Spinning device and method for testing the blocking of spandex yarns in a cake
By designing a testing device with vibration and impact components, the problem of the inability to simulate the influence of external forces in existing technologies has been solved, enabling accurate testing of the adhesion of spandex yarns. This device adapts to the characteristics of yarn cakes under different conditions, improving the stability and efficiency of the test.
Patent Information
- Application Number
- CN202411325187.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-11-25
- Estimated Expiration
- 2044-09-23
AI Technical Summary
Existing technologies cannot fully simulate the effects of external forces such as vibration and impact on spandex yarns during transportation and storage, resulting in unstable adhesion and affecting product quality and processing performance.
A testing device including vibration and impact components was designed. The device simulates vibration and impact environments by using components such as electric slide rails, electric push rods, eccentric wheels and rotating discs to test the adhesion of spandex yarns in the yarn cake.
It can effectively simulate the influence of external forces during transportation and storage, improve the accuracy and stability of testing the adhesion of threads, adapt to paper tubes of different diameters and lengths, simplify the operation process, and improve testing efficiency.
Smart Images

Figure CN119827399B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of spandex thread testing technology, in particular to a spandex thread adhesion testing device and method in a thread cake. BACKGROUND
[0002] In the production and application of spandex threads, the threads are usually wound into thread cakes, and are generally wound on the surface of a paper tube for storage, transportation and subsequent processing. The adhesion of the threads in the thread cake is crucial to the product quality and processing performance. When the threads are wound on the paper tube to form a thread cake, the adhesion of the threads in the thread cake directly affects the stability of the thread cake during storage. If the adhesion is too low, the threads are prone to loosen, which may cause the thread cake to deform and the threads to become disordered. This not only affects the convenience of storage, but also may cause more damage during subsequent handling and transportation. At the same time, loose threads are also more susceptible to external factors such as dust and moisture, which reduces the quality of the threads.
[0003] Referring to Chinese patent CN117147428A, a spandex unwinding testing device and method, which comprises an unwinding mechanism, a guide mechanism and a traction mechanism. The unwinding power of the present application comes from the tangential force of the first and second unwinding rollers, and the outer circumference of the thread cake is tangent to the first and second unwinding rollers. During the unwinding process, the threads are unwound from the thread cake at the tangent plane of the unwinding rollers, so that the length and tension between the tangent plane of the unwinding rollers and the traction roller remain unchanged, thereby ensuring the stability of the unwinding test. The present application sets a compression roller on the traction roller, and the threads are drawn through the traction roller and the compression roller, which increases the static friction between the traction roller and the threads, improves the traction ability of the traction roller to the threads, and through the compression roller, increases the retention of the threads in the gap, improves the stability of the traction, so as to realize high traction ratio unwinding test.
[0004] Compared with the patent CN117147428A, although the spandex unwinding testing device and method can test the unwinding performance of the threads in the thread cake and observe the adhesion of the threads during the unwinding process, there are still some problems. The unwinding test can only simulate limited actual working conditions, and cannot fully simulate the transportation and storage environment and reflect the influence of external forces. During transportation, the thread cake wound on the paper tube will inevitably be subjected to external forces such as vibration and impact. These external forces may significantly affect the adhesion of the threads.
[0005] Therefore, the present application provides a spandex thread adhesion testing device and method in a thread cake. SUMMARY
[0006] In view of the deficiencies of the prior art, the present application provides a test device and test method for the blocking property of spandex yarn in a yarn cake, which solves the problem that the relative comparison unwinding test in the prior art is limited in simulating actual working conditions, cannot comprehensively simulate the transportation and storage environment and reflect the influence of external force, and the yarn cake wound on a paper tube is inevitably subjected to external forces such as vibration and impact during transportation, which may significantly affect the blocking state of the yarn.
[0007] To achieve the above object, the present application is implemented by the following technical solutions: a test device for the blocking property of spandex yarn in a yarn cake, comprising a test table, wherein the bottom end of the test table is provided with a vibration assembly, the top end of the vibration assembly is provided with a fixed rotating assembly, and the top end of the test table is provided with an impact assembly.
[0008] The fixed rotating assembly comprises an electric sliding rail, two moving sliding blocks are slidingly arranged at the top end of the electric sliding rail, a mounting rack is fixedly installed at the top end of each of the two moving sliding blocks, a second vertical plate is fixedly installed at the top end of each of the two mounting racks, a rotating cylinder is rotatably installed on the outer wall of each of the two second vertical plates, an installation circular plate is fixedly installed on one end of the outer wall of each of the two rotating cylinders, four first sliding grooves are formed through the outer surface wall of each of the two installation circular plates, a moving sliding plate is movably inserted into the inner wall of each of the four first sliding grooves, and an arc-shaped supporting plate is fixedly installed on one end of the outer wall of each of the four moving sliding plates.
[0009] The impact assembly comprises a first mounting plate, a second motor and an eccentric wheel.
[0010] The vibration assembly comprises two second sliding rods.
[0011] Preferably, a placing plate is fixedly installed at the bottom end of the electric sliding rail, a first vertical plate is fixedly installed at the top end of each of the two mounting racks, an electric push rod is fixedly installed on the outer wall of each of the two first vertical plates, the output end of each of the two electric push rods penetrates the inner wall of each of the two rotating cylinders and the outer wall of each of the two installation circular plates, and a rotating block is fixedly installed on the output end of each of the two electric push rods, a moving block is rotatably installed on one end of the outer wall of each of the two rotating blocks, and four connecting blocks are fixedly installed on the outer surface wall of each of the two moving blocks.
[0012] Preferably, two limiting pulleys are rotatably installed on the outer wall of each of the four moving sliding plates, four connecting rods are rotatably installed on the outer surface wall of each of the four moving sliding plates, one end of the outer wall of each of the four connecting rods is rotatably connected with the outer wall of one of the four connecting blocks, an outer gear ring is fixedly sleeved on the outer surface wall of one of the two installation circular plates, a first motor is fixedly installed on the outer surface wall of one of the two second vertical plates, the output shaft of the first motor penetrates the outer surface wall of the second vertical plate and is fixedly installed with a gear, and the gear is meshingly arranged with the outer gear ring.
[0013] Preferably, the first mounting plate is fixedly connected with the test bench, a second motor is fixedly installed on the outer wall of the first mounting plate, the output end of the second motor penetrates through the outer wall of the first mounting plate and is fixedly installed with a first casing, a first connecting sliding block is movably inserted into the inner wall of the first casing, one end of the outer wall of the first connecting sliding block is fixedly connected with the eccentric wheel, a first screw rod is rotatably installed on the inner wall of the first casing, the outer wall of the first screw rod is threadedly connected with the first connecting sliding block, and one end of the outer wall of the first screw rod penetrates through the outer wall of the first casing and is fixedly installed with a first rotating plate.
[0014] Preferably, the top end of the placement plate is fixedly installed with a second mounting plate, the outer wall of the second mounting plate slidably penetrates through two first sliding rods, rubber impact blocks are fixedly installed on one end of the outer walls of the two first sliding rods, and first springs are sleeved on the outer walls of the two first sliding rods.
[0015] Preferably, a connecting plate and a long plate are fixedly installed on the other ends of the outer walls of the two first sliding rods respectively, the connecting plate and the long plate are fixedly connected, one end of the outer wall of the two first springs is fixedly connected with the second mounting plate, the other end of the outer wall of the two first springs is fixedly connected with the outer walls of the long plate and the connecting plate respectively, a second sliding groove is formed in the outer wall of the long plate, and the eccentric wheel is movably inserted into the inner wall of the second sliding groove.
[0016] Preferably, the vibration assembly further comprises a third mounting plate, a third motor is fixedly installed on the outer wall of the third mounting plate, the output end of the third motor penetrates through the outer wall of the third mounting plate and is fixedly installed with a rotating circular plate, the outer wall of the rotating circular plate is fixedly installed with a second casing, a second screw rod is rotatably installed on the inner wall of the second casing, the outer wall of the second screw rod is threadedly connected with a second connecting sliding block, one end of the outer wall of the second screw rod penetrates through the outer wall of the second casing and is fixedly installed with a second rotating plate, and the second connecting sliding block is movably inserted into the inner wall of the second casing.
[0017] Preferably, the two second sliding rods slidably penetrate through the top end of the test bench, support plates are fixedly installed on the top ends of the two second sliding rods, the support plates are fixedly connected with the placement plate, second springs are sleeved on the outer walls of the two second sliding rods, the second connecting sliding block is rotatably connected with a support rod, a hinge base is rotatably installed on the end of the support rod away from the second connecting sliding block, a cross plate is fixedly installed on the top end of the hinge base, the cross plate is fixedly connected with the bottom ends of the two second sliding rods, one end of the outer wall of the two second springs is fixedly connected with the support plate, and the other end of the outer wall of the two second springs is fixedly connected with the test bench.
[0018] Preferably, the top end of the test bench is fixedly provided with a transparent protective cover, one end of the outer wall of the transparent protective cover is hingedly connected with a transparent protective plate, the outer wall of the test bench is fixedly provided with a controller, and the controller is electrically connected with the first motor, the second motor, the third motor, the electric sliding rail and the two electric push rods respectively.
[0019] The application further discloses a use method of the device.
[0020] S1, according to the length of the paper tube inside the bobbin, the distance between the arc-shaped supporting plates on both sides is adjusted through the electric sliding rail, and then different diameter and length paper tubes are fixed through the fixed rotating assembly;
[0021] S2, after the paper tube and the bobbin are fixed, the eccentricity of the eccentric wheel is adjusted according to the diameter of the bobbin using the impact assembly, the impact stroke and impact force of the eccentric wheel can be adjusted according to the diameter of the bobbin to adapt to the characteristics of bobbins of different diameters, then the impact assembly is started to impact the bobbin, the adhesion of the yarn on the bobbin when the bobbin is impacted is tested, and the bobbin can be rotated through the fixed rotating assembly when the bobbin is impacted, so that the impact assembly can impact different positions of the bobbin, and the effect of impact test on the bobbin is improved.
[0022] S3, after the impact test of the bobbin is completed, the vibration assembly can be used to vibrate the bobbin to test the influence of vibration on the adhesion of the yarn on the bobbin, and the vibration assembly can be adjusted to change the vibration amplitude and vibration speed of the bobbin to detect the adhesion of the yarn on the bobbin under different conditions.
[0023] S4, after the impact test and the vibration test are completed, the adhesion of the yarn on the bobbin when the bobbin is simultaneously impacted and vibrated can be tested, at this time, a new bobbin of the same batch can be replaced again, and the impact assembly and the vibration assembly are started to observe the adhesion of the yarn on the bobbin when the bobbin is simultaneously impacted and vibrated, so that the adhesion stability of the yarn on the bobbin under different external forces can be simulated.
[0024] Beneficial effects
[0025] The application provides a device and a method for testing the adhesion of spandex yarn in a bobbin.
[0026] (1)、The method for using the device for testing the adhesion of spandex yarn in the yarn cake, the distance between the two arc-shaped supporting plates can be controlled through the electric sliding rail, so that the two arc-shaped supporting plates can enter the paper tube inside the yarn cake, then the electric push rod is elongated, the two arc-shaped supporting plates can spread outward until the arc-shaped supporting plates contact the inner wall of the paper tube and exert a certain pressure on the inner wall of the paper tube, so that the paper tubes with different diameters and lengths and the yarn cakes can be fixed, and the subsequent vibration and impact test of the yarn cake is facilitated, and when the impact test is performed, the first motor can be started, the first motor drives the gear to rotate, the gear drives the outer gear ring and the mounting disc to rotate, the mounting disc drives the arc-shaped supporting plate, the paper tube and the yarn cake to rotate, so that the impact assembly can impact different positions of the yarn cake, thereby improving the impact test effect of the yarn cake.
[0027] (2)、The method for using the device for testing the adhesion of spandex yarn in the yarn cake, when the yarn cake is subjected to impact test of yarn adhesion, different diameters of yarn cakes can be subjected to impact test, the first rotating plate can be rotated according to the diameter of the yarn cake, the first rotating plate can drive the first screw to rotate, the first screw can drive the first connecting sliding block to move in the first machine shell, the first connecting sliding block can drive the eccentric wheel to move during the movement, thereby adjusting the eccentricity of the eccentric wheel, the impact stroke and impact force of the eccentric wheel can be adjusted according to the diameter of the yarn cake to adapt to the characteristics of yarn cakes with different diameters.
[0028] (3)、The method for using the device for testing the adhesion of spandex yarn in the yarn cake, when the yarn on the yarn cake is subjected to vibration test, the third motor drives the rotating disc to rotate, the rotating disc drives the supporting rod to make circular motion, the supporting rod makes reciprocating motion in the vertical direction when making circular motion, the two second sliding rods make reciprocating motion and are elastically acted on by the second spring, so as to drive the upper yarn cake to vibrate, at this time, the yarn on the yarn cake can be subjected to vibration test, the adhesion of the yarn on the yarn cake is observed, and the rotating radius of the supporting rod can be adjusted by adjusting the position of the second connecting sliding block on the second machine shell, so as to adjust the reciprocating distance of the second sliding rod and change the vibration amplitude of the yarn cake, the vibration speed of the yarn cake can be adjusted by changing the rotating speed of the third motor, the influence of vibration on the adhesion of the yarn on the yarn cake can be better tested through the cooperation of the two, then the impact assembly and the vibration assembly can be started at the same time to test the adhesion of the yarn on the yarn cake under impact and vibration, since the long plate is long, the eccentric wheel is always in the second sliding groove on the long plate when the long plate moves up and down, so the eccentric wheel can impact the yarn cake during the vibration of the yarn cake. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 It is the schematic diagram of the main structure of the application;
[0030] Figure 2 Fig. 1 is a schematic diagram of the internal structure of the transparent protective cover of the present application;
[0031] Figure 3 Fig. 2 is a schematic diagram of the overall structure of the present application;
[0032] Figure 4 Fig. 3 is a schematic diagram of the fixed rotating assembly and the impact assembly structure of the present application;
[0033] Figure 5 Fig. 4 is a schematic diagram of the partial structure of the fixed rotating assembly of the present application;
[0034] Figure 6 Fig. 5 is a schematic diagram of the partial structure of the second vertical plate of the present application;
[0035] Figure 7 Fig. 6 is a schematic diagram of the partial structure of the mounting circular plate of the present application;
[0036] Figure 8 Fig. 7 is a schematic diagram of the impact assembly of the present application;
[0037] Figure 9 Fig. 8 is a schematic diagram of the partial structure of the impact assembly of the present application;
[0038] Figure 10 Fig. 9 is a schematic diagram of the vibration assembly of the present application;
[0039] Figure 11 Fig. 10 is a schematic diagram of the partial structure of the vibration assembly of the present application.
[0040] In the figure: 1, test table; 2, fixed rotating assembly; 21, placing plate; 22, electric sliding rail; 23, moving sliding block; 24, mounting frame; 25, first vertical plate; 26, electric push rod; 27, second vertical plate; 28, first motor; 29, gear; 210, mounting round plate; 211, outer gear ring; 212, rotating cylinder; 213, first sliding groove; 214, arc-shaped supporting plate; 215, rotating block; 216, moving block; 217, connecting block; 218, moving sliding plate; 219, connecting rod; 220, limiting pulley; 3, impact assembly; 31, first mounting plate; 32, second motor; 33, eccentric wheel; 34, first casing; 35, long plate; 36, connecting plate; 37, second mounting plate; 38, rubber impact block; 39, first sliding rod; 310, first spring; 312, second sliding groove; 313, first screw; 315, first rotating plate; 316, first connecting sliding block; 4, vibration assembly; 41, third mounting plate; 42, third motor; 43, rotating round plate; 44, second casing; 45, supporting rod; 46, hinge base; 47, cross plate; 48, second sliding rod; 49, second spring; 410, supporting plate; 411, second screw; 412, second connecting sliding block; 413, second rotating plate; 5, controller; 6, transparent protective cover; 7, transparent protective plate. DETAILED DESCRIPTION
[0041] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by a person of ordinary skill in the art without creative labor fall within the protection scope of the present application.
[0042] Please refer to Figures 1-11 The present application provides two technical solutions:
[0043] Embodiment one
[0044] The device for testing the adhesion of spandex yarn in a yarn cake comprises a test table 1, a vibration assembly 4 arranged at the bottom end of the test table 1, a fixed rotating assembly 2 arranged at the top end of the vibration assembly 4, and an impact assembly 3 arranged at the top end of the test table 1.
[0045] The fixed rotating assembly 2 comprises an electric sliding rail 22, the top end of the electric sliding rail 22 is slidably provided with two moving sliding blocks 23, the electric sliding rail 22 is prior art, the electric sliding rail 22 is provided with a bidirectional screw rod, then the bidirectional screw rod is driven to rotate by a motor, and the two moving sliding blocks 23 are driven to move close to each other or move away from each other in the rotating process of the bidirectional screw rod, so that the paper tube and the silk cake with different lengths are conveniently fixed and installed, the top end of each of the two moving sliding blocks 23 is fixedly provided with a mounting rack 24, the top end of each of the two mounting racks 24 is fixedly provided with a second vertical plate 27, the outer wall of each of the two second vertical plates 27 is rotatably provided with a rotating cylinder 212, one end of the outer wall of each of the two rotating cylinders 212 is fixedly provided with a mounting disc 210, and four first sliding grooves 213 are formed in the outer wall of each of the two mounting discs 210.
[0046] The impact assembly 3 comprises a first mounting plate 31, a second motor 32 and an eccentric wheel 33.
[0047] The vibration assembly 4 comprises two second sliding rods 48.
[0048] In the embodiment of the application, the bottom end of the electric sliding rail 22 is fixedly provided with a placing plate 21, the top end of each of the two mounting racks 24 is fixedly provided with a first vertical plate 25, the outer wall of each of the two first vertical plates 25 is fixedly provided with an electric push rod 26, the output end of each of the two electric push rods 26 penetrates the inner wall of each of the two rotating cylinders 212 and penetrates the outer wall of each of the two mounting discs 210, and is fixedly provided with a rotating block 215, one end of the outer wall of each of the two rotating blocks 215 is rotatably provided with a moving block 216, the outer wall of each of the two moving blocks 216 is fixedly provided with four connecting blocks 217, the electric push rod 26 is prior art, the electric push rod 26 can drive the output end to elongate or shorten, the output end drives the rotating block 215 and the moving block 216 to move, and the moving block 216 does not affect the electric push rod 26 when rotating because the rotating block 215 and the moving block 216 are in a rotatable connection relationship.
[0049] In the embodiment of the present application, the outer wall of the four moving sliding plates 218 is rotatably provided with two limiting pulleys 220, the outer wall of the four moving sliding plates 218 is rotatably provided with four connecting rods 219, one end of the outer wall of the four connecting rods 219 is rotatably connected with the outer wall of one of the four connecting blocks 217, when the moving block 216 moves, it drives the moving sliding plate 218 to slide in the first sliding groove 213 through the connecting block 217 and the connecting rod 219, thereby driving the arc-shaped supporting plates 214 to move away from each other or move close to each other, so as to fix paper tubes and silk cakes of different diameters, the limiting pulleys 220 can limit the movement of the moving sliding plate 218 and reduce the friction of the moving sliding plate 218 during sliding, the outer wall of one of the two installation circular plates 210 is fixedly provided with an outer gear ring 211, the outer wall of one of the two second vertical plates 27 is fixedly provided with a first motor 28, the output shaft of the first motor 28 penetrates through the outer wall of the second vertical plate 27 and is fixedly provided with a gear 29, the gear 29 is meshed with the outer gear ring 211, when the first motor 28 is started, it drives the gear 29 to rotate, the gear 29 drives the outer gear ring 211 to rotate during rotation, the outer gear ring 211 drives the installation circular plate 210 to rotate, and the installation circular plate 210 drives the arc-shaped supporting plate 214 and the silk cake to rotate.
[0050] In the embodiment of the present application, the first installation plate 31 is fixedly connected with the test table 1, the outer wall of the first installation plate 31 is fixedly provided with a second motor 32, the output end of the second motor 32 penetrates through the outer wall of the first installation plate 31 and is fixedly provided with a first machine shell 34, the inner wall of the first machine shell 34 is movably provided with a first connecting sliding block 316, one end of the outer wall of the first connecting sliding block 316 is fixedly connected with the eccentric wheel 33, the inner wall of the first machine shell 34 is rotatably provided with a first screw rod 313, the outer wall of the first screw rod 313 is threadedly connected with the first connecting sliding block 316, one end of the outer wall of the first screw rod 313 penetrates through the outer wall of the first machine shell 34 and is fixedly provided with a first rotating plate 315, when the first rotating plate 315 rotates, it drives the first screw rod 313 to rotate, the first screw rod 313 drives the first connecting sliding block 316 to move in the first machine shell 34, the first connecting sliding block 316 drives the eccentric wheel 33 to move during movement, thereby adjusting the eccentricity of the eccentric wheel 33, and the impact stroke and impact force of the eccentric wheel 33 can be adjusted according to the diameter of the silk cake.
[0051] In the embodiment of the present application, the top end of the placement plate 21 is fixedly provided with a second installation plate 37, the outer wall of the second installation plate 37 slidably penetrates through two first sliding rods 39, one end of the outer wall of the two first sliding rods 39 is fixedly provided with a rubber impact block 38, the outer wall of the two first sliding rods 39 is sleeved with a first spring 310, the first sliding rod 39 can move on the second installation plate 37, and the first sliding rod 39 drives the rubber impact block 38 to move during movement.
[0052] In the embodiment of the present application, the outer wall of the two first sliding rods 39 is fixedly provided with a connecting plate 36 and a long plate 35 at the other end, respectively, the connecting plate 36 and the long plate 35 are fixedly connected, the outer wall of the two first springs 310 is fixedly connected with the second mounting plate 37 at one end, the outer wall of the two first springs 310 is fixedly connected with the outer wall of the long plate 35 and the connecting plate 36 at the other end, respectively, the outer wall of the long plate 35 is provided with a second sliding groove 312, the eccentric wheel 33 is movably inserted into the inner wall of the second sliding groove 312, the eccentric wheel 33 will extrude the long plate 35 in the process of rotation, the long plate 35 extrudes the two first sliding rods 39 through the connecting plate 36, so as to drive the rubber impact block 38 to impact the silk cake for impact test, the buffering effect of the first spring 310 can make the impact process more gentle, which can not only ensure the impact test effect on the silk cake, but also reduce the damage to the silk cake, after the impact process is completed, the first spring 310 can provide a reverse elastic force to reset the long plate 35, the connecting plate 36 and the first sliding rod 39 and other components. In this way, the next impact test can be prepared, the device can be repeatedly impacted for test, and the test efficiency and reliability are improved.
[0053] In the embodiment of the present application, the vibration assembly 4 further comprises a third mounting plate 41, the outer wall of the third mounting plate 41 is fixedly provided with a third motor 42, the output end of the third motor 42 penetrates through the outer wall of the third mounting plate 41 and is fixedly provided with a rotating circular plate 43, the outer wall of the rotating circular plate 43 is fixedly provided with a second machine shell 44, the inner wall of the second machine shell 44 is rotatably provided with a second screw rod 411, the outer wall of the second screw rod 411 is threadedly connected with a second connecting sliding block 412, the outer wall of the second screw rod 411 penetrates through the outer wall of the second machine shell 44 at one end and is fixedly provided with a second rotating plate 413, the second connecting sliding block 412 is movably inserted into the inner wall of the second machine shell 44, the second screw rod 411 can drive the second connecting sliding block 412 to move in the second machine shell 44 through the second rotating plate 413.
[0054] In the embodiment of the application, the two second sliding rods 48 are slid through the top of the test table 1, the top of the two second sliding rods 48 is fixedly installed with a support plate 410, the support plate 410 is fixedly connected with the placement plate 21, the outer walls of the two second sliding rods 48 are both sleeved with second springs 49, the second connecting sliding block 412 is rotationally connected with a support rod 45, the end of the support rod 45 away from the second connecting sliding block 412 is rotationally installed with a hinge base 46, the top of the hinge base 46 is fixedly installed with a horizontal plate 47, the horizontal plate 47 is fixedly connected with the bottom of the two second sliding rods 48, the outer walls of the two second springs 49 are both fixedly connected with the support plate 410, the outer walls of the two second springs 49 are both fixedly connected with the test table 1, the third motor 42 drives the rotating disc 43 to rotate, the rotating disc 43 drives the support rod 45 to make a circular motion, when the support rod 45 makes a circular motion, the two second sliding rods 48 will be driven by the horizontal plate 47 to make a reciprocating motion in the vertical direction, under the reciprocating motion of the two second sliding rods 48 and the elastic action of the second springs 49, the upper bobbin will be vibrated, the position of the second connecting sliding block 412 in the second machine shell 44 can be changed, the rotating radius of the support rod 45 can be changed, so that the distance of the reciprocating motion of the second sliding rod 48 is adjusted, the vibration amplitude of the bobbin is changed, and the adhesion of the yarn on the bobbin under different amplitudes can be tested.
[0055] In the embodiment of the application, the top of the test table 1 is fixedly installed with a transparent protective cover 6, one end of the outer wall of the transparent protective cover 6 is hingedly connected with a transparent protective plate 7, when the bobbin is tested, the transparent protective plate 7 can be closed, so that the bobbin can be prevented from accidentally falling down during the test, the transparent protective cover 6 and the transparent protective plate 7 can also protect the workers, prevent the workers from being injured due to collision during the test, meanwhile, the transparent protective cover 6 is provided with a proper space size, the collision between the test table 1, the impact assembly 3 and the vibration assembly 4 and the transparent protective cover 6 during the test is prevented, the outer wall of the test table 1 is fixedly installed with a controller 5, the controller 5 is electrically connected with the first motor 28, the second motor 32, the third motor 42, the electric sliding rail 22 and the two electric push rods 26, the controller 5 is electrically connected with multiple key components, on the one hand, centralized control is realized, a unified operation interface is provided, the operation process is simplified, and the operation convenience is improved; on the other hand, the running parameters of each component can be accurately controlled, synchronous and coordinated running and test accuracy are ensured, and the parameters can be adjusted in real time to adapt to different test requirements.
[0056] Embodiment two
[0057] Please refer to Figures 1-11 The application further discloses a use method of the device.
[0058] S1, adjust the distance between the two moving sliders 23 according to the length of the paper tube inside the cake, then place the paper tube inside the cake between the two moving sliders 23, at this time the two moving sliders 23 are close to each other until the arc-shaped support plates 214 on both sides enter the inner wall of the paper tube, then simultaneously open the two electric push rods 26, the output ends of the two electric push rods 26 are elongated to drive the two moving blocks 216 to move respectively, the two moving blocks 216 will drive the moving slides 218 and the arc-shaped support plates 214 on both sides to spread outward during the movement until the arc-shaped support plates 214 contact the inner wall of the paper tube and exert a certain pressure on the inner wall of the paper tube to fix the paper tube;
[0059] S2, after the paper tube and the cake are fixed, according to the diameter of the cake, rotate the first rotating plate 315, the first rotating plate 315 drives the first screw 313 to rotate, the first screw 313 drives the first connecting slider 316 to move in the first machine shell 34 during the rotation, the first connecting slider 316 can drive the eccentric wheel 33 to move, adjust the eccentric distance of the eccentric wheel 33, adjust the impact stroke and impact force of the eccentric wheel 33 according to the diameter of the cake to adapt to the characteristics of cakes of different diameters, then open the second motor 32, the second motor 32 drives the eccentric wheel 33 to rotate, the eccentric wheel 33 will squeeze the long plate 35 during the rotation, the long plate 35 squeezes the two first slide rods 39 through the connecting plate 36, the two first slide rods 39 are squeezed to drive the rubber impact block 38 to impact the surface of the cake, so that the adhesion of the silk thread on the cake under impact can be tested, during the impact test of the cake, the first motor 28 can be opened, the first motor 28 drives the gear 29 to rotate, the gear 29 drives the outer ring gear 211 and the mounting circular plate 210 to rotate, thereby driving the cake to rotate, so that the rubber impact block 38 can impact different positions of the cake, improving the impact test effect of the cake;
[0060] S3, after the impact test is completed, a new cake of the same batch can be replaced for vibration test of the silk thread on the cake, at this time the third motor 42 can be opened, the third motor 42 drives the rotating circular plate 43 to rotate, the rotating circular plate 43 drives the support rod 45 to make circular motion, the support rod 45 will drive the two second slide rods 48 to make reciprocating motion in the vertical direction during the circular motion, the two second slide rods 48 will drive the upper cake to vibrate during the reciprocating motion, at this time the silk thread on the cake can be tested for vibration test, the adhesion of the silk thread on the cake is observed, at the same time, by adjusting the position of the second connecting slider 412 on the second machine shell 44, the rotating radius of the support rod 45 can be adjusted, thereby adjusting the reciprocating distance of the second slide rod 48, changing the vibration amplitude of the cake, by adjusting the rotating speed of the third motor 42, the vibration speed of the cake is adjusted, through the cooperation of the two, the influence of vibration on the adhesion of the silk thread on the cake can be better tested;
[0061] S4, after the impact test and the vibration test are completed, the adhesion of the silk thread when the silk cake is subjected to impact and vibration at the same time can be tested, at this time the same batch of new silk cake can be replaced again, and the impact assembly 3 and the vibration assembly 4 are started at the same time to observe the adhesion of the silk thread on the silk cake under the impact and vibration at the same time, so that the adhesion stability of the silk thread on the silk cake under different external force types can be simulated. When the vibration assembly 4 is started, the long plate 35 will shake up and down. Since the long plate 35 is long, the eccentric wheel 33 is always in the second sliding groove 312 on the long plate 35 when the long plate 35 shakes up and down, so that the eccentric wheel 33 can impact the silk cake during the vibration of the silk cake, so that the impact test and the vibration test can be performed at the same time.
[0062] Meanwhile, the contents not described in detail in the specification all belong to the prior art known to those skilled in the art.
[0063] It should be noted that in this paper, relationship terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between the entities or operations. Moreover, the term "include", "contain" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.
[0064] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A testing device for the adhesion of spandex yarn in a yarn cake, comprising a testing platform (1), characterized in that: The bottom of the test bench (1) is provided with a vibration component (4), the top of the vibration component (4) is provided with a fixed rotation component (2), and the top of the test bench (1) is provided with an impact component (3). The fixed rotating assembly (2) includes an electric slide rail (22). Two movable sliders (23) are slidably arranged at the top of the electric slide rail (22). A mounting bracket (24) is fixedly installed at the top of each of the two movable sliders (23). A second vertical plate (27) is fixedly installed at the top of each of the two mounting brackets (24). A rotating cylinder (212) is rotatably installed on the outer wall of each of the two second vertical plates (27). A mounting plate (210) is fixedly installed at one end of the outer wall of each of the two rotating cylinders (212). Four first sliding grooves (213) are opened through the outer wall of each of the two mounting plates (210). A movable sliding plate (218) is movably inserted into the inner wall of each of the four first sliding grooves (213). An arc-shaped support plate (214) is fixedly installed at one end of the outer wall of each of the four movable sliding plates (218). The impact assembly (3) includes a first mounting plate (31), a second motor (32), and an eccentric wheel (33); The vibration assembly (4) includes two second slide bars (48).
2. The apparatus for testing the adhesion of spandex yarn in a yarn cake according to claim 1, characterized in that: The bottom end of the electric slide rail (22) is fixedly installed with a placement plate (21), the top ends of the two mounting brackets (24) are fixedly installed with a first vertical plate (25), the outer walls of the two first vertical plates (25) are fixedly installed with electric push rods (26), the output ends of the two electric push rods (26) respectively penetrate the inner walls of the two rotating cylinders (212) and respectively penetrate the outer walls of the two mounting round plates (210), and each is fixedly installed with a rotating block (215). One end of the outer wall of each of the two rotating blocks (215) is rotatably installed with a moving block (216), and the outer walls of the two moving blocks (216) are fixedly installed with four connecting blocks (217).
3. The apparatus for testing the adhesion of spandex yarn in a yarn cake according to claim 1, characterized in that: Two limiting pulleys (220) are rotatably installed on both sides of the outer wall of the four movable sliding plates (218). Four connecting rods (219) are rotatably installed on the outer wall of the four movable sliding plates (218). One end of the outer wall of the four connecting rods (219) is rotatably connected to the outer wall of one of the four connecting blocks (217). An outer gear ring (211) is fixedly sleeved on the outer wall of one of the two mounting circular plates (210). A first motor (28) is fixedly installed on the outer wall of one of the two second vertical plates (27). The output shaft of the first motor (28) passes through the outer wall of the second vertical plate (27) and is fixedly installed with a gear (29). The gear (29) meshes with the outer gear ring (211).
4. The apparatus for testing the adhesion of spandex yarn in a yarn cake according to claim 1, characterized in that: The first mounting plate (31) is fixedly connected to the test bench (1). The second motor (32) is fixedly installed on the outer wall of the first mounting plate (31). The output end of the second motor (32) passes through the outer wall of the first mounting plate (31) and is fixedly installed on the first housing (34). The inner wall of the first housing (34) is movably inserted with the first connecting slider (316). One end of the outer wall of the first connecting slider (316) is fixedly connected to the eccentric wheel (33). The inner wall of the first housing (34) is rotatably installed with the first screw (313). The outer wall of the first screw (313) is threadedly connected with the first connecting slider (316). One end of the outer wall of the first screw (313) passes through the outer wall of the first housing (34) and is fixedly installed with the first rotating plate (315).
5. The apparatus for testing the adhesion of spandex yarn in a yarn cake according to claim 2, characterized in that: The top of the placement plate (21) is fixedly installed with a second mounting plate (37). The outer wall of the second mounting plate (37) slides through two first slide rods (39). A rubber impact block (38) is fixedly installed at one end of the outer wall of the two first slide rods (39). A first spring (310) is sleeved on the outer wall of each of the two first slide rods (39).
6. The apparatus for testing the adhesion of spandex yarn in a yarn cake according to claim 5, characterized in that: A connecting plate (36) and a long plate (35) are fixedly installed on the other end of the outer wall of the two first sliding rods (39), respectively. The connecting plate (36) and the long plate (35) are fixedly connected. One end of the outer wall of the two first springs (310) is fixedly connected to the second mounting plate (37). The other end of the outer wall of the two first springs (310) is fixedly connected to the outer wall of the long plate (35) and the connecting plate (36), respectively. The outer wall of the long plate (35) is provided with a second sliding groove (312). The eccentric wheel (33) is movably inserted into the inner wall of the second sliding groove (312).
7. The apparatus for testing the adhesion of spandex yarn in a yarn cake according to claim 2, characterized in that: The vibration assembly (4) also includes a third mounting plate (41). A third motor (42) is fixedly mounted on the outer wall of the third mounting plate (41). The output end of the third motor (42) passes through the outer wall of the third mounting plate (41) and is fixedly mounted on a rotating circular plate (43). A second housing (44) is fixedly mounted on the outer wall of the rotating circular plate (43). A second screw (411) is rotatably mounted on the inner wall of the second housing (44). A second connecting slider (412) is threadedly connected to the outer wall of the second screw (411). One end of the outer wall of the second screw (411) passes through the outer wall of the second housing (44) and is fixedly mounted on a second rotating plate (413). The second connecting slider (412) is movably inserted into the inner wall of the second housing (44).
8. The apparatus for testing the adhesion of spandex yarn in a yarn cake according to claim 7, characterized in that: Both second slide rods (48) slide through the top of the test platform (1). A support plate (410) is fixedly installed on the top of the two second slide rods (48). The support plate (410) is fixedly connected to the placement plate (21). A second spring (49) is sleeved on the outer wall of both second slide rods (48). A support rod (45) is rotatably connected to the second connecting slider (412). A hinge seat (46) is rotatably installed on the end of the support rod (45) away from the second connecting slider (412). A horizontal plate (47) is fixedly installed on the top of the hinge seat (46). The horizontal plate (47) is fixedly connected to the bottom of the two second slide rods (48). One end of the outer wall of both second springs (49) is fixedly connected to the support plate (410). The other end of the outer wall of both second springs (49) is fixedly connected to the test platform (1).
9. The apparatus for testing the adhesion of spandex yarn in a yarn cake according to claim 7, characterized in that: A transparent protective cover (6) is fixedly installed on the top of the test platform (1). A transparent protective plate (7) is hinged to one end of the outer wall of the transparent protective cover (6). A controller (5) is fixedly installed on the outer wall of the test platform (1). The controller (5) is electrically connected to the first motor (28), the second motor (32), the third motor (42), the electric slide rail (22), and the two electric push rods (26).
10. The test method for the apparatus for testing the adhesion of spandex yarn in a yarn cake according to any one of claims 1-9, characterized in that: Specifically, the following steps are included: S1. According to the length of the paper tube inside the silk cake, adjust the distance between the arc support plates (214) on both sides by electric slide rail (22), and then fix the paper tubes of different diameters and lengths by fixing the rotating assembly (2); S2. After the paper tube and the silk cake are fixed, the eccentricity of the eccentric wheel (33) is adjusted by the impact component (3) according to the diameter of the silk cake. The impact stroke and impact force of the eccentric wheel are adjusted according to the diameter of the silk cake to adapt to the characteristics of silk cakes of different diameters. Then the impact component (3) is turned on to impact the silk cake and test the adhesion of the silk thread on the silk cake when it is impacted. When the silk cake is impacted, the fixed rotating component (2) is used to rotate the silk cake so that the impact component (3) can impact different positions of the silk cake, which improves the effect of impact testing on the silk cake. S3. After the silk cake impact test is completed, the vibration component (4) is used to conduct a vibration test on the silk cake to test the effect of vibration on the adhesion of the silk threads on the silk cake. At the same time, the vibration component (4) is adjusted to change the vibration amplitude and vibration speed of the silk cake and to detect the adhesion of the silk threads on the vibrating silk cake under different conditions. S4. After the impact test and vibration test are completed, test the adhesion of the silk threads when the silk cake is subjected to impact and vibration at the same time. Then replace the silk cake with a new batch of the same batch and turn on the impact component (3) and vibration component (4) at the same time to observe the adhesion of the silk threads on the silk cake under the simultaneous impact and vibration, so as to simulate the adhesion stability of the silk threads on the silk cake under different types of external forces.
Citation Information
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