Electrical device debugging vehicle and debugging method

Abstract

The invention discloses an electrical device debugging vehicle and a debugging method, and belongs to the field of electrical device debugging. The debugging vehicle is composed of a vehicle body and a debugging module. The vehicle body comprises a welding frame, wheels, a side door, a side sealing plate, a metal wire groove, a terminal guide rail and a terminal strip installed on the terminal guide rail. The welding frame is formed by connecting a top cover, a base and stand columns. The side doors are detachably installed on the two sides of the vehicle body. The side sealing plates are installed on the two sides in the vehicle body, and wiring cavities are formed between the side sealing plates and the side doors. The metal wire groove is formed in a vehicle body stand column; the terminal guide rail is mounted on the side sealing plate; the debugging module comprises a box body and a side mounting plate, and the debugging module is connected with the vehicle body into a whole through the side mounting plate; and the electrical device is placed above the debugging module for debugging. The design is simple, the integration degree is high, the standardized debugging module is adopted, wiring identification is visual, rapid debugging wiring is achieved through plugging and unplugging of the rectangular connector, the debugging wiring error rate is effectively reduced, and the debugging efficiency is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of electrical equipment debugging, and in particular to an electrical device debugging vehicle and a debugging method. Background Art

[0002] When debugging electrical devices, a typical debugging scenario is that devices with the same function are sent to a joint debugging center or laboratory for centralized debugging. Due to different suppliers, devices with the same function may have different models, and the backplane plug-in terminals of different models of devices may be different. However, based on the standardized interface technical specifications of the panel cabinet module, the interface definitions of different models of devices to the terminal block are the same.

[0003] In this debugging scenario, the electrical devices that need to be debugged are usually large quantities of the same model, or devices with the same functions but different models. These devices are usually scattered in the debugging site and tested by temporary wiring. Each time debugging is performed, the device needs to be wired to components such as air switches, pressure plates, buttons, etc. one by one, and then connected to external power lines or external signal lines. This process is repetitive and time-consuming, the wiring workload is large, and it is easy to cause debugging failures due to wiring errors. In addition, due to the lack of a dedicated debugging platform, the devices and accessories are piled up in a mess, which further exacerbates the complexity and inefficiency of the wiring process.

[0004] Therefore, there is an urgent need for a structured and integrated debugging solution that can be applied to the above debugging scenarios to simplify wiring operations, improve debugging efficiency, and reduce error rates. Summary of the invention

[0005] In order to solve the deficiencies in the prior art, the present invention provides an electrical device debugging vehicle and a debugging method, which are used to solve the problems existing in the existing debugging process and improve the debugging efficiency and debugging quality of the electrical device.

[0006] The present invention adopts the following technical solution.

[0007] A first aspect of the present invention discloses an electrical device debugging vehicle, comprising a vehicle body and a debugging module installed in the vehicle body, wherein the vehicle body comprises: a welded frame, wheels, side doors, side sealing plates, metal wire troughs, terminal rails, and terminal blocks installed on the terminal rails;

[0008] The welded frame is connected by welding a top cover, a base and columns, and wheels are installed on the base; the side doors are detachably installed on both sides of the vehicle body; the side sealing plates are installed on both sides of the vehicle body, and a wiring cavity is formed between the side sealing plates and the side doors for storing wires;

[0009] The metal wire trough is installed on the vehicle body pillar and is used for routing and fixing external debugging cables; the terminal guide rail is installed on the side sealing plate and is arranged at the front of the metal wire trough;

[0010] The debugging module comprises: a box body and a side mounting plate, the side mounting plate is mounted on both sides of the box body, and the debugging module is connected to the vehicle body as a whole through the side mounting plate. The electrical device is placed above the debugging module.

[0011] Preferably, the column adopts an inner curled sheet metal structure, with a top cover and a base welded up and down, and the outer angle is blunt-angled. Equidistant square holes are opened on the column for installing clip nuts to fix the side sealing plate and the side mounting plate.

[0012] Preferably, the base is composed of front and rear beams, left and right beams, a base cover and a cross brace. The base cover is covered with an anti-slip pad for placing debugging instruments, and threaded holes are provided at the four corners below the base for mounting wheels.

[0013] Preferably, the side door body is a sheet metal part, with a plug pin arranged at the bottom and a lock arranged at the top, and the side door can be disassembled by opening and closing the lock.

[0014] Preferably, the side sealing plate is a sheet metal part, which is provided with a rectangular wire hole and a bridge-type wire binding clamp, and is connected to the column by bolts, so that a wiring cavity is formed between the side sealing plate and the side door.

[0015] Preferably, the side mounting plate is a sheet metal part, which is provided with a rectangular wire hole and a bridge-type wire binding clamp, and the vehicle body and the debugging module are connected by bolts; an L-shaped folded edge is provided at the bottom of the side mounting plate to support the debugging module and realize the front and rear pulling of the module.

[0016] Preferably, the box body comprises: a box body bottom shell, an upper panel, a front panel and a rear panel;

[0017] The upper panel is installed above the bottom shell of the box and is covered with a non-slip pad; the front panel is installed in front of the bottom shell of the box, and an air switch, a pressure plate and a button are arranged on it in sequence; the rear panel is installed at the rear of the bottom shell of the box, and a rectangular connector plug and a rectangular connector socket are arranged on it.

[0018] A second aspect of the present invention discloses an electrical device debugging method, based on the electrical device debugging vehicle, comprising the following steps:

[0019] The electrical device is placed above the debugging module;

[0020] The backplane plug-in terminal of the electrical device is connected to the rectangular connector plug through a wire; the air switch, pressure plate, button and the rectangular connector socket are connected to the rectangular connector socket through a wire; the rectangular connector socket and the terminal block are connected through a wire;

[0021] The rectangular connector plug is connected with the socket to achieve electrical connection between the terminal block and the electrical device and the components in the debugging module. After the external debugging cable is inserted into the terminal block, electrical interaction is achieved with the electrical device to complete the debugging.

[0022] Preferably, when replacing a second electrical device of the same model after the first electrical device is debugged, the backplane plug-in terminal is separated from the first electrical device and connected to the second electrical device for debugging.

[0023] Preferably, when replacing a second electrical device of a different model after the first electrical device is debugged, the backplane plug-in terminal to the rectangular connector plug is replaced as a whole, connected to the second electrical device, and debugged.

[0024] Compared with the prior art, the beneficial effects of the present invention include at least:

[0025] 1. Simple results and strong flexibility: The present invention has a simple design, flexible use, easy processing of supporting structural parts, a high degree of standardization, and can achieve rapid disassembly and assembly. It supports the addition of debugging modules according to needs, is convenient for movement and transportation, and is adaptable to a variety of debugging scenarios.

[0026] 2. Integrated optimization design: Integrate electrical devices and air switches, buttons, pressure plates and other components into the debugging module, with high integration, optimized wiring layout, and hide wires that do not need to be disassembled in the side cavity, improving the overall aesthetics and ease of operation.

[0027] 3. The debugging method is efficient and reliable: a standardized debugging module is adopted. Based on the previous debugging method, rectangular connector plugs and sockets are introduced. The wiring identification is intuitive, which supports the rapid replacement of electrical devices during the debugging process, effectively improves the debugging efficiency and quality, reduces the risk of wiring errors, and ensures that the debugging process is more convenient and reliable. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the structure of the debugging vehicle of the present invention, (A) front side, (B) back side;

[0029] Figure 2 It is a schematic diagram of the vehicle body structure of the present invention;

[0030] Figure 3 It is a schematic diagram and an exploded view of the debugging module structure of the present invention;

[0031] Figure 4 It is the principle diagram of the debugging method of the present invention;

[0032] Figure 5 This is a schematic diagram of the debugging wiring of the present invention;

[0033] Figure 6 It is a schematic diagram of the vehicle body welded frame structure of the present invention;

[0034] Figure 7 It is a schematic diagram and a cutaway enlarged diagram of the structure of the vehicle body pillar of the present invention;

[0035] Figure 8 It is a schematic diagram of the vehicle body base structure of the present invention;

[0036] Fig. 9 It is a schematic diagram of the vehicle body side door structure of the present invention;

[0037] In the figure:

[0038] 1-body; 2-debugging module; 3-electrical device; 4-welded frame; 5-side door; 6-side sealing plate; 7-side mounting plate; 8-terminal block; 9-terminal guide rail; 10-metal wire trough; 11-wheel; 12-anti-slip pad; 13-upper panel; 14-front panel; 15-air switch; 16-pressure plate; 17-button; 18-rectangular connector plug; 19-rear panel; 20-rectangular connector socket; 21-box; 211-box bottom shell; 22-top cover; 23-column; 24-base; 25-cage nut; 2401-base cover; 2402-front and rear beams; 2403-left and right beams; 501-flat lock; 502-side door body; 503-plug pin. DETAILED DESCRIPTION

[0039] In order to make the purpose, technical scheme and advantages of the present invention clearer, the technical scheme of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The embodiments described in this application are only embodiments of a part of the present invention, rather than all embodiments. Based on the spirit of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the protection scope of the present invention.

[0040] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless otherwise expressly specified in the present invention, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "include" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or combinations thereof; for the convenience of description, if the words "upper", "lower", "left", "right", "front" and "rear" appear in the present invention, they only indicate that they are consistent with the upper, lower, left, right, front and rear directions of the drawings themselves, and do not limit the structure. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the equipment or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0041] Terminology explanation section: If the terms "install", "connect", "connect", "fixed" and the like appear in the present invention, they should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two elements, or an interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0042] Reference Figure 1-Figure 9 , an embodiment of the present invention provides an electrical device debugging vehicle and a debugging method.

[0043] Embodiment 1 of the present invention provides an electrical device debugging vehicle, such as Figure 1 As shown, the debugging vehicle is composed of a vehicle body 1 and debugging modules 2. In this embodiment, there are two debugging modules 2 installed inside the vehicle body 1 and arranged up and down.

[0044] The electrical device 3 that needs to be debugged is placed on the debugging module 2, and the electrical device 3 includes a device body and a detachable backplane plug-in terminal.

[0045] like Figure 2 As shown, the vehicle body 1 is composed of a welded frame 4, wheels 11, side doors 5, side sealing plates 6, metal wire ducts 10, terminal rails 9 and terminal blocks 8 mounted on the terminal rails.

[0046] The welded frame 4 is the main component of the vehicle body 1, and the side doors 5 are installed on both sides of the vehicle body 1 and can be quickly disassembled; the side sealing plates 6 are installed on both sides inside the vehicle body 1 to form a wiring cavity between the side doors 5; the metal wire trough 10 is installed on the rear pillar of the vehicle body 1 for external debugging cable routing; the terminal guide rail 9 is installed on the side sealing plate 6 through the guide rail bracket, and is located in front of the metal wire trough 10.

[0047] like Figure 3 As shown, the debugging module 2 includes a box body 21 and a side mounting plate 7, and the side mounting plate 7 is installed on the left and right sides of the box body 21. The box body 21 includes a box body bottom shell 211, an upper panel 13, a front panel 14, a rear panel 19, an air switch 15, a pressure plate 16, a button 17 installed on the front panel 14, and a rectangular connector plug 18 and a socket 20 installed on the rear panel 19.

[0048] The bottom shell 211 of the box is the main body of the box 21, and rectangular holes are opened on the front, rear, left and right upper parts, and various panels are arranged on them; the upper panel 13 is installed above the bottom shell 211 of the box, and is covered with an anti-slip pad 12; the front panel 14 is installed in front of the bottom shell 211 of the box, and an air switch 15, a pressure plate 16 and a button 17 are arranged on it; the rear panel 19 is installed behind the bottom shell 211 of the box, and a rectangular connector plug 18 and a socket 2 are arranged on it.

[0049] like Figure 1 , Figure 6 As shown, the welded frame 4 is the main frame of the vehicle body 1, which is connected by welding the top cover 22, the base 24 and the four corner columns 23, and the wheels 11 are installed at the four corners of the base.

[0050] like Figure 7 As shown, the column 23 is an inner curled sheet metal structural member, which is welded to the top cover 22 and the base 24 at the top and bottom, and the outward corner is processed as an obtuse angle. The column 23 is provided with equidistant square holes, and the square holes are provided with a clip nut 25 for mounting the side sealing plate 6 and the side mounting plate 7.

[0051] like Figure 8 As shown, the base 24 is composed of front and rear lower cross beams 2402, left and right lower cross beams 2403, a base cover plate 2401 and a cross brace welded together. The base cover plate 2401 is covered with an anti-slip pad for placing debugging instruments; threaded holes are opened at the four corners below the base 24 for installing wheels 11; pin holes are opened on the left and right lower cross beams 2403.

[0052] like Fig. 9 As shown, the side door body 502 is a sheet metal part, with a plug pin 503 provided at the bottom and a flat lock provided at the top, which is installed on both sides of the vehicle body 1. The side door 5 can be quickly disassembled by opening and closing the lock.

[0053] like Figure 2 As shown, the side sealing plate 6 and the side mounting plate 7 are sheet metal structural parts, on which small rectangular wire holes and flush bridge type wire clamps are opened, and are connected to the vehicle body pillars 23 with bolts. The rectangular wire holes are provided with toothed wire protection sleeves to prevent scratches on the wires. The side sealing plate 6 and the side mounting plate 7 are installed on the pillars 23 according to certain layout rules, and after installation, a wiring cavity is formed between the side doors 5. In this embodiment, the number of debugging modules 2 is 2. In other embodiments, the number of debugging modules 2 can be expanded to 3 or 1. At this time, it is only necessary to increase or decrease the number of side sealing plates 6 and side mounting plates 7, and install them according to certain layout principles to complete the expansion of the debugging modules 2.

[0054] like Figure 2 and Figure 3As shown, the side mounting plate 7 is connected to the vehicle body 1 on both sides and to the debugging module 2 in the middle, serving as a connecting member between the vehicle body 1 and the debugging module 2. A large rectangular wire hole is provided in the middle of the side mounting plate 7, and a toothed wire protection sleeve is provided on the rectangular wire hole to prevent the wire from being scratched. The lower end of the side mounting plate has an L-shaped folded edge, and the debugging module 2 falls on the L-shaped folded edge. After the bolt connection between the box body 21 and the side mounting plate 7 is released, the debugging module 2 can be pulled out in the front-back direction.

[0055] like Figure 4 and Figure 5 As shown, embodiment 2 of the present invention provides a method for debugging an electrical device, comprising the following steps:

[0056] The electrical device 3 is placed above the debugging module 2, and the backplane plug-in terminal is connected to the rectangular connector plug 18 through a wire; the air switch 15, the pressure plate 16, the button 17 and the rectangular connector socket 20 are connected through a wire; the rectangular connector socket 20 and the terminal block 8 are connected through a wire; the rectangular connector plug 18 and the socket 20 are plugged in, so that the terminal block 8 is connected to the electrical device backplane plug-in terminal, the air switch 15, the pressure plate 16, and the button 17 to form electrical communication;

[0057] After entering the formal debugging, the debugging cable is connected to the terminal block to realize electrical interaction with the electrical device, air switch, pressure plate, and button for debugging.

[0058] In a preferred but non-limiting embodiment of the present invention, when replacing an electrical device with the same model after debugging, the electrical device backplane plug-in is separated from the original electrical device body and connected to the next electrical device of the same model for debugging.

[0059] Further preferably, when replacing the next electrical device of a different model after debugging of one electrical device is completed, only the electrical device backplane plug-in to the rectangular connector plug 18 (including the middle connecting wire) can be replaced as a whole, connected to the next electrical device, and debugging can be carried out.

[0060] Compared with the prior art, the beneficial effects of the present invention include at least:

[0061] 1. Simple results and strong flexibility: The present invention has a simple design, flexible use, easy processing of supporting structural parts, a high degree of standardization, and can achieve rapid disassembly and assembly. It supports the addition of debugging modules according to needs, is convenient for movement and transportation, and is adaptable to a variety of debugging scenarios.

[0062] 2. Integrated optimization design: Integrate electrical devices and air switches, buttons, pressure plates and other components into the debugging module, with high integration, optimized wiring layout, and hide wires that do not need to be disassembled in the side cavity, improving the overall aesthetics and ease of operation.

[0063] 3. The debugging method is efficient and reliable: a standardized debugging module is adopted. Based on the previous debugging method, rectangular connector plugs and sockets are introduced. The wiring identification is intuitive, which supports the rapid replacement of electrical devices during the debugging process, effectively improves the debugging efficiency and quality, reduces the risk of wiring errors, and ensures that the debugging process is more convenient and reliable.

[0064] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in the relevant field should understand that the specific implementation methods of the present invention can still be modified or replaced by equivalents, and any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention should be covered within the scope of protection of the claims of the present invention.

Claims

1. An electrical device debugging vehicle, comprising a vehicle body (1) and a debugging module (2) installed in the vehicle body, characterized in that: The vehicle body (1) comprises: a welded frame (4), wheels (11), side doors (5), side sealing plates (6), metal wire ducts (10), terminal guide rails (9), and terminal blocks (8) mounted on the terminal guide rails; The welded frame (4) is connected by welding a top cover (22), a base (24) and a column (23), and a wheel (11) is mounted on the base (24); the side doors (5) are detachably mounted on both sides of the vehicle body (1); the side sealing plates (6) are mounted on both sides of the vehicle body (1), and a wiring cavity is formed between the side sealing plates (6) and the side doors (5) for storing wires; The metal wire trough (10) is installed on the vehicle body pillar (23) and is used for routing and fixing external debugging cables; the terminal guide rail (9) is installed on the side sealing plate (6) and is arranged in front of the metal wire trough (10); The debugging module (2) comprises: a box body (21) and a side mounting plate (7), wherein the side mounting plate (7) is mounted on both sides of the box body (21), and the debugging module (2) is connected to the vehicle body (1) as a whole via the side mounting plate (7); The electrical device is placed above the debugging module (2).

2. An electrical device debugging vehicle according to claim 1, characterized in that: The column (23) adopts an inner curling sheet metal structure, with a top cover (22) and a base (24) welded up and down, and an outer angle treated as an obtuse angle. Equidistant square holes are opened on the column (23) for installing clip nuts to fix the side sealing plate (6) and the side mounting plate (7).

3. The electrical device debugging vehicle according to claim 1, characterized in that: The base (24) is composed of front and rear cross beams (2402), left and right cross beams (2403), a base cover plate (2401) and a cross brace. The base cover plate (2401) is covered with an anti-skid pad for placing debugging instruments. Threaded holes are provided at the four corners below the base for installing wheels (11).

4. The electrical device debugging vehicle according to claim 1, characterized in that: The main body of the side door (5) is a sheet metal part, a plug pin is arranged at the bottom, and a lock is arranged at the top, and the side door (5) can be disassembled by opening and closing the lock.

5. The electrical device debugging vehicle according to claim 1, characterized in that: The side sealing plate (6) is a sheet metal part, on which a rectangular wire hole and a bridge-shaped wire binding clamp are arranged, and is connected to the column (23) by bolts, so that a wiring cavity is formed between the side sealing plate (6) and the side door (5).

6. The electrical device debugging vehicle according to claim 1, characterized in that: The side mounting plate (7) is a sheet metal part, on which a rectangular wire hole and a bridge-type wire binding clamp are provided, and the vehicle body (1) and the debugging module (2) are connected by bolts; an L-shaped folded edge is provided at the bottom of the side mounting plate, which is used to carry the debugging module (2) and realize the front and rear pulling of the module.

7. The electrical device debugging vehicle according to claim 1, characterized in that: The box body (21) comprises: a box body bottom shell (211), an upper panel (13), a front panel (14) and a rear panel (19); The upper panel (13) is installed above the bottom shell (211) of the box body and is covered with an anti-slip pad (12); the front panel (14) is installed in front of the bottom shell (211) of the box body and is provided with an air switch (15), a pressure plate (16) and a button (17) in sequence; the rear panel (19) is installed at the rear of the bottom shell (211) of the box body and is provided with a rectangular connector plug (18) and a rectangular connector socket (20).

8. An electrical device debugging method, based on an electrical device debugging vehicle according to any one of claims 1 to 7, characterized in that: The following steps are involved: The electrical device (3) is placed above the debugging module (2); The backplane plug-in terminal of the electrical device (3) is connected to the rectangular connector plug (18) via a wire; the air switch (15), the pressure plate (16), the button (17) and the rectangular connector socket (20) are connected via a wire; the rectangular connector socket (20) and the terminal block (8) are connected via a wire; By plugging the rectangular connector plug (18) into the rectangular connector socket (20), the terminal block (8) is electrically connected to the components in the electrical device (3) and the debugging module (2); after the external debugging cable is plugged into the terminal block (8), electrical interaction is achieved with the electrical device (3) to complete the debugging.

9. An electrical device debugging method according to claim 8, characterized in that: When replacing a second electrical device of the same model after the first electrical device is debugged, separate the backplane plug-in terminal from the first electrical device and connect it to the second electrical device for debugging.

10. An electrical device debugging method according to claim 8, characterized in that: When replacing a second electrical device of a different model after the first electrical device is debugged, the backplane plug-in terminal to the rectangular connector plug is replaced as a whole, connected to the second electrical device, and debugged.

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