Thickener slurry concentration monitoring equipment and use method thereof
By introducing cleaning components and drying components into the slurry concentration monitoring equipment of the dense machine, the problem of inconvenience in cleaning after use is solved, and the monitoring accuracy and service life of the equipment are improved.
Patent Information
- Application Number
- CN202510129796.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-04-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing slurry concentration monitoring equipment of the thick machine is inconvenient to clean after use, resulting in slurry residue affecting the monitoring accuracy.
A dense machine slurry concentration monitoring device including a monitoring chamber and a monitoring unit is designed, equipped with cleaning components and drying components. The cleaning assembly uses hollow fan plates and cleaning nozzles to clean the monitoring unit and the inner wall of the monitoring chamber. The drying assembly removes the humid gas in the monitoring chamber through gas capture and heating and drying technology.
It effectively avoids slurry residue, improves the accuracy of concentration monitoring, and maintains the dry state of the monitoring equipment through energy-saving drying technology, extending the service life of the equipment.
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Figure CN119827720A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of thickener slurry monitoring, and in particular to a thickener slurry concentration monitoring device and a use method thereof. Background Art
[0002] The thickener is a solid-liquid separation device based on gravity sedimentation. It is usually a cylindrical shallow tank with a conical bottom made of concrete, wood or metal welded plates as structural materials. The main function of the thickener is to increase the slurry concentration to meet the technical requirements of pipeline transportation, and the function of the underflow pump set at the bottom of the thickening tank is to output the slurry with qualified concentration and pH value. Therefore, when the thickener is in use, the slurry concentration needs to be monitored. However, when the existing thickener slurry monitoring equipment is used, it is not convenient to self-clean the monitoring equipment after use. The slurry is easily left in the monitoring sensor and monitoring equipment, resulting in reduced accuracy of concentration monitoring. The defects of existing thickener slurry concentration monitoring equipment are: 1. Patent document CN114768317A mainly monitors the concentration of thickener slurry through a concentration detection mechanism, without considering the problem that the monitoring equipment is difficult to clean after use; 2. Patent document CN108535159B mainly considers how to solve the problem of time difference between the internal structures of the monitoring equipment, but does not consider how to dry the inside of the monitoring equipment after cleaning. Summary of the invention
[0003] The object of the present invention is to provide a thickener slurry concentration monitoring device and a method of using the same to solve the problems raised in the above-mentioned background technology.
[0004] To achieve the above object, the present invention provides the following technical solution: a thickener slurry concentration monitoring device, comprising a monitoring box and a monitoring unit, wherein the inner wall of the monitoring box is slidably connected to a lifting platform, the bottom of the lifting platform is equipped with a monitoring unit and a cleaning component, and the cleaning component is located outside the monitoring unit; The cleaning assembly includes a circular hanger connected to the bottom of the lifting platform, the monitoring unit is located at the center of the circular hanger, the outer wall of the circular hanger is provided with a hanging ring, the bottom of the hanging ring is installed with a hollow fan plate, the inner wall of the hollow fan plate is installed with a cleaning nozzle, and the top of the lifting platform is installed with a liquid storage tank, the liquid storage tank is connected to the liquid inlet of the infusion pump through a pipeline, the liquid storage port end of the infusion pump is connected with an infusion tube, and the bottom end of the infusion tube is connected to the outer wall of the hollow fan plate; The outer wall of the hanging ring is provided with a worm gear, and the inner wall of the lifting platform is installed with a double-axis motor. A set of output ends below the double-axis motor is connected to a worm, and the worm is meshed with the worm gear. An upper set of output ends of the double-axis motor is connected to a vertical rod, and a driving gear is provided on the outer wall of the vertical rod, and the outer wall of the driving gear is meshed with an inner ring gear.
[0005] Preferably, three groups of hanging rings are connected to the top of the fan plate, and the worm gear is located on the outer wall of the middle group of hanging rings, the inner wall of the fan plate is installed on the partition, and the cleaning nozzle and the bottom end of the infusion tube are located on the same side of the partition.
[0006] Preferably, a support platform is installed on the top of the lifting platform, and the support platform is located outside the liquid storage tank, a drying component is installed on the top of the support platform, and the drying component is located above the liquid storage tank, a gas capture pump and a gas output pump are installed on the top of the support platform, and the gas capture pump and the gas output pump are respectively located on the left and right sides of the drying box, the input end of the gas capture pump is connected to a pipeline, and the bottom end of the pipeline extends to the bottom of the lifting platform, the output end of the gas output pump is connected to a branch head through a pipeline, the bottom end of the branch head is connected to a gas pipe, and the bottom end of the gas pipe is connected to the outer wall of the hollow fan plate, the outer wall of the hollow fan plate is connected to an air nozzle, and the bottom end of the gas pipe and the air nozzle are located on the same side of the partition, a horizontal plate is provided in the drying box, and electric heating plates are installed on the upper and lower sides of the horizontal plate.
[0007] Preferably, the output end of the gas capture pump and the input end of the gas output pump are connected to the left and right outer walls of the drying box through pipelines respectively, and a gap is provided between the outer wall of one side of the horizontal plate and the inner wall of one side of the drying box.
[0008] Preferably, a heating control unit is provided on the outer wall of the drying box, and the heating control unit is used to control the start and stop of the electric heating plate and set the heating temperature of the electric heating plate. A transfer funnel is installed on the inner wall of the drying box, and the transfer funnel is located in the gap between the outer wall of the cross plate and the inner wall of the drying box. A humidity sensor is installed on the inner wall of the transfer funnel, and the humidity sensor is electrically connected to the heating control unit.
[0009] Preferably, a through groove is formed through the top of the transverse plate, a sealing plate is slidably connected to the inner wall of the through groove, an installation cavity is formed on the inner wall of the transverse plate, an insulating pad is provided on the inner wall of the installation cavity, a telescopic rod is installed on the inner wall of the installation cavity, and the output end of the telescopic rod is connected to an outer wall of one side of the sealing plate, the top and bottom of the transverse plate are respectively slidably connected to sliding plates, a connecting frame is provided on the outer wall of the sliding plate, and the end of the connecting frame away from the sliding plate is respectively connected to the top and bottom of the sealing plate.
[0010] Preferably, a telescopic rod three is installed on the top wall of the monitoring box, and the output end of the telescopic rod three is connected to the top of the lifting platform. A liquid level sensor is embedded in the bottom of the lifting platform, and the liquid level sensor is located on the outside of the circular hanger.
[0011] Preferably, a slurry inlet is provided on the front side of the monitoring box, and a sealing plate is slidably connected to the inner wall of the slurry inlet, and an insulating plate is slidably connected to the inner wall of the sealing plate, and thin iron plates are installed on both sides of the insulating plate, and a cross bar is installed on the outer wall of the left thin iron plate, and the cross bar passes through the inner wall of the sealing plate, and a leveling plate is connected to the left end of the cross bar, and the leveling plate is slidably connected to the inner wall of the slurry inlet, and electromagnet one and electromagnet two are respectively installed on the left and right inner walls of both sides of the sealing plate, and electromagnet one and electromagnet two are respectively located on both sides of the insulating plate, and telescopic rod two is embedded in the interior of the monitoring box, and the output end of the telescopic rod two is connected to the top of the sealing plate.
[0012] A method for using a thickener slurry concentration monitoring device, the method for using the thickener slurry concentration monitoring device is as follows: S1. Install the monitoring box on the outer wall of the rake inside the thickener, collect the slurry through the slurry inlet and let it enter the monitoring box, and seal the slurry inlet with a sealing plate; S2. The monitoring unit uses a multi-parameter fusion sensor to detect the slurry concentration in the monitoring box. After the detection is completed, the slurry is discharged through the one-way discharge valve at the bottom of the monitoring box; S3, the dual-axis motor drives the worm and the vertical rod to rotate, the worm wheel drives the hanging ring to rotate, so that the hollow fan plate rotates outward, the pump body transfers the cleaning liquid in the liquid storage tank to the hollow fan plate through the infusion tube, and then sprays the cleaning liquid outward through the cleaning nozzle to flush and clean the monitoring unit and the inner wall of the monitoring box; S4. After flushing is completed, the gas capture pump and the gas output pump are started to extract the moist gas on the inner wall of the monitoring box into the drying box for drying, and the dried gas is discharged back into the monitoring box.
[0013] Preferably, in S2, the following steps are also included: S21, using the liquid level sensor to detect the distance between itself and the top of the slurry, and then using the telescopic rod 3 to push the lifting platform downward, so that the bottom of the monitoring unit is inserted into the slurry to detect the concentration; In S3, the following steps are also included: S31, the vertical rod connected to the output end above the dual-axis motor rotates, driving the outer wall driving gear to rotate, the driving gear drives the inner ring gear to rotate, driving the remaining driving gears to drive the vertical rod and the worm to rotate, and then driving the remaining hollow fan plates to rotate synchronously; In S4, the following steps are also included: S41. The dried air is ejected outward through the air nozzle on the outer wall of the hollow fan plate.
[0014] In S4, the following steps are also included: S42. During the drying process of the moist air, the drying state is monitored by a humidity sensor, and then the electric heating plate is adjusted by a heating controller.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention is equipped with a cleaning component. After the monitoring device is used, the cleaning nozzle is driven to rotate by the hollow fan plate, and the cleaning liquid is sprayed to rinse and clean the part of the bottom of the monitoring unit extending into the slurry. The hollow fan plate is rotated synchronously by the arrangement of the worm gear, the worm, the driving gear and the inner ring gear. When the hollow fan plate rotates to the direction of the cleaning nozzle on its inner wall toward the inner wall of the monitoring box, the inside of the monitoring box is rinsed and cleaned, and the position of the hollow fan plate can be adjusted, which is beneficial to improving the cleaning effect of the inside of the monitoring box, avoiding the slurry from adhering to the outer wall of the monitoring unit and the inner wall of the monitoring box, affecting the next use of the monitoring device, and is beneficial to improving the concentration monitoring accuracy of the monitoring device.
[0016] 2. The present invention is equipped with a drying component to capture the humid gas in the monitoring box and enter the drying box for drying, and discharge the dry air back into the monitoring box, and the dry gas carries the water molecules in the monitoring box to enter the drying box again for heating, and circulates the air inhalation, heating and discharge process to remove the moisture in the monitoring box, so that the monitoring box remains dry, and liquid residues in the monitoring box and on the outer wall of the monitoring unit are avoided, thereby diluting the slurry to be tested again, preventing adverse effects on the slurry concentration monitoring results, and discharging the dried gas through the hollow fan plate, which is conducive to evenly distributing the dry gas in the monitoring box and improving the drying effect inside the monitoring box.
[0017] 3. The present invention sets a transmission funnel and a humidity sensor to detect the dryness of the gas after the gas passes through a group of electric heating plates for heating and drying. When the dryness of the detected gas reaches a set threshold, the heating control unit turns off the use of the remaining electric heating plates to avoid repeated heating and drying of the gas that has reached the dryness threshold, which is beneficial to saving energy and improving the energy-saving effect of the monitoring equipment.
[0018] 4. The present invention blocks the drying path between the electric heating plates that are not needed by installing a through groove, a sealing plate and a sliding plate. The sealing plate moves to restore the through groove to a connected state, so that the gas with a dryness reaching a threshold value is directly transferred downward to the position of the gas output pump inlet through the transfer funnel and the through groove, shortening the gas flow path, which is beneficial to speeding up the drying efficiency inside the monitoring box and improving the utilization efficiency of the concentration monitoring equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2It is a schematic diagram of the internal structure of the side surface of the present invention; Figure 3 It is a schematic diagram of the cleaning component structure of the present invention; Figure 4 It is a schematic diagram of the structure of the monitoring unit of the present invention; Figure 5 It is a schematic diagram of the hollow fan plate structure of the present invention; Figure 6 It is a schematic diagram of the structure of the drying component of the present invention; Figure 7 It is a schematic diagram of the drying box structure of the present invention; Figure 8 It is a schematic diagram of the through slot structure of the present invention; Fig. 9 It is a schematic diagram of the sliding plate structure of the present invention; Fig.10 It is a schematic diagram of the horizontal plate structure of the present invention; Fig.11 It is a schematic diagram of the sealing plate structure of the present invention.
[0020] In the figure: 1. Monitoring box; 2. Lifting platform; 3. Monitoring unit; 4. Cleaning component; 5. Drying component; 6. Ring hanger; 7. Hanging ring; 8. Hollow fan plate; 9. Cleaning nozzle; 10. Liquid storage tank; 11. Infusion tube; 12. Worm gear; 13. Double-axis motor; 14. Worm; 15. Vertical rod; 16. Driving gear; 17. Inner ring gear; 18. Support platform; 19. Drying box; 20. Gas capture pump; 21. Gas output pump; 22. Branch head; 23. Gas pipeline; 24. Jet Mouth; 25. partition; 26. cross plate; 27. electric heating plate; 28. transfer funnel; 29. humidity sensor; 30. through slot; 31. sealing plate; 32. sliding plate; 33. connecting frame; 34. installation cavity; 35. insulation pad; 36. telescopic rod one; 37. slurry inlet; 38. telescopic rod two; 39. sealing plate; 40. insulating plate; 41. thin iron plate; 42. cross bar; 43. leveling plate; 44. electromagnet one; 45. electromagnet two; 46. telescopic rod three; 47. liquid level sensor. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0022] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.
[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] See also Figure 2 , Figure 3 , Figure 4 and Figure 5, an embodiment of the present invention: a thickener slurry concentration monitoring device, comprising a monitoring box 1 and a monitoring unit 3, the inner wall of the monitoring box 1 is slidably connected to a lifting platform 2, the bottom of the lifting platform 2 is installed with a monitoring unit 3 and a cleaning component 4, and the cleaning component 4 is located outside the monitoring unit 3, the monitoring unit 3 is used to detect the thickener slurry concentration collected in the monitoring box 1, thereby achieving the purpose of thickener slurry concentration monitoring, the monitoring unit 3 uses a multi-parameter fusion sensor to extend into the slurry to collect data such as the temperature, conductivity and concentration of the slurry, and realize multiple detections of the slurry concentration, the cleaning component 4 includes a circular hanger 6 connected to the bottom of the lifting platform 2, and the monitoring unit 3 is located on the circular At the center of the ring hanger 6, the outer wall of the circular ring hanger 6 is provided with a hanging ring 7, and a hollow fan plate 8 is installed at the bottom of the hanging ring 7. The number of installation groups of the hollow fan plates 8 in the cleaning component 4 is multiple, and multiple groups of hollow fan plates 8 form a conical cleaning component 4, and the bottom end of the hollow fan plate 8 is in contact with the outer wall of the upper half of the monitoring component. Three groups of hanging rings 7 are connected to the top of each group of hollow fan plates 8. The outer wall of the middle group of hanging rings 7 is provided with a worm gear 12. A cleaning nozzle 9 is installed on the inner wall of the hollow fan plate 8. A liquid storage tank 10 is installed on the top of the lifting platform 2. The liquid storage tank 10 is used to store liquid for cleaning the inside of the monitoring equipment. An infusion pump is installed on the top of the lifting platform 2, and the infusion pump is located outside the liquid storage tank 10. The liquid storage tank 10 is connected to the liquid inlet of the infusion pump through a pipeline, the liquid storage port end of the infusion pump is connected to the infusion tube 11, and the bottom end of the infusion tube 11 is connected to the outer wall of the hollow fan plate 8, and a partition 25 is installed inside the hollow fan plate 8. The partition 25 divides the inside of the hollow fan plate 8 into two groups of spaces, one of which is a liquid storage space and the other is an air storage space. The cleaning nozzle 9 and the bottom end of the infusion tube 11 are located on the same side of the partition 25, and the cleaning nozzle 9 and the bottom end of the infusion tube 11 are connected to the liquid storage space. A dual-axis motor 13 is installed on the inner wall of the lifting platform 2, and a group of output ends below the dual-axis motor 13 are connected to a worm 14, and the worm 14 is meshed with the worm wheel 12, and an upper group of output ends of the dual-axis motor 13 are connected The vertical rod 15 has a driving gear 16 sleeved on its outer wall, and an inner ring gear 17 is meshedly connected to the outer wall of the driving gear 16. A support frame is sleeved on the outer wall of the inner ring gear 17, and the bottom end of the support frame is embedded in and connected to the top of the lifting platform 2. By setting the support frame, it is beneficial to improve the stability of the inner ring gear 17 during rotation. Multiple groups of worm gears 14 are penetrated through the top of the lifting platform 2, and the top of the worm gear 14 is connected to the vertical rod 15. The outer wall of the vertical rod 15 is also sleeved with a driving gear 16. The worm gear 14 that directly penetrates the top of the lifting platform 2 is the same as the worm gear 14 connected to the output end below the dual-axis motor 13. The inner ring gear 17 is used to achieve synchronous rotation between multiple groups of driving gears 16.
[0025] Further, after the monitoring unit 3 completes the concentration monitoring of the slurry, the slurry is discharged from the monitoring box 1, and the dual-axis motor 13 rotates, driving a group of worms 14 and vertical rods 15 connected to the output end thereof to rotate, and the group of worms 14 drives the worm gear 12 meshing therewith to rotate, thereby causing the hanging ring 7 to drive a group of hollow fan plates 8 to rotate, and when the group of vertical rods 15 rotates, it drives the driving gear 16 sleeved on its own outer wall to rotate, and the driving gear 16 drives the inner ring gear 17 to transmit, and the inner ring gear 17 drives the remaining groups of driving gears 16 to rotate, thereby driving the remaining groups of vertical rods 15 and worms 14 to rotate, so that the remaining groups of worm gears 12 drive the hanging ring 7 to rotate, thereby causing the cleaning The multiple groups of hollow fan plates 8 in the cleaning component 4 rotate outward synchronously, and the infusion pump is started to transfer the cleaning liquid in the liquid storage tank 10 to the liquid storage space of the hollow fan plate 8 through the pipeline and the infusion tube 11, and then the liquid is sprayed out through the cleaning nozzle 9 to rinse and clean the part of the outer wall of the monitoring component extending out of the slurry. At the same time, the hollow fan plate 8 continues to rotate outward, so that the cleaning nozzle 9 is directed towards the inner wall of the monitoring box 1, and the cleaning liquid can be sprayed to rinse and clean the inside of the monitoring box 1, so as to avoid the slurry adhering to the outer wall of the monitoring unit 3 and the inner wall of the monitoring box 1, affecting the next use of the monitoring equipment, which is beneficial to improving the concentration monitoring accuracy of the monitoring equipment.
[0026] See also Figure 5 and Figure 6, an embodiment of the present invention: a thickener slurry concentration monitoring device, comprising a support platform 18 installed on the top of a lifting platform 2, and the support platform 18 is located outside a liquid storage tank 10, a support frame is located inside the support platform 18, a drying component 5 is installed on the top of the support platform 18, and the drying component 5 is located above the liquid storage tank 10, a gas capture pump 20 and a gas output pump 21 are installed on the top of the support platform 18, and the gas capture pump 20 and the gas output pump 21 are respectively located on the left and right sides of a drying box 19, an input end of the gas capture pump 20 is connected to a pipeline, and the bottom end of the pipeline passes through the top of the support platform 18 and the lifting platform 2 and extends to the bottom of the lifting platform 2, an output end of the gas output pump 21 is connected to a branch head 22 through a pipeline, a bottom end of the branch head 22 is connected to a plurality of groups of gas pipes 23, and the bottom end of the gas pipe 23 is connected to the outer wall of the hollow fan plate 8, the number of groups of the gas pipe 23 is the same as the number of groups of the hollow fan plate 8, the output end of the gas capture pump 20 and the gas The input end of the output pump 21 is connected to the left and right outer walls of the drying box 19 through pipelines, respectively, and the right end of the pipeline connected to the output end of the gas capture pump 20 is connected to the left outer wall of the drying box 19 near the top, and the left end of the pipeline connected to the input end of the gas output pump 21 is connected to the right outer wall of the drying box 19 near the bottom. The outer wall of the hollow fan plate 8 is connected with an air nozzle 24, and the bottom end of the gas pipe 23 and the air nozzle 24 are located on the same side of the partition 25. The bottom end of the gas pipe 23 and the air nozzle 24 are connected to the air outlet space of the hollow fan plate 8. A horizontal plate 26 is arranged in the drying box 19, and electric heating plates 27 are installed on the upper and lower sides of the horizontal plate 26. The number of installation groups of the horizontal plates 26 is four groups or increased or decreased according to demand. The left outer wall of the top group of horizontal plates 26 is connected to the left inner wall of the drying box 19, and a gap is arranged between the outer wall of one side of the horizontal plate 26 and the right inner wall of the drying box 19. The arrangement of the lower horizontal plates 26 is alternately installed in sequence.
[0027] Furthermore, when the monitoring unit 3 and the inner wall of the monitoring box 1 are rinsed and cleaned, the cleaning liquid is discharged through the one-way discharge valve at the bottom of the monitoring box 1, the drying component 5 is started, and the gas capture pump 20 captures the humid air inside the monitoring box 1 below the lifting platform 2, and transmits it to the drying box 19 through the pipeline. The electric heating plate 27 heats the humid air to dry the air, and the drying box 19 is separated by the cross plate 26, which is conducive to extending the drying path of the humid hollow and improving the degree of drying. The dried gas is transmitted to the gas storage of the hollow fan plate 8 through the gas output pump 21, the pipeline, the branch head 22 and the gas transmission pipe 23. The dry air is blown outwards through the air nozzle 24 into the monitoring box 1, and the dry air returns to the monitoring box 1, carrying the water molecules in the monitoring box 1 to re-enter the drying box 19 for heating. The circulating air suction, heating and discharge process removes the moisture in the monitoring box 1, keeps the monitoring box 1 dry, avoids liquid residue in the monitoring box 1 and the outer wall of the monitoring unit 3, and then dilutes the slurry to be tested again to prevent adverse effects on the slurry concentration monitoring result. The dried gas is discharged through the hollow fan plate 8, which is conducive to evenly distributing the dry gas in the monitoring box 1 and improving the drying effect of the inside of the monitoring box 1.
[0028] See also Figure 7 An embodiment of the present invention is: a thickener slurry concentration monitoring device, including a heating control unit arranged on the outer wall of a drying box 19, the heating control unit is used to control the start and stop of an electric heating plate 27 and set the heating temperature of the electric heating plate 27, a transfer funnel 28 is installed on the inner wall of the drying box 19, and the transfer funnel 28 is located in the gap between the outer wall of a horizontal plate 26 and the inner wall of the drying box 19, a humidity sensor 29 is installed on the inner wall of the transfer funnel 28, and the humidity sensor 29 is electrically connected to the heating control unit, and the humidity sensor 29 is used to detect the dry state of the gas after being heated by the electric heating plate 27.
[0029] Furthermore, by setting a transmission funnel and a humidity sensor 29, after the gas passes through a group of electric heating plates 27 for heating and drying, the dry state of the gas is detected. When the dry state of the detected gas reaches a set threshold, the heating control unit turns off the use of the remaining electric heating plates 27 to avoid repeated heating and drying of the gas that has reached the dry state threshold, which is beneficial to saving energy and improving the energy-saving effect of the monitoring equipment.
[0030] See also Figure 8 , Fig. 9 and Fig.10, an embodiment of the present invention: a thickener slurry concentration monitoring device, comprising a through slot 30 extending through the top of a transverse plate 26, and the through slot 30 is arranged from a side transverse plate 26 located at a second height position, the through slot 30 is located on a side of each group of transverse plates 26 away from the funnel, and the through slot 30 is located below the funnel of the previous group of transverse plates 26, the inner wall of the through slot 30 is slidably connected with a sealing plate 31, the inner wall of the transverse plate 26 is provided with a mounting cavity 34, the mounting cavity 34 is located on one side of the through slot 30, the inner wall of the mounting cavity 34 is provided with a heat insulating pad 35, the inner wall of the mounting cavity 34 is provided with a telescopic rod 36, the heat insulating pad 35 is used to provide protection for the telescopic rod 36, the output end of the telescopic rod 36 is connected to an outer wall of one side of the sealing plate 31, and the sealing plate 31 The top and bottom of the cross plate 26 are respectively slidably connected with sliding plates 32. Specifically, the top of the sliding plate 32 at the top of a group of cross plates 26 is located at the same horizontal position as the bottom end of the transfer funnel 28 connected to one side of a group of cross plates 26 above the group of cross plates 26. The bottom of the sliding plate 32 connected to the bottom of a group of cross plates 26 is slidably connected to the top of a group of cross plates 26 below the group of cross plates 26. A connecting frame 33 is provided on the outer wall of the sliding plate 32. The connecting frame 33 is an L-shaped bracket, and the end of the connecting frame 33 away from the sliding plate 32 is respectively connected to the top and bottom of the sealing plate 31. The bracket is used to connect the sealing plate 31 and the two groups of sliding plates 32 located on the upper and lower sides of itself to maintain the synchronous movement of the sealing plate 31 and the sliding plate 32.
[0031] Further, after the gas passes through the electric heating plate 27 above a group of horizontal plates 26 for heating and drying, the dryness of the gas is detected. When the dryness of the detected gas reaches a set threshold, the use of the remaining electric heating plates 27 is turned off by the heating control unit, and the telescopic rod 36 under the transfer funnel 28 of the group of horizontal plates 26 is started. The telescopic rod 36 is shortened, and the sealing plate 31 is pulled toward the installation cavity 34, so that the through groove 30 under the transfer funnel 28 becomes connected. When the sealing plate 31 moves, the connecting rod pulls The movable sliding plate 32 slides along the top and bottom of the transverse plate 26, so that the top of the upper sliding plate 32 fits with the bottom of the upper group of transmission funnels, and the bottom of the lower sliding plate 32 fits with the top of the lower group of transverse plates 26, and the sliding plate 32 is located on one side of the lower group of transfer funnels 28, so that the gas with a dryness reaching the threshold is directly transferred downward to the position of the air inlet of the gas output pump 21 through the transfer funnel 28 and the through groove 30, shortening the gas flow path, which is beneficial to speed up the drying efficiency inside the monitoring box 1 and improve the utilization efficiency of the concentration monitoring equipment.
[0032] See also Figure 2An embodiment of the present invention is a thickener slurry concentration monitoring device, comprising a monitoring box 1 having a top wall equipped with a telescopic rod 3 46, and an output end of the telescopic rod 3 46 is connected to the top of a lifting platform 2, a liquid level sensor 47 is embedded in the bottom of the lifting platform 2, and the liquid level sensor 47 is located on the outside of a circular hanger 6, the liquid level sensor 47 is used to detect its own distance from the top of the slurry to be detected inside the monitoring box 1, and then drive the telescopic rod 3 46 to extend, push the lifting platform 2 to drive the monitoring unit 3 to move downward, so that the bottom end of the monitoring unit 3 extends into the slurry to detect the slurry concentration, and, through the setting of the telescopic rod 3 46, when the inside of the monitoring box 1 is rinsed and dried, the hollow fan plate 8 can be driven to move downward, the inner wall of the monitoring box 1 is effectively rinsed and dried, and the cleaning and drying effect of the monitoring box 1 is improved.
[0033] See also Figure 1 and Fig.11 The present invention provides an embodiment: a thickener slurry concentration monitoring device, comprising a monitoring box 1, a slurry inlet 37 is opened on the front side, a sealing plate 39 is slidably connected to the inner wall of the slurry inlet 37, an insulating plate 40 is slidably connected to the inner wall of the sealing plate 39, a thin iron plate 41 is installed on both sides of the insulating plate 40, a cross bar 42 is installed on the outer wall of the left thin iron plate 41, and the cross bar 42 passes through the inner wall of the sealing plate 39, and the left end of the cross bar 42 is connected to a leveling plate 43, and the leveling plate 43 is connected to the inner wall of the slurry inlet 37. The wall is slidably connected, and electromagnet 1 44 and electromagnet 2 45 are respectively installed on the left and right inner walls on both sides of the sealing plate 39, and electromagnet 1 44 and electromagnet 2 45 are respectively located on both sides of the insulating plate 40, and a controller is installed on the inner wall of the sealing plate 39, and the controller is used to control electromagnet 1 44 and electromagnet 2 45 so that the on and off states of electromagnet 1 44 and electromagnet 2 45 are opposite, and a telescopic rod 2 38 is embedded in the interior of the monitoring box 1, and the output end of the telescopic rod 2 38 is connected to the top of the sealing plate 39.
[0034] Furthermore, when taking slurry into the monitoring box 1 through the slurry inlet 37, the right electromagnet 2 45 is in the on state, and the left electromagnet 1 44 is in the off state. The electromagnet 2 pulls the insulating plate 40 to the right through the magnetic attraction, and then drives the cross bar 42 to pull the leveling plate 43 to move to the right, so that the right outer wall of the leveling plate 43 fits the outer wall of the sealing plate 39, and the telescopic rod 2 38 is shortened, pulling the sealing plate 39 and the leveling plate 43 upward to the monitoring box 1, so that the slurry inlet 37 leaks out, so that the slurry enters the monitoring box through the slurry inlet 37. In box 1, after the slurry is fed, telescopic rod 2 38 pushes sealing plate 39 and leveling plate 43 downward to block slurry inlet 37, and then electromagnet 2 45 is adjusted to be in the off state and electromagnet 1 44 is in the on state, pulling thin iron plate 41 to drive cross bar 42 to move left, and cross bar 42 pushes leveling plate 43 to move left, so that the left outer wall of leveling plate 43 is flush with the inner wall of monitoring box 1, and then the outer wall of leveling plate 43 is in contact with the outer wall of lifting platform 2, avoiding the phenomenon of gap between the inner wall of monitoring box 1 and lifting platform 2.
[0035] Working principle: The monitoring box 1 is installed on the outer wall of the rake rod inside the thickener, and the slurry is collected through the slurry inlet 37 to enter the monitoring box 1, and the slurry inlet 37 is sealed with a sealing plate 39. The slurry concentration in the monitoring box 1 is detected by the monitoring unit 3 using a multi-parameter fusion sensor. After the detection is completed, the slurry is discharged through the one-way discharge valve at the bottom of the monitoring box 1. The dual-axis motor 13 drives the worm 14 and the vertical rod 15 to rotate, and the worm gear 12 drives the hanging ring 7 to rotate, so that the hollow fan plate 8 rotates outward, and the pump body transmits the cleaning liquid in the liquid storage tank 10 to the hollow fan plate 8 through the infusion pipe 11, and then through the cleaning The nozzle 9 sprays cleaning liquid outward to rinse and clean the monitoring unit 3 and the inner wall of the monitoring box 1. After the rinsing is completed, the gas capture pump 20 and the gas output pump 21 are started to extract the moist gas on the inner wall of the monitoring box 1 into the drying box 19 for drying, and the dried gas is discharged back into the monitoring box 1. The slurry concentration is monitored by setting a concentration monitoring device installed inside the thickener, instead of taking the slurry out for testing, which improves the monitoring efficiency. The cleaning and drying of the monitoring components are carried out in the thickener to avoid taking out the monitoring equipment, further improving the monitoring efficiency and ease of use.
[0036] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. A thickener slurry concentration monitoring device, comprising a monitoring box (1) and a monitoring unit (3), characterized in that: The inner wall of the monitoring box (1) is slidably connected to a lifting platform (2), a monitoring unit (3) and a cleaning component (4) are installed at the bottom of the lifting platform (2), and the cleaning component (4) is located outside the monitoring unit (3); The cleaning assembly (4) comprises a circular hanger (6) connected to the bottom of the lifting platform (2), the monitoring unit (3) is located at the center of the circular hanger (6), the outer wall of the circular hanger (6) is provided with a hanging ring (7), the bottom of the hanging ring (7) is installed with a hollow fan plate (8), the inner wall of the hollow fan plate (8) is installed with a cleaning nozzle (9), the top of the lifting platform (2) is installed with a liquid storage tank (10), the liquid storage tank (10) is connected to the liquid inlet of the infusion pump through a pipeline, the liquid storage port end of the infusion pump is connected to an infusion tube (11), and the bottom end of the infusion tube (11) is connected to the outer wall of the hollow fan plate (8); The outer wall of the hanging ring (7) is provided with a worm gear (12), the inner wall of the lifting platform (2) is installed with a double-axis motor (13), a group of output ends below the double-axis motor (13) is connected to a worm (14), and the worm (14) is meshed with the worm gear (12), and a group of output ends above the double-axis motor (13) is connected to a vertical rod (15), and the outer wall of the vertical rod (15) is provided with a driving gear (16), and the outer wall of the driving gear (16) is meshed with an inner ring gear (17).
2. A thickener slurry concentration monitoring device according to claim 1, characterized in that: The top of the fan plate is connected to three groups of hanging rings (7), and the worm gear (12) is located on the outer wall of the middle group of hanging rings (7). The inner wall of the fan plate is installed on the partition (25), and the bottom end of the cleaning nozzle (9) and the infusion tube (11) are located on the same side of the partition (25).
3. A thickener slurry concentration monitoring device according to claim 2, characterized in that: A support platform (18) is installed on the top of the lifting platform (2), and the support platform (18) is located outside the liquid storage tank (10). A drying component (5) is installed on the top of the support platform (18), and the drying component (5) is located above the liquid storage tank (10). A gas capture pump (20) and a gas output pump (21) are installed on the top of the support platform (18), and the gas capture pump (20) and the gas output pump (21) are respectively located on the left and right sides of the drying box (19). The input end of the gas capture pump (20) is connected to a pipeline, and the bottom end of the pipeline extends to The gas output pump (21) extends to the bottom of the lifting platform (2), the output end of the gas output pump (21) is connected to a branch head (22) through a pipeline, the bottom end of the branch head (22) is connected to a gas pipe (23), and the bottom end of the gas pipe (23) is connected to the outer wall of the hollow fan plate (8), the outer wall of the hollow fan plate (8) is connected to an air nozzle (24), and the bottom end of the gas pipe (23) and the air nozzle (24) are located on the same side of the partition (25), and a horizontal plate (26) is provided in the drying box (19), and electric heating plates (27) are installed on the upper and lower sides of the horizontal plate (26).
4. A thickener slurry concentration monitoring device according to claim 3, characterized in that: The output end of the gas capture pump (20) and the input end of the gas output pump (21) are respectively connected to the left and right outer walls of the drying box (19) through pipelines, and a gap is provided between the outer wall of one side of the horizontal plate (26) and the inner wall of one side of the drying box (19).
5. A thickener slurry concentration monitoring device according to claim 3, characterized in that: The outer wall of the drying box (19) is provided with a heating control unit, and the heating control unit is used to control the start and stop of the electric heating plate (27) and set the heating temperature of the electric heating plate (27). The inner wall of the drying box (19) is provided with a transfer funnel (28), and the transfer funnel (28) is located in the gap between the outer wall of the horizontal plate (26) and the inner wall of the drying box (19). The inner wall of the transfer funnel (28) is provided with a humidity sensor (29), and the humidity sensor (29) is electrically connected to the heating control unit.
6. A thickener slurry concentration monitoring device according to claim 5, characterized in that: A through groove (30) is formed through the top of the transverse plate (26), and a sealing plate (31) is slidably connected to the inner wall of the through groove (30). A mounting cavity (34) is formed on the inner wall of the transverse plate (26), and a heat insulating pad (35) is provided on the inner wall of the mounting cavity (34). A telescopic rod (36) is installed on the inner wall of the mounting cavity (34), and the output end of the telescopic rod (36) is connected to an outer wall of one side of the sealing plate (31). The top and bottom of the transverse plate (26) are respectively slidably connected to sliding plates (32), and a connecting frame (33) is provided on the outer wall of the sliding plate (32), and an end of the connecting frame (33) away from the sliding plate (32) is respectively connected to the top and bottom of the sealing plate (31).
7. A thickener slurry concentration monitoring device according to claim 6, characterized in that: A telescopic rod three (46) is installed on the top wall of the monitoring box (1), and the output end of the telescopic rod three (46) is connected to the top of the lifting platform (2). A liquid level sensor (47) is embedded in the bottom of the lifting platform (2), and the liquid level sensor (47) is located outside the circular hanger (6).
8. A thickener slurry concentration monitoring device according to claim 7, characterized in that: The monitoring box (1) is provided with a pulp inlet (37) on the front side, a sealing plate (39) is slidably connected to the inner wall of the pulp inlet (37), an insulating plate (40) is slidably connected to the inner wall of the sealing plate (39), a thin iron plate (41) is installed on both the left and right sides of the insulating plate (40), a cross bar (42) is installed on the outer wall of the left thin iron plate (41), and the cross bar (42) penetrates the inner wall of the sealing plate (39), a leveling plate (43) is connected to the left end of the cross bar (42), and the leveling plate (43) is slidably connected to the inner wall of the pulp inlet (37), an electromagnet 1 (44) and an electromagnet 2 (45) are respectively installed on the left and right inner walls of both sides of the sealing plate (39), and the electromagnet 1 (44) and the electromagnet 2 (45) are respectively located on both sides of the insulating plate (40), and a telescopic rod 2 (38) is embedded and installed inside the monitoring box (1), and the output end of the telescopic rod 2 (38) is connected to the top of the sealing plate (39).
9. A method for using a thickener slurry concentration monitoring device, applicable to the thickener slurry concentration monitoring device according to claim 8, characterized in that: The method of using the thickener slurry concentration monitoring device is as follows: S1, installing a monitoring box (1) on the outer wall of a rake rod inside a thickener, collecting slurry through a slurry inlet (37) to enter the monitoring box (1), and sealing the slurry inlet (37) with a sealing plate (39); S2, using a multi-parameter fusion sensor to detect the concentration of the slurry in the monitoring box (1) through the monitoring unit (3), and after the detection is completed, the slurry is discharged through the one-way discharge valve at the bottom of the monitoring box (1); S3, the dual-axis motor (13) drives the worm (14) and the vertical rod (15) to rotate, and the worm wheel (12) drives the hanging ring (7) to rotate, so that the hollow fan plate (8) rotates outward, and the pump body transmits the cleaning liquid in the liquid storage tank (10) to the hollow fan plate (8) through the liquid infusion tube (11), and then sprays the cleaning liquid outward through the cleaning nozzle (9) to flush and clean the monitoring unit (3) and the inner wall of the monitoring box (1); S4. After flushing is completed, the gas capture pump (20) and the gas output pump (21) are started to extract the moist gas on the inner wall of the monitoring box (1) into the drying box (19) for drying, and the dried gas is discharged back into the monitoring box (1).
10. The method for using the thickener slurry concentration monitoring device according to claim 9, characterized in that: In S2, the following steps are also included: S21, using the liquid level sensor (47) to detect the distance between the liquid level sensor (47) and the top of the slurry, and then using the telescopic rod (46) to push the lifting platform (2) downward, so that the bottom of the monitoring unit (3) is inserted into the slurry to detect the concentration; In S3, the following steps are also included: S31, the vertical rod (15) connected to the upper output end of the dual-axis motor (13) rotates, driving the outer wall driving gear (16) to rotate, the driving gear (16) drives the inner ring gear (17) to rotate, driving the remaining driving gears (16) to drive the vertical rod (15) and the worm (14) to rotate, thereby driving the remaining hollow fan plates (8) to rotate synchronously; In S4, the following steps are also included: S41, the dried air is ejected outward through the air nozzle (24) on the outer wall of the hollow fan plate (8); In S4, the following steps are also included: S42, during the drying process of the moist air, the drying state is monitored by the humidity sensor (29), and the electric heating plate (27) is then adjusted by the heating controller.
Citation Information
Patent Citations
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