Automatic positioning and press-fitting device and method for Z-shaped contact pin
By adopting highly automated plug-in technology and Z-pin automatic positioning and pressing device in the Z-pin pin plug-in process, the speed and pass rate problems caused by manual positioning and pre-installation in the prior art are solved, and fast and accurate Z-pin pin positioning and plug-in are achieved, which improves production efficiency and product quality.
Patent Information
- Application Number
- CN202510067596.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2025-04-15
- Estimated Expiration
- 2045-01-16
AI Technical Summary
The existing Z-type PIN pin plug-in process relies on manual positioning and pre-installation, and automatic positioning cannot be achieved, limiting the pin speed and product pass rate.
采用高度自动化的插接工艺,通过Z型插针自动定位压装装置,包括壳体传输线、Z型壳体升降压紧板、Z型插针压装组件和Z型插针定位工装,实现四根Z型插针的同步压装和准确定位。
It significantly improves the plug-in positioning accuracy of Z-type PIN pins, achieves fast and accurate positioning and plug-in, and improves production efficiency and product qualification rate.
Smart Images

Figure CN119834023A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of automatic pin insertion, and in particular to an automatic positioning and pressing device and method for Z-type pin insertion. Background Art
[0002] In the manufacturing process of automobile grille actuators, the pin insertion process plays an extremely important role, among which the Z-type PIN insertion process plays a decisive role in the realization of the actuator's functions. In view of the particularity of the Z-type PIN, its current insertion process mainly relies on a semi-automatic method that combines manual and machine work, that is, the needle is manually installed into the corresponding pin hole of the actuator in advance, and then placed in a mechanical device for press-fitting. This method mainly relies on manual positioning and pre-installation, and cannot achieve automatic positioning, which limits the speed of pin insertion, and the error of manual operation affects the product's pass rate.
[0003] In view of the above-mentioned difficulties, the present invention proposes a solution, which adopts a highly automated plug-in process, aiming to significantly improve the plug-in positioning accuracy of the Z-type PIN needle, realize the fast and precise positioning and plug-in of the Z-type PIN needle, and thus effectively optimize and improve production efficiency. Summary of the invention
[0004] The technical problem to be solved by the present invention is to provide a Z-type pin automatic positioning and pressing device and method in view of the deficiencies of the above-mentioned prior art. The Z-type pin automatic positioning and pressing device and method can synchronously press-fit four Z-type pins into the Z-type pin holes of the Z-type housing of the automobile actuator, and can enable each Z-type pin to be accurately and consistently inserted into the predetermined position without deformation, and the pin qualification rate is high.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] A Z-type pin automatic positioning and pressing device comprises a shell transmission line, a Z-type shell lifting and clamping plate, a Z-type pin pressing assembly and a Z-type pin positioning tool.
[0007] The Z-shaped plug includes a plug-in portion, a Z-shaped bending portion and an electrical interface portion which are integrally arranged in sequence;
[0008] The shell transmission line can be used for the transmission of Z-type shells and has a Z-type pin positioning and pressing station.
[0009] The Z-shaped housing has a plurality of Z-shaped pin holes which are located in the same straight line and arranged in parallel.
[0010] The Z-type shell lifting and clamping plate is arranged directly above the Z-type pin positioning and pressing station, and the height can be raised and lowered; a vertical pressing groove is arranged on the Z-type shell lifting and clamping plate.
[0011] The Z-pin positioning tooling is arranged in the vertical press-fitting groove, including a Z-pin elastic positioning groove located directly above all the Z-pin holes in the Z-shaped shell at the Z-pin positioning press-fitting station. The length direction of the Z-pin elastic positioning groove is parallel to the connecting line of all the Z-pin holes, and the width of the Z-pin elastic positioning groove can be adaptively adjusted.
[0012] The Z-type pin press-fitting assembly comprises a press-fitting clamping claw, a pin press-fitting lifting mechanism and a pin press-fitting slide rail.
[0013] The pin press-fit lifting mechanism is used to drive the press-fit clamping claws to move up and down.
[0014] The pin press-fitting slide rail has a Z-shaped pin loading station and a Z-shaped pin press-fitting station.
[0015] The press-fitting jaws include a left jaw and a right jaw.
[0016] The right clamping jaw at the Z-type pin press-fitting station is located directly above the Z-type pin elastic positioning groove, and the inner wall surface of the right clamping jaw is provided with Z-type pin placement grooves that are equal in number to the Z-type pin holes and correspond one to one, and the horizontal width of the Z-type pin placement groove is smaller than the thickness of the Z-type pin; a press-fitting insertion portion that can extend into the Z-type pin elastic positioning groove is provided at the bottom of the right clamping jaw.
[0017] The left clamping jaw comprises a Z-shaped pin clamping spring piece, a vertical avoidance spring piece and a left clamping jaw telescopic mechanism.
[0018] The Z-shaped pin clamping spring is arranged on the inner wall surface of the left clamping jaw.
[0019] The vertical avoidance spring is arranged on the top of the left clamping jaw.
[0020] The left clamping jaw telescopic mechanism can control the height telescopic of the left clamping jaw.
[0021] The Z-shaped pin clamping spring piece and the vertical avoidance spring piece are integrally arranged to form an L-shaped structure; the bottom of the Z-shaped pin clamping spring piece is bent toward the left clamping claw.
[0022] A Z-shaped press-fit avoidance groove is arranged at the outer bottom of the right clamping jaw, and the top surface of the Z-shaped press-fit avoidance groove is formed as a press-fit height limiting portion.
[0023] An inverted cone-shaped guide groove is arranged on the top of the Z-shaped pin elastic positioning groove.
[0024] The Z-type pin positioning tooling comprises a supporting bottom plate, an elastic positioning plate and an upper positioning plate which are horizontally arranged in sequence from bottom to top.
[0025] The inverted cone guide groove is arranged on the upper positioning plate, and the bottom of the outer wall surface of the inverted cone guide groove extends downward to form a lower guide plate.
[0026] The elastic positioning plate can be elastically extended and retracted horizontally, and the Z-shaped pin elastic positioning groove is formed between the elastic positioning plate and the lower guide plate.
[0027] The supporting bottom plate is used to support the elastic positioning plate and can extend into the cavity of the Z-shaped shell.
[0028] The top surface of the upper positioning plate located on the left side of the inverted cone-shaped guide groove is formed as a left clamping claw blocking surface.
[0029] The Z-type pin positioning tool also includes a discharge assembly arranged on the Z-type shell lifting and clamping plate, which is used to assist in the separation and removal of the Z-type pin elastic positioning groove and the Z-type pin.
[0030] A Z-type pin automatic positioning and pressing method comprises the following steps.
[0031] Step 1, Z-type pin feeding: At the Z-type pin loading station, there are N Z-type pins equal to the number of Z-type pin holes in the Z-type housing, and each Z-type pin is placed vertically, and the electrical interface of each Z-type pin is exposed at the top.
[0032] Step 2: Press-fit the clamping jaws to load the material, specifically including the following steps:
[0033] Step 2-1, resetting the left clamping jaw: the telescopic mechanism of the left clamping jaw in the left clamping jaw of the press-fit clamping jaw is activated, so that the bottom surface of the left clamping jaw is kept flush with the bottom surface of the right clamping jaw and is not affected by the elastic force of the vertical avoidance spring.
[0034] Step 2-2, the press-fitting jaws slide: the press-fitting jaws slide to the Z-type pin loading station.
[0035] Step 2-3, loading the press-fitting jaws: the height of the press-fitting jaws is lowered so that the electrical interface parts of the N Z-type pins are all extended into the Z-type pin placement groove to a set depth; at this time, the Z-type pins located in the Z-type pin placement groove are in a clamped state under the elastic force of the Z-type pin clamping spring.
[0036] Step 2-4, reset the press-fitting jaws: the press-fitting jaws rise in height and slide to the Z-type pin press-fitting station.
[0037] Step 3, Z-shaped shell pressing: The height of the Z-shaped shell lifting and pressing plate is lowered to press and position the top surface of the Z-shaped shell located below.
[0038] Step 4: Press-fit the Z-type pins once: The height of the press-fitting jaws is lowered as a whole, and the plug-in portion of each Z-type pin passes through the vertical press-fitting groove and the Z-type pin elastic positioning groove in sequence and enters the corresponding Z-type pin hole.
[0039] Step 5: Secondary press-fitting of the Z-type pin, including the following steps:
[0040] Step 5-1, blocking with the left jaw: the height of the press-fit jaw continues to drop, and the left jaw is blocked by the Z-type pin positioning tooling located outside the Z-type pin elastic positioning groove. At this time, the left jaw retracting mechanism releases the drive to the left jaw, and the left jaw can freely retract and retract under the action of the vertical avoidance spring.
[0041] Step 5-2, adjust the width of the Z-type pin elastic positioning groove: the height of the press-fitting jaw continues to drop again, vertically avoiding the compression of the spring sheet, and the right jaw carries the Z-type pin to drop in height and enters the Z-type pin elastic positioning groove. The width of the Z-type pin elastic positioning groove increases to facilitate the press-fitting insertion part of the right jaw and the Z-type pin to pass through at the same time, until the Z-type pin is inserted into the corresponding Z-type pin hole to the set position, thereby completing the pin press-fitting of the Z-type housing; at this time, each Z-type pin is clamped with the corresponding Z-type pin hole through the barb.
[0042] Step 6: Reset the Z-type pin press-fit assembly: The height of the press-fit jaws rises as a whole and resets, and the Z-type pin placement slot is disengaged from all Z-type pins; at this time, the vertical avoidance spring is reset to make the bottom surface of the left jaw flush with the bottom surface of the right jaw.
[0043] Step 7, reset the Z-type shell lifting and clamping plate: the Z-type shell lifting and clamping plate carrying the Z-type pin positioning tooling rises synchronously and resets; during the rising process of the Z-type pin positioning tooling, the Z-type pin elastic positioning groove is separated from all Z-type pins; at this time, the width of the Z-type pin elastic positioning groove is also adaptively reduced and reset.
[0044] Step 8: Take out the Z-shaped shell that has been pressed at the Z-shaped pin pressing station and put it into a new Z-shaped shell to be pressed, and repeat steps 1 to 8 to complete the pressing of the Z-shaped pin in the next Z-shaped shell.
[0045] In step 5-1, when the left jaw contacts the left jaw blocking surface, the left jaw telescopic mechanism releases the drive on the left jaw, and the maximum compression stroke of the vertical avoidance spring is not less than the secondary pressing stroke of the Z-type pin.
[0046] In step 7, before the Z-shaped shell lifting and clamping plate rises, the unloading assembly arranged on the Z-shaped shell lifting and clamping plate extends out and presses against the top surface or inner cavity of the Z-shaped shell, so as to facilitate the separation and removal of the Z-shaped pin elastic positioning groove and the Z-shaped pin.
[0047] The present invention has the following beneficial effects: the Z-type housing lifting and clamping plate in the present invention can clamp the Z-type housing to be press-fitted with pins, which is convenient for the subsequent press-fitting of Z-type pins; the Z-type pin press-fitting assembly can automatically grab multiple Z-type pins and preliminarily position them, and can also carry multiple positioned Z-type pins through the Z-type pin elastic positioning groove of the Z-type pin positioning tooling for primary and secondary press-fitting. During the press-fitting process, the Z-type pin elastic positioning groove can adaptively adjust the width, thereby ensuring that the Z-type pin is prevented from deforming during press-fitting, thereby ensuring the assembly accuracy and success rate. In addition, all Z-type pins are press-fitted synchronously at one time, so that the press-fitting consistency is high and the qualified rate is high. BRIEF DESCRIPTION OF THE DRAWINGS
[0048] Figure 1 The schematic diagram of the structure of the automatic positioning and pressing device for Z-type pins of the present invention is shown.
[0049] Figure 2 A partial three-dimensional schematic diagram of the Z-shaped shell lifting and clamping plate and the Z-shaped pin positioning tooling in the present invention is shown.
[0050] Figure 3 The cross-sectional view of the Z-shaped shell lifting clamping plate and the Z-shaped pin positioning tooling during press-fitting is shown in the present invention.
[0051] Figure 4 A partial enlarged schematic longitudinal section of the Z-type pin positioning tooling of the present invention is shown.
[0052] Figure 5 A partial enlarged view of the Z-shaped pin positioning tool of the present invention is shown in which the Z-shaped pin is pressed into the Z-shaped housing at one time.
[0053] Figure 6 The schematic diagram shows the assembly of four Z-shaped pins and a Z-shaped housing in the present invention.
[0054] Figure 7 The schematic diagram of the structure of the clamping jaws for feeding and clamping the Z-shaped pin in the present invention is shown.
[0055] Figure 8 The schematic diagram of the structure of the clamping jaws of the present invention when they are pressed once to avoid the compression of the spring sheet vertically is shown.
[0056] Fig. 9 The cross-sectional structure diagram of the left clamping jaw telescopic mechanism of the present invention is shown.
[0057] Fig.10 A specific enlarged cross-sectional view of the clamping jaws during secondary press-fitting in the present invention is shown.
[0058] Fig.11 The schematic diagram of the structure of the Z-shaped pin in the present invention is shown.
[0059] Among them are:
[0060] 710. Z-type shell lifting and clamping plate; 711. Vertical press-fitting groove; 712. Z-type shell clamping and lifting mechanism;
[0061] 720.Z-type pin press-fit assembly;
[0062] 721. Press-fitting clamping claw; 722. Pin press-fitting lifting mechanism;
[0063] 723. Left clamping jaw;
[0064] 7231. Z-type pin clamping spring; 7232. Vertical avoidance spring; 7233. Left clamping claw telescopic mechanism; 7234. Telescopic guide column;
[0065] 724. Right clamping jaw;
[0066] 7241. Z-shaped pin placement groove; 7242. Z-shaped press-fit avoidance groove; 7243. Press-fit insertion part; 7244. Press-fit height limit part;
[0067] 725. Insert the pin to tighten the slide rail;
[0068] 730. Z-type pin positioning tool; 731. Z-type pin elastic positioning groove; 732. Support base plate;
[0069] 733. Elastic positioning plate; 7331. Adaptive spring; 7332. Elastic guide inclined plane; 7333. Elastic guide vertical plane;
[0070] 734. Upper positioning plate; 7341. Inverted conical guide groove; 7342. Lower guide plate; 7343. Left clamping jaw blocking surface;
[0071] 740. Unloading assembly; 741. Unloading rod;
[0072] 830. Z-shaped housing; 831. Z-shaped pin hole;
[0073] 840. Shell transmission line; 843. Z-type pin positioning and pressing station; 844. Shell tooling board;
[0074] 930. Z-shaped pin; 931. Z-shaped bending portion; 940. Plug-in portion; 950. Electrical interface portion; 960. Barb. DETAILED DESCRIPTION
[0075] The present invention will be further described in detail below in conjunction with the accompanying drawings and specific preferred embodiments.
[0076] In the description of the present invention, it should be understood that the terms "left side", "right side", "upper part", "lower part" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. "First", "second" and the like do not indicate the importance of the components, and therefore cannot be understood as limiting the present invention. The specific dimensions used in this embodiment are only for illustrating the technical solution, and do not limit the scope of protection of the present invention.
[0077] like Figure 4 and Fig.11 As shown, the Z-shaped plug pin 930 includes a plug-in portion 940, a Z-shaped bending portion 931 and an electrical interface portion 950 which are sequentially arranged in an integrated manner. Among them, barbs 960 are preferably arranged on both sides of the plug-in portion adjacent to the Z-shaped bending portion.
[0078] like Figure 3 and Figure 5 As shown, the Z-shaped housing 830 has a plurality of Z-shaped pin holes 831 located in the same straight line and arranged in parallel.
[0079] like Figure 1 As shown, a Z-type pin automatic positioning and pressing device includes a shell transmission line 840, a Z-type shell lifting and clamping plate 710, a Z-type pin pressing assembly 720 and a Z-type pin positioning tool 730.
[0080] The shell transmission line preferably transmits the Z-shaped shell through the shell tooling plate 844, which has a Z-shaped shell loading station and a Z-shaped pin positioning and pressing station 843.
[0081] like Figure 1 , Figure 2 and Figure 3 As shown, the Z-type shell lifting and clamping plate is arranged directly above the Z-type pin positioning and pressing station, and a vertical pressing groove 711 is arranged on the Z-type shell lifting and clamping plate; it is preferably driven by the Z-type shell clamping and lifting mechanism 712 to achieve height lifting; the Z-type shell clamping and lifting mechanism is preferably arranged on one side of the Z-type pin positioning and pressing station.
[0082] like Figures 2 to 5 As shown, the Z-pin positioning tooling is arranged in the vertical press-fitting groove, including a Z-pin elastic positioning groove 731 located directly above all the Z-pin holes in the Z-shaped shell on the Z-pin positioning press-fitting station, the length direction of the Z-pin elastic positioning groove is parallel to the connecting line of all the Z-pin holes, and the width of the Z-pin elastic positioning groove can be adaptively adjusted.
[0083] Furthermore, the Z-type pin positioning tooling includes a supporting base plate 732 , an elastic positioning plate 733 , an upper positioning plate 734 and a discharge assembly 740 .
[0084] The supporting bottom plate, the elastic positioning plate and the upper positioning plate are horizontally arranged in sequence from bottom to top.
[0085] An inverted cone guide groove 7341 is provided on the upper positioning plate, and the bottom of the outer wall of the inverted cone guide groove extends downward to form a lower guide plate 7342.
[0086] The elastic positioning plate can be elastically extended and retracted horizontally under the action of a plurality of adaptive springs 7331, and the above-mentioned Z-shaped pin elastic positioning groove is formed between the elastic positioning plate and the lower guide plate. Furthermore, the inner wall surface of the elastic positioning plate is provided with elastic guiding inclined surfaces 7332 and elastic guiding vertical surfaces 7333 in sequence from top to bottom; wherein, the elastic guiding inclined surfaces are used for guiding.
[0087] The supporting bottom plate is used to support the elastic positioning plate and can extend into the cavity of the Z-shaped shell, so the length of the supporting bottom plate is short and does not affect the insertion of the Z-shaped pin hole.
[0088] Furthermore, the top surface of the upper positioning plate located on the left side of the inverted cone-shaped guide groove is formed as a left clamping jaw blocking surface 7343 for blocking the subsequent left clamping jaw.
[0089] The unloading assembly is arranged on the Z-shaped housing lifting and clamping plate to assist in the separation and removal of the Z-shaped pin elastic positioning groove and the Z-shaped pin. The unloading assembly is preferably an unloading cylinder with an unloading rod 741 or the like.
[0090] like Figure 1 As shown, the Z-type pin press-fitting assembly includes a press-fitting clamp 721 , a pin press-fitting lifting mechanism 722 and a pin press-fitting slide rail 725 .
[0091] The pin press-fit lifting mechanism is used to drive the press-fit clamping jaws to move up and down in height, and is preferably a cylinder or the like.
[0092] The pin press-fitting slide rail has a Z-type pin loading station and a Z-type pin press-fitting station, wherein the Z-type pin loading station is used to grab the Z-type pins, and the Z-type pin press-fitting station is used to press-fit the Z-type pins.
[0093] like Figures 7 to 10 As shown, the press-fitting jaws include a left jaw 723 and a right jaw 724 .
[0094] The right clamping jaw at the Z-type pin press-fitting station is located directly above the Z-type pin elastic positioning groove. The inner wall surface of the right clamping jaw is provided with Z-type pin placement grooves that are equal in number to the Z-type pin holes and correspond one to one. The horizontal width of the Z-type pin placement groove is smaller than the thickness of the Z-type pin. The top of the Z-type pin placement groove has Fig.10 The pin blocking surface shown, on the one hand, limits the insertion depth of the Z-shaped pin in the Z-shaped pin placement groove, and on the other hand, facilitates the subsequent secondary pressing and pressure application of the right clamping jaw.
[0095] The outer bottom of the right clamp is preferably provided with a Z-shaped press-fitting avoidance groove 7242, and the top surface of the Z-shaped press-fitting avoidance groove is formed as a press-fitting height limiting portion 7244, which is convenient for the secondary press-fitting limiting of the right clamp; the setting of the Z-shaped press-fitting avoidance groove enables a press-fitting insertion portion 7243 to be formed at the bottom of the right clamp, which can extend into the Z-shaped pin elastic positioning groove.
[0096] The left clamping jaw includes a Z-shaped pin clamping spring piece 7231, a vertical avoidance spring piece 7232 and a left clamping jaw telescopic mechanism 7233.
[0097] The Z-shaped pin clamping spring is arranged on the inner wall surface of the left clamping jaw, and its bottom is preferably bent toward the left clamping jaw to facilitate the guidance of the Z-shaped pin when it is grasped.
[0098] The vertical avoidance spring piece is arranged at the top of the left clamping jaw, and is preferably arranged integrally with the Z-shaped pin clamping spring piece to form an L-shaped structure.
[0099] The left jaw telescopic mechanism can control the height extension of the left jaw, preferably a left jaw telescopic cylinder, which has the following features: Fig. 9 The telescopic guide post 7234 shown, when the telescopic guide post is extended and supports the left clamping jaw, the vertical avoidance spring piece will not be able to freely extend and retract; when the telescopic cylinder of the left clamping jaw is deflated and the telescopic guide post is retracted, the vertical avoidance spring piece can freely extend and retract vertically.
[0100] A Z-type pin automatic positioning and pressing method comprises the following steps.
[0101] Step 1, Z-type pin feeding: At the Z-type pin loading station, there are N Z-type pins equal to the number of Z-type pin holes in the Z-type housing, and each Z-type pin is placed vertically, and the electrical interface of each Z-type pin is exposed at the top.
[0102] Step 2: Press-fit the clamping jaws to load the material, specifically including the following steps:
[0103] Step 2-1, resetting the left clamping jaw: the telescopic mechanism of the left clamping jaw in the left clamping jaw of the press-fit clamping jaw is activated, so that the bottom surface of the left clamping jaw is kept flush with the bottom surface of the right clamping jaw and is not affected by the elastic force of the vertical avoidance spring.
[0104] Step 2-2, the press-fitting jaws slide: the press-fitting jaws slide to the Z-type pin loading station.
[0105] Step 2-3, loading the press-fitting jaws: the height of the press-fitting jaws is lowered so that the electrical interface parts of the N Z-type pins are all extended into the Z-type pin placement groove to a set depth; at this time, the Z-type pins located in the Z-type pin placement groove are in a clamped state under the elastic force of the Z-type pin clamping spring.
[0106] Step 2-4, reset the press-fitting jaws: the press-fitting jaws rise in height and slide to the Z-type pin press-fitting station.
[0107] Step 3, Z-shaped shell pressing: The height of the Z-shaped shell lifting and pressing plate is lowered to press and position the top surface of the Z-shaped shell located below.
[0108] Step 4: Press-fit the Z-type pins once: The height of the press-fitting jaws is lowered as a whole, and the plug-in portion of each Z-type pin passes through the vertical press-fitting groove and the Z-type pin elastic positioning groove in sequence and enters the corresponding Z-type pin hole.
[0109] Step 5: Secondary press-fitting of the Z-type pin, including the following steps:
[0110] Step 5-1, left clamp blocking: the height of the press-fit clamp continues to drop, and the left clamp is blocked by the Z-type pin positioning tooling (preferably the left clamp blocking surface) located outside the Z-type pin elastic positioning groove. At this time, the left clamp telescopic mechanism releases the drive to the left clamp, and the left clamp can freely extend and retract under the action of the vertical avoidance spring. The maximum compression stroke of the vertical avoidance spring is preferably not less than the secondary press-fit stroke of the Z-type pin.
[0111] Step 5-2, adjust the width of the Z-type pin elastic positioning groove: the height of the press-fitting jaw continues to drop again, vertically avoiding the compression of the spring sheet, and the right jaw carries the Z-type pin to drop in height and enters the Z-type pin elastic positioning groove. The width of the Z-type pin elastic positioning groove increases to facilitate the press-fitting insertion part of the right jaw and the Z-type pin to pass through at the same time, until the Z-type pin is inserted into the corresponding Z-type pin hole to the set position, thereby completing the pin press-fitting of the Z-type housing; at this time, each Z-type pin is clamped with the corresponding Z-type pin hole through the barb.
[0112] Step 6: Reset the Z-type pin press-fit assembly: The height of the press-fit jaws rises as a whole and resets, and the Z-type pin placement slot is disengaged from all Z-type pins; at this time, the vertical avoidance spring is reset to make the bottom surface of the left jaw flush with the bottom surface of the right jaw.
[0113] Step 7: Reset the Z-type housing lifting and clamping plate
[0114] First, the unloading assembly arranged on the lifting and clamping plate of the Z-shaped shell extends out and presses against the top surface or inner cavity of the Z-shaped shell, so as to facilitate the subsequent separation and unloading of the Z-shaped pin elastic positioning groove and the Z-shaped pin.
[0115] Subsequently, the Z-shaped shell lifting and clamping plate carrying the Z-shaped pin positioning tooling rises and resets synchronously; during the rising process of the Z-shaped pin positioning tooling, the Z-shaped pin elastic positioning groove is separated from all Z-shaped pins; at this time, the width of the Z-shaped pin elastic positioning groove is also adaptively reduced and reset.
[0116] Step 8: Take out the Z-shaped shell that has been pressed at the Z-shaped pin pressing station and put it into a new Z-shaped shell to be pressed, and repeat steps 1 to 8 to complete the pressing of the Z-shaped pin in the next Z-shaped shell.
[0117] The preferred embodiments of the present invention are described in detail above; however, the present invention is not limited to the specific details in the above embodiments. Within the technical concept of the present invention, various equivalent transformations can be made to the technical solutions of the present invention, and these equivalent transformations all belong to the protection scope of the present invention.
Claims
1. A Z-type pin automatic positioning and pressing device, characterized in that: It includes a shell transmission line, a Z-shaped shell lifting and clamping plate, a Z-shaped pin press-fitting assembly and a Z-shaped pin positioning tool; The Z-shaped plug includes a plug-in portion, a Z-shaped bending portion and an electrical interface portion which are integrally arranged in sequence; The shell transmission line can be used for the transmission of Z-type shells and has a Z-type pin positioning and pressing station; The Z-shaped housing has a plurality of Z-shaped pin holes located in the same straight line and arranged in parallel; The Z-type shell lifting and clamping plate is arranged directly above the Z-type pin positioning and pressing station, and the height can be raised and lowered; a vertical pressing groove is arranged on the Z-type shell lifting and clamping plate; The Z-shaped pin positioning tool is arranged in the vertical press-fitting groove, including a Z-shaped pin elastic positioning groove located directly above all Z-shaped pin holes in the Z-shaped housing at the Z-shaped pin positioning press-fitting station, the length direction of the Z-shaped pin elastic positioning groove is parallel to the connecting line of all Z-shaped pin holes, and the width of the Z-shaped pin elastic positioning groove can be adaptively adjusted; The Z-type pin press-fit assembly includes a press-fit clamp, a pin press-fit lifting mechanism and a pin press-fit slide rail; The pin press-fit lifting mechanism is used to drive the press-fit clamping claws to move up and down; The pin press-fitting slide rail has a Z-type pin loading station and a Z-type pin press-fitting station; The press-fitting jaws include a left jaw and a right jaw; The right clamping jaw at the Z-type pin press-fitting station is located directly above the Z-type pin elastic positioning groove, and the inner wall surface of the right clamping jaw is provided with Z-type pin placement grooves that are equal in number to the Z-type pin holes and correspond one to one, and the horizontal width of the Z-type pin placement groove is smaller than the thickness of the Z-type pin; the bottom of the right clamping jaw is provided with a press-fitting insertion portion that can extend into the Z-type pin elastic positioning groove; The left clamping jaw includes a Z-shaped pin clamping spring, a vertical avoidance spring and a left clamping jaw telescopic mechanism; The Z-shaped pin clamping spring is arranged on the inner wall surface of the left clamping jaw; The vertical avoidance spring is arranged on the top of the left clamping jaw; The left clamping jaw telescopic mechanism can control the height telescopic of the left clamping jaw.
2. The Z-type pin automatic positioning and pressing device according to claim 1, characterized in that: The Z-shaped pin clamping spring piece and the vertical avoidance spring piece are integrally arranged to form an L-shaped structure; the bottom of the Z-shaped pin clamping spring piece is bent toward the left clamping claw.
3. The Z-type pin automatic positioning and pressing device according to claim 1, characterized in that: A Z-shaped press-fit avoidance groove is arranged at the outer bottom of the right clamping jaw, and the top surface of the Z-shaped press-fit avoidance groove is formed as a press-fit height limiting portion.
4. The Z-type pin automatic positioning and pressing device according to claim 1, characterized in that: An inverted cone-shaped guide groove is arranged on the top of the Z-shaped pin elastic positioning groove.
5. The Z-type pin automatic positioning and pressing device according to claim 4, characterized in that: The Z-type pin positioning tooling includes a supporting bottom plate, an elastic positioning plate and an upper positioning plate which are horizontally arranged in sequence from bottom to top; The upper positioning plate is provided with the inverted cone guide groove, and the bottom of the outer wall of the inverted cone guide groove extends downward to form a lower guide plate; the elastic positioning plate can be elastically retracted horizontally, and the Z-shaped pin elastic positioning groove is formed between the elastic positioning plate and the lower guide plate; The supporting bottom plate is used to support the elastic positioning plate and can extend into the cavity of the Z-shaped shell.
6. The Z-type pin automatic positioning and pressing device according to claim 5, characterized in that: The top surface of the upper positioning plate located on the left side of the inverted cone-shaped guide groove is formed as a left clamping claw blocking surface.
7. The Z-type pin automatic positioning and pressing device according to claim 5, characterized in that: The Z-type pin positioning tool also includes a discharge assembly arranged on the Z-type shell lifting and clamping plate, which is used to assist in the separation and removal of the Z-type pin elastic positioning groove and the Z-type pin.
8. A Z-type pin automatic positioning and pressing method, characterized in that: The steps include: Step 1, Z-type pin feeding: at the Z-type pin feeding station, there are N Z-type pins equal to the number of Z-type pin holes in the Z-type housing, and each Z-type pin is placed vertically, and the electrical interface of each Z-type pin is exposed at the top; Step 2: Press-fit the clamping jaws to load the material, specifically including the following steps: Step 2-1, resetting the left clamping jaw: the telescopic mechanism of the left clamping jaw in the left clamping jaw of the press-fit clamping jaw is activated, so that the bottom surface of the left clamping jaw is kept flush with the bottom surface of the right clamping jaw and is not affected by the elastic force of the vertical avoidance spring; Step 2-2, the press-fitting jaws slide: the press-fitting jaws slide to the Z-type pin loading station; Step 2-3, loading the press-fitting jaws: the height of the press-fitting jaws is lowered so that the electrical interface parts of the N Z-type pins are all inserted into the Z-type pin placement groove to a set depth; at this time, the Z-type pins located in the Z-type pin placement groove are in a clamped state under the elastic force of the Z-type pin clamping spring sheet; Step 2-4, reset the press-fitting jaws: the press-fitting jaws rise in height and slide to the Z-type pin press-fitting station; Step 3, Z-shaped shell pressing: the height of the Z-shaped shell lifting and pressing plate is lowered to press and position the top surface of the Z-shaped shell located below; Step 4: Press-fit the Z-type pins once: the height of the press-fitting jaws is lowered as a whole, and the plug-in portion of each Z-type pin passes through the vertical press-fitting groove and the Z-type pin elastic positioning groove in sequence and enters the corresponding Z-type pin hole; Step 5: Secondary press-fitting of the Z-type pin, including the following steps: Step 5-1, blocking with the left clamp: the height of the press-fit clamp continues to drop, and the left clamp is blocked by the Z-type pin positioning tooling located outside the Z-type pin elastic positioning groove. At this time, the left clamp telescopic mechanism releases the drive to the left clamp, and the left clamp can freely extend and retract under the action of the vertical avoidance spring; Step 5-2, adjust the width of the Z-type pin elastic positioning groove: the height of the press-fitting clamping jaw continues to drop again, vertically avoiding the compression of the spring sheet, and the right clamping jaw carries the Z-type pin to drop in height and enter the Z-type pin elastic positioning groove. The width of the Z-type pin elastic positioning groove increases, which is convenient for the press-fitting insertion part of the right clamping jaw and the Z-type pin to pass through at the same time, until the Z-type pin is inserted into the corresponding Z-type pin hole to the set position, thereby completing the pin press-fitting of the Z-type housing; at this time, each Z-type pin is clamped with the corresponding Z-type pin hole through the barb; Step 6: Reset the Z-type pin press-fit assembly: The height of the press-fit clamping jaws rises as a whole and resets, and the Z-type pin placement slots are separated from all Z-type pins; at this time, the vertical avoidance spring is reset to make the bottom surface of the left clamping jaw flush with the bottom surface of the right clamping jaw; Step 7, reset the Z-shaped shell lifting and clamping plate: the Z-shaped shell lifting and clamping plate carrying the Z-shaped pin positioning tooling rises synchronously and resets; during the rising process of the Z-shaped pin positioning tooling, the Z-shaped pin elastic positioning groove is separated from all Z-shaped pins; at this time, the width of the Z-shaped pin elastic positioning groove is also adaptively reduced and reset; Step 8: Take out the Z-shaped shell that has been pressed at the Z-shaped pin pressing station and put it into a new Z-shaped shell to be pressed, and repeat steps 1 to 8 to complete the pressing of the Z-shaped pin in the next Z-shaped shell.
9. The Z-type pin automatic positioning and pressing method according to claim 8, characterized in that: In step 5-1, when the left jaw contacts the left jaw blocking surface, the left jaw telescopic mechanism releases the drive on the left jaw, and the maximum compression stroke of the vertical avoidance spring is not less than the secondary pressing stroke of the Z-type pin.
10. The Z-type pin automatic positioning and press-fitting method according to claim 8, characterized in that: In step 7, before the Z-shaped shell lifting and clamping plate rises, the unloading assembly arranged on the Z-shaped shell lifting and clamping plate extends out and presses against the top surface or inner cavity of the Z-shaped shell, so as to facilitate the separation and removal of the Z-shaped pin elastic positioning groove and the Z-shaped pin.
Citation Information
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