Trimming device for sponge production
By designing a sponge trimming device including a rotating plate and a crushing mechanism, the problem of debris collection and crushing after sponge trimming is solved, and efficient utilization and recycling of sponges is achieved.
Patent Information
- Application Number
- CN202510072154.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-04-18
AI Technical Summary
Existing sponge trimming devices cannot effectively collect and crush sponge debris, resulting in sponge waste and increased production costs.
A trimming device for sponge production is designed, including a processing table, a rotating plate, an adjustment mechanism, a moving mechanism and a crushing mechanism. By tilting the rotating plate, sponge debris are poured into the processing box, and the debris is crushed into fine particles by using a crushing mechanism, and finally collected through the screen plate and the collection tank.
It realizes effective collection and crushing of sponge debris, avoids sponge waste, reduces production costs, and facilitates later recycling.
Smart Images
Figure CN119839917A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of sponge processing, in particular to a trimming device for sponge production. Background Art
[0002] Sponge is a porous material with good water absorption and can be used to clean objects. The commonly used sponges are made of wood cellulose fibers or foamed plastic polymers. In addition, there are also natural sponges made from sponge animals. Most natural sponges are used for body cleaning or painting. In addition, there are three types of synthetic sponges made of other materials, namely low-density polyether, polyvinyl alcohol and polyester. The sponges will have uneven sides during production, so the sponges need to be trimmed. However, the existing trimming device still has the following technical problems when used: After trimming the sponge, the existing trimming device cannot effectively collect the broken sponge and directly crush it into particles to facilitate subsequent recycling. The current method directly discards the sponge or reprocesses it through other production lines, which not only increases production costs, but also causes a large amount of sponge waste.
[0003] For this reason, a sponge production trimming device is now proposed to solve the above-mentioned problems. Summary of the invention
[0004] The object of the present invention is to provide a trimming device for sponge production to solve the problems raised in the above background technology.
[0005] The cam is an axially movable device for arranging the rotation of the support frame and the cam is a movable device for arranging the rotation of the support frame, wherein the movable device is movable in a direction of rotation and the movable device is movable in a direction of rotation. A processing box is fixed inside the processing table, a collecting funnel is fixed on the upper side of the processing box, symmetrical fixing rods are fixed to the left and right ends of the inner wall of the processing box, a guide cover is fixed to the symmetrical ends of the fixing rods that are close to each other, a limiting plate is fixed inside the guide cover, a crushing mechanism is provided on the side wall of the limiting plate, and a screen plate is fixed to the lower side of the processing box.
[0006] Preferably, the first moving mechanism includes a guide rail, which is fixedly connected to the left end of the upper side of the processing table, a first screw rod is rotatably arranged inside the guide rail through a bearing, a first motor is fixed to the rear side of the guide rail, the rear end of the first screw rod is fixedly connected to the output end of the first motor, a first moving block is threadedly arranged on the rod wall of the first screw rod, the lower side of the first moving block is slidably connected to the inner wall of the guide rail, and the upper side of the first moving block is fixedly connected to the lower side of the first support plate.
[0007] Preferably, the second moving mechanism includes a second screw rod, a moving groove is opened on the lower side of the cross plate, the second screw rod is arranged inside the moving groove for horizontal rotation through a bearing, a second motor is fixed on the right side of the cross plate, the right end of the second screw rod is fixedly connected to the output end of the second motor, a second moving block is threadedly arranged on the rod wall of the second screw rod, and the upper side of the second moving block is slidably connected to the inner wall of the moving groove.
[0008] Preferably, the rotating mechanism includes a chassis, which is fixedly connected to the lower side of the second moving block, a third motor is fixed inside the chassis, an output rod is fixed to the output end of the third motor, and the lower end of the output rod is fixedly connected to the upper side of the mounting plate.
[0009] Preferably, the connecting mechanism includes a telescopic rod, the upper end of the telescopic rod is fixedly connected to the lower side of the mounting plate, the lower end of the telescopic rod is fixedly connected to the upper side of the pressing plate, the outer sleeve of the telescopic rod is provided with a spring, the upper end of the spring is fixedly connected to the lower side of the mounting plate, and the lower end of the spring is fixedly connected to the upper side of the pressing plate.
[0010] Preferably, the adjustment mechanism includes a first U-shaped block and a second U-shaped block, a second support plate is fixed to the upper end of the inner wall of the processing table, the first U-shaped block is fixedly connected to the side wall of the second support plate, the second U-shaped block is fixedly connected to the lower side of the rotating plate, and rotating blocks are rotatably provided inside the first U-shaped block and the second U-shaped block via an axle pin, and an electric push rod is commonly fixed between the two rotating blocks.
[0011] Preferably, the pulverizing mechanism comprises a fourth motor, the fourth motor is fixed to the upper end of the limiting plate, a vertical rod is fixed to the output end of the fourth motor, and a symmetrical pulverizing blade is fixed to the lower end of the rod wall of the vertical rod.
[0012] Preferably, a collecting trough is slidably provided at the lower end of the front side of the processing table, which is located at the lower end of the processing box, and a pulling handle is fixed at the front side of the collecting trough.
[0013] Compared with the prior art, the present invention has the following beneficial effects: After the sponge is trimmed, the sponge debris generated will be accumulated on the upper end of the rotating plate. The two rotating plates are tilted and rotated through an adjustment mechanism to pour the sponge debris on the upper end into the interior of the processing box. The sponge debris is crushed into fine particles by a crushing mechanism. Not only will there be no waste of sponge debris, but it can also be directly processed and collected for easy recycling. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the present invention; Figure 2 for Figure 1 A schematic cross-sectional structure diagram of ; Figure 3 is a structural schematic diagram of the third motor and the output rod; Figure 4 for Figure 2 A schematic diagram of the enlarged structure of part A; Figure 5 is a structural schematic diagram of a first moving mechanism; Figure 6 is a side sectional view of the processing table; Figure 7 for Figure 6 A schematic diagram of the enlarged structure of part B; Figure 8 It is a schematic diagram of the structure of the fixing rod and the air deflector.
[0015] In the figure: 1 processing table, 2 rotating plate, 3 first supporting plate, 4 horizontal plate, 5 first cylinder, 6 mounting plate, 7 pressing plate, 8 second cylinder, 9 trimming blade, 10 processing box, 11 collecting funnel, 12 fixing rod, 13 deflector, 14 limiting plate, 15 screen plate, 16 guide rail, 17 first screw rod, 18 first motor, 19 first moving block, 20 second screw rod, 21 second motor, 22 second moving block, 23 chassis, 24 third motor, 25 output rod, 26 telescopic rod, 27 spring, 28 first U-shaped block, 29 second U-shaped block, 30 second supporting plate, 31 rotating block, 32 electric push rod, 33 fourth motor, 34 vertical rod, 35 crushing blade, 36 collecting trough. DETAILED DESCRIPTION
[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0017] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. Example
[0018] See also Figure 1-8 , the present invention provides a technical solution: A trimming device for sponge production comprises a processing table 1, a symmetrical rotating plate 2 is rotatably arranged on the upper side of the processing table 1 through an axle pin, an adjusting mechanism is arranged on the lower side of the rotating plate 2, a first moving mechanism is fixed to the left end of the upper side of the processing table 1, the first moving mechanism can adjust the front and rear position of the trimming blade 9, a first supporting plate 3 is fixed to the upper end of the first moving mechanism, a slide groove is provided on the right side of the first supporting plate 3, a horizontal plate 4 is slidably arranged inside the slide groove, a first cylinder 5 is fixed to the upper side of the first supporting plate 3, the lower end of the first cylinder 5 is fixedly connected to the upper left end of the horizontal plate 4, and a second moving mechanism is arranged inside the horizontal plate 4 The second moving mechanism can adjust the left and right position of the trimming blade 9. A rotating mechanism is fixed at the lower end of the second moving mechanism. The rotating mechanism can adjust the rotation angle of the trimming blade 9. A mounting plate 6 is fixed at the lower end of the rotating mechanism. A connecting mechanism is fixed at the lower front end of the mounting plate 6. A pressing plate 7 is fixed at the lower end of the connecting mechanism. A symmetrical second cylinder 8 is fixed at the rear end of the side wall of the mounting plate 6. A trimming blade 9 is fixed at the lower end of the symmetrical second cylinder 8. Since the sponge is thicker and the material is softer, the sponge is pressed by the pressing plate 7 before cutting to increase the cutting accuracy. A processing box 10 is fixed inside the processing table 1, a collecting funnel 11 is fixed on the upper side of the processing box 10, symmetrical fixing rods 12 are fixed to the left and right ends of the inner wall of the processing box 10, and a guide cover 13 is fixed to the adjacent ends of the symmetrical fixing rods 12. A limiting plate 14 is fixed inside the guide cover 13, and a crushing mechanism is provided on the side wall of the limiting plate 14. A sieve plate 15 is fixed on the lower side of the processing box 10. After the debris generated by trimming is poured into the interior of the processing box 10, it is crushed by the crushing mechanism until it is crushed into smaller particles for screening through the sieve plate 15, and finally collected through the collecting trough 36.
[0019] The first moving mechanism includes a guide rail 16, which is fixedly connected to the left end of the upper side of the processing table 1, and a first screw rod 17 is rotatably arranged inside the guide rail 16 through a bearing, and a first motor 18 is fixed to the rear side of the guide rail 16, and the rear end of the first screw rod 17 is fixedly connected to the output end of the first motor 18, and a first moving block 19 is threadedly arranged on the rod wall of the first screw rod 17, and the lower side of the first moving block 19 is slidably connected to the inner wall of the guide rail 16, and the upper side of the first moving block 19 is fixedly connected to the lower side of the first support plate 3, and the first motor 18 drives the first screw rod 17 at the output end to rotate, and the first screw rod 17 drives the first moving block 19 threadedly connected to the rod wall to move, and the first moving block 19 drives the first support plate 3 at the upper end to move forward and backward, and the first motor 18 uses a forward and reverse motor.
[0020] The second moving mechanism includes a second screw rod 20, a moving groove is opened on the lower side of the cross plate 4, the second screw rod 20 is arranged inside the moving groove for horizontal rotation through a bearing, a second motor 21 is fixed to the right side of the cross plate 4, the right end of the second screw rod 20 is fixedly connected to the output end of the second motor 21, a second moving block 22 is threadedly arranged on the rod wall of the second screw rod 20, the upper side of the second moving block 22 is slidingly connected to the inner wall of the moving groove, the second motor 21 drives the second screw rod 20 at the output end to rotate, the second screw rod 20 drives the second moving block 22 threadedly connected to the rod wall to move, the second moving block 22 drives the rotating mechanism at the lower end to move left and right, and the second motor 21 uses a forward and reverse motor.
[0021] The rotating mechanism includes a chassis 23, which is fixedly connected to the lower side of the second moving block 22. A third motor 24 is fixed inside the chassis 23. An output rod 25 is fixed to the output end of the third motor 24. The lower end of the output rod 25 is fixedly connected to the upper side of the mounting plate 6. When the third motor 24 is started, the third motor 24 drives the output rod 25 at the output end to rotate, and the output rod 25 drives the mounting plate 6 at the lower end to rotate, thereby realizing angle adjustment.
[0022] The connecting mechanism includes a telescopic rod 26, the upper end of the telescopic rod 26 is fixedly connected to the lower side of the mounting plate 6, the lower end of the telescopic rod 26 is fixedly connected to the upper side of the pressing plate 7, the outer sleeve of the telescopic rod 26 is provided with a spring 27, the upper end of the spring 27 is fixedly connected to the lower side of the mounting plate 6, the lower end of the spring 27 is fixedly connected to the upper side of the pressing plate 7, the pressing plate is connected by the connecting mechanism, and when trimming, before the trimming blade 9 contacts the sponge, the sponge is first pressed by the pressing mechanism, and after the pressing is stable, the trimming blade 9 contacts the sponge, thereby increasing the accuracy of trimming.
[0023] The adjusting mechanism includes a first U-shaped block 28 and a second U-shaped block 29. A second support plate 30 is fixed to the upper end of the inner wall of the processing table 1. The first U-shaped block 28 is fixedly connected to the side wall of the second support plate 30. The second U-shaped block 29 is fixedly connected to the lower side of the rotating plate 2. A rotating block 31 is rotatably provided inside the first U-shaped block 28 and the second U-shaped block 29 through an axle pin. An electric push rod 32 is fixed between the two rotating blocks 31. The two electric push rods 32 are contracted to drive the rotating plate 2 at the upper end to rotate, and the sponge debris accumulated at the upper end is poured into the interior of the processing box 10.
[0024] The crushing mechanism includes a fourth motor 33, which is fixed at the upper end of the limiting plate 14. A vertical rod 34 is fixed to the output end of the fourth motor 33, and a symmetrical crushing blade 35 is fixed to the lower end of the rod wall of the vertical rod 34. The fourth motor 33 drives the vertical rod 34 at the output end to rotate, and the vertical rod 34 drives the crushing blade 35 to rotate, thereby crushing the sponge.
[0025] A collecting trough 36 is slidably provided at the lower end of the front side of the processing table 1 located at the lower end of the processing box 10 , and a pulling handle is fixed at the front side of the collecting trough 36 .
[0026] Working principle: The sponge to be processed is placed on the upper ends of the two rotating plates 2, and the angle of the trimming blade 9 is controlled by the cooperation of the first moving mechanism, the second moving mechanism and the rotating mechanism to align with the edge of the sponge sheet, and the first cylinder 5 is started. The first cylinder 5 drives the lower cross plate 4 to move downward. During the downward movement of the cross plate 4, the sponge sheet is first pressed and fixed by the pressing plate 7, and then the trimming blade 9 contacts the edge of the sponge to cut and trim its edge. After the trimming is completed, the two electric push rods 32 are contracted to pull the two rotating plates 2 to tilt downward, and the sponge fragments at the upper end are poured into the interior of the processing box 10, and the fourth motor 33 is started. The fourth motor 33 drives the vertical rod 34 at the output end to rotate, and the vertical rod 34 drives the crushing blade 35 of the rod wall to rotate, thereby crushing the sponge debris. When it is crushed into fine particles, it falls through the sieve plate 15 to the inside of the collecting tank 36 for collection.
[0027] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the present invention, and any figure marks in the claims should not be regarded as limiting the claims involved.
[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A trimming device for sponge production, comprising a processing table (1), characterized in that: A symmetrical rotating plate (2) is rotatably arranged on the upper side of the processing table (1) through an axle pin, and an adjusting mechanism is arranged on the lower side of the rotating plate (2). A first moving mechanism is fixed to the left end of the upper side of the processing table (1), and a first supporting plate (3) is fixed to the upper end of the first moving mechanism. A slide groove is provided on the right side of the first supporting plate (3), and a transverse plate (4) is slidably arranged inside the slide groove. A first cylinder (5) is fixed to the upper side of the first supporting plate (3), and the lower end of the first cylinder (5) is fixedly connected to the upper left end of the transverse plate (4). A second moving mechanism is arranged inside the transverse plate (4), and a rotating mechanism is fixed to the lower end of the second moving mechanism. A mounting plate (6) is fixed to the lower end of the rotating mechanism, and a connecting mechanism is fixed to the lower front end of the mounting plate (6). A pressing plate (7) is fixed to the lower end of the connecting mechanism. A symmetrical second cylinder (8) is fixed to the rear end of the side wall of the mounting plate (6), and a trimming blade (9) is commonly fixed to the lower end of the symmetrical second cylinders (8); A processing box (10) is fixed inside the processing table (1), a collecting funnel (11) is fixed on the upper side of the processing box (10), symmetrical fixing rods (12) are fixed to the left and right ends of the inner wall of the processing box (10), a guide cover (13) is fixed to the adjacent ends of the symmetrical fixing rods (12), a limiting plate (14) is fixed inside the guide cover (13), a crushing mechanism is provided on the side wall of the limiting plate (14), and a screen plate (15) is fixed to the lower side of the processing box (10).
2. A trimming device for sponge production according to claim 1, characterized in that: The first moving mechanism comprises a guide rail (16), the guide rail (16) being fixedly connected to the left end of the upper side of the processing table (1), a first screw rod (17) being rotatably arranged inside the guide rail (16) via a bearing, a first motor (18) being fixedly arranged at the rear side of the guide rail (16), a rear end of the first screw rod (17) being fixedly connected to an output end of the first motor (18), a first moving block (19) being threadedly arranged on a rod wall of the first screw rod (17), a lower side of the first moving block (19) being slidably connected to an inner wall of the guide rail (16), and an upper side of the first moving block (19) being fixedly connected to a lower side of the first support plate (3).
3. The trimming device for sponge production according to claim 1, characterized in that: The second moving mechanism comprises a second screw rod (20), a moving groove is provided on the lower side of the horizontal plate (4), the second screw rod (20) is arranged inside the moving groove for transverse rotation via a bearing, a second motor (21) is fixed on the right side of the horizontal plate (4), the right end of the second screw rod (20) is fixedly connected to the output end of the second motor (21), a second moving block (22) is threadedly provided on the rod wall of the second screw rod (20), and the upper side of the second moving block (22) is slidably connected to the inner wall of the moving groove.
4. A trimming device for sponge production according to claim 3, characterized in that: The rotating mechanism comprises a chassis (23), the chassis (23) being fixedly connected to the lower side of the second moving block (22), a third motor (24) being fixed inside the chassis (23), an output rod (25) being fixed to the output end of the third motor (24), and a lower end of the output rod (25) being fixedly connected to the upper side of the mounting plate (6).
5. The trimming device for sponge production according to claim 1, characterized in that: The connecting mechanism comprises a telescopic rod (26), the upper end of the telescopic rod (26) being fixedly connected to the lower side of the mounting plate (6), the lower end of the telescopic rod (26) being fixedly connected to the upper side of the pressing plate (7), the outer sleeve of the telescopic rod (26) being provided with a spring (27), the upper end of the spring (27) being fixedly connected to the lower side of the mounting plate (6), and the lower end of the spring (27) being fixedly connected to the upper side of the pressing plate (7).
6. The trimming device for sponge production according to claim 1, characterized in that: The adjustment mechanism comprises a first U-shaped block (28) and a second U-shaped block (29); a second support plate (30) is fixed to the upper end of the inner wall of the processing table (1); the first U-shaped block (28) is fixedly connected to the side wall of the second support plate (30); the second U-shaped block (29) is fixedly connected to the lower side of the rotating plate (2); rotating blocks (31) are rotatably arranged inside the first U-shaped block (28) and the second U-shaped block (29) via shaft pins; an electric push rod (32) is fixedly fixed between the two rotating blocks (31).
7. The trimming device for sponge production according to claim 1, characterized in that: The pulverizing mechanism comprises a fourth motor (33), the fourth motor (33) being fixed to the upper end of the limit plate (14), a vertical rod (34) being fixed to the output end of the fourth motor (33), and a symmetrical pulverizing blade (35) being fixed to the lower end of the rod wall of the vertical rod (34).
8. The trimming device for sponge production according to claim 1, characterized in that: A collecting trough (36) is slidably provided at the lower end of the front side of the processing table (1) and located at the lower end of the processing box (10), and a pulling handle is fixed at the front side of the collecting trough (36).