Automobile center console electric detection platform and method
By designing an automotive center console inspection platform with integrated cup holder and air outlet blade detection and control system, the problems of complex inspection process, inefficient efficiency and insufficient accuracy in the existing technology are solved, and efficient and accurate center console inspection is achieved.
Patent Information
- Application Number
- CN202411993409.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-04-15
AI Technical Summary
The existing automotive center console inspection methods mainly rely on manual classification inspection, resulting in complex inspection, low efficiency and poor accuracy, and the inability to accurately control the quality of the center console.
A automotive center console inspection platform is designed, integrating a cup holder detection control system and an air outlet blade detection control system, and using PLC and microcontroller control detection devices to realize simultaneous detection of cup holder, air outlet blades and circuit interfaces.
By reducing the detection process, the detection efficiency and accuracy of the center console are improved, and the quality of the center console can be evaluated more accurately.
Smart Images

Figure CN119828563A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of detection devices, and in particular to an electric detection platform and method for a central control panel of an automobile. Background Art
[0002] With the rapid development of the automobile industry and the continuous improvement of people's living conditions, cars have become one of the indispensable means of transportation for people to travel. In order to improve people's riding experience, the car center console is equipped with cup holders, air-conditioning vents, ambient lights, TF card slots, wireless chargers and other components.
[0003] To ensure that components such as cup holders, air-conditioning vents, ambient lights, TF card slots, and wireless chargers can work properly, the car's center console needs to be tested before leaving the factory.
[0004] Currently, the center console is usually inspected by manual classification, which leads to complicated inspection process, low inspection efficiency and poor inspection accuracy, making it impossible to accurately control the quality of the center console. Summary of the invention
[0005] The purpose of the present invention is to provide an automobile center console electrical inspection platform and method, which can simultaneously inspect the air outlet blades, cup holders, and circuit interfaces on the automobile center console, reduce the center console inspection process, and improve the center console inspection efficiency and inspection accuracy.
[0006] The key to the automobile center console electrical inspection platform is that it is equipped with a cup holder detection control system and an air outlet blade detection control system;
[0007] The cup holder detection control system is provided with a cup holder detection device, which includes a cup holder detection cylinder and at least one pressure detection mechanism, each of which is provided with a longitudinal movement actuator, a lateral movement actuator, a cup holder pressure detection sensor, a cup holder displacement detection sensor, and a cup holder position detection sensor;
[0008] The cup holder detection cylinder, the longitudinal movement actuator, and the lateral movement actuator respectively correspond to a group of cup holder detection control terminals connected to the PLC;
[0009] The cup holder pressure detection sensor, the cup holder displacement detection sensor, and the cup holder position detection sensor correspond to a group of cup holder detection end groups connected to the PLC respectively;
[0010] The air outlet blade detection control system is provided with an air outlet blade detection device, which includes a horizontal cylinder, a vertical cylinder and at least one blade detection sensor;
[0011] The horizontal cylinder and the vertical cylinder correspond to a set of blade detection control end groups connected to the PLC respectively;
[0012] All blade detection sensors are connected to the blade detection terminal groups of the single chip microcomputer respectively;
[0013] The single chip microcomputer is provided with a center console electric detection terminal group, which is used to detect all circuit interfaces on the center console of the car and obtain the center console electric detection information;
[0014] The PLC communicates bidirectionally with the single-chip computer to exchange execution information of the horizontal cylinder and the vertical cylinder and electrical inspection information of the central console;
[0015] The PLC is also connected to an industrial control computer.
[0016] The PLC is connected to the single chip microcomputer via an RS485 adapter board.
[0017] The PLC obtains the cup holder detection information and the blade detection information from the cup holder detection end group and the blade detection end group respectively, and sends the cup holder detection information, the blade detection information and the central console electrical detection information to the industrial control computer for data visualization.
[0018] The PLC and single-chip computer control the cup holder detection device, the air outlet blade detection device and the center console electrical detection terminal group to simultaneously detect the cup holder, air outlet blades and circuit interfaces on the center console, thereby reducing the center console detection process and improving the center console detection efficiency and detection accuracy.
[0019] Furthermore, a platform frame is provided, a top plate is fixed on the top of the platform frame, a detection machine is provided in the middle, and a bottom plate is installed at the bottom;
[0020] The cup holder detection cylinder is mounted on the top plate, the cup holder detection cylinder piston rod of the cup holder detection cylinder faces downward, a cup holder detection cylinder conversion plate is mounted on the end thereof, two pressure detection mechanism mounting brackets are mounted below the cup holder detection cylinder conversion plate, a pressure detection mechanism is mounted on each pressure detection mechanism mounting bracket, and the two pressure detection mechanisms are symmetrically mounted on both sides of the cup holder detection cylinder piston rod;
[0021] A pressure sensor mounting plate perpendicular to the longitudinal moving mechanism is mounted on each of the longitudinal moving mechanisms, the transverse moving mechanism and the cup holder pressure detection sensor are mounted below the pressure sensor mounting plate, a force measuring rod is mounted below the cup holder pressure detection sensor, and a vertical pressure testing head and a horizontal pressure testing head are arranged on the force measuring rod;
[0022] The cup holder displacement detection sensor and the cup holder position detection sensor are installed at the lower part of the longitudinal moving mechanism;
[0023] The air outlet blade detection device is provided with a blade bracket, which is fixed on the detection machine platform. The horizontal cylinder is installed on the upper part of the blade bracket, and the horizontal piston rod of the horizontal cylinder faces the operating surface side. A vertical cylinder is installed at its end, and the vertical piston rod of the vertical cylinder faces the detection machine platform. A sensor bracket is installed at the end of the vertical piston rod, and two blade detection sensors are installed at one end of the sensor bracket, and four blade detection sensors are installed at the other end.
[0024] The PLC and the single-chip microcomputer are installed in an electric control box on the bottom plate, and the industrial control computer is also installed on the bottom plate.
[0025] Further, the cup holder detection control terminal group includes a cup holder detection cylinder start control terminal Y25, a cup holder detection cylinder rise control terminal X16 and a cup holder detection cylinder drop control terminal X17; wherein, the cup holder detection cylinder start control terminal Y25 is connected to a safety positive power supply via a coil of a relay K6, and a switch of the relay K6 is serially connected in a power supply circuit of the cup holder detection cylinder; the power supply circuit includes the cup holder detection cylinder, the positive power supply terminal of the cup holder detection cylinder is connected to a high level, and the negative power supply terminal of the cup holder detection cylinder is connected to a low level after being serially connected to the switch of the relay K6; the cup holder detection cylinder rise control terminal X16 is connected to the rise drive terminal of the cup holder detection cylinder; the cup holder detection cylinder drop control terminal X17 is connected to the drop drive terminal of the cup holder detection cylinder;
[0026] The cup holder detection control end group also includes a left rising drive end X0 of the left longitudinal movement actuator, a left falling drive end X1 of the left longitudinal movement actuator, and a left reset end X2 of the left longitudinal movement actuator, and the left rising drive end X0, the left falling drive end X1 and the left reset end X2 are all connected to the longitudinal movement mechanism on the left side of the cup holder detection piston rod;
[0027] The cup holder detection control end group also includes a right rising drive end X4 of the right longitudinal movement actuator, a right falling drive end X5 of the right longitudinal movement actuator, and a right reset end X6 of the right longitudinal movement actuator, and the right rising drive end X4, the right falling drive end X5 and the right reset end X6 are all connected to the longitudinal movement actuator on the right side of the cup holder detection piston rod;
[0028] The cup holder detection control end group also includes a left lateral drive end Y16 and a right lateral drive end Y17;
[0029] The left lateral drive end Y16 is connected in series with the coil of the relay K4 and then connected to the safety power supply, and the switch of the relay K4 is connected in series in the power supply circuit of the left lateral movement actuator; the power supply circuit includes the lateral movement actuator on the left side of the cup holder detection piston rod, the positive power supply end of the lateral movement actuator on the left side of the cup holder detection piston rod is connected to the 24V power supply, and the negative power supply end of the lateral movement actuator on the left side of the cup holder detection piston rod is connected in series with the switch of the relay K4 and then connected to the 0V power supply;
[0030] The right side lateral drive end Y17 is connected in series with the relay K5 and then connected to the safety power supply, and the switch of the relay K5 is connected in series in the power supply circuit of the right side lateral movement actuator; the power supply circuit includes the lateral movement actuator on the right side of the cup holder detection piston rod, the positive power supply end of the lateral movement actuator on the right side of the cup holder detection piston rod is connected to the 24V power supply, and the negative power supply end of the lateral movement actuator on the right side of the cup holder detection piston rod is connected in series with the switch of the relay K5 and then connected to the 0V power supply;
[0031] All the cup holder detection end groups are connected to the same pressure transmitter, and the pressure transmitter is respectively connected to the cup holder pressure detection sensors on both sides of the cup holder detection piston rod;
[0032] Each group of the cup holder detection end groups is provided with a cup holder displacement detection end and a cup holder position detection end, and is respectively connected with a group of cup holder displacement detection sensors and a cup holder position detection sensor;
[0033] A set of cup holder displacement detection sensors and a cup holder position detection sensor are respectively installed on the left and right sides of the cup holder detection piston rod.
[0034] Among them, the left cup holder displacement detection end X12 is connected to the left cup holder displacement detection sensor, the right cup holder displacement detection end X14 is connected to the right cup holder displacement detection sensor, the left cup holder position detection end X13 is connected to the left cup holder position detection sensor, and the right cup holder position detection end X15 is connected to the right cup holder position detection sensor.
[0035] Furthermore, the longitudinal movement actuator is a motor module, the lateral movement actuator is a slide cylinder, the cup holder pressure detection sensor is a pressure sensor, the cup holder displacement detection sensor is a laser displacement sensor, and the cup holder position detection sensor is a capacitive sensor.
[0036] Further, the blade detection control end group includes a horizontal cylinder start end Y13, a horizontal cylinder extension end X24 and a horizontal cylinder retraction end X25; wherein, the horizontal cylinder start end Y13 is connected in series with the coil of the relay K1 and then connected to a safety power supply, and the switch of the relay K1 is connected in series in the power supply circuit of the horizontal cylinder; the power supply circuit includes the horizontal cylinder, the positive power supply end of the horizontal cylinder is connected to a 24V power supply, and the negative power supply end of the horizontal cylinder is connected in series with the switch of the relay K1 and then connected to a 0V power supply; the horizontal cylinder extension end X24 is connected to the extension control end of the horizontal cylinder; the horizontal cylinder retraction end X25 is connected to the retraction control end of the horizontal cylinder;
[0037] The blade detection control end group also includes a vertical cylinder start end Y14, a vertical cylinder extension end X26 and a vertical cylinder retraction end X27; wherein, the vertical cylinder start end Y14 is connected in series with the coil of the relay K2 and then connected to a safety power supply, and the switch of the relay K2 is connected in series in the power supply circuit of the vertical cylinder; the vertical cylinder power supply circuit includes the vertical cylinder, the positive power supply end of the vertical cylinder is connected to a 24V power supply, and the negative power supply end of the vertical cylinder is connected in series with the switch of the relay K2 and then connected to a 0V power supply; the vertical cylinder extension end X26 is connected to the extension control end of the vertical cylinder; the vertical cylinder retraction end X27 is connected to the retraction control end of the vertical cylinder;
[0038] The blade detection end group is provided with 6 blade detection ends, and all blade detection sensors are connected to all blade detection ends in a one-to-one correspondence.
[0039] Furthermore, the blade detection sensor is a laser displacement sensor.
[0040] Furthermore, the center console electrical detection terminal group is provided with an air vent motor detection terminal, an atmosphere light detection terminal, a TYPE-C detection terminal, a TF card slot detection terminal, a wireless charging source detection terminal, and a cup holder motor detection terminal. The air vent motor detection terminal, the atmosphere light detection terminal, the TYPE-C detection terminal, the TF card slot detection terminal, and the wireless charging source detection terminal are respectively connected to the air vent motor, the atmosphere light, the TYPE-C, the TF card slot, the wireless charging source, and the cup holder motor on the center console.
[0041] The air outlet motor drives the air outlet blades and the fragrance generator together.
[0042] Furthermore, the single chip microcomputer is connected to a CAN adapter board, on which a CAN-H detection terminal and a CAN-L detection terminal are provided, and the CAN-H detection terminal and the CAN-L detection terminal are connected to a CAN bus interface on the center console.
[0043] The single-chip microcomputer detects the air vent motor, fragrance generator, atmosphere light, TYPE-C interface, TF card slot, wireless charging source, cup holder motor and CAN bus on the center console through the air vent motor detection terminal, atmosphere light detection terminal, TYPE-C detection terminal, TF card slot detection terminal, wireless charging source detection terminal, CAN-H detection terminal and CAN-L detection terminal.
[0044] Furthermore, the detection machine is also equipped with a center console fixing component, which includes a center console fixing bottom plate, and a left position sensor and a right position sensor are installed on the center console fixing bottom plate;
[0045] The PLC is also provided with a left-in-place detection terminal X10 connected to the left-in-place sensor;
[0046] The PLC is also provided with a right arrival detection terminal X1 connected to the right arrival sensor.
[0047] The in-position sensor is a capacitive sensor.
[0048] The electrical inspection method of the automobile center console includes the following steps:
[0049] S1: The car center console is installed on the detection machine. The left and right in-place sensors detect the in-place of the center console and send the in-place detection signal to the PLC.
[0050] S2: PLC determines whether the in-position detection signal is valid;
[0051] Yes, go to step S3;
[0052] No, reinstall the center console;
[0053] S3: The air outlet motor detection terminal group, CAN-H detection terminal, and CAN-L detection terminal are connected to all circuit interfaces on the center console through test cables;
[0054] S4: The barcode scanner scans the barcode on the central console and enters the barcode into the industrial control computer;
[0055] S5: PLC transmits a detection signal to the single-chip microcomputer, controls the air outlet blade detection device, the cup holder detection device, and the single-chip microcomputer to detect the air outlet blades, the cup holder, and all circuit interfaces of the center console at the same time;
[0056] The air outlet blade detection includes the following steps:
[0057] A1: PLC controls the horizontal piston rod to extend, driving the vertical piston rod and the sensor mounting bracket to the top of the center console air outlet;
[0058] A2: PLC controls the vertical piston rod to extend, the sensor mounting bracket descends, two blade detection sensors are located on the left side of the center console air outlet, and face the left and right sweeping blades in the center console air outlet, and four blade detection sensors are located on the right side of the center console air outlet, and face the upper and lower sweeping blades in the center console air outlet;
[0059] A3: PLC controls all blade detection sensors and sends the reflected left and right sweep blade detection signals and upper and lower sweep blade detection signals to PLC;
[0060] A4: PLC determines whether the outlet blades are qualified based on the left and right sweep blade detection signals and the upper and lower sweep blade detection signals;
[0061] When the left and right sweep blade detection signals are within the ±5% range of the left and right sweep blade standard detection signals, and the upper and lower sweep blade detection signals are within the ±5% range of the left and right sweep blade standard detection signals, the outlet blades;
[0062] Otherwise, it is unqualified;
[0063] The cup holder inspection includes the following steps:
[0064] B1: PLC controls the cup holder detection cylinder to descend, and the two pressure detection mechanisms follow and descend to the test position. The cup holder capacitive sensor detects the cup holder on the center console, generates cup holder position data, and sends it to the PLC;
[0065] B2: PLC determines whether the cup holder position data matches the cup holder standard position data;
[0066] If yes, go to step B3;
[0067] No, the cup holders are not acceptable;
[0068] B3: The cup holder is at the upper limit position, the force measuring rod (5-33) extends into the cup holder, the vertical pressure test head (5-332) contacts the bottom of the cup holder, the PLC controls the motor module (5-31) to descend, the force measuring rod (5-33) applies pressure to the cup holder, and in the initial state of the cup holder's descent, the pressure value detected by the cup holder pressure detection sensor is the upper limit pressure value, the cup holder starts to descend, and the cup holder pressure detection sensor synchronously outputs the pressure value to the PLC, and the PLC records the opening time from the highest point of the cup holder to the lowest point;
[0069] B4: When the cup holder drops to the lower limit position, the pressure value detected by the pressure sensor 5-32 is the lower limit pressure value;
[0070] B5: PLC controls the slide cylinder 34 to drive the force measuring rod 5-33 to move horizontally, the horizontal pressure test head 5-333 presses the unlocking button, the motor module 5-31 rises quickly to drive the force measuring rod 5-33 to separate from the cup holder, and the cup holder spring in the center console drives the cup holder to rise and reset. At the same time, the cup holder laser displacement sensor 5-35 detects the cup holder rising displacement data in real time and sends it to the PLC. At the same time, the PLC records the reset time of the cup holder rising from the lowest point to the highest point;
[0071] B6: PLC determines whether the upper limit pressure value matches the standard upper limit pressure value, and whether the lower limit pressure value matches the standard lower limit pressure value;
[0072] If yes, go to step B7;
[0073] No, the cup holders are not acceptable;
[0074] B7: PLC determines whether the start time matches the standard start time;
[0075] If yes, go to step B8;
[0076] No, the cup holders are not acceptable;
[0077] B8: PLC determines whether the cup holder lifting displacement data matches the cup holder standard lifting displacement data;
[0078] If yes, go to step B9;
[0079] No, the cup holders are not acceptable;
[0080] B9: PLC determines whether the reset time matches the standard reset time;
[0081] Yes, the cup holders are qualified;
[0082] No, the cup holders are not acceptable;
[0083] Circuit interface detection includes the following steps:
[0084] C1: The single-chip microcomputer obtains the electrical detection signals of the air outlet motor, ambient light, TYPE-C, TF card slot, wireless charging source, cup holder motor, and CAN bus interface on the center console through the air outlet motor detection terminal group, CAN-H detection terminal, and CAN-L detection terminal;
[0085] C2: The MCU determines whether the electrical detection signals of the air outlet motor, atmosphere light, TYPE-C, TF card slot, wireless charging source, cup holder motor, and CAN bus interface are all valid;
[0086] Yes, the center console circuit interface is qualified;
[0087] No, the center console circuit interface is unqualified;
[0088] C3: The single chip computer sends the test results of the central console circuit interface to the PLC;
[0089] S6: PLC determines whether the air outlet blades, cup holders, and all circuit interfaces are qualified;
[0090] Yes, the center console is qualified;
[0091] No, the center console is not up to standard;
[0092] S7: The PLC sends left and right sweep blade detection signals, upper and lower sweep blade detection signals, air outlet blade detection results, cup holder position data, upper limit pressure value, lower limit pressure, cup holder descending displacement data, opening time, cup holder detection results, electrical detection signals of all circuit interfaces, electrical detection results of all circuit interfaces and central console detection results to the industrial control computer for storage.
[0093] Beneficial effects: 1. PLC and single-chip microcomputer control the cup holder detection device, air outlet blade detection device and center console electrical detection terminal group to simultaneously detect the cup holder, air outlet blades and circuit interface on the center console, thereby reducing the center console detection process and improving the center console detection efficiency and detection accuracy.
[0094] 2. The single-chip microcomputer detects the air outlet motor, fragrance generator, atmosphere light, TYPE-C interface, TF card slot, wireless charging source, cup holder motor and CAN bus on the center console through the air outlet motor detection terminal, atmosphere light detection terminal, TYPE-C detection terminal, TF card slot detection terminal, wireless charging source detection terminal, CAN-H detection terminal and CAN-L detection terminal.
[0095] 3. The PLC obtains the cup holder detection information and the blade detection information from the cup holder detection end group and the blade detection end group respectively, and sends the cup holder detection information, the blade detection information and the central console electrical detection information to the industrial control computer for data visualization. BRIEF DESCRIPTION OF THE DRAWINGS
[0096] Figure 1 This is a three-dimensional schematic diagram of the electrical inspection equipment for the car center console;
[0097] Figure 2 This is a front view schematic diagram of the electric inspection equipment for the automobile center console;
[0098] Figure 3 for Figure 2 The enlarged schematic diagram at a in the middle;
[0099] Figure 4 It is a schematic diagram of the platform frame structure;
[0100] Figure 5 This is a schematic diagram of the center console fixed component structure;
[0101] Figure 6 The left side view of the cup holder detection device
[0102] Figure 7 A stereogram of the cup holder detection cylinder mounting bracket assembly;
[0103] Figure 8 It is a three-dimensional diagram of the pressure detection mechanism;
[0104] Fig. 9 It is a front view of the pressure detection mechanism;
[0105] Fig.10 It is a three-dimensional schematic diagram of the air outlet blade detection device;
[0106] Fig.11 It is a front view schematic diagram of the air outlet blade detection device;
[0107] Fig.12 It is a three-dimensional schematic diagram of the sensor bracket;
[0108] Fig.13 Power supply circuit diagram for the electric inspection platform of the car center console;
[0109] Fig.14 Connecting the circuit to the PLC Figure 1 ;
[0110] Fig.15 Connecting the circuit to the PLC Figure 2 ;
[0111] Fig.16 Connecting the circuit to the PLC Figure 3 ;
[0112] Fig.17 Circuit diagram for powering the cylinder;
[0113] Fig.18 Connect the circuit diagram for the microcontroller;
[0114] Fig.19 This is a flow chart of the electrical inspection method for the automobile center console. DETAILED DESCRIPTION
[0115] The specific implementation manner and working principle of the present invention are further described in detail below with reference to the accompanying drawings.
[0116] like Figure 4As shown, the automobile center console electrical inspection equipment includes a platform frame 1, which includes four frame support columns 1-1 arranged in a rectangular shape, and a top plate crossbeam assembly 1-2, a detection machine crossbeam assembly 1-3, and a bottom plate crossbeam assembly 1-4 are installed between all the frame support columns 1-1, wherein the top plate crossbeam assembly 1-2 and the bottom plate crossbeam assembly 1-4 are respectively located at both ends of the frame support column 1-1, and the detection machine crossbeam assembly 1-3 is located in the middle of the frame support column 1-1 assembly.
[0117] The top plate cross beam assembly 1-2 includes two mutually parallel first top plate cross beams 1-21 and two mutually parallel second top plate cross beams 1-22. All rack support columns 1-1 are connected in pairs through all first top plate cross beams 1-21 and second top plate cross beams 1-22. A third top plate cross beam 1-23 parallel to the first top plate cross beam 1-21 is installed between the two first top plate cross beams 1-21. Both ends of the third top plate cross beam 1-23 are fixedly connected to the two second top plate cross beams 1-22. The fourth top plate beam 1-24 is installed between the first top plate beam 1-21 and the third top plate beam 1-23 on the front side of the platform frame 1, and the two ends of the fourth top plate beam 1-24 are respectively fixedly connected to the first top plate beam 1-21 and the third top plate beam 1-23 on the front side of the platform frame 1, and the third top plate beam 1-23 is close to the second top plate beam 1-22 on the right side of the platform frame 1.
[0118] like Figure 1 , 2 As shown, a top plate 2 is installed above the top plate cross beam assembly 1-2, and the edges of the top plate 2 are fixedly connected to all the first top plate cross beams 1-21 and the second top plate cross beams 1-22 respectively.
[0119] like Figure 4 As shown, the detection machine platform beam assembly 1-3 includes two mutually parallel first detection machine platform beams 1-31 and two mutually parallel second detection machine platform beams 1-32, and all the frame support columns 1-1 are connected in pairs through all the first detection machine platform beams 1-31 and the second detection machine platform beams 1-32; a third detection machine platform beam 1-33 perpendicular to the first top plate beam 1-21 is installed between the two first top plate beams 1-21, and the two ends of the third detection machine platform beam 1-33 are connected to the first top plate beam 1-21. The ends are respectively fixedly connected to the middle parts of the two first detection machine beams 1-31; the fourth detection machine beam 1-34 parallel to the first detection machine beam 1-31 is installed on both sides of the third detection machine beam 1-33, and the two ends of the fourth detection machine beam 1-34 are respectively fixedly connected to the second detection machine beam 1-32 and the third detection machine beam 1-33, and the fourth detection machine beam 1-34 is close to the first detection machine beam 1-31 on the front side of the platform frame 1.
[0120] like Figure 1 , 2 As shown, a detection machine platform 3 is installed above the detection machine platform beam assembly 1-3, and the edges of the detection machine platform 3 are respectively fixedly connected to all the first detection machine platform beams 1-31 and the second detection machine platform beams 1-32.
[0121] like Figure 4 As shown, the bottom plate beam combination 1-4 includes two mutually parallel first bottom plate beams 1-41 and two mutually parallel second bottom plate beams 1-42, and all the frame support columns 1-1 are connected in pairs through all the first bottom plate beams 1-41 and the second bottom plate beams 1-42; a third bottom plate beam 1-43 parallel to the first bottom plate beam 1-41 is installed between the two first bottom plate beams 1-41, and the two ends of the third bottom plate beam 1-43 are respectively fixedly connected to the two second bottom plate beams 1-42, and the third bottom plate beam 1-43 is close to the first bottom plate beam 1-41 on the front side of the platform frame 1; a fourth bottom plate beam 1-44 is installed between the first bottom plate beam 1-41 and the third bottom plate beam 1-43 on the front side of the platform frame 1, and the two ends of the fourth bottom plate beam 1-44 are respectively fixedly connected to the first bottom plate beam 4 and the middle part of the third bottom plate beam 1-43 on the front side of the platform frame 1.
[0122] like Figure 1 , 2 As shown, a bottom plate 4 is installed above the bottom plate cross beam assembly 1-4, and the edges of the bottom plate 4 are fixedly connected to all the first bottom plate cross beams 1-41 and the second bottom plate cross beams 1-42 respectively.
[0123] like Figure 4 As shown, two frame reinforcement columns 1-5 parallel to the frame support column 1-1 are installed between the detection machine platform beam assembly 1-3 and the bottom plate beam assembly 1-4, and both ends of all frame reinforcement columns 1-5 are fixedly connected to the second detection machine platform beam 1-32 and the second bottom plate beam 1-42 respectively.
[0124] like Figure 1 , 2 As shown, a first equipment door 18, a second equipment door 19, and a third equipment door 20 are installed between the top plate beam assembly 1-2 and the detection machine beam assembly 1-3, and each equipment door is a double-leaf door;
[0125] The first equipment door 18 and the second equipment door 19 are respectively located on the left and right sides of the platform rack 1, and the third equipment door 20 is located on the rear side of the platform rack 1, and the door leaves of the first equipment door 18, the second equipment door 19, and the third equipment door 20 are respectively connected to the rack support column 1-1 through hinges.
[0126] like Figure 1 , 2As shown, a three-color warning light 13 is installed on the top plate 2, and the three-color warning light 13 is close to the right side of the platform frame 1. A work lighting lamp is installed below the top plate 2.
[0127] like Figure 1 , 2 As shown, a first camera 14, a display screen 15 and a cup holder detection device 5 are mounted on the top plate 2, wherein the first camera 14 is close to the first device door 18 and away from the third device door 20, and the first camera 14 faces the cup holder detection device 5; the display screen 15 is close to the first device door 18 and the third device door 20, and faces the front side of the platform frame 1. A cup holder detection device installation opening is opened on the top plate 2, and the cup holder detection device installation opening faces the front side of the platform frame 1 and is close to the first camera 14. The cup holder detection device 5 is embedded in the cup holder detection device installation opening and is fixedly connected to the top plate crossbeam assembly 1-2.
[0128] The industrial computer 9 controls the first camera 14 to record the cup holder detection process during the detection period, and the display screen 15 plays it synchronously, so as to facilitate the staff to view it.
[0129] like Figure 5 , 6 As shown, the cup holder detection device 5 includes a cup holder detection cylinder mounting bracket 5-1, the cup holder detection cylinder mounting bracket 5-1 is provided with a cup holder detection cylinder connecting plate 5-11 and a cup holder detection cylinder reinforcing plate 5-12, a cup holder detection cylinder 5-2 and four cup holder detection cylinder supporting columns 13 are installed between the two, the cup holder detection cylinder 5-2 is arranged in the center, and the four cup holder detection cylinder supporting columns 13 are arranged in a rectangular shape around the cup holder detection cylinder 5-2; the bottom of the cup holder detection cylinder connecting plate 5-11 is provided with a cup holder detection cylinder connecting plate 5-11 and a cup holder detection cylinder reinforcing plate 5-12, and a cup holder detection cylinder 5-2 and four cup holder detection cylinder supporting columns 13 are installed between the two. Two parallel cup holder detection cylinder mounting beams 5-14 are fixedly installed on the bottom of the cup holder detection cylinder mounting beam 5-14 close to the first camera 14, wherein two vertical cup holder detection cylinder mounting rods 5-15 are installed on the bottom of the cup holder detection cylinder mounting beam 5-14; the cup holder detection cylinder connecting plate 5-11 covers the cup holder detection device mounting opening, and the two ends of the cup holder detection cylinder mounting beam 5-14 are respectively fixedly connected to the first top plate beam 1-21 and the third top plate beam 1-23 on the front side of the platform frame 1.
[0130] like Figure 7 As shown, a reinforcing connector 5-16 is installed at the lower part of the two cup holder detection cylinder mounting rods 5-15. The cross section of the reinforcing connector 5-16 is "L"-shaped, and its horizontal arm is fixedly connected to the cup holder detection cylinder mounting rod 5-15, and its vertical arm is fixedly connected to the side of the cup holder detection cylinder reinforcement plate 5-12 away from the cup holder detection cylinder connecting plate 5-11.
[0131] The cup holder detection piston rod 5-21 extends out of the cup holder detection cylinder 5-2, and after the end of the cup holder detection piston rod 5-21 passes through the cup holder detection cylinder reinforcement plate 5-12, a cup holder detection cylinder conversion plate 5-22 is installed;
[0132] A cup holder detection guide rod 5-4 is provided on both sides of the cup holder detection piston rod 5-21, and one end of each cup holder detection guide rod 5-4 passes through the cup holder detection cylinder connection plate 5-11 and the cup holder detection cylinder reinforcement plate 5-12 in sequence, and is fixedly connected to the cup holder detection cylinder conversion plate 5-22;
[0133] All cup holder detection guide rods 5 - 4 are parallel to the cup holder detection piston rod 5 - 21 .
[0134] like Figure 6 As shown, a pressure detection mechanism mounting bracket 5-5 is installed below the cup holder detection cylinder conversion plate 5-22, and the pressure detection mechanism mounting bracket 5-5 includes a pressure detection mechanism mounting seat 5-51 and a pressure detection mechanism mounting plate 5-53. The cross section of the pressure detection mechanism mounting seat 5-51 is "L"-shaped, and its cross arm is fixedly connected to one side of the pressure detection mechanism mounting plate 5-53, and the vertical arm is fixedly connected to the cup holder detection cylinder conversion plate 5-22, and a support reinforcement block 5-52 is provided between the cross arm and the vertical arm, and a pressure detection mechanism 5-3 is installed on the other side of the pressure detection mechanism mounting plate 5-53;
[0135] like Figure 8 , 9 As shown, the pressure detection mechanism 5-3 is provided with a motor module 5-31, one side of the motor module 5-31 is fixedly connected to the pressure detection mechanism mounting plate 5-53, and the other side is provided with a slide 5-311 that can move longitudinally, and the slide 5-311 is installed with a pressure sensor mounting frame; the pressure sensor mounting frame includes a pressure sensor connecting plate 5-36, one side of the pressure sensor connecting plate 5-36 is fixedly connected to the slide 5-311, and the other side is provided with a longitudinal convex mounting groove 5-363, and a convex 5-38a is fixedly installed in the convex mounting groove 5-363;
[0136] A spring connecting plate 5-361 is installed above the pressure sensor connecting plate 5-36, and the spring connecting plate 5-361 is fixedly connected to the upper part of the slide 5-311. The spring connecting plate 5-361 is in a "T" shape, and a spring guide rod through hole is opened on its lower vertical arm; a slider limit plate 5-362 is installed below the pressure sensor connecting plate 5-36, and the slider limit plate 5-362 is fixedly connected to the lower part of the slide 5-311; a slider 5-38b is provided between the slider limit plate 5-362 and the spring connecting plate 5-361. A longitudinal slide groove is opened on one side of the slider 5-38b facing the pressure sensor connecting plate 5-36, and the protrusion 5-38a is embedded in the slide groove and fits with it; a slider adapter plate 5-381 is fixed on the other side of the slider 5-38b, and a spring guide rod 5-382 is fixed on the top of the slider adapter plate 5-381, and the spring guide rod 5-382 passes through the spring guide rod through hole; a buffer spring 5-383 is sleeved on the spring guide rod 5-382, and the buffer spring 5-383 is located between the slider adapter plate 5-381 and the spring connecting plate 5-361;
[0137] A pressure sensor mounting plate 5-39 is fixedly installed at the lower part of the slider adapter plate 5-381, and the slider adapter plate 5-381 and the pressure sensor mounting plate 5-39 are perpendicular to each other; a slide cylinder 5-34 is installed below the pressure sensor mounting plate 5-39, a pressure sensor adapter plate 5-321 is installed at the lower part of the slide cylinder 5-34, and a cup holder pressure detection sensor is installed below the pressure sensor adapter plate 5-321. The cup holder pressure detection sensor is a pressure sensor 5-32. The pressure sensor 5- A pressure rod adapter plate 5-331 is installed below 32, and a force measuring pressure rod 5-33 is installed below the pressure rod adapter plate 5-331; the end of the force measuring pressure rod 5-33 away from the pressure rod adapter plate 5-331 is a vertical pressure test head 5-332, and a horizontal pressure test head 5-333 is arranged at the lower part of the force measuring pressure rod 5-33, and the horizontal pressure test head 5-333 is close to the vertical pressure test head 5-332 and is perpendicular to it; the vertical pressure test head 5-332 and the horizontal pressure test head 5-333 are covered with anti-scratch covers;
[0138] The upper part of the motor module 5-31 is connected to the motor 5-7, and the lower part is installed with two cup holder laser displacement sensor mounting columns 5-353 arranged in parallel, one end of the cup holder laser displacement sensor mounting column 5-353 is fixedly connected to the motor module 5-31, and the other end is installed with a cup holder laser displacement sensor mounting rod 5-352, and the cross section of the cup holder laser displacement sensor mounting column 5-353 and the cup holder laser displacement sensor mounting rod 5-352 is "L" shaped;
[0139] A cup holder laser displacement sensor mounting block 5-351 is installed at one end of the cup holder laser displacement sensor mounting rod 5-352 away from the cup holder laser displacement sensor mounting column 5-353, and one end of the cup holder laser displacement sensor 5-35 is bent in the horizontal direction, and the bent portion is fixedly connected to the cup holder laser displacement sensor mounting rod 5-352;
[0140] A cup holder displacement detection sensor is installed on the cup holder laser displacement sensor mounting block 5-351, and the cup holder displacement detection sensor is a cup holder laser displacement sensor 5-35. The cup holder laser displacement sensor 5-35 faces obliquely downward and is close to the force measuring pressure rod 5-33;
[0141] A cup holder capacitance sensor mounting block 5-371 is also installed below the motor module 5-31. The cup holder capacitance sensor mounting block 5-371 is in an "L" shape, and a cup holder position detection sensor is installed below its short arm. The cup holder position detection sensor is a cup holder capacitance sensor 5-37. The cup holder capacitance sensor 5-37 faces downward, and its long arm is bent upward and fixedly connected to the motor module 5-31.
[0142] like Figure 7 As shown, a cup holder detection drag chain 5-6 is provided between the cup holder detection cylinder conversion plate 5-22 and the cup holder detection cylinder connecting plate 5-11, one end of the cup holder detection drag chain 5-6 is connected to the side wall of the cup holder detection cylinder conversion plate 5-22, and the other end is connected to the cup holder detection cylinder mounting rod 5-15.
[0143] like Figure 1 , Figure 2 As shown, a center console fixing component 7, an air outlet blade detection device 6 and a second camera mounting block 16 are installed on the detection machine 3; the center console fixing component 7 is away from the third equipment door 20 and is located below the cup holder detection device 5; the air outlet blade detection device 6 is located between the center console fixing component 7 and the third equipment door 20, and is close to the second equipment door 19; the second camera mounting block 16 is located between the air outlet blade detection device 6 and the third equipment door 20.
[0144] like Figure 1 , 2 , 5, the center console fixing assembly 7 includes a center console fixing base plate 7-1 fixedly connected to the detection machine 3, and the center console fixing base plate 7-1 is sequentially installed with a center console guide plate 7-3 combination, a center console bracket 7-4 combination, a center console support 7-5 combination, and a center console blocking 7-6 combination from left to right;
[0145] The center console guide plate 7-3 combination includes a center console guide plate base 7-2, which is located on the central axis of the center console fixed bottom plate 7-1 and is fixedly connected to the center console fixed bottom plate 7-1. The center console guide plate 7-3 is installed on the center console guide plate base 7-2. One end of the center console guide plate 7-3 is fixedly connected to the center console guide plate 7-3, and the other end of the center console guide plate 7-3 is bent toward the first equipment door 18; the center console bracket 7-4 combination includes two center console brackets 7-4 that are arranged opposite to each other and away from the central axis of the center console fixed bottom plate 7-1. The cross section of the center console bracket 7-4 is "L"-shaped, and its cross arm is fixedly connected to the center console fixed bottom plate 7-1; the center console support 7-5 combination includes two center console brackets 7-4 that are arranged opposite to each other and away from the center console fixed bottom plate 7-1. The center console support 7-5 on the central axis has an "L"-shaped cross section, and its horizontal arm is fixedly connected to the center console fixed base plate 7-1, and a center console clamping groove 7-51 is opened at the end of its vertical arm; the center console block 7-6 combination includes two center console blocks 7-6 away from the central axis of the center console fixed base plate 7-1, and the cross section of the center console block 7-6 is "L"-shaped, and its short arm is fixedly connected to the center console fixed base plate 7-1, and its long arm faces the first equipment door 18 and is stepped; the center console fixed base plate 7-1 is also equipped with a left in-position sensor and a right in-position sensor, which are respectively located on both sides of the center console support 7-5 combination and close to the central axis of the center console fixed base plate 7-1, and the left in-position sensor and the right in-position sensor are both center console capacitive sensors 7-7.
[0146] like Fig.10 , 11 As shown, the air outlet blade detection device 6 includes a blade bracket 6-1, and the blade bracket 6-1 is provided with four cylinder mounting columns 6-11 arranged in a rectangular shape, and the upper ends of the cylinder mounting columns 6-11 are installed with two mutually parallel first reinforcing beams 6-14, wherein one end of any first reinforcing beam 6-14 is fixedly connected to any cylinder mounting column 6-11, and the other end is fixedly connected to any adjacent cylinder mounting column 6-11; four second reinforcing beams 6-11 are installed at the lower ends of the cylinder mounting columns 6-11, and all the cylinder mounting columns 6-11 are connected in pairs through all the second reinforcing beams 6-11;
[0147] like Figure 1 , 2 As shown, the lower ends of all cylinder mounting columns 6-11 and all second reinforcement beams 6-11 are fixedly connected to the detection machine 3;
[0148] like Fig.10 , 11As shown, a horizontal cylinder mounting beam 6-13 and a horizontal cylinder fixing plate 6-21 which are parallel to each other are installed in the middle of all cylinder mounting columns 6-11, the two ends of the horizontal cylinder mounting beam 6-13 are respectively fixedly connected to two adjacent cylinder mounting columns 6-11, the two ends of the horizontal cylinder fixing plate 6-21 are respectively fixedly connected to the other two adjacent cylinder mounting columns 6-11, and the horizontal cylinder mounting beam 6-13 and the first reinforcement beam 6-14 are perpendicular to each other; a horizontal cylinder 6-2 is installed between the horizontal cylinder mounting beam 6-13 and the horizontal cylinder fixing plate 6-21, one end of the horizontal cylinder 6-2 is fixedly connected to the middle of the horizontal cylinder mounting beam 6-13, and the other end is fixedly connected to the middle of the horizontal cylinder fixing plate 6-21; the end of the horizontal piston rod 6-21 extending from the horizontal cylinder 6-2 passes through the horizontal cylinder fixing plate 6-21, and is then installed with a horizontal cylinder end head Connecting plate 6-23, horizontal piston rod 6-21 is also provided with horizontal guide rods 6-22 parallel to the horizontal piston rod 6-21 on both sides, one end of the two horizontal guide rods 6-22 passes through the horizontal cylinder fixing plate 6-21 and is fixedly connected to one side of the horizontal cylinder end connecting plate 6-23; a vertical cylinder 6-4 is installed on the other side of the horizontal cylinder end connecting plate 6-23, and its extended vertical piston rod 6-41 faces downward, and a vertical cylinder end connecting plate 6-43 is installed on the end of the vertical piston rod 6-41, and vertical guide rods 6-42 parallel to the vertical piston rod 6-41 are also provided on both sides of the vertical piston rod 6-41, one end of the vertical guide rod 6-42 extends into the cylinder barrel of the vertical cylinder 6-4, and the other end is fixedly connected to one side of the vertical cylinder end connecting plate 6-43; a sensor bracket 6-6 is installed on the other side of the vertical cylinder end connecting plate 6-43.
[0149] like Fig.10 , 11 As shown in 12, the sensor bracket 6-6 includes a first sensor mounting cross bar 6-61, and a second sensor mounting cross bar 6-62 is installed at one end of the first sensor mounting cross bar 6-61. The second sensor mounting cross bar 6-62 and the first sensor mounting cross bar 6-61 are arranged in a "X" shape. First sensor mounting blocks 6-81 are installed at both ends of the second sensor mounting cross bar 6-62. The first sensor mounting block 6-81 is in an "L" shape, and its vertical arm is fixedly connected to the second sensor mounting cross bar 6-62. The blade detection sensors installed on its cross arm are two left and right laser displacement sensors 6-8. A third camera mounting block 6-71 is also installed in the middle of the second sensor mounting cross bar 6-62. The third camera mounting block 6-71 is in an "L" shape, and its long arm is fixedly connected to the middle of the second sensor mounting cross bar 6-62, and a third camera 6-7 is installed on its short arm.
[0150] The industrial computer 9 controls the third camera 6-7 to record the detection process of the left and right air outlet blades during the detection period, and the display screen 15 plays it synchronously, so as to facilitate the staff to view it.
[0151] The other end of the first sensor mounting crossbar 6-61 is installed with a first sensor mounting vertical rod 6-63, and the first sensor mounting vertical rod 6-63 is connected to the middle part of the third sensor mounting crossbar 6-64; the third sensor mounting crossbar 6-64 is parallel to the second sensor mounting crossbar 6-62 and is lower than the second sensor mounting crossbar 6-62; the third sensor mounting crossbar 6-64 is installed with four second sensor mounting blocks 6-91, each of the second sensor mounting blocks 6-91 is provided with an upper mounting block, the upper mounting block is in an "L" shape, and its vertical arm is fixedly connected to the third sensor mounting crossbar 6-64, and the horizontal arm is installed with a downwardly bent lower mounting block, and the blade detection sensor installed on the lower mounting block is an upper and lower laser displacement sensor 6-9; the left and right laser displacement sensors 6-8 are arranged opposite to the upper and lower laser displacement sensors 6-9;
[0152] like Fig.10 , 11 As shown, a vertical drag chain connecting block 6-51 is installed on the middle part of the first sensor mounting cross bar 6-61, and the vertical drag chain connecting block 6-51 is connected to one end of the vertical drag chain 6-5, and the other end of the vertical drag chain 6-5 is connected to the horizontal cylinder end connecting plate 6-23; a horizontal drag chain connecting block 6-31 is arranged on the horizontal cylinder end connecting plate 6-23, and the horizontal drag chain connecting block 6-31 is connected to one end of the horizontal drag chain 6-3, and the other end is connected to the blade bracket 6-1.
[0153] like Figure 2 As shown, the cross section of the second camera mounting block 16 is “Z”-shaped, the lower base block is fixedly connected to the detection machine 3 , the second camera 17 is mounted on the upper base block, and the second camera 17 faces the air outlet blade detection device 6 .
[0154] The industrial computer 9 controls the second camera 17 to record the upper and lower air outlet blade detection process during the detection period, and the display screen 15 plays it synchronously, so as to facilitate the staff to view.
[0155] like Figure 1 , 2 As shown, a button assembly 10 and a printer tray 11 are installed on the detection machine platform beam assembly 1-3, the button assembly 10 is fixedly connected to the first detection machine platform beam 1-31 on the front side of the platform frame 1, the printer tray 11 is fixedly connected to the second detection machine platform beam 1-32 on the right side of the platform frame 1, and a printer 12 is installed on the printer tray 11. An electric control box 8 and an industrial computer 9 are installed on the bottom plate 4 from left to right.
[0156] like Figure 4As shown, an electric control box beam 1-7 parallel to the third detection machine beam 1-33 is installed between the third detection machine beam 1-33 and the second detection machine beam 1-32 on the right side of the platform frame 1, and both ends of the electric control box beam 1-7 are respectively fixed to the first detection machine beam 1-31 and the fourth detection machine beam 1-34, and the electric control box beam 1-7 is close to the third detection machine beam 1-33; and a plurality of cross beams parallel to the frame support column 1-1 are installed between the first detection machine beam 1-31 and the first bottom plate beam 1-41 on the front side of the platform frame 1, and between the fourth detection machine beam 1-34 on the right side of the third detection machine beam 1-33 and the third bottom plate beam 1-43. Electric control box support column 1-6; the left wall of the electric control box is installed between the rack reinforcement column 1-5 on the left side of the platform frame 1 and the rack support column 1-1 on the left front side of the platform frame 1, the electric control box door is installed between the rack support column 1-1 on the left front side of the platform frame 1 and the electric control box support column 1-6 on the left front side of the platform frame 1, the right wall of the electric control box is installed between the electric control box support column 1-6 on the left front side of the platform frame 1 and another electric control box support column 1-6, the rear wall of the electric control box is installed between another electric control box support column 1-6 and the rack reinforcement column 1-5 on the left side of the platform frame 1, the left wall of the electric control box, the electric control box door, the right wall of the electric control box and the rear wall of the electric control box are combined with the detection machine 3 and the base plate 4 to form an electric control box 8.
[0157] like Figure 1 , 2 As shown in Figure 3, four sets of caster assemblies 21 are installed under the bottom plate beam combination 1-4, and the four sets of caster assemblies 21 are respectively located at the four corners of the bottom plate beam combination 1-4; the four sets of caster assemblies 21 include a caster mounting plate 21-1, which is fixedly connected to the first bottom plate beam 1-41, and a caster 21-2 and a foot cup 21-3 are installed under the caster mounting plate 21-1.
[0158] like Fig.14 As shown, the electric control box 8 is equipped with a PLC and a single-chip microcomputer, the industrial control computer 9 is connected to the PLC and the printer 12, and is connected to a barcode scanner, and the PLC is connected to the single-chip microcomputer via an RS485 adapter board. The electric control box 8 is also equipped with an electric control box lighting and a socket combination. A load switch S1 and a power indicator light are installed on the door of the electric control box, and exhaust fans are installed on the left wall and the right wall of the electric control box.
[0159] like Fig.13 , 14 As shown, the power supply circuit of the electric inspection platform of the automobile center console includes a step-down module, the input end of which is connected in series with a filter, a load switch S1 and a circuit breaker switch in sequence, and then connected to the mains; the output end safety power supply of the step-down module supplies power to the microcontroller or other modules, and the safety power supply can be 24V, 15V, 12V, 5V or 3.3V; the common end of the filter and the step-down module is connected to the power supply end group of the PLC.
[0160] like Fig.13 , 16 As shown, the common end of the filter and the load switch S1 is connected in series with the electric control box lighting switch S2, and then connected to the electric control box lighting; the common end of the filter and the load switch S1 is connected in series with the switch of the relay K3, and then connected to the task lighting, one end of the coil of the relay K3 is connected to the task lighting control terminal Y15 of the PLC, and the other end of the coil of the relay K3 is connected to the 24V power supply; the common end of the filter and the load switch S1 is connected to the power indicator light; the common end of the filter and the load switch S1 is connected to all sockets; the output end of the step-down module is also connected to the exhaust fan.
[0161] like Fig.16 , 17 As shown, the PLC is provided with a cup holder detection control terminal group, a left holder detection terminal group, a right cup holder detection terminal group, a blade detection control terminal group, a left in-place detection terminal group, a right in-place detection terminal group, a red lamp bead control terminal Y10, a yellow lamp bead control terminal Y11 and a green lamp bead control terminal Y12. The cup holder detection control terminal group includes a cup holder detection cylinder start control terminal Y25, a cup holder detection cylinder rise control terminal X16 and a cup holder detection cylinder fall control terminal X17; wherein, the cup holder detection cylinder start control terminal Y25 is connected to a 24V power supply via a coil of a relay K6, a switch of the relay K6 is serially connected in a power supply circuit of the cup holder detection cylinder, the power supply circuit includes a cup holder detection cylinder 5-2, a positive power supply terminal of the cup holder detection cylinder 5-2 is connected to a 24V power supply, a negative power supply terminal of the cup holder detection cylinder 5-2 is serially connected to a switch of the relay K6 and then to a 0V power supply; the cup holder detection cylinder rise control terminal X16 is connected to a rise drive terminal of the cup holder detection cylinder 5-2; the cup holder detection cylinder fall control terminal X17 is connected to a fall drive terminal of the cup holder detection cylinder 5-2.
[0162] The cup holder detection control end group also includes a left rising drive end X0 of the left motor module 5-31, a left falling drive end X1 of the left motor module 5-31 and a left reset end X2 of the left motor module 5-31, and the left rising drive end X0, the left falling drive end X1 and the left reset end X2 are all connected to the motor module 5-31 on the left side of the cup holder detection piston rod 5-21;
[0163] The cup holder detection control end group also includes a right rising drive end X4 of the right motor module 5-31, a right falling drive end X5 of the right motor module 5-31 and a right reset end X6 of the right motor module 5-31, and the right rising drive end X4, the right falling drive end X5 and the right reset end X6 are all connected to the motor module 5-31 on the right side of the cup holder detection piston rod 5-21.
[0164] The cup holder detection control end group also includes a left lateral drive end Y16 and a right lateral drive end Y17; the left lateral drive end Y16 is connected in series with the coil of the relay K4 and then connected to 24V positive, the switch of the relay K4 is connected in series in the power supply circuit of the left slide cylinder, the power supply circuit includes the slide cylinder 5-34 on the left side of the cup holder detection piston rod 5-21, the positive power supply end of the slide cylinder 5-34 on the left side of the cup holder detection piston rod 5-21 is connected to 24V positive, and the negative power supply end of the slide cylinder 5-34 on the left side of the cup holder detection piston rod 5-21 is connected to 24V positive, and the negative power supply end of the slide cylinder 5-34 on the left side of the cup holder detection piston rod 5-21 is connected to 24V positive. The power supply end is connected in series with the switch of relay K4 and then connected to 0V; the right side horizontal driving end Y17 is connected in series with the coil of relay K5 and then connected to 24V positive, the switch of relay K5 is connected in series in the power supply circuit of the right side slide cylinder, the power supply circuit includes the slide cylinder 5-34 on the right side of the cup holder detection piston rod 5-21, the positive power supply end of the slide cylinder 5-34 on the right side of the cup holder detection piston rod 5-21 is connected to 24V positive, and the negative power supply end of the slide cylinder 5-34 on the right side of the cup holder detection piston rod 5-21 is connected in series with the switch of relay K5 and then connected to 0V.
[0165] like Fig.15 As shown, the left cup holder detection end group includes a left cup holder pressure detection end, and the right cup holder detection end group includes a right cup holder pressure detection end. Both the left cup holder pressure detection end and the right cup holder pressure detection end are connected to a pressure transmitter, and the pressure transmitter is respectively connected to pressure sensors 5-32 on both sides of the cup holder detection piston 5-21.
[0166] like Fig.16 As shown, the left cup holder detection end group also includes a left cup holder displacement detection end X12 and a left cup holder position detection end X13, and the left cup holder displacement detection end X12 and the left cup holder position detection end X13 are respectively connected to the cup holder laser displacement sensor 5-35 and the cup holder capacitance sensor 5-37 on the left side of the cup holder detection piston rod 5-21; the right cup holder detection end group also includes a right cup holder displacement detection end X14 and a right cup holder position detection end X15, and the right cup holder displacement detection end X14 and the right cup holder position detection end X15 are respectively connected to the cup holder laser displacement sensor 5-35 and the cup holder capacitance sensor 5-37 on the right side of the cup holder detection piston rod 5-21.
[0167] like Fig.16 , 17 As shown, the blade detection control end group includes a horizontal cylinder starting end Y13, a horizontal cylinder extension end X24 and a horizontal cylinder retraction end X25; wherein, the horizontal cylinder starting end Y13 is connected in series with the coil of the relay K1 and then connected to a 24V power supply, the switch of the relay K1 is connected in series in the power supply circuit of the horizontal cylinder, the power supply circuit includes the horizontal cylinder 6-2, the positive power supply end of the horizontal cylinder 6-2 is connected to the 24V power supply, the negative power supply end of the horizontal cylinder 6-2 is connected in series with the switch of the relay K1 and then connected to a 0V power supply; the horizontal cylinder extension end X24 is connected to the extension control end of the horizontal cylinder 6-2; the horizontal cylinder retraction end X25 is connected to the retraction control end of the horizontal cylinder 6-2;
[0168] The blade detection control end group also includes a vertical cylinder starting end Y14, a vertical cylinder extension end X26 and a vertical cylinder retraction end X27; the vertical cylinder starting end Y14 is connected in series with the coil of the relay K2 and then connected to a 24V power supply, and the switch of the relay K2 is connected in series in the power supply circuit of the vertical cylinder, and the power supply circuit includes a vertical cylinder 6-4, and the positive power supply end of the vertical cylinder 6-4 is connected in series with the 24V power supply, and the negative power supply end of the vertical cylinder 6-4 is connected in series with the switch of the relay K2 and then connected to a 0V power supply; the vertical cylinder extension end X26 is connected to the extension control end of the vertical cylinder 6-4; the vertical cylinder retraction end X27 is connected to the retraction control end of the vertical cylinder 6-4.
[0169] The left arrival detection terminal X10 and the right arrival detection terminal X11 are respectively connected to a center console capacitive sensor 7 - 7 .
[0170] like Fig.16 As shown, the red lamp bead control terminal Y10 is connected in series with the red lamp bead in the three-color warning light 13 and then connected to the power supply, and the red lamp bead also has a buzzer; the yellow lamp bead control terminal Y11 is connected in series with the yellow lamp bead in the three-color warning light 13 and then connected to the power supply; the green lamp bead control terminal Y12 is connected in series with the green lamp bead in the three-color warning light 13 and then connected to the power supply.
[0171] The single chip microcomputer is also provided with a start terminal X20, an emergency stop terminal X21, and a reset terminal X22, wherein the start terminal X20 is connected to a start button; the emergency stop terminal X210 is connected to an emergency stop button; and the reset terminal X22 is connected to a reset button for resetting all actuators and detection mechanisms.
[0172] like Fig.18 As shown, the single chip microcomputer is provided with a blade detection end group, which is provided with a first blade detection end B0, a second blade detection end B1, a third blade detection end B2, a fourth blade detection end B3, a fifth blade detection end B4, and a sixth blade detection end B5, and each blade detection end is respectively connected to all left and right laser displacement sensors 6-8 and upper and lower laser displacement sensors 6-9 in a one-to-one correspondence;
[0173] The single-chip microcomputer is also provided with an air outlet motor detection terminal, an atmosphere light detection terminal, a TYPE-C detection terminal, a TF card slot detection terminal, a wireless charging source detection terminal, and a cup holder motor detection terminal. The single-chip microcomputer detects the air outlet motor, the atmosphere light detection terminal, the TYPE-C detection terminal, the TF card slot detection terminal, and the wireless charging source detection terminal through the air outlet motor detection terminal, the atmosphere light detection terminal, the TYPE-C detection terminal, the TF card slot detection terminal, and the wireless charging source detection terminal. The above detection terminal groups respectively detect the air outlet motor, the fragrance generator, the atmosphere light, the TYPE-C interface, the TF card slot, the wireless charging source, and the cup holder motor on the center console;
[0174] The single-chip microcomputer is connected to a CAN adapter board, on which a CAN-H detection terminal and a CAN-L detection terminal are arranged, and the single-chip microcomputer detects the CAN bus on the center console through the CAN-H detection terminal and the CAN-L detection terminal.
[0175] Embodiment 1: Fig.19 As shown, the vehicle center console electrical inspection method includes the following steps:
[0176] S1: The car center console is installed on the detection machine 3, and the left in-place sensor and the right in-place sensor detect the in-place of the center console and send the in-place detection signal to the PLC;
[0177] S2: PLC determines whether the arrival detection signal is valid; if yes, go to step S3; if no, reinstall the center console;
[0178] S3: The air outlet motor detection terminal group, CAN-H detection terminal, and CAN-L detection terminal are connected to all circuit interfaces on the center console through test cables;
[0179] S4: The barcode scanner scans the barcode on the central console and enters the barcode into the industrial control computer 9;
[0180] S5: The PLC transmits a detection signal to the single-chip microcomputer to control the air outlet blade detection device 6, the cup holder detection device 5, and the single-chip microcomputer to detect the air outlet blades, the cup holder, and all circuit interfaces of the center console at the same time;
[0181] The air outlet blade detection includes the following steps:
[0182] A1: PLC controls the horizontal piston rod 6-21 to extend, driving the vertical piston rod 6-41 and the sensor mounting bracket 6-6 to reach the top of the air outlet of the center console;
[0183] A2: PLC controls the vertical piston rod 6-41 to extend, the sensor mounting bracket 6-6 to descend, two blade detection sensors are located on the left side of the center console air outlet, and face the left and right sweeping blades in the center console air outlet, and four blade detection sensors are located on the right side of the center console air outlet, and face the upper and lower sweeping blades in the center console air outlet;
[0184] A3: PLC controls all blade detection sensors and sends the reflected left and right sweep blade detection signals and upper and lower sweep blade detection signals to PLC;
[0185] A4: PLC determines whether the outlet blades are qualified based on the left and right sweep blade detection signals and the upper and lower sweep blade detection signals;
[0186] When the left and right sweep blade detection signals are within the ±5% range of the left and right sweep blade standard detection signals, and the upper and lower sweep blade detection signals are within the ±5% range of the left and right sweep blade standard detection signals, the outlet blades are qualified; otherwise, they are unqualified;
[0187] The cup holder inspection includes the following steps:
[0188] B1: PLC controls the cup holder detection cylinder 5-2 to descend, and the two pressure detection mechanisms 5-3 follow and descend to the test position. The cup holder capacitance sensor 5-37 detects the cup holder on the center console, generates cup holder position data, and sends it to the PLC;
[0189] B2: PLC determines whether the cup holder position data matches the cup holder standard position data; if yes, go to step B3; if no, the cup holder is unqualified;
[0190] B3: The cup holder is at the upper limit position, the force measuring rod 5-33 extends into the cup holder, the vertical pressure test head 5-332 contacts the bottom of the cup holder, the PLC controls the motor module 5-31 to descend, and the force measuring rod 5-33 applies pressure to the cup holder. When the cup holder is in the initial state of descent, the pressure value detected by the pressure sensor 5-32 is the upper limit pressure value, the cup holder starts to descend, and the pressure sensor 5-32 synchronously outputs the pressure value to the PLC; the PLC records the opening time from the highest point of the cup holder to the lowest point;
[0191] B4: When the cup holder drops to the lower limit position, the pressure value detected by the pressure sensor 5-32 is the lower limit pressure value;
[0192] B5: PLC controls the slide cylinder 34 to drive the force measuring rod 5-33 to move horizontally, the horizontal pressure test head 5-333 presses the unlocking button, the motor module 5-31 rises quickly to drive the force measuring rod 5-33 to separate from the cup holder, and the cup holder spring in the center console drives the cup holder to rise and reset. At the same time, the cup holder laser displacement sensor 5-35 detects the cup holder rising displacement data in real time and sends it to the PLC. At the same time, the PLC records the reset time of the cup holder rising from the lowest point to the highest point;
[0193] B6: PLC determines whether the upper limit pressure value matches the standard upper limit pressure value, and whether the lower limit pressure value matches the standard lower limit pressure value; if yes, go to step B7; if no, the cup holder is unqualified;
[0194] B7: PLC determines whether the opening time matches the standard opening time; if yes, go to step B8; if no, the cup holder is unqualified;
[0195] B8: PLC determines whether the cup holder lifting displacement data matches the cup holder standard lifting displacement data; if yes, go to step B9; if no, the cup holder is unqualified;
[0196] B9: PLC determines whether the reset time matches the standard reset time; if yes, the cup holder is qualified; if no, the cup holder is unqualified;
[0197] Circuit interface detection includes the following steps:
[0198] C1: The single-chip microcomputer obtains the electrical detection signals of the air outlet motor, ambient light, TYPE-C, TF card slot, wireless charging source, cup holder motor, and CAN bus interface on the center console through the air outlet motor detection terminal group, CAN-H detection terminal, and CAN-L detection terminal;
[0199] C2: The MCU determines whether the electrical inspection signals of the air outlet motor, ambient light, TYPE-C, TF card slot, wireless charging source, cup holder motor, and CAN bus interface are all valid; if yes, the center console circuit interface is qualified; if no, the center console circuit interface is unqualified;
[0200] C3: The single chip computer sends the test results of the central console circuit interface to the PLC;
[0201] S6: PLC determines whether the air outlet blades, cup holders, and all circuit interfaces are qualified; if yes, the center console is qualified; if no, the center console is unqualified;
[0202] S7: The PLC sends left and right sweep blade detection signals, upper and lower sweep blade detection signals, air outlet blade detection results, cup holder position data, upper limit pressure value, lower limit pressure, cup holder descending displacement data, opening time, cup holder ascending displacement data, reset time, cup holder detection results, electrical detection signals of all circuit interfaces, electrical detection results of all circuit interfaces and central console detection results to the industrial control computer 9 for storage.
[0203] Embodiment 2: The vehicle center console electrical inspection method comprises the following steps:
[0204] S1: The car center console is installed on the detection machine 3, and the center console capacitive sensor 7-7 detects the center console in place and sends the in-place detection signal to the PLC;
[0205] S2: PLC determines whether the arrival detection signal is valid; if yes, go to step S3; if no, return to step S1;
[0206] S3: The air outlet motor detection terminal group, CAN-H detection terminal, and CAN-L detection terminal are connected to all circuit interfaces on the center console through test cables;
[0207] S4: The barcode scanner scans the barcode on the central console and enters the barcode into the industrial control computer 9;
[0208] S5: The PLC transmits a detection signal to the single-chip microcomputer to control the air outlet blade detection device 6, the cup holder detection device 5, and the single-chip microcomputer to detect the air outlet blades, the cup holder, and all circuit interfaces of the center console at the same time;
[0209] The air outlet blade detection includes the following steps:
[0210] A1: PLC controls the horizontal piston rod 6-21 to extend, driving the vertical piston rod 6-41 and the sensor mounting bracket 6-6 to reach the top of the air outlet of the center console;
[0211] A2: PLC controls the vertical piston rod 6-41 to extend, the sensor mounting bracket 6-6 to descend, two left and right laser displacement sensors 6-8 are located on the left side of the center console air outlet, and face the left and right sweeping blades in the center console air outlet, and four up and down laser displacement sensors 6-9 are located on the right side of the center console air outlet, and face the up and down sweeping blades in the center console air outlet;
[0212] A3: PLC controls all left and right laser displacement sensors 6-8 and up and down laser displacement sensors 6-9 to emit horizontal laser signals, and sends reflected left and right wind sweep blade detection signals and up and down wind sweep blade detection signals to PLC;
[0213] A4: PLC determines whether the outlet blades are qualified based on the left and right sweep blade detection signals and the upper and lower sweep blade detection signals;
[0214] When the left and right sweep blade detection signals are within the ±5% range of the left and right sweep blade standard detection signals, and the upper and lower sweep blade detection signals are within the ±5% range of the left and right sweep blade standard detection signals, the outlet blades are qualified; otherwise, they are unqualified;
[0215] The cup holder inspection includes the following steps:
[0216] B1: PLC controls the cup holder detection cylinder 5-2 to descend, and the two pressure detection mechanisms 5-3 follow and descend to the test position. The cup holder capacitance sensor 5-37 detects the cup holder on the center console, generates cup holder position data, and sends it to the PLC;
[0217] B2: PLC determines whether the cup holder position data matches the cup holder standard position data; if yes, go to step B3; if no, the cup holder is unqualified;
[0218] B3: The cup holder drops to the lower limit position, the PLC controls the motor module 5-31 to drop to the lower limit, the force measuring rod 5-33 extends into the cup holder, the vertical pressure test head 5-332 contacts the bottom of the cup holder, and the horizontal pressure test head 5-333 contacts the unlocking button on the side wall of the cup holder;
[0219] B4: PLC controls the slide cylinder 34 to drive the force measuring rod 5-33 to move horizontally, and the horizontal pressure test head 5-333 presses the unlock button. At the same time, the PLC and the single-chip computer drive the motor module 5-31 and the cup holder motor in the center console through the same driving pulse. The cup holder motor drives the cup holder to rise, and the motor module 5-31 rises synchronously with the cup holder. At the same time, the pressure sensor 5-32 and the cup holder laser displacement sensor 5-35 respectively detect the cup holder pressure data and the cup holder rising displacement data in real time, and send them to the PLC. At the same time, the PLC records the reset time of the cup holder rising from the lowest point to the highest point;
[0220] B5: PLC determines whether the cup holder pressure data matches the cup holder standard pressure data, and whether the cup holder lifting displacement data matches the cup holder standard lifting displacement data; if yes, go to step B6; if no, the cup holder is unqualified;
[0221] B6: PLC determines whether the cup holder lifting displacement data matches the cup holder standard lifting displacement data; if yes, go to step B7; if no, the cup holder is unqualified.
[0222] B7: PLC determines whether the reset time matches the drive pulse; if yes, the cup holder is qualified; if no, the cup holder is unqualified;
[0223] Circuit interface detection includes the following steps:
[0224] C1: The single-chip microcomputer obtains the electrical detection signals of the air outlet motor, ambient light, TYPE-C, TF card slot, wireless charging source, cup holder motor, and CAN bus interface on the center console through the air outlet motor detection terminal group, CAN-H detection terminal, and CAN-L detection terminal;
[0225] C2: The MCU determines whether the electrical detection signals of the air outlet motor, atmosphere light, TYPE-C, TF card slot, wireless charging source, cup holder motor, and CAN bus interface are all valid;
[0226] Yes, the center console circuit interface is qualified; No, the center console circuit interface is unqualified;
[0227] C3: The single chip computer sends the test results of the central console circuit interface to the PLC;
[0228] S6: PLC determines whether the air outlet blades, cup holders, and all circuit interfaces are qualified;
[0229] Yes, the center console is qualified; No, the center console is unqualified;
[0230] S7: The PLC sends left and right sweep blade detection signals, upper and lower sweep blade detection signals, air outlet blade detection results, cup holder position data, cup holder pressure data, cup holder rising displacement data, reset time, cup holder detection results, electrical detection signals of all circuit interfaces, electrical detection results of all circuit interfaces and central console detection results to the industrial control computer 9 for storage.
[0231] The above-mentioned first camera 14, second camera 17 and third camera 6-7 are all controlled by the industrial control computer 9. After the PLC starts the detection program, it sends a start recording command to the industrial control computer 9. The industrial control computer 9 controls the first camera 14, the second camera 17 and the third camera 6-7 to start recording. After the central console detection is completed, the PLC sends a stop recording command to the industrial control computer 9. The industrial control computer 9 controls the first camera 14, the second camera 17 and the third camera 6-7 to stop recording, thereby reducing the video memory and facilitating long-term storage of the video. At the same time, the video is named and saved according to the barcode information of the tested central console. Each central console barcode is unique, which is convenient for later use according to the central console barcode. Find the corresponding central console detection video, thereby facilitating quality traceability.
[0232] The display screen displays the electrical inspection interface. The working display screen displays the recording images of the first camera 14, the second camera 17 and the third camera 6-7. The industrial computer 9 creates a new folder with the barcode of the central console, and stores all the inspection data, results and videos of the central console.
Claims
1. An automobile center console electrical inspection platform, characterized in that: A cup holder detection control system and an air outlet blade detection control system are provided; The cup holder detection control system is provided with a cup holder detection device (5), the cup holder detection device (5) comprising a cup holder detection cylinder (5-2) and at least one pressure detection mechanism (5-3), each pressure detection mechanism (5-3) being provided with a longitudinal movement actuator, a transverse movement actuator, a cup holder pressure detection sensor, a cup holder displacement detection sensor, and a cup holder position detection sensor; The cup holder detection cylinder (5-2), the longitudinal movement actuator, and the transverse movement actuator respectively correspond to a group of cup holder detection control terminals connected to the PLC; The cup holder pressure detection sensor, the cup holder displacement detection sensor, and the cup holder position detection sensor correspond to a group of cup holder detection end groups connected to the PLC respectively; The air outlet blade detection control system is provided with an air outlet blade detection device (6), the air outlet blade detection device (6) comprising a horizontal cylinder (6-2), a vertical cylinder (6-4) and at least one blade detection sensor; The horizontal cylinder (6-2) and the vertical cylinder (6-4) correspond to a group of blade detection control end groups connected to the PLC respectively; All blade detection sensors are connected to the blade detection terminal groups of the single chip microcomputer respectively; The single chip microcomputer is provided with a center console electric detection terminal group, which is used to detect all circuit interfaces on the center console of the car and obtain the center console electric detection information; The PLC communicates bidirectionally with the single-chip computer to exchange execution information of the horizontal cylinder (6-2) and the vertical cylinder (6-4) and electrical inspection information of the central console; The PLC is also connected to an industrial control computer.
2. The automobile center console electrical inspection platform according to claim 1, characterized in that: A platform frame (1) is also provided, wherein a top plate (2) is fixed on the top of the platform frame (1), a detection platform (3) is provided in the middle, and a base plate (4) is installed at the bottom; The cup holder detection cylinder (5-2) is mounted on the top plate (2); the cup holder detection cylinder piston rod (5-21) of the cup holder detection cylinder (5-2) faces downward, and a cup holder detection cylinder conversion plate (5-22) is mounted on the end thereof; two pressure detection mechanism mounting brackets (5-5) are mounted below the cup holder detection cylinder conversion plate (5-22); each pressure detection mechanism mounting bracket (5-5) is mounted with a pressure detection mechanism (5-3); and the two pressure detection mechanisms (5-3) are symmetrically mounted on both sides of the cup holder detection cylinder piston rod (5-21); A pressure sensor mounting plate (5-39) perpendicular to the longitudinal moving mechanism is mounted on each of the longitudinal moving mechanisms, the transverse moving mechanism and the cup holder pressure detection sensor are mounted below the pressure sensor mounting plate (5-39), a force measuring rod (5-33) is mounted below the cup holder pressure detection sensor, and a vertical pressure testing head (5-332) and a horizontal pressure testing head (5-333) are arranged on the force measuring rod (5-33); The cup holder displacement detection sensor and the cup holder position detection sensor are installed at the lower part of the longitudinal moving mechanism; The air outlet blade detection device (6) is provided with a blade bracket (6-1), the blade bracket (6-1) is fixed on the detection machine (3), the horizontal cylinder (6-2) is installed on the upper part of the blade bracket (6-1), the horizontal piston rod (6-21) of the horizontal cylinder (6-2) faces the operating surface side, and the end of the horizontal cylinder (6-4) is installed, the vertical piston rod (6-41) of the vertical cylinder (6-4) faces the detection machine (3), and the end of the vertical piston rod (6-41) is installed with a sensor bracket (6-6), one end of the sensor bracket (6-6) is installed with two blade detection sensors, and the other end is installed with four blade detection sensors.
3. The automobile center console electrical inspection platform according to claim 2, characterized in that: The cup holder detection control end group includes a cup holder detection cylinder start control end Y25, a cup holder detection cylinder rise control end X16 and a cup holder detection cylinder fall control end X17; wherein the cup holder detection cylinder start control end Y25 is connected to a safety positive power supply via a coil of a relay K6, and a switch of the relay K6 is connected in series in a power supply circuit of the cup holder detection cylinder; the cup holder detection cylinder rise control end X16 is connected to a rise drive end of the cup holder detection cylinder (5-2); and the cup holder detection cylinder fall control end X17 is connected to a fall drive end of the cup holder detection cylinder (5-2); The cup holder detection control end group also includes a left ascending drive end X0 of a left longitudinal moving actuator, a left descending drive end X1 of the left longitudinal moving actuator, and a left reset end X2 of the left longitudinal moving actuator, and the left ascending drive end X0, the left descending drive end X1 and the left reset end X2 are all connected to the longitudinal moving mechanism on the left side of the cup holder detection piston rod (5-21); The cup holder detection control end group also includes a right ascending drive end X4 of the right longitudinal movement actuator, a right descending drive end X5 of the right longitudinal movement actuator, and a right reset end X6 of the right longitudinal movement actuator, and the right ascending drive end X4, the right descending drive end X5 and the right reset end X6 are all connected to the longitudinal movement actuator on the right side of the cup holder detection piston rod (5-21); The cup holder detection control end group also includes a left lateral drive end Y16 and a right lateral drive end Y17; Among them, the left side lateral drive end Y16 is connected to the safety power supply after being connected in series with the coil of the relay K4, and the switch of the relay K4 is connected in series in the power supply circuit of the left side lateral movement actuator; The right side lateral drive end Y17 is connected in series with the relay K5 and then connected to the safety power supply, and the switch of the relay K5 is connected in series in the power supply circuit of the right side lateral movement actuator; All the cup holder detection end groups are connected to the same pressure transmitter, and the pressure transmitter is respectively connected to the cup holder pressure detection sensors on both sides of the cup holder detection piston rod (5-21); Each group of the cup holder detection end groups is provided with a cup holder displacement detection end and a cup holder position detection end, and is respectively connected with a group of cup holder displacement detection sensors and a cup holder position detection sensor; A group of cup holder displacement detection sensors and a cup holder position detection sensor are respectively installed on the left and right sides of the cup holder detection piston rod (5-21).
4. The automobile center console electrical inspection platform according to claim 3, characterized in that: The longitudinal movement actuator is a motor module (5-31), the lateral movement actuator is a slide cylinder (5-34), the cup holder pressure detection sensor is a pressure sensor (5-32), the cup holder displacement detection sensor is a laser displacement sensor, and the cup holder position detection sensor is a capacitive sensor.
5. The automobile center console electrical inspection platform according to claim 2, characterized in that: The blade detection control end group includes a horizontal cylinder start end Y13, a horizontal cylinder extension end X24 and a horizontal cylinder retraction end X25; wherein the horizontal cylinder start end Y13 is connected in series with the coil of the relay K1 and then connected to the safety power supply, and the switch of the relay K1 is connected in series in the power supply circuit of the horizontal cylinder; The blade detection control end group also includes a vertical cylinder start end Y14, a vertical cylinder extension end X26 and a vertical cylinder retraction end X27; wherein, the vertical cylinder start end Y14 is connected in series with the coil of the relay K2 and then connected to the safety power supply, and the switch of the relay K2 is connected in series in the power supply circuit of the vertical cylinder; The blade detection end group is provided with 6 blade detection ends, and all blade detection sensors are connected to all blade detection ends in a one-to-one correspondence.
6. The automobile center console electrical inspection platform according to claim 5, characterized in that: The blade detection sensor is a laser displacement sensor.
7. The automobile center console electrical inspection platform according to claim 1, characterized in that: The center console electrical inspection terminal group is provided with an air vent motor detection terminal, an atmosphere light detection terminal, a TYPE-C detection terminal, a TF card slot detection terminal, a wireless charging source detection terminal, and a cup holder motor detection terminal. The air vent motor detection terminal, the atmosphere light detection terminal, the TYPE-C detection terminal, the TF card slot detection terminal, and the wireless charging source detection terminal are respectively connected to the air vent motor, the atmosphere light, the TYPE-C, the TF card slot, the wireless charging source, and the cup holder motor on the center console.
8. The automobile center console electrical inspection platform according to claim 1, characterized in that: The single chip microcomputer is connected to a CAN adapter board, on which a CAN-H detection terminal and a CAN-L detection terminal are arranged, and the CAN-H detection terminal and the CAN-L detection terminal are connected to a CAN bus interface on a center console.
9. The automobile center console electrical inspection platform according to claim 2, characterized in that: The detection machine (3) is also equipped with a center console fixing component (7), the center console fixing component (7) comprising a center console fixing base plate (7-1), and a left in-position sensor and a right in-position sensor are installed on the center console fixing base plate (7-1); The PLC is also provided with a left-in-place detection terminal X10 connected to the left-in-place sensor; The PLC is also provided with a right arrival detection terminal X1 connected to the right arrival sensor.
10. An automobile center console electrical inspection method, comprising the automobile center console electrical inspection platform as claimed in claims 1 to 9, characterized in that: The following steps are involved: S1: The vehicle center console is installed on the detection machine (3), and the left in-place sensor and the right in-place sensor detect the in-place of the center console and send the in-place detection signal to the PLC; S2: PLC determines whether the in-position detection signal is valid; Yes, go to step S3; No, reinstall the center console; S3: The air outlet motor detection terminal group, CAN-H detection terminal, and CAN-L detection terminal are connected to all circuit interfaces on the center console through test cables; S4: The barcode scanner scans the barcode on the central console and enters the barcode into the industrial control computer (9); S5: The PLC transmits a detection signal to the single-chip microcomputer, and controls the air outlet blade detection device (6), the cup holder detection device (5), and the single-chip microcomputer to detect the air outlet blades, the cup holder, and all circuit interfaces of the center console at the same time; The air outlet blade detection includes the following steps: A1: PLC controls the horizontal piston rod (6-21) to extend, driving the vertical piston rod (6-41) and the sensor mounting bracket (6-6) to the top of the center console air outlet; A2: PLC controls the vertical piston rod (6-41) to extend, the sensor mounting bracket (6-6) to descend, two blade detection sensors are located on the left side of the center console air outlet, and face the left and right sweeping blades in the center console air outlet, and four blade detection sensors are located on the right side of the center console air outlet, and face the upper and lower sweeping blades in the center console air outlet; A3: PLC controls all blade detection sensors and sends the reflected left and right sweep blade detection signals and upper and lower sweep blade detection signals to PLC; A4: PLC determines whether the outlet blades are qualified based on the left and right sweep blade detection signals and the upper and lower sweep blade detection signals; When the left and right sweep blade detection signals are within the ±5% range of the left and right sweep blade standard detection signals, and the upper and lower sweep blade detection signals are within the ±5% range of the left and right sweep blade standard detection signals, the outlet blades; Otherwise, it is unqualified; The cup holder inspection includes the following steps: B1: PLC controls the cup holder detection cylinder (5-2) to descend, and the two pressure detection mechanisms (5-3) follow and descend to the test position. The cup holder capacitance sensor (5-37) detects the cup holder on the center console, generates cup holder position data, and sends it to the PLC; B2: PLC determines whether the cup holder position data matches the cup holder standard position data; If yes, go to step B3; No, the cup holders are not acceptable; B3: The cup holder is at the upper limit position, the force measuring rod (5-33) extends into the cup holder, the vertical pressure test head (5-332) contacts the bottom of the cup holder, the PLC controls the motor module (5-31) to descend, the force measuring rod (5-33) applies pressure to the cup holder, and in the initial state of the cup holder's descent, the pressure value detected by the cup holder pressure detection sensor is the upper limit pressure value, the cup holder starts to descend, and the cup holder pressure detection sensor synchronously outputs the pressure value to the PLC, and the PLC records the opening time from the highest point of the cup holder to the lowest point; B4: When the cup holder drops to the lower limit position, the pressure value detected by the pressure sensor 5-32 is the lower limit pressure value; B5: PLC controls the slide cylinder 34 to drive the force measuring rod 5-33 to move horizontally, the horizontal pressure test head 5-333 presses the unlocking button, the motor module 5-31 rises quickly to drive the force measuring rod 5-33 to separate from the cup holder, and the cup holder spring in the center console drives the cup holder to rise and reset. At the same time, the cup holder laser displacement sensor 5-35 detects the cup holder rising displacement data in real time and sends it to the PLC. At the same time, the PLC records the reset time of the cup holder rising from the lowest point to the highest point; B6: PLC determines whether the upper limit pressure value matches the standard upper limit pressure value, and whether the lower limit pressure value matches the standard lower limit pressure value; If yes, go to step B7; No, the cup holders are not acceptable; B7: PLC determines whether the start time matches the standard start time; If yes, go to step B8; No, the cup holders are not acceptable; B8: PLC determines whether the cup holder lifting displacement data matches the cup holder standard lifting displacement data; If yes, go to step B9; No, the cup holders are not acceptable; B9: PLC determines whether the reset time matches the standard reset time; Yes, the cup holders are qualified; No, the cup holders are not acceptable; Circuit interface detection includes the following steps: C1: The single-chip microcomputer obtains the electrical detection signals of the air outlet motor, ambient light, TYPE-C, TF card slot, wireless charging source, cup holder motor, and CAN bus interface on the center console through the air outlet motor detection terminal group, CAN-H detection terminal, and CAN-L detection terminal; C2: The MCU determines whether the electrical detection signals of the air outlet motor, atmosphere light, TYPE-C, TF card slot, wireless charging source, cup holder motor, and CAN bus interface are all valid; Yes, the center console circuit interface is qualified; No, the center console circuit interface is unqualified; C3: The single chip computer sends the test results of the central console circuit interface to the PLC; S6: PLC determines whether the air outlet blades, cup holders, and all circuit interfaces are qualified; Yes, the center console is qualified; No, the center console is not up to standard; S7: The PLC sends the left and right sweep blade detection signals, the upper and lower sweep blade detection signals, the air outlet blade detection results, the cup holder position data, the upper limit pressure value, the lower limit pressure, the cup holder descending displacement data, the opening time, the cup holder detection results, the electrical detection signals of all circuit interfaces, the electrical detection results of all circuit interfaces and the central console detection results to the industrial control computer (9) for storage.
Citation Information
Cited By
Automobile central control detector
CN120595767A