center, the sensing networks are distributed in the protective shell, and the heat dissipation mechanism is installed on the side face of the outer wall of the protective shell; the executing mechanism and the integrated control center are installed at the bottom of the inner wall of the protective shell, the protective shell is fixedly connected with the heat dissipation mechanism through screws, and the integrated control center is connected with the heat dissipation mechanism, the sensing network and the executing mechanism through data lines; the executing mechanism comprises a micro valve and an adjusting assembly, and a self-adaptive algorithm is set in the integrated control center. Through the integrated control center, the self-adaptive heat recovery function is achieved, the problems of heat energy waste and low energy utilization efficiency are solved, the requirement for manual intervention and the labor intensity are reduced, and the remarkable effects of energy conservation, emission reduction, economic benefit improvement and intelligent management are achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of heat exchangers, and in particular to an energy-saving heat exchanger with a self-adaptive heat recovery function. Background Art

[0002] With the rapid development of the global economy, energy demand continues to grow, while the limited nature of traditional fossil energy and environmental pollution issues are becoming increasingly prominent, which has led to an increasing demand for energy conservation, emission reduction and sustainable development around the world.

[0003] The manufacturing cost of some high-end energy-saving heat exchangers is high, which leads to certain restrictions on market promotion. There are differences in the technical maturity of different manufacturers and different products, which affects the improvement of overall performance. Some energy-saving heat exchangers have complex structures and are difficult to maintain, which increases the operating cost. Energy-saving heat exchangers need to have the characteristics of high efficiency and low energy consumption, which will be favored by more and more industries. Especially in energy-intensive industries such as petroleum, chemical, electric power, and metallurgy, the market demand will continue to grow, the performance of energy-saving heat exchangers will continue to improve, and the functions will be more complete. It is necessary to introduce advanced sensors, controllers and algorithms to further expand their application areas and market space.

[0004] Therefore, it is necessary to propose an energy-saving heat exchanger with adaptive heat recovery function in the present application to solve the problems in the background.

[0005] 1. Patent document CN110926251B discloses an energy-saving and efficient heat exchanger. The above patent realizes the high-efficiency heat exchange of the heat of the motor in a single-machine adaptive wrapping manner by setting an adaptive narrow-channel heat exchange mechanism and a water-gas circulation pipeline mechanism, and the heat of multiple motors is comprehensively and centrally recovered. The layout is reasonable and the energy consumption is reduced, thereby effectively solving the problem that the high-power motors in general factories are relatively concentrated and the heat generated is relatively dispersed. The existing technology is not only costly in itself, but also has low energy recovery efficiency. However, the above patent cannot realize the adaptive heat recovery function.

[0006] 2. Patent document CN103727830B discloses a heat recovery heat exchanger. The above patent achieves a faster heat exchange speed after use and can prevent impurities from adhering to the heat exchange device and affecting the heat exchange efficiency, but the above patent cannot achieve a comprehensive protection function.

[0007] 3. Patent document CN100416208C discloses a high-efficiency and energy-saving modular cavity heat exchanger. The above patent realizes a modular structure, which is easy to disassemble, replace and repair; it has high pressure bearing capacity, small pressure drop loss, high regional heating efficiency, good temperature resistance, mature manufacturing process, large capacity, which is one to three times that of other heat exchangers, low cost, scientific process, easy maintenance, easy installation of process pipelines, and a long service life of 15-20 years. However, the above patent cannot realize the fluid distribution optimization function.

[0008] 4. Patent document CN115752036B discloses a high-efficiency and energy-saving sewage treatment heat exchanger. The above patent realizes the re-planning and design of the baffles in the original shell-and-tube radiator, so that the baffles not only play a baffle role, but also the liquid enters the baffles through the water pipe to exchange heat at the same time, thereby improving the heat exchange efficiency of the shell-and-tube radiator. However, the above patent cannot achieve the function of energy saving and efficiency improvement.

[0009] In summary, the above patents cannot realize the functions of adaptive heat recovery, comprehensive protection, fluid distribution optimization and energy saving and efficiency enhancement, which inevitably leads to heat loss in the heat transfer process, temperature crossover or pinch points, scaling or corrosion of the heat exchange surface under long-term operation, and uneven distribution of fluid inside the heat exchanger, which reduces efficiency. To this end, the present application proposes an energy-saving heat exchanger that can realize comprehensive protection function, fluid distribution optimization function, energy saving and efficiency improvement function and adaptive heat recovery function. Summary of the invention

[0010] The purpose of the present invention is to provide an energy-saving heat exchanger with an adaptive heat recovery function to solve the technical problems proposed in the above-mentioned background technology that the adaptive heat recovery function, the comprehensive protection function, the fluid distribution optimization function and the energy-saving and efficiency-enhancing function cannot be realized, resulting in inevitable heat loss in the heat transfer process, temperature crossover or pinch points, scaling or corrosion of the heat exchange surface under long-term operation, uneven distribution of the fluid inside the heat exchanger, and reduced efficiency.

[0011] To achieve the above-mentioned object, the present invention provides the following technical solutions: an energy-saving heat exchanger with an adaptive heat recovery function, comprising a protective shell, a sensor network, an actuator, a heat dissipation mechanism and an integrated control center, wherein the protective shell is provided with a sensor network, a heat dissipation mechanism is installed on the side of the outer wall of the protective shell, an actuator and an integrated control center are installed on the bottom of the inner wall of the protective shell, the protective shell is fixedly connected to the heat dissipation mechanism by screws, and the integrated control center is connected to the heat dissipation mechanism, the sensor network and the actuator by a data cable; The actuator comprises a micro valve and a regulating assembly, wherein the regulating assembly is fixedly connected to the micro valve via a fastener; An adjustment component is installed on the front side of the outer wall of the protective shell, and an adaptive algorithm is set inside the integrated control center.

[0012] Preferably, the heat dissipation mechanism comprises a casing, an impeller, a heat transfer element and a heat dissipation assembly; A tower buckle is installed at one end of the side of the outer wall of the casing, and the tower buckle is used to fix the two casings. A positioning frame is installed at the other end of the side of the outer wall of the casing; An interactive interface is installed on the front of the outer wall of the casing, and the interactive interface is connected to the integrated control center through a data cable. A protective net is installed on the side of the outer wall of the interactive interface. A filter and a universal interface are embedded in the outer wall of the casing. The universal interface is connected to an external power supply device, and the universal interface is connected to the integrated control center through a data cable. An impeller is installed on the front of the inner wall of the filter; A vibration component and an acoustic sensor component are installed at the bottom of the inner wall of the casing, and an integrated ultrasonic device is installed at the top of the outer wall of the vibration component. The vibration component, the acoustic sensor component and the integrated ultrasonic device are connected to each other through a data line; A heat transfer element is installed on one side of the top of the inner wall of the casing, and a heat dissipation component is installed on the other side of the top of the inner wall of the casing. The heat transfer element is connected to the heat dissipation component through a data line.

[0013] Preferably, a No. 1 fluid pipe is installed inside the protective shell, an inlet pipe and an outlet pipe are installed on the side of the outer wall of the No. 1 fluid pipe, a CFD simulation is installed at the bottom of the outer wall of the No. 1 fluid pipe, a distribution component is installed at the bottom of the outer wall of the CFD simulation, and the distribution component is connected to the CFD simulation through a data cable; A No. 1 pressure plate and a No. 2 pressure plate are installed on the top of the outer wall of the No. 1 fluid pipe. The No. 1 pressure plate and the No. 2 pressure plate are fixedly connected by screws, and a sealing ring is fixedly connected between the No. 1 pressure plate and the No. 2 pressure plate to reduce transmission loss. A circle of micro heat exchange units surrounds the inner wall side of the No. 1 fluid pipe, and flow nerve fibers are embedded inside the micro heat exchange units. Fluid flows and exchanges inside the flow nerve fibers; A bipolar transistor is installed on the top of the inner wall of the No. 1 fluid tube. The bipolar transistor is located in the middle of the micro heat exchange unit. The bipolar transistor senses the internal flow of electrons through the internal collector point to form a bidirectional current. The flowing current changes the particle flow speed according to the signal transmitted by the integrated control center to generate heat.

[0014] Preferably, an energy storage unit is installed on the top of the outer wall of the integrated control center, and the energy storage unit is connected to the integrated control center via a data cable; A No. 2 fluid pipe is installed at the bottom of the outer wall of the integrated control center, a vacuum insulation layer is installed at the top and bottom of the outer wall of the No. 2 fluid pipe, a magnetohydrodynamic control unit is installed on the side of the outer wall of the No. 2 fluid pipe, a quantum heat conversion unit is installed on the side of the outer wall of the magnetohydrodynamic control unit, a guide pipe is installed on the side of the outer wall of the quantum heat conversion unit, and the guide pipe transmits fluid to different directions.

[0015] Preferably, the sensor network is formed by signals transmitted by a temperature sensor component, a pressure sensor component and a flow sensor component, and the temperature sensor component, the pressure sensor component and the flow sensor component are located on the side of the outer wall of the integrated control center; The temperature sensing component is connected to the heat transfer element through a data line, and the temperature sensing component, the pressure sensing component and the flow sensing component are respectively connected to the integrated control center through data lines. The integrated control center is placed in the intelligent control system, and the output signal of the intelligent control system acts on the sensor network.

[0016] Preferably, the acoustic sensing component is connected to the integrated control center via a data cable, the integrated control center acts on the integrated ultrasonic device via an output signal, the integrated ultrasonic device is movably connected to the impeller via fasteners; the integrated control center is connected to the vibration component via a data cable.

[0017] Preferably, a heat storage tube is installed on the inner wall side of the integrated control center, a phase change material is inserted into the heat storage tube, and the heat storage tube is connected to the energy storage unit through fluid convection; The heat storage tube is connected to the No. 2 fluid tube through a casing, and the No. 2 fluid tube is fixedly connected to the magnetohydrodynamic control unit through bolts. The magnetohydrodynamic control unit guides and controls the quantum heat conversion unit through the sensor network signal.

[0018] Preferably, the quantum heat conversion unit is fixedly connected to the second pressure plate by bolts, the first fluid pipe, the quantum heat conversion unit and the second fluid pipe form a resonance cavity, and the first fluid pipe forms a fluid channel by welding the inlet pipe and the outlet pipe; CFD simulation receives the transmission signal from the integrated control center through the built-in chip, CFD simulation connects the interactive interface through the data line, and CFD simulation forms a virtual fluid path and predicted values; CFD simulation simulates the distribution of components through data line connections; CFD simulation of bipolar transistors fixed by screws.

[0019] Preferably, the flow sensor assembly is connected to the micro valve via a data line, and the micro valve is fixedly connected to the second fluid pipe via bolts; The magnetohydrodynamic control unit senses the movement of electrons through the internal magnetic fluid to form mechanical power. The mechanical power changes the flow direction of the guide tube through the force. The guide tube elastically connects the quantum heat conversion unit and the No. 2 fluid tube.

[0020] Preferably, an isolation plate is installed at one end of the side of the outer wall of the protective shell, a positioning nail is installed at the top of the outer wall of the casing, the isolation plate is fixedly connected to the casing through the positioning nail, and a dust cover is installed at the other end of the side of the outer wall of the protective shell; A shock-absorbing frame is installed around the outer wall of the protective shell, and an inspection door is installed on the top of the outer wall of the protective shell.

[0021] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention realizes the adaptive heat recovery function through the integrated control center, solves the problems of heat energy waste and low energy utilization efficiency, reduces the demand for manual intervention and labor intensity, and brings significant effects of energy saving and emission reduction, economic benefit improvement, environmental friendliness and intelligent management; 2. The present invention realizes the energy-saving and efficiency-enhancing function through the micro heat exchange unit, solves the problems of energy waste, bulky volume, heavy weight and low heat transfer efficiency of traditional heat exchangers, and improves the heat transfer efficiency, energy utilization efficiency, equipment compactness and flexibility, as well as economy and environmental protection; 3. The present invention realizes comprehensive protection function through protective shell and integrated ultrasonic device, solves the problems of low detection accuracy and poor stability, and improves safety protection performance and intelligent level; 4. The present invention realizes the fluid distribution optimization function through CFD simulation, solves the problems of body flow uniformity, thermal management, energy efficiency, design and optimization, thereby improving the overall performance and reliability of the system. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a front view structural schematic diagram of the present invention; Figure 2 It is a schematic diagram of the side structure of the present invention; Figure 3 It is a schematic diagram of the structure of the integrated control center of the present invention; Figure 4 It is a schematic diagram of the heat dissipation mechanism structure of the present invention; Figure 5 This is a schematic diagram of the external structure of the No. 1 fluid pipe of the present invention; Figure 6 It is a schematic diagram of the structure of the No. 2 fluid pipe of the present invention; Figure 7 It is a schematic diagram of the internal structure of the No. 1 fluid pipe of the present invention; Figure 8 It is a schematic diagram of the casing structure of the present invention.

[0023] In the figure: 1. Protective shell; 2. Isolation plate; 3. Shock absorber frame; 4. Protective net; 5. Impeller; 6. Filter; 7. Universal interface; 8. Positioning frame; 9. Interactive interface; 10. Tower buckle; 11. Positioning pin; 12. Integrated control center; 13. Heat storage tube; 14. Inlet pipe; 15. Outlet pipe; 16. Micro heat exchange unit; 17. Bipolar transistor; 18. No. 2 fluid pipe; 19. Magnetohydrodynamic control unit; 20. Inspection door; 21. Dust cover; 22. Adjustment component; 23. Sealing ring; 24. Distribution assembly; 25. Integrated ultrasonic device; 26. Vibration assembly; 27. Acoustic sensor assembly; 28. Heat transfer element; 29. ​​Temperature sensor assembly; 30. Pressure sensor assembly; 31. Flow sensor assembly; 32. Micro valve; 33. Energy storage unit; 34. Flow guide tube; 35. Quantum heat conversion unit; 36. CFD simulation; 37. Vacuum insulation layer; 38. Heat dissipation assembly; 39. Casing; 40. No. 1 fluid pipe; 41. No. 1 pressure plate; 42. No. 2 pressure plate. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0026] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0027] See also Figure 1 , Figure 3 , Figure 6 and Figure 8 An embodiment of the present invention is as follows: an energy-saving heat exchanger with adaptive heat recovery function, comprising a protective shell 1, a sensor network, an actuator, a heat dissipation mechanism and an integrated control center 12; the actuator comprises a micro valve 32 and an adjustment component 22, and the adjustment component 22 is fixedly connected to the micro valve 32 by a fastener; a sensor network is distributed inside the protective shell 1, a heat dissipation mechanism is installed on the side of the outer wall of the protective shell 1, an adjustment component 22 is installed on the front of the outer wall of the protective shell 1, and an integrated control center 12 is installed at the bottom of the inner wall of the protective shell 1, and an adaptive algorithm is set inside the integrated control center 12. The core 12 is connected to the regulating component 22 through a data line, a tower buckle 10 is installed at one end of the side of the outer wall of the casing 39, and the tower buckle 10 is used to fix the two pieces of the casing 39. A positioning frame 8 is installed at the other end of the side of the outer wall of the casing 39; an interactive interface 9 is installed on the front of the outer wall of the casing 39, and the interactive interface 9 is connected to the integrated control center 12 through a data line. A protective net 4 is installed on the side of the outer wall of the interactive interface 9. The outer wall of the casing 39 is embedded with a universal interface 7, and the universal interface 7 is connected to an external power supply device. The universal interface 7 is connected to the integrated control center 12 through a data line. The flow sensor component 31 is connected to the micro valve 32 through a data line, and the micro valve 32 is fixedly connected to the No. 2 fluid pipe 18 by bolts; Furthermore, first confirm the integrity of the equipment and the heat exchange medium, then the universal interface 7 is connected to the external power supply device to provide power for the integrated control center 12 to operate, the sensor network will sense the temperature, pressure, and flow, and the data will be transmitted to the integrated control center 12, and then the thermal conductivity coefficient, heat transfer area, and heat capacity of the heat transfer medium are set through the interactive interface 9, the integrated control center 12 integrates the data, and describes the heat transfer and conversion process in the No. 2 fluid pipe 18 and the No. 1 fluid pipe 40 according to the heat balance equation and the heat transfer equation, and then adjusts the parameters of the micro heat exchange unit 16 according to the real-time temperature and flow data, and finally controls the micro valve 32 to limit the flow rate through the adjustment component 22, the heat storage tube 13 collects the heat that is not utilized during the flow transmission process, and when the waste heat temperature is high, the temperature sensor component 29 sends a signal to the integrated control center 12, and the integrated control center 12 transmits a signal to increase the heat recovery area of ​​the heat storage tube 13 to achieve the goals of maximizing energy efficiency and improving heat exchange efficiency.

[0028] See also Figure 2 , Figure 4 and Figure 6An embodiment of the present invention is as follows: an energy-saving heat exchanger with an adaptive heat recovery function, wherein a filter screen 6 is embedded in the outer wall of a casing 39, and an impeller 5 is installed on the front of the inner wall of the filter screen 6; a vibration component 26 and an acoustic sensor component 27 are installed at the bottom of the inner wall of the casing 39, and an integrated ultrasonic device 25 is installed at the top of the outer wall of the vibration component 26, and the vibration component 26, the acoustic sensor component 27 and the integrated ultrasonic device 25 are interconnected through a data line; a heat transfer element 28 is installed on one side of the top of the inner wall of the casing 39, and a heat dissipation component 38 is installed on the other side of the top of the inner wall of the casing 39, and the heat transfer element 28 The heat dissipation component 38 is connected via a data line, and the sensing network is formed by the signals transmitted by the temperature sensing component 29, the pressure sensing component 30 and the flow sensing component 31, and the temperature sensing component 29, the pressure sensing component 30 and the flow sensing component 31 are located on the side of the outer wall of the integrated control center 12; the temperature sensing component 29 is connected to the heat transfer element 28 via a data line, and the temperature sensing component 29, the pressure sensing component 30 and the flow sensing component 31 are respectively connected to the integrated control center 12 via data lines, and the integrated control center 12 is placed in an intelligent control system, and the output signal of the intelligent control system acts on the sensing network; Furthermore, first, the contacts of the temperature sensing component 29 receive internal heat and transmit signals to the integrated control center 12. The intelligent control system determines that the heat overload needs to start the heat dissipation mechanism. The heat transfer element 28 will receive the output signal and connect it to the heat dissipation component 38. The impeller 5 receives the signal and is successfully driven. The impeller 5 will use the mathematical model inside the integrated control center 12 to describe the thermal conductivity and heat dissipation area parameters, increase the surface area of ​​the impeller 5, and accelerate the conduction rate; then during the heat dissipation process, the acoustic sensing component 27 collects the noise generated by the heat dissipation mechanism. When it exceeds 45 decibels, the integrated ultrasonic device 25 and the vibration component 26 cooperate with each other to convert high-frequency electrical energy into high-frequency sound waves, reversely control the shaking of the equipment, reduce noise, and the filter 6 prevents external dust attracted by internal electron flow and heat.

[0029] See also Figure 1 , Figure 5 and Figure 7, an embodiment of the present invention: an energy-saving heat exchanger with adaptive heat recovery function, wherein a No. 1 fluid pipe 40 is installed inside the protective shell 1, an inlet pipe 14 and an outlet pipe 15 are installed on the side of the outer wall of the No. 1 fluid pipe 40, a CFD simulation 36 is installed at the bottom of the outer wall of the No. 1 fluid pipe 40, a distribution component 24 is installed at the bottom of the outer wall of the CFD simulation 36, and the distribution component 24 is connected to the CFD simulation 36 through a data cable; a No. 1 pressure plate 41 and a No. 2 pressure plate 42 are installed on the top of the outer wall of the No. 1 fluid pipe 40, the No. 1 pressure plate 41 and the No. 2 pressure plate 42 are fixedly connected by screws, and ...1 pressure plate 42 are fixedly connected by screws, and the No. 1 pressure plate 41 and the No. 1 pressure plate 42 are fixedly connected by screws, and the No. 1 pressure plate 41 and the No. 1 pressure plate A sealing ring 23 is fixedly connected between the pressure plate 41 and the second pressure plate 42, and the sealing ring 23 reduces the transmission loss; a circle of micro heat exchange units 16 surrounds the inner wall side of the first fluid pipe 40, and a bipolar transistor 17 is installed on the top of the inner wall of the first fluid pipe 40. The bipolar transistor 17 is located in the middle of the micro heat exchange unit 16. The CFD simulation 36 receives the transmission signal of the integrated control center 12 through the built-in chip, and the CFD simulation 36 is connected to the interactive interface 9 through the data line. The CFD simulation 36 is connected to the distribution component 24 through the data line; the bipolar transistor 17 is fixedly connected to the CFD simulation 36 through a thread; Furthermore, two interconnected fluid pipes are installed inside the protective shell 1, and the internal fluid is kept in a relatively stable state by means of the No. 1 pressure plate 41 and the No. 2 pressure plate 42. The micro heat exchange unit 16 is embedded with flow nerve fibers, and the fluid flows and exchanges inside the flow nerve fibers. The bipolar transistor 17 senses the internal electron flow through the internal collector point to form a bidirectional current. The movement of the bidirectional current promotes better alternation of hot and cold fluids. The flowing current will change the particle flow speed according to the signal transmitted by the integrated control center 12 to generate heat; the CFD simulation 36 forms a virtual fluid path and predicted values, which are displayed on the interactive interface 9, so that the operator can better observe the fluid movement process and will control the distribution component 24 according to the information transmitted by the CFD simulation 36 to keep the fluid flowing uniformly.

[0030] See also Figure 3 and Figure 6An embodiment of the present invention is as follows: an energy-saving heat exchanger with an adaptive heat recovery function, wherein an energy storage unit 33 is installed on the top of the outer wall of the integrated control center 12, and the energy storage unit 33 is connected to the integrated control center 12 via a data cable; a No. 2 fluid pipe 18 is installed on the bottom of the outer wall of the integrated control center 12, and a vacuum insulation layer 37 is installed on the top and bottom of the outer wall of the No. 2 fluid pipe 18, and a magnetohydrodynamic control unit 19 is installed on the side of the outer wall of the No. 2 fluid pipe 18, and a quantum heat conversion unit 35 is installed on the side of the outer wall of the magnetohydrodynamic control unit 19, and a guide pipe 34 is installed on the side of the outer wall of the quantum heat conversion unit 35, and the guide pipe 34 transmits fluid To different directions, the flow guide pipe 34 elastically connects the quantum heat conversion unit 35 and the second fluid pipe 18; the sensor network is formed by the signals transmitted by the temperature sensor component 29, the pressure sensor component 30 and the flow sensor component 31, and the temperature sensor component 29, the pressure sensor component 30 and the flow sensor component 31 are located on the side of the outer wall of the integrated control center 12; the temperature sensor component 29 is connected to the heat transfer element 28 through a data line, and the temperature sensor component 29, the pressure sensor component 30 and the flow sensor component 31 are respectively connected to the integrated control center 12 through data lines, and the integrated control center 12 is placed in the intelligent control system, and the output signal of the intelligent control system acts on the sensor network; Furthermore, to avoid waste when the internal energy is full, the pressure sensor component 30 and the flow sensor component 31 will remind the integrated control center 12 according to the set value, and the integrated control center 12 will require the energy storage unit 33 to collect the remaining energy and release it back to the inside for reflow when needed. The magnetohydrodynamic control unit 19 senses the movement of electrons through the internal magnetic fluid to form mechanical power, and the mechanical power changes the flow direction of the guide tube 34 through the force. The guide tube 34 is distributed in different directions to reduce the energy waste caused by the aggregation during the internal processing of the fluid, and cannot normally correspond to the processing of quantitative specifications of the fluid. The addition of the quantum heat conversion unit 35 makes the fluid flowing from the No. 2 fluid tube 18 to the No. 1 fluid tube 40 within the threshold range before completion, reducing the processing flow of the No. 1 fluid tube 40, and finally the effect of the fluid produced when passing through the outlet is better.

[0031] See also Figure 1 , Figure 2 and Figure 5, an embodiment of the present invention: an energy-saving heat exchanger with adaptive heat recovery function, the quantum heat conversion unit 35 is fixedly connected to the second pressure plate 42 by bolts, the first fluid pipe 40, the quantum heat conversion unit 35 and the second fluid pipe 18 form a resonance cavity, the first fluid pipe 40 forms a fluid channel by welding the inlet pipe 14 and the outlet pipe 15, an isolation plate 2 is installed at one end of the side of the outer wall of the protective shell 1, and a positioning nail 11 is installed on the top of the outer wall of the shell 39, the isolation plate 2 is fixedly connected to the shell 39 by the positioning nail 11, and the outer wall side of the protective shell 1 A dust cover 21 is installed at the other end of the surface; a shock-absorbing frame 3 is installed around the outer wall of the protective shell 1, and an inspection door 20 is installed on the top of the outer wall of the protective shell 1; a heat storage tube 13 is installed on the side of the inner wall of the integrated control center 12, and a phase change material is inserted inside the heat storage tube 13, and the heat storage tube 13 is connected to the energy storage unit 33 through fluid convection; the heat storage tube 13 is connected to the second fluid pipe 18 through a sleeve, and the second fluid pipe 18 is fixedly connected to the magnetohydrodynamic control unit 19 by bolts, and the magnetohydrodynamic control unit 19 guides the control of the quantum heat conversion unit 35 through the sensor network signal; Furthermore, the isolation plate 2 installed between the protective shell 1 and the casing 39 avoids directly fixing the heat dissipation mechanism and uses a modular design. It is more convenient to disassemble the heat exchanger without direct connection and causing integrity obstacles. The energy provided by the heat storage tube 13 is sufficient for the quantum heat conversion unit 35 to maintain the normal operation of the heat exchanger in an emergency. The positioning pins 11 fix important points, and the integrated control center 12 self-checks the fault points displayed by the interactive interface 9, which is conducive to opening the heat exchanger through the inspection door 20 to find the corresponding fault location. The surround shock absorber frame 3 is around the protective shell 1 to maintain the stability of the heat exchanger, and the safety protection is more obvious.

[0032] Working principle: the sensor network collects data information and transmits it to the integrated control center 12; the integrated control center 12 outputs a signal to the interactive interface 9; the interactive interface 9 adjusts the parameters and transmits the signal to the integrated control center 12 to issue a command; the heat dissipation mechanism will drive the heat dissipation when the internal energy is abnormal; the micro heat exchange unit 16 converts the temperature of the fluid; the magnetohydrodynamic control unit 19 controls the electron flow speed of the bipolar transistor 17 without mechanical drive; after the pressure sensor component 30 transmits the signal of fluid turbulence, the distribution component 24 begins to disturb the gathered fluid in different directions; the CFD simulation 36 simulates the fluid movement process at all times and predicts the fluid temperature, pressure, and flow values; the integrated control center 12 can respond in time.

[0033] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. An energy-saving heat exchanger with adaptive heat recovery function, characterized in that: The invention comprises a protective shell (1), a sensor network, an actuator, a heat dissipation mechanism and an integrated control center (12), wherein the sensor network is distributed inside the protective shell (1), the heat dissipation mechanism is installed on the side of the outer wall of the protective shell (1), the actuator and the integrated control center (12) are installed on the bottom of the inner wall of the protective shell (1), the protective shell (1) is fixedly connected to the heat dissipation mechanism by screws, and the integrated control center (12) is connected to the heat dissipation mechanism, the sensor network and the actuator by data cables; The actuator comprises a micro valve (32) and an adjusting component (22), wherein the adjusting component (22) is fixedly connected to the micro valve (32) via a fastener; An adjustment component (22) is installed on the front side of the outer wall of the protective housing (1), and an adaptive algorithm is set inside the integrated control center (12).

2. The energy-saving heat exchanger with adaptive heat recovery function according to claim 1, characterized in that: The heat dissipation mechanism comprises a housing (39), an impeller (5), a heat transfer element (28) and a heat dissipation assembly (38); A tower buckle (10) is installed at one end of the side surface of the outer wall of the casing (39), and the tower buckle (10) is used to fix the two pieces of the casing (39). A positioning frame (8) is installed at the other end of the side surface of the outer wall of the casing (39); An interactive interface (9) is installed on the front side of the outer wall of the casing (39), the interactive interface (9) is connected to the integrated control center (12) via a data cable, a protective net (4) is installed on the side of the outer wall of the interactive interface (9), a filter (6) and a universal interface (7) are embedded in the outer wall of the casing (39), the universal interface (7) is connected to an external power supply device, and an impeller (5) is installed on the front side of the inner wall of the filter (6); A vibration component (26) and an acoustic sensor component (27) are installed at the bottom of the inner wall of the housing (39), and an integrated ultrasonic device (25) is installed at the top of the outer wall of the vibration component (26). The vibration component (26), the acoustic sensor component (27) and the integrated ultrasonic device (25) are interconnected via a data line; A heat transfer element (28) is installed on one side of the top of the inner wall of the casing (39), and a heat dissipation component (38) is installed on the other side of the top of the inner wall of the casing (39). The heat transfer element (28) is connected to the heat dissipation component (38) via a data line.

3. The energy-saving heat exchanger with adaptive heat recovery function according to claim 1, characterized in that: A No. 1 fluid pipe (40) is installed inside the protective housing (1), an inlet pipe (14) and an outlet pipe (15) are installed on the side of the outer wall of the No. 1 fluid pipe (40), a CFD simulation (36) is installed at the bottom of the outer wall of the No. 1 fluid pipe (40), a distribution component (24) is installed at the bottom of the outer wall of the CFD simulation (36), and the distribution component (24) is connected to the CFD simulation (36) via a data cable; A first pressure plate (41) and a second pressure plate (42) are installed on the top of the outer wall of the first fluid pipe (40), the first pressure plate (41) and the second pressure plate (42) are fixedly connected by screws, and a sealing ring (23) is fixedly connected between the first pressure plate (41) and the second pressure plate (42), and the sealing ring (23) reduces transmission loss; A circle of micro heat exchange units (16) surrounds the inner wall side of the first fluid pipe (40), and flow nerve fibers are embedded inside the micro heat exchange units (16), and fluid flows and exchanges inside the flow nerve fibers; A bipolar transistor (17) is installed on the top of the inner wall of the No. 1 fluid pipe (40). The bipolar transistor (17) is located in the middle of the micro heat exchange unit (16). The bipolar transistor (17) senses the flow of internal electrons through the internal collector point to form a bidirectional current. The flowing current changes the particle flow speed according to the signal transmitted by the integrated control center (12) to generate heat.

4. The energy-saving heat exchanger with adaptive heat recovery function according to claim 1, characterized in that: An energy storage unit (33) is installed on the top of the outer wall of the integrated control center (12), and the energy storage unit (33) is connected to the integrated control center (12) via a data line; A No. 2 fluid pipe (18) is installed at the bottom of the outer wall of the integrated control center (12); a vacuum heat insulation layer (37) is installed at the top and bottom of the outer wall of the No. 2 fluid pipe (18); a magnetohydrodynamic control unit (19) is installed on the side of the outer wall of the No. 2 fluid pipe (18); a quantum heat conversion unit (35) is installed on the side of the outer wall of the magnetohydrodynamic control unit (19); a flow guide pipe (34) is installed on the side of the outer wall of the quantum heat conversion unit (35); and the flow guide pipe (34) transmits fluid to different directions.

5. The energy-saving heat exchanger with adaptive heat recovery function according to claim 1, characterized in that: The sensing network is formed by signals transmitted by a temperature sensing component (29), a pressure sensing component (30) and a flow sensing component (31), wherein the temperature sensing component (29), the pressure sensing component (30) and the flow sensing component (31) are located on the side of the outer wall of the integrated control center (12); The temperature sensing component (29) is connected to the heat transfer element (28) via a data line, and the temperature sensing component (29), the pressure sensing component (30) and the flow sensing component (31) are respectively connected to the integrated control center (12) via data lines. The integrated control center (12) is placed in the intelligent control system, and the output signal of the intelligent control system acts on the sensor network.

6. The energy-saving heat exchanger with adaptive heat recovery function according to claim 2, characterized in that: The acoustic sensor assembly (27) is connected to the integrated control center (12) via a data line, the integrated control center (12) acts on the integrated ultrasonic device (25) via an output signal, and the integrated ultrasonic device (25) is movably connected to the impeller (5) via a fastener; The universal interface (7) is connected to the integrated control center (12) via a data line, and the integrated control center (12) is connected to the vibration component (26) via a data line.

7. The energy-saving heat exchanger with adaptive heat recovery function according to claim 1, characterized in that: A heat storage tube (13) is installed on the inner wall side of the integrated control center (12), a phase change material is inserted into the heat storage tube (13), and the heat storage tube (13) is connected to the energy storage unit (33) through fluid convection; The heat storage tube (13) is connected to the second fluid tube (18) through a sleeve, and the second fluid tube (18) is fixedly connected to the magnetohydrodynamic control unit (19) through bolts. The magnetohydrodynamic control unit (19) controls the quantum heat conversion unit (35) through the guidance of the sensor network signal.

8. The energy-saving heat exchanger with adaptive heat recovery function according to claim 4, characterized in that: The quantum heat conversion unit (35) is fixedly connected to the second pressure plate (42) by bolts, the first fluid pipe (40), the quantum heat conversion unit (35) and the second fluid pipe (18) form a resonance cavity, and the first fluid pipe (40) forms a fluid channel by welding the inlet pipe (14) and the outlet pipe (15); The CFD simulation (36) receives the transmission signal of the integrated control center (12) through the built-in chip, the CFD simulation (36) is connected to the interactive interface (9) through the data line, and the CFD simulation (36) forms a virtual fluid path and a predicted value; The CFD simulation (36) is connected to the distribution component (24) via a data line; The bipolar transistor (17) is connected by a threaded fixing CFD simulation (36).

9. The energy-saving heat exchanger with adaptive heat recovery function according to claim 5, characterized in that: The flow sensor assembly (31) is connected to the micro valve (32) via a data line, and the micro valve (32) is fixedly connected to the second fluid pipe (18) via bolts; The magnetohydrodynamic control unit (19) senses the movement of electrons through the internal magnetic fluid to form mechanical power. The mechanical power changes the flow direction of the guide tube (34) through the force. The guide tube (34) elastically connects the quantum heat conversion unit (35) and the second fluid tube (18).

10. The energy-saving heat exchanger with adaptive heat recovery function according to claim 1, characterized in that: An isolation plate (2) is installed at one end of the side surface of the outer wall of the protective housing (1), a positioning pin (11) is installed at the top of the outer wall of the housing (39), the isolation plate (2) is fixedly connected to the housing (39) via the positioning pin (11), and a dust cover (21) is installed at the other end of the side surface of the outer wall of the protective housing (1); A shock-absorbing frame (3) is installed around the outer wall of the protective shell (1), and an inspection door (20) is installed on the top of the outer wall of the protective shell (1).

Citation Information

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