Leftover material removing device for automobile part machining and using method of leftover material removing device

Abstract

The invention relates to the technical field of automobile part leftover material removing equipment, and provides an automobile part machining leftover material removing device and a using method thereof.The automobile part machining leftover material removing device comprises a punching machining table, the outer wall of the punching machining table is fixedly connected with a deviation rectifying mechanism, and the deviation rectifying mechanism comprises a control box fixedly installed at the top of the punching machining table; an electric push rod is mounted in the control box, a movable block is fixedly connected to the output end of the electric push rod, a sliding rod is movably connected to the interior of the movable block, a bearing frame is fixedly connected to the outer wall of the sliding rod, and a limiting plate is fixedly connected to the outer wall of the bearing frame. According to the automobile part leftover material removing device, an automobile part is placed on the punching machining table, an electric push rod is started, so that a bearing frame is driven to slide along a movable groove formed in a control box, two limiting plates are attached to the automobile part, the effect of conveniently conducting limiting and deviation rectifying on the automobile part is achieved, and the automobile part leftover material removing machining quality and efficiency are improved.

Description

Technical Field

[0001] The invention relates to the technical field of automobile component edge material removal equipment, and in particular to an edge material removal device for automobile component processing and a use method thereof. Background Art

[0002] Automobile parts are independent components with specific functions and structures that make up the whole of the automobile. They cooperate and work together to enable the automobile to achieve various functions such as driving, control, safety, and comfort. They include power components, such as engines and transmissions, which are components that provide power to the automobile and realize power transmission and conversion, so that the automobile can generate driving force and realize basic movement functions such as moving forward and backward; including control components, such as steering wheels, steering gears, suspension systems, etc., which are mainly used to control the direction of the car, maintain the stability and comfort of the vehicle, and allow the driver to control the driving trajectory of the car according to his own wishes; including safety components, such as braking systems, seat belts, airbags, etc., whose function is to protect the lives of drivers and passengers during the driving of the car, and in the event of an emergency, can effectively reduce the degree of injury to people caused by the accident; including electrical components, such as batteries, generators, various sensors and control units, etc., which are responsible for providing power for various electrical equipment of the car, and realizing electronic control and information transmission of various systems of the car, to ensure the normal operation and intelligent control of various functions of the car. The edge material removal device for automobile parts processing is used to remove excess material, burrs and other edge materials on the surface or edge of the parts during the processing of automobile parts. At present, the edge material removal of automobile parts is often achieved by punching the material with a punch. The corresponding punch and die can be replaced according to the different shapes and sizes of automobile parts; When using the existing edge material removal device for automobile parts processing, the automobile parts are often placed on the stamping table by a mechanical arm, and then the operator uses tools to fine-tune the position of the automobile parts. The operation is time-consuming and labor-intensive, and it is inconvenient to automatically limit and correct the automobile parts. The operator has to pay attention to the processing process at all times and frequently adjust the position of the parts manually, which not only increases labor costs and labor intensity, but also easily leads to untimely adjustments due to human negligence, further reducing the degree of automation and stability of production, making it difficult to meet the efficient and high-precision production needs of the modern automobile manufacturing industry, resulting in a mismatch between the position of the automobile parts and the punch, affecting the quality and efficiency of the edge material removal processing of automobile parts. Summary of the invention

[0003] The object of the present invention is to provide a device for removing edge material for processing automobile parts and a method for using the same, so as to solve the defect that the existing device for removing edge material for processing automobile parts is inconvenient to automatically limit and correct the deviation of automobile parts.

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions: an edge material removal device for automobile parts processing and a method of using the same, comprising a punching processing table; The outer wall of the punching and cutting table is fixedly connected with a deviation correction mechanism; The deviation correction mechanism comprises a control box fixedly mounted on the top of the punching and cutting processing table, an electric push rod is installed inside the control box, a movable block is fixedly connected to the output end of the electric push rod, a sliding rod is movably connected inside the movable block, a receiving frame is fixedly connected to the outer wall of the sliding rod, and a limit plate is fixedly connected to the outer wall of the receiving frame; The top of the punching table is fixedly connected to a support frame, the top of the support frame is fixedly connected to a first hydraulic cylinder, the output end of the first hydraulic cylinder is fixedly connected to a positioning plate, the top of the positioning plate is fixedly connected to a guide rod, the top of the support frame is fixedly connected to a second hydraulic cylinder, and the output end of the second hydraulic cylinder is fixedly connected to a punch.

[0005] Preferably, a T-shaped avoidance groove is provided inside the control box, a movable groove is provided inside the control box, and a T-shaped slide plate is fixedly connected to the bottom of the movable block.

[0006] Preferably, the T-shaped slide plate forms a sliding structure with the control box through the T-shaped avoidance groove, the shape of the T-shaped slide plate is adapted to the T-shaped avoidance groove, the length of the T-shaped avoidance groove is greater than the T-shaped slide plate, the movable block is a slotted design, and the movable block and the sliding rod form a sliding structure.

[0007] Preferably, the control box forms a sliding structure with the supporting frame through a movable groove, the movable groove is symmetrically arranged with the central axis of the control box, the supporting frame is U-shaped, the supporting frame is welded to the limiting plate, and the supporting frame is symmetrically arranged with the central axis of the movable block.

[0008] Preferably, the guide rod and the support frame form a sliding structure, the guide rod is symmetrically arranged with respect to the central axis of the positioning platen, the positioning platen is arranged parallel to the punching table, and the positioning platen is welded to the guide rod.

[0009] Preferably, a pushing mechanism is installed inside the control box, and the pushing mechanism includes a slide groove opened on the inner wall of the control box. The pushing mechanism also includes a movable plate movably installed inside the control box, one side of the movable plate is fixedly connected to a receiving rod, and one end of the receiving rod is fixedly connected to a pushing plate.

[0010] Preferably, a sliding block is fixedly connected to the outer wall of the movable plate, and a return spring is fixedly connected to one side of the movable plate.

[0011] Preferably, the slider forms a sliding structure with the control box through a sliding groove, and the slider is symmetrically arranged with respect to the central axis of the movable plate.

[0012] Preferably, the return spring is sleeved on the outer wall of the receiving rod, and the receiving rod and the control box form a sliding structure.

[0013] Preferably, a conveyor frame is fixedly connected to one side of the punching and cutting table, and a conveyor belt is movably installed on the inner wall of the conveyor frame.

[0014] The invention provides a device for removing edge material for automobile parts processing and a method for using the same, which has the advantages of: By setting up the punching and cutting processing table and the correction mechanism, by placing the automobile part on the punching and cutting processing table and starting the electric push rod, the movable block can be driven to move, so that the T-shaped slide plate slides along the T-shaped avoidance groove. Since the movable block is of slotted design, the sliding rod can slide along the inclined groove opened inside the movable block, thereby driving the receiving frame to slide along the movable groove opened inside the control box, so that the two limit plates are in contact with the automobile part, so that the automobile part is pushed to the central axis of the punching and cutting processing table, which facilitates the limit correction of the automobile part. By controlling the electric push rod, the T-shaped slide plate fixedly connected to the bottom of the movable block slides in the opposite direction along the T-shaped avoidance groove, and the receiving frame can be driven to slide outward along the movable groove, so that the two limit plates are opened and the limit on the automobile part is released, thereby improving the quality and efficiency of the edge material removal processing of the automobile part. Furthermore, the movable block slides in the opposite direction, which causes the two limit plates to open, driving the movable block to squeeze the movable plate, so that the two sliders slide along the slide grooves respectively, so that the receiving rod slides along the control box, driving the push plate to squeeze the automobile parts punched on the punching table, so that the automobile parts are pushed onto the conveyor belt, and the conveyor belt can be started to transport the processed automobile parts, which facilitates the pushing and unloading of the processed automobile parts, and further improves the efficiency of the automobile parts edge material removal processing; Furthermore, when the movable block is reset, the movable block releases the pressure on the movable plate, and under the action of the reset spring, the receiving rod can slide and reset along the control box, so that the push plate can be reset, and then the next automobile part can be processed for edge material removal, which further improves the efficiency of the edge material removal processing of automobile parts; By setting up the support frame, the first hydraulic cylinder, the positioning pressure plate, the guide rod, the second hydraulic cylinder and the punch, by starting the first hydraulic cylinder, the positioning pressure plate can be moved downward, driving the guide rod to slide stably along the support frame, so that the positioning pressure plate presses down the automobile component to limit the automobile component, and by starting the second hydraulic cylinder, the punch can be moved downward to punch and cut the edge material of the automobile component, which makes it easier to remove and clean the edge material of the automobile component and improves the stability of the punching process of the edge material of the automobile component. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a top view schematic diagram of the present invention; Figure 3 A three-dimensional diagram of a punching processing table of the present invention; Figure 4 It is a top view schematic diagram of the deviation correction mechanism of the present invention; Figure 5 A three-dimensional diagram of the control box of the present invention; Figure 6 It is a schematic diagram of the splitting of the active block structure of the present invention; Figure 7 It is a top view schematic diagram of the material pushing mechanism of the present invention; Figure 8 It is a three-dimensional diagram of a push plate of the present invention.

[0016] Explanation of the reference numerals in the figure: 1. Punching table; 2. Correction mechanism; 21. Control box; 22. T-type avoidance groove; 23. Movable groove; 24. Electric push rod; 25. Movable block; 26. T-type slide plate; 27. Sliding rod; 28. Receiving frame; 29. ​​Limiting plate; 3. Pushing mechanism; 31. Slide groove; 32. Movable plate; 321. Sliding block; 322. Reset spring; 33. Receiving rod; 34. Pushing plate; 4. Support frame; 5. First hydraulic cylinder; 6. Positioning pressure plate; 7. Guide rod; 8. Second hydraulic cylinder; 9. Punch; 10. Conveyor frame; 11. Conveyor belt. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figure 1-Figure 8 The present invention provides a device for removing edge material for automobile parts processing and a method for using the device, comprising a punching processing table 1.

[0019] Reference Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7As shown, the outer wall of the punching processing table 1 is fixedly connected with a correction mechanism 2, and the correction mechanism 2 includes a control box 21 fixedly installed on the top of the punching processing table 1, an electric push rod 24 is installed inside the control box 21, and a movable block 25 is fixedly connected to the output end of the electric push rod 24, and a sliding rod 27 is movably connected inside the movable block 25, and a receiving frame 28 is fixedly connected to the outer wall of the sliding rod 27, and a limit plate 29 is fixedly connected to the outer wall of the receiving frame 28, and a T-shaped avoidance groove 22 is opened inside the control box 21, and a movable groove 23 is opened inside the control box 21, and the bottom of the movable block 25 is fixedly connected to a T The T-shaped skateboard 26 forms a sliding structure with the control box 21 through the T-shaped avoidance groove 22. The shape of the T-shaped skateboard 26 and the T-shaped avoidance groove 22 are adapted to each other. The length of the T-shaped avoidance groove 22 is greater than the T-shaped skateboard 26. The movable block 25 is a slotted design. The movable block 25 and the sliding rod 27 form a sliding structure. The control box 21 forms a sliding structure with the receiving frame 28 through the movable groove 23. The movable groove 23 is symmetrically arranged with the central axis of the control box 21. The receiving frame 28 is U-shaped. The receiving frame 28 is welded to the limiting plate 29. The receiving frame 28 is symmetrically arranged with the central axis of the movable block 25.

[0020] By placing the automobile component on the punching and cutting processing table 1 and starting the electric push rod 24, the movable block 25 can be driven to move, so that the T-shaped slide plate 26 slides along the T-shaped avoidance groove 22. Since the movable block 25 is a slotted design, the sliding rod 27 can slide along the inclined groove opened inside the movable block 25, thereby driving the receiving frame 28 to slide along the movable groove 23 opened inside the control box 21, so that the two limiting plates 29 are in contact with the automobile component, so that the automobile component is pushed to the central axis of the punching and cutting processing table 1, which facilitates the limiting and deviation correction of the automobile component. By controlling the electric push rod 24, the T-shaped slide plate 26 fixedly connected to the bottom of the movable block 25 slides in the opposite direction along the T-shaped avoidance groove 22, which can drive the receiving frame 28 to slide outward along the movable groove 23, so that the two limiting plates 29 are opened and the limiting of the automobile component is released.

[0021] Reference Figure 1 , Figure 2 and Figure 3 As shown, the top of the punching and cutting table 1 is fixedly connected to a support frame 4, the top of the support frame 4 is fixedly connected to a first hydraulic cylinder 5, the output end of the first hydraulic cylinder 5 is fixedly connected to a positioning platen 6, the top of the positioning platen 6 is fixedly connected to a guide rod 7, the top of the support frame 4 is fixedly connected to a second hydraulic cylinder 8, the output end of the second hydraulic cylinder 8 is fixedly connected to a punch 9, the guide rod 7 and the support frame 4 form a sliding structure, the guide rod 7 is symmetrically arranged with the central axis of the positioning platen 6, the positioning platen 6 is arranged parallel to the punching and cutting table 1, and the positioning platen 6 is welded to the guide rod 7.

[0022] By starting the first hydraulic cylinder 5, the positioning plate 6 can be moved downward, driving the guide rod 7 to slide stably along the support frame 4, so that the positioning plate 6 presses down on the automobile component to limit the automobile component. By starting the second hydraulic cylinder 8, the punch 9 can be moved downward, so that the punch 9 can punch and cut the edge material of the automobile component, thereby facilitating the removal and cleaning of the edge material of the automobile component.

[0023] Reference Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 7 and Figure 8 As shown, a pushing mechanism 3 is installed inside the control box 21, and the pushing mechanism 3 includes a slide groove 31 opened on the inner wall of the control box 21. The pushing mechanism 3 also includes a movable plate 32 movably installed inside the control box 21, one side of the movable plate 32 is fixedly connected with a receiving rod 33, one end of the receiving rod 33 is fixedly connected with a pushing plate 34, the outer wall of the movable plate 32 is fixedly connected with a slider 321, one side of the movable plate 32 is fixedly connected with a return spring 322, the slider 321 forms a sliding structure with the control box 21 through the slide groove 31, the slider 321 is symmetrically arranged with the central axis of the movable plate 32, the return spring 322 is sleeved on the outer wall of the receiving rod 33, the receiving rod 33 and the control box 21 form a sliding structure, one side of the punching processing table 1 is fixedly connected with a conveyor frame 10, and the inner wall of the conveyor frame 10 is movably installed with a conveyor belt 11.

[0024] The movable block 25 slides in the opposite direction, and the two limit plates 29 are opened, driving the movable block 25 to squeeze the movable plate 32, so that the two sliders 321 slide along the slide groove 31 respectively, so that the receiving rod 33 slides along the control box 21, and drives the push plate 34 to squeeze the automobile parts punched on the punching processing table 1, so that the automobile parts are pushed onto the conveyor belt 11, and the conveyor belt 11 can be started to transport the processed automobile parts, which facilitates the pushing and unloading of the processed automobile parts. When the movable block 25 is reset, the movable block 25 releases the squeezing of the movable plate 32, and under the action of the reset spring 322, the receiving rod 33 can slide and reset along the control box 21, and the push plate 34 can be reset, and then the next automobile part can be processed for edge material removal, thereby improving the efficiency of the edge material removal of automobile parts.

[0025] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A device for removing edge material for automobile parts processing and a method for using the same, comprising a punching processing table (1); Features: The outer wall of the punching processing table (1) is fixedly connected with a deviation correction mechanism (2); The deviation correction mechanism (2) comprises a control box (21) fixedly mounted on the top of the punching processing table (1), an electric push rod (24) is mounted inside the control box (21), an output end of the electric push rod (24) is fixedly connected to a movable block (25), the movable block (25) is internally movably connected to a sliding rod (27), an outer wall of the sliding rod (27) is fixedly connected to a receiving frame (28), and an outer wall of the receiving frame (28) is fixedly connected to a limiting plate (29); The top of the punching table (1) is fixedly connected to a support frame (4), the top of the support frame (4) is fixedly connected to a first hydraulic cylinder (5), the output end of the first hydraulic cylinder (5) is fixedly connected to a positioning platen (6), the top of the positioning platen (6) is fixedly connected to a guide rod (7), the top of the support frame (4) is fixedly connected to a second hydraulic cylinder (8), and the output end of the second hydraulic cylinder (8) is fixedly connected to a punch (9).

2. The device for removing edge material for automobile parts processing and the method for using the device according to claim 1 are characterized in that: A T-shaped avoidance groove (22) is provided inside the control box (21), a movable groove (23) is provided inside the control box (21), and a T-shaped sliding plate (26) is fixedly connected to the bottom of the movable block (25).

3. The device for removing edge material for automobile parts processing and the method for using the device according to claim 2 are characterized in that: The T-shaped slide plate (26) forms a sliding structure with the control box (21) via the T-shaped avoidance groove (22); the T-shaped slide plate (26) is adapted to the shape of the T-shaped avoidance groove (22); the length of the T-shaped avoidance groove (22) is greater than that of the T-shaped slide plate (26); the movable block (25) is of slotted design; and the movable block (25) and the sliding rod (27) form a sliding structure.

4. The device for removing edge material for automobile parts processing and the method for using the device according to claim 2 are characterized in that: The control box (21) forms a sliding structure through a movable groove (23) and a receiving frame (28); the movable groove (23) is symmetrically arranged with respect to the central axis of the control box (21); the receiving frame (28) is U-shaped; the receiving frame (28) is welded to a limit plate (29); and the receiving frame (28) is symmetrically arranged with respect to the central axis of the movable block (25).

5. The device for removing edge material for automobile parts processing and the method for using the device according to claim 1 are characterized in that: The guide rod (7) and the support frame (4) form a sliding structure, the guide rod (7) is symmetrically arranged with respect to the central axis of the positioning pressure plate (6), the positioning pressure plate (6) is arranged parallel to the punching processing table (1), and the positioning pressure plate (6) and the guide rod (7) are welded.

6. The device for removing edge material for automobile parts processing and the method for using the device according to claim 1 are characterized in that: A material pushing mechanism (3) is installed inside the control box (21), the material pushing mechanism (3) comprises a slide groove (31) opened on the inner wall of the control box (21), the material pushing mechanism (3) further comprises a movable plate (32) movably installed inside the control box (21), one side of the movable plate (32) is fixedly connected to a receiving rod (33), and one end of the receiving rod (33) is fixedly connected to a material pushing plate (34).

7. The device for removing edge material for automobile parts processing and the method for using the device according to claim 6 are characterized in that: A sliding block (321) is fixedly connected to the outer wall of the movable plate (32), and a return spring (322) is fixedly connected to one side of the movable plate (32).

8. The device for removing edge material for automobile parts processing and the method for using the device according to claim 7 are characterized in that: The sliding block (321) forms a sliding structure with the control box (21) via the sliding groove (31), and the sliding block (321) is symmetrically arranged with respect to the central axis of the movable plate (32).

9. The device for removing edge material for automobile parts processing and the method for using the device according to claim 7 are characterized in that: The return spring (322) is sleeved on the outer wall of the receiving rod (33), and the receiving rod (33) and the control box (21) form a sliding structure.

10. The device for removing edge material for automobile parts processing and the method for using the device according to claim 1, characterized in that: A conveyor frame (10) is fixedly connected to one side of the punching processing table (1), and a conveyor belt (11) is movably mounted on the inner wall of the conveyor frame (10).

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