Scallop soft tissue shelling mechanism
By designing a scallop soft tissue dehulling mechanism driven by guide rails and eccentric wheels, the problems of quality reduction and low dehulling rate caused by high-temperature treatment in scallop processing are solved, and a high-efficiency and low-loss scallop dehulling process is achieved, with a dehulling rate of more than 98%.
Patent Information
- Application Number
- CN202510022545.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-07
- Publication Date
- 2025-04-18
AI Technical Summary
In the existing scallop processing technology, high-temperature treatment causes scallops to lose their umami flavor and quality, low dehull rate and large loss, which cannot effectively solve the biological adhesion problem between scallop soft tissue and shells.
A scallop soft tissue dehulling mechanism is designed, using a combination of guide rail, dehull container, transmission rod, eccentric wheel and driving mechanism. The dehull container is driven to slide back and forth through the eccentric wheel, causing the scallop to frequently collide with the inner wall of the container, automatically open the shell door, and a screen hole is set at the bottom of the container to achieve separation of the soft tissue and the shell.
Effectively retain the original ecological quality of scallops, reduce scallop losses, and the shelling rate reaches more than 98%, which significantly improves the efficiency and quality of scallop processing.
Smart Images

Figure CN119837138A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of scallop processing, and particularly relates to a scallop soft tissue shelling mechanism. Background Art
[0002] There is an important link in the scallop processing and production process, that is, first solve the problem of biological adhesion between the scallop soft tissue and the shell. After solving the scallop adhesion problem, due to the special structure of the scallop, the shell is tightly closed and the scallop soft tissue cannot be separated from the shell.
[0003] There are some equipment devices on the market that replace manual processing of scallops. Most of these equipment use high temperature to process fresh scallops, that is, pouring or soaking scallops with steam or high-temperature hot water to force the shells to open their mouths, and then separating the soft tissues of the shells from the shells through a sieve. In this process, because the scallops are affected by high temperatures, the scallops are almost completely cooked and completely lose the umami and appearance of the scallops. Furthermore, when the scallops are heated instantly, the scallop muscles are attached to the shells before they have time to shrink. The sieve cannot filter out the soft tissues of the scallops, and they are thrown away with the shells, causing great losses. This technology not only fails to retain the original quality of the scallops (the umami, taste, and color are greatly reduced), but also, due to technical reasons, causes a large number of scallops to be lost during the screening process, and the shelling rate is only about 65%. Summary of the invention
[0004] In view of this, the purpose of the present invention is to provide a scallop soft tissue shelling mechanism to address the deficiencies in the prior art, which can retain the original quality of the scallops and reduce the loss of the scallops, and the shelling rate of the scallops is over 98%.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] The scallop soft tissue shelling mechanism comprises a guide rail, a shelling container, a transmission rod, an eccentric wheel and a driving mechanism. The shelling container is slidably arranged on the guide rail, the driving mechanism drives the eccentric wheel to rotate, the two ends of the transmission rod are respectively hinged to the shelling container and the eccentric wheel, and the eccentric wheel drives the shelling container to slide back and forth on the guide rail through the transmission rod.
[0007] In order to better realize the present invention, further optimization is made in the above structure, and a plurality of sieve holes are provided at the bottom of the shelling container.
[0008] In order to better realize the present invention, further optimization is made in the above structure, the shelling container is a horizontally arranged cylindrical structure, one end of the shelling container is the scallop inlet, and the other end is the shell outlet.
[0009] In order to better implement the present invention, further optimization is made in the above structure, and the height of the scallop inlet on the shelling container is higher than the height of the shell outlet.
[0010] In order to better implement the present invention, further optimization is made in the above structure, and the cross-sectional shape of the shelling container is circular, rectangular or polygonal.
[0011] In order to better realize the present invention, further optimization is made in the above structure. A slip ring is arranged on the top of the shelling container, and the slip ring is sleeved on the guide rail and slidably connected thereto.
[0012] In order to better implement the present invention, further optimization is made in the above structure, and multiple shelling containers are arranged in parallel.
[0013] In order to better implement the present invention, further optimization is made in the above structure, and the driving mechanism is a motor.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The scallop soft tissue shelling mechanism provided by the present invention utilizes an eccentric mechanism to drive a shelling container to reciprocate, so that the scallops in the shelling container frequently collide with the inner wall of the container. According to the natural biological structure characteristics of the scallop, the scallop shell automatically opens under multiple collisions. The present invention can retain the original ecological quality of the scallop and reduce the loss of the scallop. The shelling rate of the scallop is more than 98%.
[0016] 2. The present invention also provides a plurality of sieve holes at the bottom of the shelling container, and the scallop soft tissue breaks away from the shell and falls from the sieve holes, and the shell flows out from the shell outlet along the length direction of the shelling container, which not only forces the scallop soft tissue to separate from the scallop shell, but also separates the two along different paths in the container. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 This is a front view of the scallop soft tissue shelling mechanism of the present invention;
[0019] Figure 2 It is a top view of the scallop soft tissue shelling mechanism of the present invention.
[0020] In the figure:
[0021] 1-guide rail, 2-shelling container, 201-sieve hole, 202-scallop inlet, 203-shell outlet, 204-slip ring, 3-transmission rod, 4-eccentric wheel, 5-driving mechanism, 6-scallop. DETAILED DESCRIPTION
[0022] To make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the present invention.
[0023] In the description of the present invention, it should be noted that, unless otherwise specified, the meaning of "plurality" is two or more; the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0024] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0025] Embodiment 1:
[0026] Please refer to Figure 1The scallop soft tissue shelling mechanism provided by the present invention comprises a guide rail 1, a shelling container 2, a transmission rod 3, an eccentric wheel 4 and a driving mechanism 5. The shelling container 2 is used to place scallops 6 inside. The shelling container 2 is slidably arranged on the guide rail 1. A slip ring 204 is arranged on the top of the shelling container 2. The slip ring 204 is sleeved on the guide rail 1 and slidably connected thereto. The slip ring 204 can be used to prevent the shelling container 2 from falling off during the sliding process, and the connection stability is higher. By controlling the shelling container 2 to slide back and forth on the guide rail 1, the scallops 6 in the shelling container 2 frequently collide with the inner wall of the container. According to the natural biological structure characteristics of the scallop 6, the scallop shell will automatically open after multiple collisions. In order to realize the function of reciprocating sliding, the driving mechanism 5 drives the eccentric wheel 4 to rotate, the driving mechanism 5 is a motor, the two ends of the transmission rod 3 are respectively hinged with the shelling container 2 and the eccentric wheel 4, the eccentric wheel 4 drives the shelling container 2 to slide reciprocatingly on the guide rail 1 through the transmission rod 3, and the high speed characteristic of the motor is used to drive the entire mechanism to move quickly, so as to achieve the purpose of frequent collision between the scallop 6 in the shelling container 2 and the inner wall of the container. Compared with the treatment process of heating fresh scallops at high temperature on the market, the present invention can retain the original quality of the scallop, the scallop's own fresh taste, taste, and color are well preserved, and the loss of scallops can be reduced, and the shelling rate of scallops is more than 98%. When the eccentric wheel 4 rotates, the transmission rod 3 hinged thereto makes a circular motion around the central axis of the eccentric wheel 4, thereby driving the other end of the transmission rod 3 to move. Since the shelling container 2 hinged at the other end of the transmission rod 3 is slidably set on the guide rail 1, the end of the transmission rod 3 hinged to the eccentric wheel 4 makes a circular motion, and the end hinged to the shelling container 2 makes a reciprocating linear motion.
[0027] Moreover, a plurality of sieve holes 201 are provided at the bottom of the shelling container 2, so that the soft tissue of the scallop after the shell is opened can slide down along the sieve holes 201 directly, while the hard scallop shell remains in the shelling container 2. In order to facilitate the smooth discharge of the scallop shell, the shelling container 2 is a horizontally arranged cylindrical structure, one end of the shelling container 2 is a scallop inlet 202, and the other end is a shell outlet 203. The height of the scallop inlet 202 on the shelling container 2 is higher than the height of the shell outlet 203. The scallop 6 enters the shelling container 2 from the scallop inlet 202, and during the collision process, the scallop 6 opens, and the soft tissue inside slides down along the sieve holes 201 directly, and the scallop shell moves from a high position to a low shell outlet 203 during the shaking process, and finally the shell flows out from the shell outlet 203 along the length direction of the shelling container 2. In this process, not only the scallop soft tissue is forced to separate from the scallop shell, but also the two are separated along different paths in the container.
[0028] For better optimization, the cross-sectional shape of the shelling container 2 is circular, rectangular or polygonal. No matter what cross-sectional shape of the shelling container 2 is adopted, it is within the protection scope of the present invention. In the present embodiment, the cross-sectional shape of the shelling container 2 is preferably rectangular, and the two side walls are perpendicular to the bottom of the shelling container 2, so that the scallops are vertically in contact with the two side walls during the collision, allowing the scallops to withstand the vertical impact force. Compared with arc or polygonal shapes, the scallops are not easy to slip inside, and it is easier to use the frequent impact of the two side walls to open the scallop shells during the collision.
[0029] Working principle:
[0030] First, start the motor, and the motor drives the eccentric wheel 4 to rotate. Due to the eccentric effect, the eccentric wheel 4 drives the shelling container 2 to slide back and forth on the guide rail 1 through the transmission rod 3, and then the scallop 6 is put into the shelling container 2 from the scallop inlet 202. The high speed characteristic of the motor is used to drive the entire mechanism to move quickly, so as to achieve the purpose of frequent collision between the scallop 6 in the shelling container 2 and the inner wall of the container. Finally, the scallop 6 opens during the collision, and the internal soft tissue slides directly along the sieve hole 201. The scallop shell moves from a high place to a low shell outlet 203 during the shaking process, and finally the shell flows out from the shell outlet 203 along the length direction of the shelling container 2.
[0031] Embodiment 2:
[0032] like Figure 2 As shown, the difference between this embodiment and embodiment 1 is that three shelling containers 2 are arranged in parallel, which can accommodate three groups of scallops for processing at the same time, thereby improving processing efficiency.
[0033] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art can easily think of changes or substitutions within the technical scope disclosed by the present invention, which should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
Claims
1. A scallop soft tissue shelling mechanism, characterized in that: The invention comprises a guide rail (1), a shelling container (2), a transmission rod (3), an eccentric wheel (4) and a driving mechanism (5); the shelling container (2) is slidably arranged on the guide rail (1); the driving mechanism (5) drives the eccentric wheel (4) to rotate; two ends of the transmission rod (3) are respectively hinged to the shelling container (2) and the eccentric wheel (4); and the eccentric wheel (4) drives the shelling container (2) to slide back and forth on the guide rail (1) through the transmission rod (3).
2. The scallop soft tissue shelling mechanism according to claim 1, characterized in that: The bottom of the shelling container (2) is provided with a plurality of sieve holes (201).
3. The scallop soft tissue shelling mechanism according to claim 2, characterized in that: The shelling container (2) is a transversely arranged cylindrical structure, one end of the shelling container (2) is a scallop inlet (202), and the other end is a shell outlet (203).
4. The scallop soft tissue shelling mechanism according to claim 3, characterized in that: The height of the scallop inlet (202) on the shelling container (2) is higher than the height of the shell outlet (203).
5. The scallop soft tissue shelling mechanism according to claim 4, characterized in that: The cross-sectional shape of the shelling container (2) is circular, rectangular or polygonal.
6. The scallop soft tissue shelling mechanism according to any one of claims 1 to 5, characterized in that: A slip ring (204) is provided on the top of the shelling container (2), and the slip ring (204) is sleeved on the guide rail (1) and is slidably connected thereto.
7. The scallop soft tissue shelling mechanism according to claim 6, characterized in that: A plurality of shelling containers (2) are arranged in parallel.
8. The scallop soft tissue shelling mechanism according to claim 1, characterized in that: The driving mechanism (5) is a motor.
Citation Information
Patent Citations
Aquatic products processing apparatus
CN106889166A
Deshelling device of clam
CN107307055A
Equipment for extracting sea-mussel meat
CN201274736Y
Shell-flesh separating machine for processing river clams
CN202618171U
Marine product processingequipment
CN205284842U