Wet-method ultrafine grinding equipment and technology for whole wolfberry pulp
By designing the wolfberry full-slurry wet ultrafine crushing equipment, and using the combined crushing process of the crushing chamber and the mixing chamber, the existing equipment has been solved, and an efficient and energy-saving crushing effect has been achieved.
Patent Information
- Application Number
- CN202510073363.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-04-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing wolfberry full pulp preparation equipment is low efficiency, energy consumption and time-consuming during the crushing process. Especially the fiber-rich fruit peel is difficult to crush, resulting in excessive load on the crushing equipment.
A full-slurry wet ultrafine crushing equipment of wolfberry is designed, and the wolfberry fruit is initially beaten and separated by the crushing device in the crushing chamber, and then the secondary crushing is performed in the mixing chamber. The output direction is switched using the dual-axis motor of the drive device to realize cutting crushing of the peel and improve the crushing efficiency.
The crushing speed is improved, the crushing time is reduced, the use time and load of the drive motor is reduced, energy is saved, and the purpose of energy conservation and environmental protection is achieved.
Smart Images

Figure CN119838692A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a wolfberry processing technology, in particular to a wolfberry whole pulp wet method ultrafine grinding equipment and a technology thereof. Background Art
[0002] At present, when preparing wolfberry pulp from wolfberry fruit, some people use dry crushing method, that is, grinding wolfberry dried fruit, mixing wolfberry powder with liquid to form wolfberry pulp, but wolfberry pulp produced by this method can only be a secondary processed product, not wolfberry whole pulp; when preparing wolfberry whole pulp, wet crushing method can be used, that is, the wolfberry fruit is directly beaten and the wolfberry is crushed into pulp, but there are many problems with the current wolfberry whole pulp preparation equipment and process. For example, when the wolfberry is crushed, it is all carried out in the same tank. The current crushing equipment needs to crush the mixed wolfberry peel, pulp, fruit liquid and pulp, but the actual need What needs to be crushed are the pulp and the fiber-rich peel, especially the fiber-rich peel. During the crushing process, the peel needs more time to be crushed because it is rich in fiber. However, the mixed wolfberry peel, pulp, juice and pulp are currently crushed, resulting in excessive fluidity in the current crushing tank. The peel and pulp to be crushed cannot fully participate in the crushing, resulting in the current crushing equipment needing to run for a long time to complete the wolfberry crushing, much of which is spent on crushing the fiber-rich peel of the wolfberry. In addition, the tank must have a large mass and volume to ensure output during the crushing process, which further increases the load on the crushing equipment.
[0003] Therefore, it is necessary to develop a wet ultrafine grinding device and process for wolfberry whole pulp to solve the above problems. Summary of the invention
[0004] In order to overcome the shortcomings of low crushing effect, low efficiency, high energy consumption and long time consumption in the current crushing preparation of wolfberry whole pulp, the technical problem to be solved is: to provide a wolfberry whole pulp wet ultrafine crushing equipment and process for classifying, crushing and crushing wolfberries to improve the crushing effect, improve the energy efficiency ratio of crushing, reduce the crushing time and save energy.
[0005] The technical solution of the present invention is: a wet method ultra-fine grinding equipment for wolfberry whole pulp, comprising a base, a mixing chamber fixedly connected to the upper side of the base, a discharge pipe valve fixedly connected to the lower side of the mixing chamber, a feed pipe fixedly connected to the upper right side of the mixing chamber, a support frame fixedly connected to the upper side of the mixing chamber, a fixing frame fixedly connected between the supporting frames, a crushing chamber fixedly connected to the upper side of the supporting frame, a filter screen fixedly connected to the lower right side wall of the crushing chamber, a closed chamber fixedly connected to the lower right side of the outer wall of the crushing chamber, a guide pipe fixedly connected to the lower side of the closed chamber, and the guide pipe is connected to the The closed cabins are interconnected, the lower side of the guide pipe is connected to the upper side of the feed pipe, and the guide pipe and the feed pipe are interconnected; a mixing device is provided in the mixing cabin, and the mixing device is used to crush the pulp therein into pulp; a crushing device is provided in the crushing cabin, and the crushing device is used to crush the wolfberry fruit, and the crushing device then cuts and crushes the fiber-rich peel; a driving device is provided at the fixed frame, and the driving device is connected to the mixing device and the crushing device, and the driving device is used to drive and control the operation of the mixing device and the crushing device.
[0006] Optionally, the mixing device includes a mixing shaft, which is rotatably connected to the middle part of the upper side wall of the mixing chamber, the upper end of the mixing shaft is connected to the driving device, an interconnecting frame is fixedly connected to the upper side of the mixing shaft, support shafts are rotatably connected on both sides of the interconnecting frame, multiple groups of mixing blades are fixedly connected to the support shafts and the mixing shaft, gears are fixedly connected to the upper ends of the support shafts, a gear ring is fixedly connected to the inner periphery of the upper side wall of the mixing chamber, and the gears cooperate with the gear ring.
[0007] Optionally, the crushing device includes a crushing shaft, the lower side wall of the crushing chamber is rotatably connected to the crushing shaft, and a plurality of groups of crushing blades are fixedly connected to the crushing shaft, and the crushing blades are all structures with a cutting edge and a blunt surface.
[0008] Optionally, the driving device includes a driving motor, which is fixedly connected to the fixed frame, a first electronically controlled clutch is fixedly connected to the lower side of the fixed frame, the output shaft of the first electronically controlled clutch is fixedly connected to the mixing shaft, the input shaft of the first electronically controlled clutch is fixedly connected to the lower output shaft of the driving motor, a second electronically controlled clutch is fixedly connected to the upper side of the fixed frame, the input shaft of the second electronically controlled clutch is fixedly connected to the upper output shaft of the driving motor, an electronically controlled transmission is fixedly connected to the upper side of the second electronically controlled clutch, the input shaft of the electronically controlled transmission is fixedly connected to the output shaft of the second electronically controlled clutch, and the output shaft of the electronically controlled transmission is fixedly connected to the crushing shaft.
[0009] Optionally, it also includes a net-passing device, which is arranged at the closed cabin and is used for timely cleaning the filter. A protection box is fixedly connected to the right side of the closed cabin, and a propulsion rod frame is slidably mounted inside the protection box. The propulsion rod frame passes through the left side wall of the protection box and extends into the filter. A first electric push rod is fixedly connected to the right side of the protection box, and a moving part of the first electric push rod extends into the protection box and is connected to the right side of the propulsion rod frame.
[0010] Optionally, it also includes a blocking device, which is arranged on the right side of the guide pipe, and the blocking device is used to control the amount of fruit liquid flowing into the mixing chamber. A sealing member is fixedly connected at the upper position inside the guide pipe, and a diversion chamber is fixedly connected at the upper position on the right side of the guide pipe. A moving pair is fixedly connected in the diversion chamber, and the left end of the moving part of the moving pair is fixedly connected to a guide box, and a liquid-permeable membrane is fixedly connected to the upper side of the guide box. The guide box and the liquid-permeable membrane are in contact with the bottom of the sealing member, and a second electric push rod is fixedly connected in the right side of the diversion chamber, and the second electric push rod is connected to the right end of the moving part of the moving pair. A temporary storage component is provided at the lower right side of the guide pipe, and the temporary storage component is communicated with the lower opening of the diversion chamber, and the temporary storage component is used to temporarily store the fruit liquid that has passed through the liquid-permeable membrane.
[0011] Optionally, the temporary storage assembly includes a temporary storage box, which is fixedly connected to the middle part of the right side of the guide pipe, a connecting box is fixedly connected to the upper side of the temporary storage box, the upper side of the connecting box is connected to the diversion cabin, the connecting box and the diversion cabin are interconnected, an interconnecting pipe is fixedly connected to the lower side of the temporary storage box, the interconnecting pipe extends into the mixing cabin, and a solenoid valve is fixedly connected to the interconnecting pipe.
[0012] Optionally, it further comprises a first cooling module, wherein the first cooling module is fixedly connected to the bottom of the crushing chamber, and the bottom of the mixing chamber is fixedly connected to a second cooling module.
[0013] A grinding process of a wolfberry whole pulp wet ultrafine grinding device comprises the following steps:
[0014] S1: Beating and crushing: The cleaned wolfberry fruits are sent into the crushing chamber for low-pressure beating and crushing to separate the peel, pulp and pulp of the wolfberry fruit;
[0015] S2: Filtration: filtering the peel, pulp and pulp of the wolfberry fruit that have been beaten and broken, and sending the wolfberry pulp and pulp into a mixing cabin;
[0016] S3: Cutting and crushing: Cut and crush the fruit peels rich in limit retained by filtration separately, so that the fruit peels can participate in the crushing quickly and fully;
[0017] S4: Mixing and crushing into pulp: The mixed peel, pulp and pulp are sent to the mixing chamber for secondary crushing, so that no more time and energy are needed for crushing the fiber-rich peel during the secondary crushing process.
[0018] The beneficial effects are as follows: 1. The present invention uses a crushing device in a crushing cabin to first crush and filter the wolfberry fruit in different working states and then crush and filter it. In the process of preliminary treatment, the crushed pulp and the high-fiber peel rich in fiber that is difficult to crush are separated, and only the high-fiber peel that is difficult to crush is crushed separately, so that the peel alone in the crushing cabin can fully participate in the crushing process, and then secondary crushing and mixing are carried out through a mixing device. In this way, the wolfberry can be classified and crushed, the crushing speed can be increased, the crushing time can be reduced, the output power of the drive motor can be adjusted, the use time and load of the drive motor are reduced, thereby achieving the purpose of energy saving and environmental protection.
[0019] 2. The present invention places wolfberry fruits in a crushing chamber for preliminary crushing and crushing, and allows the crushed pulp mixture to flow through a filter screen and a guide pipe into a mixing chamber for secondary crushing. This allows the crushing preparation process of wolfberry whole pulp to be centralized in the crushing process. By switching the output direction of the dual-axis motor of the driving device, the crushing process can be integrated, so that there is no need to frequently transfer the wolfberry pulp mixture that has been crushed multiple times, which reduces the consumption in the transfer process, reduces the number of driving machines that need to consume energy, and achieves the purpose of energy saving and environmental protection.
[0020] 3. The present invention uses a liquid-permeable membrane to separate the fruit liquid, thereby preventing the fruit liquid from being diluted in the mixing chamber, resulting in excessive fluidity of the pulp, pulp and peel. The concentration of the pulp in the mixing chamber can be increased, so that the solid pulp, pulp and peel can increase the probability of contacting the mixing blade, thereby increasing the cutting rate, increasing the crushing speed of the mixing device, reducing the crushing time, and thus reducing the working time of the driving device. It also reduces the mass and overall volume of the crushed material in the mixing chamber, reduces the workload of the mixing device, and thus reduces the workload of the driving device, thereby achieving the purpose of energy saving.
[0021] 4. The present invention adopts the first cooling module and the second cooling module. Compared with the traditional cooling method of water circulation plus refrigerator, the diode refrigeration plate structure of the first cooling module and the second cooling module can greatly save the electricity required for cooling, and further achieve the purpose of energy saving and environmental protection during wolfberry crushing. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the first three-dimensional structure of the present invention.
[0023] Figure 2It is a schematic diagram of the second three-dimensional structure of the present invention.
[0024] Figure 3 It is a schematic diagram of the cutaway three-dimensional structure of the present invention.
[0025] Figure 4 It is a schematic diagram of the main cutaway structure of the present invention.
[0026] Figure 5 It is a schematic diagram of the third three-dimensional structure of the present invention.
[0027] Figure 6 It is a schematic diagram of the fourth three-dimensional structure of the present invention.
[0028] Figure 7 It is a schematic diagram of the three-dimensional structure of the driving device part of the present invention.
[0029] Figure 8 It is a schematic diagram of the first cutaway three-dimensional structure of the crushing chamber part of the present invention.
[0030] Fig. 9 It is a schematic diagram of the second cutaway three-dimensional structure of the crushing chamber part of the present invention.
[0031] Fig.10 It is a schematic diagram of a first cutaway three-dimensional structure of the barrier device part of the present invention.
[0032] Fig.11 It is a schematic diagram of a second cutaway three-dimensional structure of the barrier device part of the present invention.
[0033] Fig.12 It is a schematic diagram of a first cutaway three-dimensional structure of the diversion cabin part of the present invention.
[0034] Fig.13 It is a schematic diagram of a second cutaway three-dimensional structure of the diversion cabin part of the present invention.
[0035] Fig.14 It is a schematic diagram of the three-dimensional structure of the guide box part of the present invention.
[0036] Fig.15 It is a schematic diagram of the cutaway three-dimensional structure of the guide box part of the present invention.
[0037] Parts names and serial numbers in the figure: 1_base, 2_mixing chamber, 002_discharge pipe valve, 3_feeding pipe, 4_support frame, 5_fixed frame, 6_crushing chamber, 61_filter screen, 7_sealed chamber, 8_flow guide pipe, 9_mixing device, 10_crushing device, 11_driving device, 91_mixing shaft, 92_interconnecting frame, 93_support shaft, 94_mixing blade, 95_gear, 96_gear ring, 101_crushing shaft, 102_crushing blade, 111_driving motor, 112_first electronically controlled clutch, 1 13_second electronically controlled clutch, 114_electronically controlled transmission, 12_network device, 121_protection box, 122_propulsion rod frame, 123_first electric push rod, 13_blocking device, 130_seal, 131_diversion cabin, 132_moving pair, 133_flow guide box, 134_liquid permeable membrane, 135_second electric push rod, 14_temporary storage component, 141_temporary storage box, 142_connection box, 143_interconnection pipe, 144_solenoid valve, 15_first cooling module, 16_second cooling module. DETAILED DESCRIPTION
[0038] The technical solution of the present invention is further described below in conjunction with the accompanying drawings.
[0039] Embodiment 1, as Figure 1-Figure 6As shown, a wet method ultra-fine grinding equipment for whole wolfberry pulp includes a base 1, a mixing chamber 2, a discharge pipe valve 002, a feed pipe 3, a support frame 4, a fixing frame 5, a crushing chamber 6, a filter screen 61, a closed chamber 7, a guide pipe 8, a mixing device 9, a crushing device 10 and a driving device 11. The upper side of the base 1 is fixedly connected with the mixing chamber 2, and the interior of the mixing chamber 2 is used to crush the wolfberry pulp into pulp and fully mix the wolfberry pulp with the pulp contained therein. The mixing chamber 2 is a structure with tempered glass on the left side, and the tempered glass structure of the mixing chamber 2 is used to facilitate observation of its internal conditions. The lower side of the mixing chamber 2 is fixedly connected with the discharge pipe valve 002. The discharge pipe valve 002 is used to discharge the prepared wolfberry whole pulp. A feeding pipe 3 is fixedly connected to the upper right side of the mixing chamber 2. The feeding pipe 3 is communicated with the internal space of the mixing chamber 2. A supporting frame 4 is fixedly connected to the upper side of the mixing chamber 2. A fixing frame 5 is fixedly connected between the supporting frames 4. The fixing frame 5 is a double-layer frame structure. A crushing chamber 6 is fixedly connected to the upper side of the supporting frame 4. The crushing chamber 6 is used for beating the wolfberry fruit to initially separate the peel, pulp and pulp of the wolfberry fruit, and to smash the pulp into pulp, and then crush the fiber-rich peel. The crushing chamber 6 is a structure with tempered glass on the left side. The tempered glass structure of the crushing chamber 6 is used to facilitate observation of the internal situation of the mixing chamber 2. A filter screen 61 is fixedly connected to the lower right side wall of the crushing cabin 6. The filter screen 61 is a fine-pore structure. The fine-pore structure of the filter screen 61 is used to pass the crushed pulp and pulp and block the peel in the crushing cabin 6. A closed cabin 7 is fixedly connected to the lower right side of the outer wall of the crushing cabin 6. The closed cabin 7 surrounds the filter screen 61. The closed cabin 7 is used to isolate the filter screen 61 from the outside. The closed cabin 7 is a structure with an opening on the lower side. A guide pipe 8 is fixedly connected to the lower side of the closed cabin 7. The guide pipe 8 is a hollow structure. The guide pipe 8 is interconnected with the closed cabin 7. The lower side of the guide pipe 8 is connected to the upper side of the feed pipe 3. The guide pipe 8 is interconnected with the feed pipe 3. A mixing device 9 is provided in the mixing cabin 2 The mixing device 9 is used to crush the pulp therein into pulp and fully mix the crushed pulp with the pulp. A crushing device 10 is provided in the crushing cabin 6. The crushing device 10 is used to smash the wolfberry fruit, so that the peel, pulp and pulp of the wolfberry fruit are initially separated, and the pulp is smashed into pulp to pass through the filter 61. The crushing device 10 then cuts and crushes the fiber-rich peel so that the crushed peel can pass through the filter 61. A driving device 11 is provided at the fixed frame 5. The driving device 11 is connected to the mixing device 9 and the crushing device 10. The driving device 11 is used to drive and control the operation of the mixing device 9 and the crushing device 10.
[0040] When preparing whole wolfberry pulp, the whole wolfberry pulp wet method ultrafine grinding equipment can be used. The whole wolfberry pulp wet method ultrafine grinding equipment can be installed on the factory work platform through the base 1, and the control line can be connected to build a feed conveyor belt and a connection between the discharge pipe valve 002 and the external storage tank; then the wolfberry fruit can be supplied to the crushing cabin 6 from the outside; after the wolfberry fruit that needs to be wet crushed by whole wolfberry pulp is placed in the crushing cabin 6, the driving device 11 can be started and controlled, so that the driving device 11 can drive the crushing device 10 to crush the wolfberry fruit with low pressure, so that the wolfberry fruit pulp and peel are separated, and pulp is produced. After the peel is separated from the pulp, the pulp will be crushed by the crushing device 10, so that the pulp is crushed, and the peel is rich in Fiber, and the crushing device 10 is in a low-pressure crushing operation at this time. After the crushing device 10 works in this state for a certain period of time, the peel is beaten and softened, and the flesh will also be broken into pulp residue; while the crushing device 10 is in the crushing working state, the flesh particles and pulp with a diameter lower than the pore diameter of the filter screen 61 will be directly discharged from the crushing cabin 6, and flow into the mixing cabin 2 through the closed cabin 7 and the guide pipe 8, while the peel that is only beaten is difficult to be crushed because it is rich in fiber, and the peel will be blocked by the filter screen 61 and retained in the crushing cabin 6; after the crushing device 10 has been running for a certain period of time, most of the flesh and pulp are crushed by the crushing device 10 and discharged from the crushing cabin 6 through the filter screen 61, and only part of the pulp and peel remain in the crushing cabin 6; at this time, the drive device 11 can be controlled to switch The driving state of the crushing device 10 is such that the driving device 11 drives the crushing device 10 to perform the crushing work, so that the crushing device 10 performs high-pressure cutting and crushing on the wolfberry peel. At this time, the crushing device 10 will perform cutting and crushing on the high-fiber peel. After the crushing device 10 works in this state for a certain period of time, the peel in the crushing chamber 6 will be cut and crushed until the peel particles and pulp below the pore diameter of the filter screen 61 are discharged from the crushing chamber 6 and flow into the mixing chamber 2 through the closed chamber 7 and the guide pipe 8. In this way, the crushing device 10 in the crushing chamber 6 first crushes and filters the wolfberry fruit in different working states, and then crushes and filters it. In the process of preliminary processing, the crushed pulp and the high-fiber-rich and difficult-to-crush peel of the wolfberry fruit can be separated. , and only the peels that are difficult to crush are crushed separately, and the high-fiber peels can be crushed separately in the crushing chamber 6, so that the peels can fully participate in the crushing process. Compared with the traditional concentrated crushing of peels and flesh, the flesh that is easy to be crushed will affect the probability of the peel participating in the crushing, and through the filtering function of the filter 61, the crushed and crushed particles will be directly discharged from the crushing chamber 6, further reducing the degree of participation of the crushed flesh and peel in the crushing, and can make the uncrushed peel further increase the probability of participating in the crushing, so as to improve the crushing rate of the peel, reduce the working time of the crushing device 10, reduce the working time of the driving device 11 and reduce the load, and increase the service life of the driving device 11 and the crushing device 10, so as to achieve the purpose of energy saving and environmental protection;When the wolfberry fruits in the crushing chamber 6 are crushed and empty, wolfberry fruits can be added to the crushing chamber 6 again as described above, and the wolfberry fruits can be crushed and crushed as described above, until a certain amount of wolfberry pulp is in the mixing chamber 2, the driving device 11 can be controlled to disconnect the driving of the crushing device 10, and the driving device 11 can be connected to the driving of the mixing device 9, so that the mixing device 9 can crush and mix the pulp in the mixing chamber 2 that has been beaten and crushed by the crushing device 10 again, so that the wolfberry pulp is ultra-finely crushed and fully mixed. After a certain period of operation, the mixing device 9 can release the whole wolfberry pulp in the mixing chamber 2 through the discharge pipe valve 002. ;
[0041] Embodiment 2, as Figure 2-Figure 3 As shown, the mixing device 9 includes a mixing shaft 91, an interconnecting frame 92, a support shaft 93, a mixing blade 94, a gear 95 and a gear ring 96. The mixing shaft 91 is rotatably connected to the middle part of the upper side wall of the mixing chamber 2. The upper end of the mixing shaft 91 is connected to the driving device 11. The upper side of the mixing shaft 91 is fixedly connected with the interconnecting frame 92. The interconnecting frame 92 is a double-layer frame structure. Both sides of the interconnecting frame 92 are rotatably connected with the support shaft 93. Multiple groups of mixing blades 94 are fixedly connected at the support shaft 93 and the mixing shaft 91. The mixing blades 94 are all thin blades. The multiple groups of mixing blades 94 are staggered with each other. The upper end of the support shaft 93 is fixedly connected with a gear 95. The inner periphery of the upper side wall of the mixing chamber 2 is fixedly connected with a gear ring 96, and the gears 95 cooperate with the gear ring 96.
[0042] When the control driving device 11 drives the mixing device 9 to work, the mixing shaft 91 will be driven by the driving device 11 to rotate, and the mixing shaft 91 will drive the mixing blade 94 connected to it to rotate. When the mixing shaft 91 rotates, it will drive the interconnecting frame 92 to rotate, and the interconnecting frame 92 will drive the support shaft 93 to revolve around the mixing shaft 91, so that the mixing blade 94 at the support shaft 93 revolves around the mixing shaft 91, and the gear 95 at the support shaft 93 will rotate on the gear ring 96 during the revolution, so that the support shaft 93 rotates itself during the revolution, thereby driving the mixing blade 94 to rotate during the revolution, so that the multiple groups of mixing blades 94 arranged in an offset manner can cut and crush the fruit pulp in the mixing chamber 2.
[0043] like Figure 8-Figure 9As shown, the crushing device 10 includes a crushing shaft 101 and a crushing blade 102. The crushing shaft 101 is rotatably connected to the lower side wall of the crushing chamber 6. A plurality of crushing blades 102 are fixedly connected to the crushing shaft 101. The crushing blades 102 are all structures with a blade surface and a blunt surface. The blunt surface structure of the crushing blade 102 is a shape with chamfered corners. The blunt surface structure of the crushing blade 102 is used to hit the wolfberry fruit with low pressure, so that the wolfberry fruit can be smashed by the blunt surface of the crushing blade 102, and the pulp is smashed. Since the blunt surface is at low pressure when contacting the wolfberry fruit, the wolfberry peel will not be easily crushed. The blade surface structure of the crushing blade 102 is used for high-pressure cutting and crushing the wolfberry peel, so that the wolfberry peel can be cut by the blade surface of the crushing blade 102. Since the blade surface structure is in a small contact area at high pressure when contacting the wolfberry peel, the wolfberry peel can be easily cut and crushed.
[0044] After the wolfberry fruit is placed in the crushing chamber 6, the crushing shaft 101 is driven to reverse by the driving device 11, so that the blunt surface of the crushing blade 102 becomes the contact surface for crushing the wolfberry fruit, and the blunt surface of the crushing blade 102 smashes the wolfberry fruit, so that the pulp, peel and pulp of the wolfberry fruit are separated, and the wolfberry peel will not be easily smashed by the blunt surface of the crushing blade 102, so that the slurry beaten by the blunt surface in the crushing chamber 6 and the crushed small particles of pulp are discharged from the filter screen 61 through centrifugal action, and the fiber-rich peel that is difficult to be beaten and crushed is retained in the crushing chamber 6. In this way, the pulp and pulp that do not need to participate in the further beating and crushing can be discharged during the initial crushing process of the wolfberry fruit, and the probability of the unbroken pulp contacting the blunt surface of the crushing blade 102 can be increased, so that the unbroken pulp can fully participate in the beating and crushing. Compared with the traditional centralized crushing method, the running time of the crushing blade 102 can be reduced, and at the same time, the residual wolfberry pulp in the crushing chamber 6 is gradually reduced, which can make The load of the driving device 11 is gradually reduced, which achieves the purpose of energy saving and environmental protection; and when most of the pulp and pulp in the crushing chamber 6 are discharged from the filter 61, a large amount of peel remains in the crushing chamber 6. At this time, the driving device 11 can be controlled to drive the crushing shaft 101 to rotate forward, so that the blade surface of the crushing blade 102 is the contact surface for crushing the wolfberry peel, and the blade surface of the crushing blade 102 cuts and crushes the wolfberry peel, so that the fiber-rich wolfberry peel gradually reduces in volume under the cutting action of the cutting blade blade until it can be discharged through the filter 61. The cutting and crushing method of the wolfberry peel only by the blade surface of the crushing blade 102 can make the peel fully contact with the crushing blade 102. Compared with the traditional centralized crushing method, it can greatly increase the contact probability between the peel and the crushing blade 102, can speed up the crushing speed and efficiency of the peel, and reduce the crushing time, so that the driving device 11 can reduce the running time and gradually reduce the load, thereby achieving the purpose of energy saving and environmental protection.
[0045] like Figure 7As shown, the driving device 11 includes a driving motor 111, a first electronically controlled clutch 112, a second electronically controlled clutch 113 and an electronically controlled transmission 114. The driving motor 111 is fixedly connected to the fixed frame 5. The driving motor 111 is located between the double-layer frame structure of the fixed frame 5. The driving motor 111 is a servo-controlled reduction motor. The driving motor 111 is a double-axis motor. The center of the output shaft of the double-axis structure of the driving motor 111 is on the same vertical line as the mixing shaft 91 and the crushing shaft 101. The first electronically controlled clutch 112 is fixedly connected to the lower side of the fixed frame 5. The output shaft of the first electronically controlled clutch 112 is aligned with the mixing shaft 91 and the crushing shaft 101. The coupling shaft 91 is fixedly connected, the input shaft of the first electronically controlled clutch 112 is fixedly connected to the lower output shaft of the drive motor 111, the second electronically controlled clutch 113 is fixedly connected to the upper side of the fixed frame 5, the input shaft of the second electronically controlled clutch 113 is fixedly connected to the upper side output shaft of the drive motor 111, the upper side of the second electronically controlled clutch 113 is fixedly connected to the electronically controlled transmission 114, the electronically controlled transmission 114 is in the form of electronically controlled output forward or reverse rotation, the input shaft of the electronically controlled transmission 114 is fixedly connected to the output shaft of the second electronically controlled clutch 113, and the output shaft of the electronically controlled transmission 114 is fixedly connected to the crushing shaft 101.
[0046] When the mixing shaft 91 needs to work, the first electronically controlled clutch 112 can be started to connect the output shaft of the drive motor 111 with the power connection of the mixing shaft 91. After the drive motor 111 is started, the drive motor 111 will drive the mixing shaft 91 to rotate through the first electronically controlled clutch 112. When the crushing shaft 101 needs to be reversed, the electronically controlled transmission 114 can be controlled to switch the output direction so that the electronically controlled transmission 114 can reverse the output, and the second electronically controlled clutch 113 can be controlled to connect the output shaft of the drive motor 111 with the power connection of the input shaft of the electronically controlled transmission 114. After the drive motor 111 is started, the drive motor 111 can be driven to rotate. The motor 111 will drive the crushing shaft 101 to reverse through the second electronically controlled clutch 113 and the electronically controlled transmission 114. If the crushing shaft 101 needs to rotate forward, the electronically controlled transmission 114 will be controlled to switch the output direction again so that the electronically controlled transmission 114 can output forward rotation. By using the drive motor 111 to output power to different positions and combining the above-mentioned method of classifying and crushing wolfberries, the output efficiency of the drive motor 111 can be improved, the time-consuming work of crushing wolfberries can be reduced compared to the traditional method, and the output load of the drive motor 111 is gradually reduced, which can achieve the purpose of energy saving and environmental protection.
[0047] like Figure 8-Figure 9As shown, it also includes a net-passing device 12, which includes a protection box 121, a propulsion rod frame 122 and a first electric push rod 123. The net-passing device 12 is arranged at the closed cabin 7. The net-passing device 12 is used to clean the filter screen 61 in time to prevent the filter screen 61 from being blocked and difficult to discharge the pulp and pulp crushed into small particles in time. The right side of the closed cabin 7 is fixedly connected with the protection box 121, and the internal sliding sleeve of the protection box 121 is provided with a propulsion rod frame 122. The propulsion rod frame 122 is a light rod with multiple groups of array-mounted installations. The propulsion rod frame 122 passes through the left side wall of the protection box 121 and penetrates into the mesh structure of the filter screen 61. The right side of the protection box 121 is fixedly connected with the first electric push rod 123, which is horizontally placed. The moving part of the first electric push rod 123 extends into the protection box 121 and is connected to the right side of the propulsion rod frame 122.
[0048] When the crushing device 10 in the crushing chamber 6 is crushing the wolfberry fruit, the first electric push rod 123 can be started to work reciprocatingly. The first electric push rod 123 will drive its moving part to move left and right, thereby driving the propulsion rod frame 122 to move back and forth left and right, so that the light rod structure of the propulsion rod frame 122 can frequently extend into and withdraw from the mesh structure of the filter screen 61, so that the light rod structure of the propulsion rod frame 122 can push the particles blocked in the mesh of the filter screen 61 back into the crushing chamber 6 to re-participate in the crushing, so that the filter screen 61 will not be blocked.
[0049] like Figure 10-15As shown, a blocking device 13 is also included. The blocking device 13 includes a sealing member 130, a diversion chamber 131, a moving pair 132, a diversion box 133, a liquid-permeable membrane 134, a second electric push rod 135 and a temporary storage component 14. The blocking device 13 is arranged on the right side of the diversion pipe 8. The blocking device 13 is used to control the amount of fruit liquid flowing into the mixing chamber 2, so that the fruit liquid contained in the wolfberry fruit when it is crushed, that is, the fruit liquid that does not need to participate in the crushing will not excessively flow into the mixing chamber 2, so that the concentration of the fruit pulp and the like in the mixing chamber 2 is increased, so that the pulp, pulp and peel in the mixing chamber 2 are The fluidity will not be too high, so that the pulp, pulp and peel in the mixing chamber 2 can be more in contact with the mixing device 9 for crushing, and at the same time, the mass in the mixing chamber 2 is reduced, and the load of the driving device 11 driving the mixing device 9 is reduced, so as to achieve the purpose of energy saving. A sealing member 130 is fixedly connected to the upper position inside the guide pipe 8, and the sealing member 130 is a rubber strip. A diverter chamber 131 is fixedly connected to the upper position on the right side of the guide pipe 8. The left part of the diverter chamber 131 is a structure with a left opening and a lower opening. The left position of the lower opening structure of the diverter chamber 131 is a slope obliquely downward to the right. The right part of the diversion cabin 131 is a hollow structure, and a moving pair 132 is fixedly connected in the diversion cabin 131. The moving pair 132 is a horizontal guide pair. The fixing part of the moving pair 132 is installed in the middle wall of the diversion cabin 131. The left end of the moving part of the moving pair 132 is fixedly connected to a guide box 133. The guide box 133 is a structure with openings on the upper side and the right side. The bottom wall of the guide box 133 is a ramp design inclined to the lower right. A liquid-permeable membrane 134 is fixedly connected to the upper opening structure of the guide box 133. The liquid-permeable membrane 134 is a water-permeable film structure. The liquid-permeable membrane 134 is used The fruit juice is transmitted through the diversion chamber 131 to isolate the fruit pulp, pulp and peel containing particles. The diversion box 133 and the liquid-permeable membrane 134 are in contact with the bottom of the sealing member 130. A second electric push rod 135 is fixedly connected to the right side of the diversion chamber 131. The second electric push rod 135 is horizontally placed. The moving part of the second electric push rod 135 is connected to the right end of the moving pair 132. A temporary storage component 14 is provided at the lower right side of the diversion pipe 8. The temporary storage component 14 is communicated with the lower opening of the diversion chamber 131. The temporary storage component 14 is used to temporarily store the fruit juice that passes through the liquid-permeable membrane 134, so that the fruit liquid is stored and does not flow into the mixing chamber 2.
[0050] When the peel, pulp and pulp crushed by the crushing device 10 flow into the mixing chamber 2 through the guide pipe 8, in order to reduce the content of fruit liquid that does not participate in the continued crushing, so that the concentration of the pulp and other entities in the mixing chamber 2 is increased, so that the fluidity of the pulp, pulp and peel in the mixing chamber 2 is not too high, and the pulp, pulp and peel in the mixing chamber 2 can be more in contact with the mixing device 9 for crushing, the second electric push rod 135 can be started, so that the moving part of the second electric push rod 135 drives the guide box 133 to move to the left, so that the guide box 133 drives the liquid permeable membrane 134 to move to the left, so that the guide box 133 and the liquid permeable membrane 134 The upper area of the guide tube 8 is blocked, and the crushed pulp, pulp and peel flowing through the filter screen 61 will fall onto the liquid-permeable membrane 134, and the juice therein will pass through the liquid-permeable membrane 134 into the guide box 133, and flow from the guide box 133 and the diversion chamber 131 into the temporary storage component 14, and the pulp, pulp and peel will remain on the liquid-permeable membrane 134; then the second electric push rod 135 can be controlled to reset its moving part at a fixed time, so that the guide box 133 drives the liquid-permeable membrane 134 to move to the right, and the sealing member 130 will scrape off the pulp, pulp and peel on the liquid-permeable membrane 134, so that the pulp, pulp and peel The peel flows into the mixing chamber 2 through the guide pipe 8, and the fruit liquid is separated by the liquid-permeable membrane 134, which can avoid the dilution of the fruit liquid in the mixing chamber 2 so that the fluidity of the pulp, pulp and peel is too high, and the pulp concentration in the mixing chamber 2 can be increased, so that the solid pulp, pulp and peel can increase the probability of contacting the mixing blade 94, improve the cutting rate, increase the crushing speed of the mixing device 9, reduce the crushing time, and thus reduce the working time of the driving device 11, and also reduce the mass and overall volume of the crushed material in the mixing chamber 2, reduce the workload of the mixing device 9, and thus reduce the working time of the driving device 11. load, thus achieving the purpose of energy saving; if it is found through observation that the concentration in the mixing chamber 2 is too high, the crushing resistance is large, and the fluidity of the fruit pulp in the mixing chamber 2 is too low, a certain amount of fruit liquid can be added to the mixing chamber 2 through the temporary storage component 14 to dilute the fruit pulp concentration so that the fruit pulp in the mixing chamber 2 has a suitable concentration for crushing; after the fruit pulp, pulp and peel in the mixing chamber 2 are crushed, the fruit liquid in it can be released into the mixing chamber 2 through the temporary storage component 14, and the added fruit liquid and the crushed fruit pulp, pulp and peel mixture can be fully mixed through the mixing device 9, thereby completing the preparation of the whole wolfberry pulp.
[0051] like Fig.10As shown, the temporary storage component 14 includes a temporary storage box 141, a connecting box 142, an interconnecting pipe 143 and a solenoid valve 144. The temporary storage box 141 is fixedly connected to the middle part of the right side of the guide pipe 8. The temporary storage box 141 is a structure with an upper opening. The upper side of the temporary storage box 141 is fixedly connected to the connecting box 142. The connecting box 142 is a structure with upper and lower openings. The upper side of the connecting box 142 is connected to the diversion cabin 131, and the connecting box 142 is interconnected with the diversion cabin 131. The lower side of the temporary storage box 141 is fixedly connected to the interconnecting pipe 143, and the interconnecting pipe 143 extends into the mixing cabin 2. The solenoid valve 144 is fixedly connected to the interconnecting pipe 143.
[0052] The fruit liquid in the diversion chamber 131 will flow into the temporary storage box 141 through the connecting box 142. When the fruit liquid in the temporary storage box 141 needs to flow back into the mixing chamber 2, the solenoid valve 144 can be started to put the solenoid valve 144 in the passage, so that the fruit liquid in the temporary storage box 141 can flow into the mixing chamber 2 through the interconnecting pipe 143.
[0053] like Figure 6 As shown, it also includes a first cooling module 15 and a second cooling module 16. The first cooling module 15 is fixedly connected to the bottom of the crushing chamber 6, and the second cooling module 16 is fixedly connected to the bottom of the mixing chamber 2. The first cooling module 15 and the second cooling module 16 are both a collection of multiple diode refrigeration plates. The first cooling module 15 is used to perform low-temperature control on the material in the crushing chamber 6, and the second cooling module 16 is used to perform low-temperature control on the material in the mixing chamber 2.
[0054] When the wolfberry fruit is crushed in the crushing chamber 6, the first cooling module 15 can be started, and the first cooling module 15 will perform low-temperature processing on the material in the crushing chamber 6 to avoid the wolfberry fruit being affected by the temperature rise caused by the gradual increase in temperature during crushing. After the material crushing process in the crushing chamber 6 is completed, the first cooling module 15 can be closed; when the wolfberry fruit is crushed in the mixing chamber 2, the second cooling module 16 can be started, and the second cooling module 16 will perform low-temperature processing on the material in the mixing chamber 2 to avoid the wolfberry fruit being affected by the temperature rise caused by the gradual increase in temperature during crushing. After the material crushing process in the mixing chamber 2 is completed, the second cooling module 16 can be closed; the first cooling module 15 and the second cooling module 16 are adopted. Compared with the traditional cooling method of water circulation plus refrigerator, the diode refrigeration plate structure of the first cooling module 15 and the second cooling module 16 can greatly save the electricity required for cooling, and further achieve the purpose of energy saving and environmental protection during the wolfberry crushing work.
[0055] Embodiment 3, as Figure 1-Figure 15 As shown, a grinding process of a wet ultra-fine grinding equipment for whole wolfberry pulp,
[0056] The following steps are involved:
[0057] S1: Beating and crushing: The cleaned wolfberry fruits are sent into the crushing chamber 6 for low-pressure beating and crushing to separate the peel, pulp and pulp of the wolfberry fruit;
[0058] S2: Filtration: filtering the peel, pulp and pulp of the wolfberry fruit that are beaten and broken into separate pieces, and sending the wolfberry pulp and pulp into the mixing chamber 2;
[0059] S3: Cutting and crushing: Cut and crush the fruit peels rich in limit retained by filtration separately, so that the fruit peels can participate in the crushing quickly and fully;
[0060] S4: Mixing and crushing into pulp: The mixed peel, pulp and pulp are sent into the mixing chamber 2 for secondary crushing, so that no more time and energy are needed for crushing the fiber-rich peel during the secondary crushing process.
[0061] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A wet ultra-fine grinding device for whole wolfberry pulp, comprising a base (1), characterized in that: A mixing chamber (2) is fixedly connected to the upper side of the base (1), a discharge pipe valve (002) is fixedly connected to the lower side of the mixing chamber (2), a feed pipe (3) is fixedly connected to the upper right side of the mixing chamber (2), a support frame (4) is fixedly connected to the upper side of the mixing chamber (2), a fixing frame (5) is fixedly connected between the support frames (4), a crushing chamber (6) is fixedly connected to the upper side of the support frames (4), a filter screen (61) is fixedly connected to the lower right side wall of the crushing chamber (6), a closed chamber (7) is fixedly connected to the lower right side of the outer wall of the crushing chamber (6), a guide pipe (8) is fixedly connected to the lower side of the closed chamber (7), the guide pipe (8) is communicated with the closed chamber (7), the lower side of the guide pipe (8) is connected to the upper side of the feed pipe (3), and the guide pipe (8) is communicated with the feed pipe (3); The mixing chamber (2) is provided with a mixing device (9), and the mixing device (9) is used to crush the fruit pulp therein into pulp; A crushing device (10) is provided in the crushing cabin (6), and the crushing device (10) is used to crush the wolfberry fruit, and the crushing device (10) then cuts and crushes the fiber-rich peel; The fixed frame (5) is provided with a driving device (11), the driving device (11) is connected to the mixing device (9) and the crushing device (10), and the driving device (11) is used to drive and control the operation of the mixing device (9) and the crushing device (10).
2. The wet ultrafine grinding equipment for wolfberry whole pulp as claimed in claim 1, characterized in that: The mixing device (9) comprises a mixing shaft (91), the mixing shaft (91) being rotatably connected to the middle part of the upper side wall of the mixing chamber (2), the upper end of the mixing shaft (91) being connected to the driving device (11), the upper side of the mixing shaft (91) being fixedly connected to an interconnecting frame (92), both sides of the interconnecting frame (92) being rotatably connected to support shafts (93), a plurality of groups of mixing blades (94) being fixedly connected to the support shafts (93) and the mixing shaft (91), the upper ends of the support shafts (93) being fixedly connected to gears (95), the inner periphery of the upper side wall of the mixing chamber (2) being fixedly connected to a gear ring (96), and the gears (95) being matched with the gear ring (96).
3. The wet ultrafine grinding equipment for wolfberry whole pulp as claimed in claim 2, characterized in that: The crushing device (10) comprises a crushing shaft (101), the lower side wall of the crushing chamber (6) is rotatably connected to the crushing shaft (101), and a plurality of groups of crushing blades (102) are fixedly connected to the crushing shaft (101), and the crushing blades (102) are all structures with a cutting edge and a blunt surface.
4. The wet ultrafine grinding equipment for wolfberry whole pulp as claimed in claim 3 is characterized by: The driving device (11) comprises a driving motor (111), wherein the driving motor (111) is fixedly connected to the fixing frame (5), a first electrically controlled clutch (112) is fixedly connected to the lower side of the fixing frame (5), an output shaft of the first electrically controlled clutch (112) is fixedly connected to the mixing shaft (91), an input shaft of the first electrically controlled clutch (112) is fixedly connected to the lower output shaft of the driving motor (111), a second electrically controlled clutch (113) is fixedly connected to the upper side of the fixing frame (5), an input shaft of the second electrically controlled clutch (113) is fixedly connected to the upper output shaft of the driving motor (111), an electrically controlled transmission (114) is fixedly connected to the upper side of the second electrically controlled clutch (113), an input shaft of the electrically controlled transmission (114) is fixedly connected to the output shaft of the second electrically controlled clutch (113), and an output shaft of the electrically controlled transmission (114) is fixedly connected to the crushing shaft (101).
5. The wet ultrafine grinding equipment for wolfberry whole pulp as claimed in claim 4, characterized in that: It also comprises a net-passing device (12), the net-passing device (12) being arranged at the closed cabin (7), the net-passing device (12) being used for timely cleaning the filter (61), a protection box (121) being fixedly connected to the right side of the closed cabin (7), a push rod frame (122) being slidably mounted inside the protection box (121), the push rod frame (122) passing through the left side wall of the protection box (121) and penetrating into the filter (61), a first electric push rod (123) being fixedly connected to the right side of the protection box (121), a moving part of the first electric push rod (123) extending into the protection box (121) and connected to the right side of the push rod frame (122).
6. The wet ultrafine grinding equipment for wolfberry whole pulp as claimed in claim 5, characterized in that: The invention also comprises a blocking device (13), the blocking device (13) being arranged on the right side of the guide pipe (8), the blocking device (13) being used to control the amount of fruit liquid flowing into the mixing chamber (2), a sealing member (130) being fixedly connected at an upper position inside the guide pipe (8), a flow diversion chamber (131) being fixedly connected at an upper position on the right side of the guide pipe (8), a moving pair (132) being fixedly connected inside the flow diversion chamber (131), a moving member of the moving pair (132) being fixedly connected at the left end thereof to a flow diversion box (133), and the upper side of the flow diversion box (133) being fixedly connected A liquid permeable membrane (134) is provided, the flow guide box (133) and the liquid permeable membrane (134) are in contact with the bottom of the sealing member (130), a second electric push rod (135) is fixedly connected inside the right side of the diversion chamber (131), the second electric push rod (135) is connected to the right end of the moving part of the moving pair (132), a temporary storage component (14) is provided below the right side of the diversion pipe (8), the temporary storage component (14) is communicated with the lower opening of the diversion chamber (131), and the temporary storage component (14) is used to temporarily store the fruit juice that has passed through the liquid permeable membrane (134).
7. The wet ultrafine grinding equipment for wolfberry whole pulp as claimed in claim 6, characterized in that: The temporary storage assembly (14) comprises a temporary storage box (141), the temporary storage box (141) is fixedly connected to the middle part of the right side of the guide pipe (8), the upper side of the temporary storage box (141) is fixedly connected to a connection box (142), the upper side of the connection box (142) is connected to the diversion chamber (131), the connection box (142) and the diversion chamber (131) are interconnected, the lower side of the temporary storage box (141) is fixedly connected to an interconnection pipe (143), the interconnection pipe (143) extends into the mixing chamber (2) through a feed pipe (3), and the interconnection pipe (143) is fixedly connected to a solenoid valve (144).
8. The wet ultrafine grinding equipment for wolfberry whole pulp as claimed in claim 7, characterized in that: It also comprises a first cooling module (15), wherein the first cooling module (15) is fixedly connected to the bottom of the crushing chamber (6), and a second cooling module (16) is fixedly connected to the bottom of the mixing chamber (2).
9. A grinding process of the wet ultrafine grinding equipment for wolfberry whole pulp according to claim 8, characterized in that: The following steps are involved: S1: Beating and crushing: The cleaned wolfberry fruits are sent into a crushing chamber (6) for low-pressure beating and crushing, so that the peel, pulp and pulp of the wolfberry fruits are separated; S2: Filtration: filtering the peel, pulp and pulp of the wolfberry fruit that have been beaten and broken into separate pieces, and sending the wolfberry pulp and pulp into a mixing chamber (2); S3: Cutting and crushing: Cut and crush the fruit peels rich in limit retained by filtration separately, so that the fruit peels can participate in the crushing quickly and fully; S4: Mixing and crushing into pulp: The mixed peel, pulp and pulp are sent to the mixing chamber (2) for secondary crushing, so that no more time and energy are required for crushing the fiber-rich peel during the secondary crushing process.