Automatic quartz plate production system and control method thereof

Abstract

The invention discloses an automatic quartz plate production system and a control method thereof. The automatic quartz plate production system comprises a weighing, distributing and conveying mechanism, a distributing and scattering mechanism, a powder spraying mechanism, a laminating mechanism and a plate forming mechanism, the weighing and distributing conveying mechanism comprises a plurality of weighing and distributing devices and a first synchronous belt conveying device, the weighing and distributing devices are used for discharging input raw materials to the conveying face of the first synchronous belt conveying device according to a designated discharging area, and the distributing and scattering mechanism is used for conducting initial scattering treatment on a material layer; the powder spraying mechanism is used for adding required powder on the material layer; the laminating mechanism is used for carrying out initial laminating and scattering treatment on a material layer; the plate forming mechanism is used for conducting plate forming treatment on the input material layer so as to output formed plates with the corresponding thickness and length. By the adoption of the control system, the multiple weighing and distributing devices can be controlled to open the corresponding discharging areas so as to form needed plate stripes, and the control system is high in adaptability and good in attractiveness.

Description

Technical Field

[0001] The present invention relates to the technical field of quartz plate production, and in particular to an automated production system for quartz plates and a control method thereof. Background Art

[0002] As a new type of artificial building material, artificial quartz board has incomparable advantages over natural stone: high strength, high hardness, high temperature resistance, corrosion resistance, anti-aging, natural texture, easy to clean, anti-bending, wear resistance, pure material and no radiation, etc. Today, as natural stone is becoming increasingly depleted as a non-renewable resource, artificial quartz board is its best substitute and is widely used in the floor and wall decoration of cabinets, bathrooms, offices and large shopping malls as well as home decoration industries.

[0003] In traditional artificial quartz plate production, artificial quartz plates are manufactured in multiple independent equipment stations. Independent production stations make the production efficiency of artificial quartz plates low, the transfer process between stations is complicated, the labor intensity of workers is high, which reduces work efficiency and production quality, and increases labor costs.

[0004] The existing artificial quartz plate production system includes feeding equipment, material distribution machines and vibration pressing machines, etc. However, the discharge port of the current feeding equipment is fixed, and the zoning of the discharge port cannot be realized. For quartz plates with multiple feeding and laying areas (i.e., multiple areas divided along the width direction of the quartz plate), the equipment cannot feed in the designated area (such as a single or multiple areas) to lay the corresponding plate area, and cannot finally form the required plate stripes, thereby failing to meet the processing requirements of different stripe effects of quartz plates; and the raw material dispersion effect achieved by a single material distribution machine is low, and it is easy to have blocky or large-grained raw materials, resulting in low uniformity of the laid raw materials, thereby affecting the subsequent forming effect of the quartz plate. In addition, the above equipment has a relatively single function and low applicability. Summary of the invention

[0005] The technical problem to be solved by the present invention is to provide an automated production system for quartz plates and a control method thereof, which can control multiple weighing and material dividing devices to open corresponding discharging areas to form required plate stripes, with high adaptability and good aesthetics.

[0006] In order to solve the above technical problems, the present invention provides an automated production system for quartz plates, including a weighing and distributing conveying mechanism, a material distributing and breaking up mechanism, a powder spraying mechanism, a laminating mechanism and a plate forming mechanism; the weighing and distributing conveying mechanism includes a plurality of weighing and distributing devices and a first synchronous belt conveying device, the weighing and distributing devices are used to discharge the input raw materials according to the designated discharging area onto the conveying surface of the first synchronous belt conveying device, and the first synchronous belt conveying device conveys the laid material layer to the material distributing and breaking up mechanism; the material distributing and breaking up mechanism is used to perform initial breaking up of the material layer and convey it to the powder spraying mechanism; the powder spraying mechanism is used to add the required powder to the material layer and convey it to the laminating mechanism; the laminating mechanism is used to perform initial lamination and breaking up of the material layer and convey it to the plate forming mechanism; the plate forming mechanism is used to perform plate forming processing on the input material layer to output a formed plate of corresponding thickness and length.

[0007] As an improvement of the above-mentioned scheme, the weighing and dividing material equipment includes a dividing material frame, on which a dividing material box is provided; a plurality of dividing material mechanisms are provided at the lower part of the dividing material box, and the plurality of dividing material mechanisms are used to divide the discharge port of the dividing material box into a plurality of discharge areas; the dividing material mechanism includes a dividing material drive assembly and a dividing material plate, and the dividing material drive assembly is connected to the dividing material plate, and is used to drive the dividing material plate to open or close the corresponding discharge area.

[0008] As an improvement of the above-mentioned scheme, mounting frames are installed on both sides of the material distribution box, and a mounting plate is provided at the lower part of the mounting frame, and a material distribution drive assembly is provided on the mounting plate, and the material distribution plate is sealed and abutted against the bottom of the material distribution box; the material distribution drive assemblies on both sides are respectively connected to the corresponding material distribution plates, and are used to drive the material distribution plates on both sides to move away from or close to each other, so as to open or close the corresponding discharge areas; a first lifting adjustment mechanism is provided at the lower part of the material distribution frame for driving the lifting and movement of the material distribution box, and the first lifting adjustment mechanisms are respectively located on both sides of the material distribution box, and the lifting drive end of the first lifting adjustment mechanism is connected to the material distribution box.

[0009] As an improvement on the above scheme, the material dividing drive assembly includes a material dividing pushing device and a guide plate, and the guide plates are respectively arranged on both sides of the lower part of the mounting plate; a connecting mounting plate is provided between the guide plates on both sides, and the material dividing pushing device is installed on the connecting mounting plate; slide groove seats corresponding to the guide rail plates are respectively provided on both sides of one end of the material dividing plate, and the guide rail plate is inserted into the slide groove seat and the two are slidably connected, and the driving rod of the material dividing pushing device is connected to the connecting mounting seat on the material dividing plate.

[0010] As an improvement of the above-mentioned scheme, a plurality of weighing detection components are arranged at intervals on the mounting plate, and the weighing detection components include a plurality of weighing detection devices; the material distribution box is a hollow structure with openings at both ends, and the gravity of the raw materials in the material distribution box acts on the material distribution plate; the mounting plate is connected to the mounting frame through the weighing detection device, and the two ends of the weighing detection device are respectively connected to the bottom of the mounting plate and the mounting frame.

[0011] As an improvement of the above-mentioned scheme, a feeding mechanism is provided on the material distribution frame, and the feeding mechanism is located above the material distribution mechanism; the feeding mechanism includes a horizontal moving mechanism and a first feeding hopper. When feeding, the horizontal moving mechanism drives the first feeding hopper to move from an initial position to a position directly above the material distribution box. When feeding is completed, the horizontal moving mechanism drives the first feeding hopper to reset.

[0012] As an improvement on the above scheme, the horizontal moving mechanism includes a moving motor device, a driving wheel, a driven wheel, a synchronous belt and a horizontal guide rail, and the horizontal guide rails are arranged on both sides of the material distribution frame; the first feed hopper is located between the horizontal guide rails on both sides, and horizontal frames are respectively provided at both ends of the first feed hopper, and a plurality of sliding seats compatible with the horizontal guide rails are arranged on the horizontal frames at intervals, and the sliding seats are inserted into the horizontal guide rails and the two are slidably connected; the moving motor device and the driven wheel are both installed on the same side of the material distribution frame, the moving motor device is connected to the driving wheel, and the driving wheel is connected to the driven wheel through a synchronous belt, and a clamping portion fixedly connected to the synchronous belt is provided on the horizontal frame, and the moving motor device is used to drive the first feed hopper to move back and forth along the direction of the horizontal guide rail.

[0013] As an improvement on the above scheme, the cloth scattering mechanism includes a second synchronous belt conveyor, a first feed mounting frame, a second feed hopper and a scattering assembly. The first feed mounting frame is arranged at the feed end of the second synchronous belt conveyor, and the two sides of the first feed mounting frame are respectively provided with second lifting adjustment mechanisms for driving the second feed hopper to lift and move; a second feed hopper is provided in the feed mounting frame, and the two ends of the second feed hopper are respectively connected to the lifting drive ends of the second lifting adjustment mechanism, and the second feed hopper is located above the second synchronous belt conveyor; the scattering assembly is arranged at the discharge end of the second synchronous belt conveyor, and the scattering assembly includes a brush discharge hopper, a first brush roller and a first brush driving device that drives the first brush roller to rotate.

[0014] As an improvement on the above scheme, the powder spraying mechanism includes a third synchronous belt conveyor and a powder spraying assembly, the powder spraying assembly includes a powder spraying frame, a powder spraying hopper, a material distribution switch device and a material distribution device; the powder spraying frame is arranged on the third synchronous belt conveyor, and a powder spraying hopper is arranged in the powder spraying frame, and at least one group of discharge holes is arranged at the discharge end of the powder spraying hopper, and the discharge hole group includes a plurality of discharge holes arranged at intervals; the material distribution switch device is arranged at intervals on the powder spraying frame and located on the outside of the powder spraying hopper, and the material distribution switch device is arranged one-to-one corresponding to the discharge hole, and the material distribution switch device is used to open or close the corresponding discharge hole; the material distribution device includes a material distribution roller and a material distribution drive device for driving the material distribution roller to rotate, and the material distribution roller is located below the discharge hole.

[0015] As an improvement of the above scheme, the material distribution switch device includes a pushing device, a swing support and a swing plate. The swing support is installed at the bottom of the material distribution mounting plate of the powder spraying frame; the two ends of the swing plate are respectively provided with a power end and a resistance end, and a fulcrum end is provided between the power end and the resistance end. The fulcrum end is close to the power end and is hinged to the swing support. A sealing part is provided on the resistance end, and the sealing part is used to open or close the discharge hole; the pushing device is installed on the upper part of the material distribution mounting plate, and the driving end of the pushing device is hinged to the power end.

[0016] As an improvement of the above scheme, the powder spraying assembly also includes a discharge switch device, which is arranged in the powder spraying hopper. The discharge switch device is arranged one-to-one corresponding to the discharge hole group, and the discharge switch device is used to push the powder in the powder spraying hopper to move and open or close the discharge hole.

[0017] As an improvement on the above scheme, the discharge switch device includes a switch pushing device and a discharge switch plate, the switch pushing devices are respectively arranged on both sides of the powder spray hopper, and the discharge switch plate is arranged in the powder spray hopper; the driving ends of the switch pushing devices on both sides respectively pass through the shell plate of the powder spray hopper and are connected to the connecting parts on the upper part of the discharge switch plate on the corresponding side; a plurality of push pipes are arranged at intervals at the lower part of the discharge switch plate, and the push pipes are used to open or close the discharge holes in the discharge hole group.

[0018] As an improvement on the above scheme, the laminating mechanism includes a laminating device, a second feed mounting frame, a fourth synchronous belt conveyor, a third feed hopper and a scattering device. The discharging end of the fourth synchronous belt conveyor is provided with a scattering device, and the scattering device includes a second brush roller and a second brush driving device that drives the second brush roller to rotate; the second feed mounting frames are respectively arranged on both sides of the fourth synchronous belt conveyor, and the second feed mounting frame is provided with a third lifting adjustment mechanism for driving the third feed hopper to lift and move; the two ends of the third feed hopper are respectively connected to the corresponding lifting drive ends of the third lifting adjustment mechanism, and the third feed hopper is located above the feed end of the fourth synchronous belt conveyor; the laminating device is arranged above the third feed hopper, and the laminating device includes a laminating frame, a laminating roller and a motor driving device. At least two laminating rollers are arranged in the middle of the laminating frame, and material through ports are provided at the upper and lower ends of the laminating machine; a motor driving device corresponding to the laminating roller is arranged on one side of the laminating frame, and the driving end of the motor driving device is connected to the laminating roller.

[0019] As an improvement of the above scheme, the sheet forming mechanism includes a forming frame, on which a laminating forming mechanism, a forming conveying mechanism and a forming cutting mechanism are provided, and a feeding frame is provided on the forming frame, and a feeding port is formed between the feeding frame and the laminating forming mechanism; a laminating forming channel is provided in the laminating forming mechanism, and the laminating forming mechanism is used to laminate the raw materials in the laminating forming channel, and the laminating forming channel is connected to the feeding port above; one end of the forming conveying mechanism is connected to the laminating forming mechanism, and is used to convey the formed sheet output from the laminating forming channel to the outside, and a forming cutting mechanism is provided at the other end of the forming conveying mechanism, and the forming cutting mechanism is used to cut the formed sheet.

[0020] As an improvement of the above-mentioned scheme, a pattern forming mechanism is provided between the laminating mechanism and the plate forming mechanism, the pattern forming mechanism includes a feed conveying device and a manipulator driving device, the feed conveying device is provided on one side of the forming frame, and the discharge end of the feed conveying device is connected to the feed port; the manipulator driving device is located on one side of the feed conveying device, and a pattern forming device is provided at the driving end of the manipulator driving device, and the pattern forming device is used to perform pattern forming processing on the material layer laid on the feed conveying device.

[0021] As an improvement of the above scheme, the sheet forming mechanism also includes a sheet printing mechanism, which includes a fifth synchronous belt conveyor and a printing assembly, and the printing assembly includes a printing mounting frame, an X-axis moving mechanism, a Y-axis moving mechanism and a sheet printer; the feeding end of the fifth synchronous belt conveyor is used to receive and convey the formed sheet output by the forming conveyor mechanism, and the two ends of the printing mounting frame are installed on both sides of the fifth synchronous belt conveyor; the X-axis moving mechanism is arranged on the printing mounting frame, and the X-axis moving mechanism is provided with a Y-axis moving mechanism, and the X-axis moving mechanism is used to drive the Y-axis moving mechanism to move back and forth along the conveying direction of the fifth synchronous belt conveyor; the Y-axis moving mechanism is provided with a sheet printer, and the sheet printer is located above the fifth synchronous belt conveyor, and the Y-axis moving mechanism is used to drive the sheet printer to move back and forth along the Y-axis direction.

[0022] As an improvement on the above-mentioned scheme, the feed conveying device includes a synchronous belt conveying platform and an arc-shaped unloading table. Lifting drive devices are respectively provided on the side frames on both sides of the discharge end of the synchronous belt conveying platform. The driving rod of the lifting drive device is hingedly connected to the connecting seat on the side frame, and the end of the lifting drive device away from the driving rod is hingedly mounted on the external mounting frame; one end of the arc-shaped unloading table is connected to the discharge end of the synchronous belt conveying platform, and the other end of the arc-shaped unloading table is abutted against the lower frame plate of the feed frame seat, and a detachable transition plate is provided between the lower frame plate and the second laminating device, or the other end of the arc-shaped unloading table is abutted against the upper part of the second laminating device located below the lower frame plate; the arc-shaped unloading table is used to deliver the raw materials into the feed port.

[0023] As an improvement on the above scheme, the pattern forming device includes a frame seat, on which a movable connecting assembly, a fourth feed hopper and a rotary driving mechanism are provided, and the movable connecting assembly is connected to the manipulator driving device; a rotating disk and a color spraying mechanism are provided at the lower part of the frame seat, and a cutting device and a plurality of discharge hoppers are provided on the rotating disk at intervals along the circumferential direction, and the discharge ends of the plurality of discharge hoppers have different discharge diameters, and the cutting device is used to cut and groove the laid material layer; the rotary driving mechanism is connected to the rotating disk, and is used to drive the rotating disk to rotate so that the corresponding discharge hopper is connected to the fourth feed hopper; the discharge hopper is used to fill the raw material in the fourth feed hopper into the groove, and the color spraying mechanism is used to color the filler.

[0024] As an improvement of the above-mentioned scheme, the laminating mechanism includes a first laminating device and a second laminating device; the first laminating device includes a first roller, a left connecting part, a right connecting part, a first driving device and a displacement driving device, one end of the first roller is connected to the left connecting part, the other end of the first roller is connected to the first driving device, and the first driving device is installed on the right connecting part; the second laminating device includes a second roller and a second driving device, the second driving device is connected to the second roller, and a laminating channel is formed between the second roller and the first roller; the displacement driving device is respectively connected to the left connecting part and the right connecting part, and is used to drive the left connecting part, the right connecting part and the first roller to approach or move away from the second laminating device along the inclined direction to adjust the height of the laminating channel.

[0025] As an improvement of the above-mentioned scheme, two slide slot seats are arranged at intervals on the side panels on both sides of the forming frame, and both ends of the left connecting component and the right connecting component are respectively embedded in the guide slots of the corresponding slide slot seats; the displacement driving device is respectively installed on the side panels on both sides of the forming frame, and the driving end of the displacement driving device is connected to the corresponding left connecting component or the right connecting component, and is used to drive the left connecting component or the right connecting component to move along the inclined direction of the guide slot.

[0026] As an improvement of the above scheme, the molding conveying mechanism includes a conveying transition plate, a conveying frame seat, a conveyor belt, a driving shaft, a driven shaft and a conveyor belt driving device; the conveying frame seat is arranged on the molding frame, and the driving shaft and the driven shaft are respectively provided at both ends of the conveying frame seat, and limit plates are respectively provided on the left and right sides of the conveying frame seat, and the conveyor belt is located between the limit plates on the left and right sides, and one end of the conveyor belt is connected to the discharge end of the laminating molding mechanism through the conveying transition plate; the conveyor belt driving device is connected to the driving shaft, and the driving shaft is connected to the driven shaft through the conveyor belt.

[0027] As an improvement on the above scheme, the forming and cutting mechanism includes a bracket seat, a driving motor, a sliding seat and a slitting device. The two ends of the bracket seat are detachably mounted on the limit plates on both sides, and a rack and a slide rail are provided at the bottom of the bracket seat; the sliding seat is mounted on the slide rail and can move left and right along the direction of the slide rail, the driving motor and the slitting device are respectively mounted on the sliding seat, and the driving gear of the driving motor is engaged with the rack to drive the sliding seat and the slitting device to move left and right; the slitting device includes a saw blade and a cutting drive motor, and the cutting drive motor is connected to the saw blade for driving the saw blade to cut the formed sheet material.

[0028] Correspondingly, the present invention also provides a control method for an automated production system for quartz plates, which is applied to the above-mentioned automated production system for quartz plates, including: obtaining a working mode control command; when the working mode control command is a first preset mode command, controlling multiple weighing and material dividing devices to open corresponding discharge areas according to preset first discharge area control data, and controlling the first synchronous belt conveyor to convey the laid material layer to the material scattering mechanism; controlling the material scattering mechanism to scatter the material layer, and controlling the powder spraying mechanism to spray the required powder onto the material layer; controlling the laminating mechanism to perform initial lamination and scattering on the material layer; controlling the plate forming mechanism to perform plate forming on the material layer, and controlling the plate printing mechanism to perform pattern printing on the formed plate, so as to obtain the required formed plate.

[0029] As an improvement of the above scheme, it also includes: when the working mode control command is the second preset mode command, according to the preset second discharge area control data, any weighing and dividing device is controlled to open all discharge areas, and the first synchronous belt conveyor is controlled to convey the laid material layer to the cloth scattering mechanism; the cloth scattering mechanism is controlled to scatter the material layer, and the powder spraying mechanism is controlled to spray the required powder on the material layer; the laminating mechanism is controlled to perform initial lamination and scattering on the material layer; the pattern forming mechanism is controlled to perform pattern forming on the material layer, and the plate forming mechanism is controlled to perform plate forming on the material layer to obtain the required formed plate.

[0030] The beneficial effects of implementing the present invention are: The present invention can control multiple weighing and material dividing devices to open corresponding material discharging areas, so that raw materials of different colors are discharged to corresponding areas to form required material discharging and laying areas, and finally form required plate stripes, meeting the processing requirements of different stripe effects of quartz plates, thereby ensuring the optimal placement of materials so that the finally formed quartz plates can replicate the multi-shadow areas of the natural stone background, with high adaptability and good aesthetics; and by breaking up the material layer multiple times, the uniformity of the raw materials can be improved, avoiding the influence of the subsequent forming effect of the quartz plates due to the residual blocky or large-grained raw materials.

[0031] Secondly, the present invention has diverse overall functions and high applicability. The plate printing mechanism can print the desired pattern on the striped plate, further improving the aesthetics of the striped plate. In addition, the pattern forming mechanism can realize pattern forming processing on the non-striped plate to obtain the desired patterned plate with different pattern effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 It is a structural schematic diagram of the automated production system of quartz plates of the present invention; Figure 2 It is a structural schematic diagram of the weighing and distributing equipment of the present invention; Figure 3 The structure of the material distribution box of the present invention is shown in FIG. Figure 1 ; Figure 4 The structure of the material distribution box of the present invention is shown in FIG. Figure 2 ; Figure 5 It is a schematic cross-sectional structural diagram of a material distribution box of the present invention; Figure 6 yes Figure 4 A schematic diagram of the enlarged structure of part A; Figure 7 It is a partial structural schematic diagram of the material distribution box and the material distribution plate of the present invention; Figure 8 It is a structural schematic diagram of the cloth scattering mechanism of the present invention; Fig. 9 yes Figure 8 A schematic diagram of the enlarged structure of part A; Fig.10 It is a partial structural schematic diagram of the automated production system of quartz plates of the present invention; Fig.11 It is a structural schematic diagram of the spraying assembly of the present invention; Fig.12 It is a schematic cross-sectional structural diagram of the spraying assembly of the present invention; Fig.13 It is a schematic structural diagram of the laminating device of the present invention; Fig.14 is a schematic structural diagram of a third feed hopper of the present invention; Fig.15 It is a structural schematic diagram of the sheet forming mechanism of the present invention; Fig.16 The structure of the forming frame of the present invention is schematically shown in FIG. Figure 1 ; Fig.17 It is a cross-sectional structural schematic diagram of the forming frame of the present invention; Fig.18 It is a cross-sectional structural schematic diagram of the lamination forming mechanism and the waste material recycling mechanism of the present invention; Fig.19 The structure of the forming frame of the present invention is schematically shown in FIG. Figure 2 ; Fig. 20 It is a structural schematic diagram of the forming and cutting mechanism of the present invention. Fig.21 It is a schematic structural diagram of the lamination forming mechanism and the waste material recycling mechanism of the present invention; Fig. 22 yes Fig.15 A schematic diagram of the enlarged structure of part A; Fig.23 It is a partial cross-sectional structural schematic diagram of the feed conveying device of the present invention in a horizontal conveying state; Fig.24 It is a partial cross-sectional structural schematic diagram of the feed conveying device of the present invention in an inclined conveying state; Fig.25 The structure of the pattern forming device of the present invention is shown in FIG. Figure 1 ; Fig.26 The structure of the pattern forming device of the present invention is shown in FIG. Figure 2 ; Fig. 27 It is a structural schematic diagram of the pattern forming device of the present invention without the frame seat and the movable connecting assembly; Fig.28 It is a structural schematic diagram of the feed seat and the discharge switch mechanism of the present invention; Fig.29 It is a schematic diagram of the structure of the discharging hopper and the stirring driving motor of the present invention; Fig.30 It is a cross-sectional structural schematic diagram of the discharge hopper and the stirring drive motor of the present invention; Fig.31 is a schematic diagram of the structure of the printing assembly of the present invention; Fig.32 It is a flow chart of the control method of the quartz plate automated production system of the present invention. DETAILED DESCRIPTION

[0033] In order to make the objectives, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings.

[0034] like Figure 1As shown, a specific embodiment of the present invention provides an automated production system for quartz plates, including a weighing and distributing conveying mechanism 1, a material dispersing mechanism 2, a powder spraying mechanism 3, a laminating mechanism 4 and a plate forming mechanism 5; the weighing and distributing conveying mechanism 1 includes a plurality of weighing and distributing devices 11 and a first synchronous belt conveying device 12, the weighing and distributing devices 11 are used to discharge the input raw materials according to the designated discharging area to the conveying surface of the first synchronous belt conveying device 12, so as to form the required color stripe area at the corresponding area, thereby forming material layers of different color areas, and passing through the first synchronous belt conveying device 12. A synchronous belt conveyor 12 conveys the laid material layer to the material scattering mechanism 2; the material scattering mechanism 2 is used to perform initial scattering treatment on the material layer and convey it to the powder spraying mechanism 3; the powder spraying mechanism 3 is used to add the required powder with bonding or curing effect on the material layer and convey it to the laminating mechanism 4, so as to improve the forming hardness of the board; the laminating mechanism 4 is used to perform initial lamination and scattering treatment on the material layer and convey it to the board forming mechanism 5; the board forming mechanism 5 is used to perform board forming treatment on the input material layer to output a formed board of corresponding thickness and length.

[0035] The present invention can control multiple weighing and dividing devices 11 to open corresponding discharging areas, so that raw materials of different colors are discharged to corresponding areas to form the required discharging and laying areas, and finally form the required plate stripes through the final plate forming mechanism 5, so as to meet the processing requirements of different stripe effects of the quartz plate, thereby ensuring the optimal placement of the materials so that the finally formed quartz plate can replicate the multi-shadow areas of the natural stone background, with high adaptability and good aesthetics; and by breaking up the material layer multiple times, the uniformity of the raw materials can be improved, avoiding the influence of the subsequent forming effect of the quartz plate due to the residual blocky or large-grained raw materials.

[0036] Specifically, Figures 2 to 4 As shown, the weighing and dividing material equipment includes a dividing material frame 111, on which a dividing material box 113 is provided; a plurality of dividing material mechanisms 115 are provided at the lower part of the dividing material box 113, and the plurality of dividing material mechanisms 115 are used to divide the discharge port 1132 of the dividing material box 113 into a plurality of discharge areas 1133, so that the raw materials can be discharged from a single, multiple or all areas to the conveying surface of the feeding conveyor belt below. The material dividing mechanism 115 includes a material dividing drive component 1151 and a material dividing plate 1152. The material dividing drive component 1151 is connected to the material dividing plate 1152, and is used to drive the material dividing plate 1152 to open or close the corresponding material discharging area 1133, so that the raw materials are discharged to the area to form the required material discharging laying area, and the set material dividing plate 1152 can limit the raw materials on the conveying surface, so that the raw materials form a material layer of corresponding thickness, thereby meeting the material discharging and processing requirements of different areas of the quartz plate, and then ensuring the optimal placement of the material so that the finally formed quartz plate can replicate the multi-shadow areas of the natural stone background, with high adaptability and good aesthetics.

[0037] Preferably, the plurality of material distribution mechanisms 115 are used to equally divide the material outlet 1132 of the material distribution box 113 into a plurality of material distribution areas 1133 , but this is not a limitation and can be adjusted to a non-equal division method according to actual needs.

[0038] In this embodiment, the weighing and distributing conveying mechanism includes a weighing and distributing device for 4 equal parts, a weighing and distributing device for 6 equal parts, and a weighing and distributing device for 8 equal parts. For example, the weighing and distributing device for 4 equal parts includes 4 equal distributing mechanisms 115, and has four equal discharging areas 1133. The user can control the multiple weighing and distributing devices to open different discharging areas 1133 according to production needs, so that the raw materials of corresponding colors are discharged to the corresponding areas, and together form the width area of ​​the production plate, so as to obtain striped plates with different interval colors to meet the user's striped plate needs.

[0039] like Figures 3 to 6 As shown, mounting frames 1134 are installed on both sides of the material distribution box 113, and mounting plates 1135 are provided at the bottom of the mounting frames 1134. Material distribution drive components 1151 are provided on the mounting plates 1135. The material distribution plates 1152 are sealed and abutted against the bottom of the material distribution box 113 to seal the raw materials in the material distribution box 113 and prevent the raw materials from leaking. The material distribution drive components 1151 on both sides are respectively connected to the corresponding material distribution plates 1152, and are used to drive the material distribution plates 1152 on both sides to move away from or approach each other to open or close the corresponding material discharging area 1133, and the moving direction of the material distribution plates 1152 is located on the same straight line as the conveying direction of the raw materials on the conveying surface. By simultaneously controlling the material distribution plates 1152 on both sides to gradually open the corresponding material discharging area 1133 in a manner of moving away from each other, the material can be evenly discharged, and the material can be evenly diffused from the middle to both sides, thereby improving the discharging and raw material laying effects.

[0040] The material distribution driving assembly 1151 includes a material distribution pushing device 1153 and a guide plate 1154, the guide plates 1154 are respectively arranged on both sides of the lower part of the mounting plate 1135; a connecting mounting plate 1155 is arranged between the guide plates 1154 on both sides, and the material distribution pushing device 1153 is installed on the connecting mounting plate 1155; a chute seat 1156 corresponding to the guide plate 1154 is respectively arranged on both sides of one end of the material distribution plate 1152, and the chute seat 1156 is clamped with the guide plate 1154 and the two are slidably connected, and the driving rod of the material distribution pushing device 1153 is connected to the connecting mounting seat 1157 on the material distribution plate 1152. The material distribution pushing device 1153 can drive the material distribution plate 1152 to move horizontally back and forth along the horizontal guide direction of the guide plate 1154, so that the material distribution plates 1152 on both sides are simultaneously moved away from or close to each other, so as to open or close the corresponding material discharging area 1133, and realize the material discharging or non-discharging work.

[0041] Preferably, the material distribution pushing device 1153 is preferably a pushing cylinder or a pushing electric cylinder, but it is not limited to this.

[0042] like Figure 5 and Figure 7 As shown, a discharge guide 1136 is provided at the bottom of one side plate of the material distribution box 113, and the discharge guide 1136 extends downward along the height direction of the material distribution box 113 and extends in the opposite direction of the conveying direction of the feeding conveyor belt, and a guide 1158 is provided at one end of the material distribution plate 1152 away from the material distribution drive assembly 1151, and the guide 1158 extends downward along the height direction of the material distribution plate 1152 and extends along the opening direction of the material distribution plate 1152. When discharging, the material distribution plates 1152 on both sides are away from each other, and the guide starting point of the guide 1158 of the material distribution plate 1152 on the left side is exactly connected with the guide end point of the discharge guide 1136 to form a total guide, so as to guide the raw materials to flow quickly and evenly from the guiding direction of the total guide to the conveying surface, which can reduce the discharging resistance, improve the discharging efficiency and the discharging uniformity, and then quickly transport it to the subsequent processing steps through the feeding conveyor belt to improve the processing efficiency.

[0043] Preferably, the discharge guide portion 1136 is a circular arc guide portion, but is not limited thereto.

[0044] Preferably, the guide portion 1158 is an inclined guide portion, but is not limited thereto.

[0045] In order to achieve the height adjustment of the dividing plate 1152, as Figure 2 , Figure 4 and Figure 6 As shown, the lower part of the material distribution frame 111 is provided with a first lifting adjustment mechanism 114 for driving the material distribution box 113 to move up and down. The first lifting adjustment mechanism 114 is respectively located on both sides of the material distribution box 113. The lifting driving end of the first lifting adjustment mechanism 114 is connected to the material distribution box 113, and is used to drive the material distribution box 113 and the material distribution plate 1152 to do lifting movement to adjust the height position of the material distribution box 113 and the material distribution plate 1152. That is, by adjusting the distance between the bottom end surface of the material distribution plate 1152 and the conveying surface of the feeding conveyor belt below, the thickness of the laid material layer is adjusted accordingly to ensure that the raw materials are evenly distributed and not too thick, and to avoid excessive accumulation of raw materials to form large blocks, which affects the subsequent processing effect. In addition, the overall function of the device is diverse and the structure is simple.

[0046] Among them, the first lifting adjustment mechanism 114 includes an upper fixed seat 1141, a lower fixed seat 1142, a lifting drive device 1143 and a guide rod 1144; one end of the lower fixed seat 1142 is installed on the machine body, and the other end of the lower fixed seat 1142 is installed with the lifting drive device 1143, the driving rod of the lifting drive device 1143 is connected to the upper fixed seat 1141, and one end of the upper fixed seat 1141 is installed on the material distribution box 113; the guide rods 1144 are respectively located on both sides of the lifting drive device 1143, one end of the guide rod 1144 is connected to the upper fixed seat 1141, and the other end passes through the guide sleeve 1145 of the lower fixed seat 1142 and is connected to the guide connecting plate 1146 below the lower fixed seat 1142. When the lifting drive device 1143 drives the upper fixed seat 1141 to move, it can drive the material distribution box 113 and the material distribution plate 1152 to move synchronously, thereby realizing the height adjustment of the material distribution plate 1152, thereby adjusting the thickness of the laid material layer; the guide rods 1144 on both sides play a guiding role, so that the lifting work can move stably along the specified lifting direction, ensuring the stable progress of the height adjustment work.

[0047] Preferably, the lifting drive device 1143 is preferably a lifting electric cylinder, but is not limited to this.

[0048] In order to realize the feeding control work of the equipment, such as Figure 5 As shown, a plurality of weighing detection components 116 are arranged at intervals on the mounting plate 1135, and the weighing detection components 116 include a plurality of weighing detection devices 1161; the material distribution box 113 is a hollow structure and has openings at both ends to realize the feeding and discharging work; the gravity of the raw materials in the material distribution box 113 acts on the material distribution plate 1152; the mounting plate 1135 is connected to the mounting frame 1134 through the weighing detection device 1161, and the two ends of the weighing detection device 1161 are respectively connected to the mounting plate 1135 and the bottom of the mounting frame 1134. When the gravity of the raw materials acts on all the material distribution plates 1152, since the mounting plate 1135 is connected to the material distribution mechanism 115, and the mounting plate 1135 is connected to the weighing detection device 1161, the gravity of the raw materials indirectly acts on the weighing detection device 1161, thereby realizing the weighing detection function. Among them, the weighing detection device 1161 is preferably a tension and pressure sensor, but is not limited thereto.

[0049] In actual use, when the sum or average of the detection data obtained by the multiple groups of weighing detection components 116 on the left and right sides of the material distribution box 113 is greater than or equal to the preset weight threshold for stopping feeding, the feeding can be stopped, and when the sum or average of the obtained detection data is less than or equal to the preset weight threshold for starting feeding, the feeding can be started. In this way, the automatic feeding control of the equipment can be realized, the automation degree of the equipment can be improved, and the labor cost can be reduced. Secondly, after the equipment discharges the material, it can also be processed according to the detection data of the weighing detection component 116 to determine the weight of each discharge, so as to facilitate the staff to monitor the operation of the equipment.

[0050] In order to realize the feeding work, Figure 2 As shown, a feeding mechanism 112 is provided on the material distribution frame 111, and the feeding mechanism 112 is located above the material distribution mechanism 115, and the box opening 1131 of the material distribution box faces the feeding mechanism, and the feeding mechanism is used to discharge the raw materials into the material distribution box. Among them, the feeding mechanism 112 includes a horizontal moving mechanism 1121 and a first feeding hopper 1122. When feeding, the horizontal moving mechanism 1121 drives the first feeding hopper 1122 to move from the initial position to the position directly above the material distribution box 113, so as to transport the raw materials input by the external feeding equipment to the material distribution box 113 below through the first feeding hopper 1122, so as to prepare for subsequent material distribution. By setting the conical first feeding hopper 1122, the flow speed of the raw material in the funnel is made more uniform, the blockage of the raw material is reduced, and the stable transportation of the raw material is realized. When the feeding is completed, the horizontal moving mechanism 1121 drives the first feeding hopper 1122 to reset and stop the feeding work.

[0051] Furthermore, the horizontal moving mechanism 1121 includes a moving motor device 1123, a driving wheel 1124, a driven wheel 1125, a synchronous belt 1126 and a horizontal guide rail 1127, and the horizontal guide rail 1127 is arranged on both sides of the material distribution frame 111; the first feed hopper 1122 is located between the horizontal guide rails 1127 on both sides, and the two ends of the first feed hopper 1122 are respectively provided with a horizontal frame 1128, and the horizontal frame 1128 is provided with a plurality of sliding seats adapted to the horizontal guide rail 1127 at intervals, and the sliding seats are clamped with the horizontal guide rails 1127 and the two are slidably connected so that the first feed hopper 1122 can move on the horizontal guide rail 1127; the mobile motor device 1123 and the driven wheel 1125 are both installed on the same side of the material distribution frame 111, that is, close to the horizontal guide rail 1127 on one side, the mobile motor device 1123 is connected to the driving wheel 1124, the driving wheel 1124 is connected to the driven wheel 1125 through the synchronous belt 1126, and the horizontal frame 1128 is provided with a plurality of clamping parts 1129 fixedly connected to the synchronous belt 1126. When the mobile motor device 1123 drives the synchronous belt 1126 to rotate, the first feed hopper 1122 can be driven to move back and forth along the direction of the horizontal guide rail 1127 through the clamping part 1129, so that the first feed hopper 1122 moves to the feeding position for feeding work and resets to wait for work.

[0052] Preferably, if Figure 2 As shown, accordion covers 117 are respectively provided at both ends of the horizontal guide rail 1127 to protect the horizontal guide rail 1127, reduce maintenance workload and improve equipment stability.

[0053] like Figures 8 to 9As shown, the cloth scattering mechanism includes a second synchronous belt conveyor 21, a first feed mounting frame 22, a second feed hopper 23 and a scattering assembly 24. The first feed mounting frame 22 is arranged at the feed end of the second synchronous belt conveyor 21, and the two sides of the first feed mounting frame 22 are respectively provided with second lifting adjustment mechanisms 25 for driving the second feed hopper 23 to lift and move; the second feed hopper 23 is provided in the feed mounting frame, and the two ends of the second feed hopper 23 are respectively connected to the lifting drive ends of the second lifting adjustment mechanism 25, and the second feed hopper 23 is located above the second synchronous belt conveyor 21; the scattering assembly 24 is arranged at the discharge end of the second synchronous belt conveyor 21, and the scattering assembly 24 includes a brush discharge hopper 241, a first brush roller 242 and a first brush drive device 243 that drives the first brush roller 242 to rotate. When the material layer falls from the first synchronous belt conveyor device to the second feed hopper 23, the material layer can be output to the conveying surface of the second synchronous belt conveyor device 21 through the discharge port of the second feed hopper 23, and is transported to the next processing station, that is, the powder spraying mechanism, through the second synchronous belt conveyor device 21. Among them, when the material layer passes through the discharge end of the second synchronous belt conveyor device 21, the material layer needs to pass through the first brush roller 242 before entering the lower hopper, and feed out through the lower hopper; the first brush roller 242 can be driven to rotate by the first brush drive device 243, so as to break up the raw materials in the material layer through the brush member of the first brush roller 242, so as to improve the uniformity of the raw materials and avoid affecting the subsequent forming effect of the quartz plate due to the residual block or large particle size raw materials.

[0054] Preferably, the brush driving device 243 is preferably a motor device, but not limited thereto. The motor device can drive the first brush roller 242 to rotate to achieve the above functions.

[0055] Among them, the second lifting and adjustment mechanism 25 can drive the second feed hopper 23 to lift and move to adjust the distance between the discharge end of the second feed hopper 23 and the conveying surface of the second synchronous belt conveyor 21, thereby realizing the thickness adjustment of the discharge material layer. Its structure and principle are the same as those of the first lifting and adjustment mechanism, and will not be elaborated here.

[0056] In addition, the shape of the discharge end of the second feed hopper 23 is adapted to the conveying surface of the second synchronous belt conveyor 21 to achieve stable discharge. In this embodiment, in order to avoid the height of the equipment structure of the overall system being too high, which leads to excessive cost, the second synchronous belt conveyor 21 is tilted, and its conveying direction is tilted upward; for this, the discharge end of the second feed hopper 23 is tilted to match the tilted conveying surface, and the front bottom of the discharge end is just in contact with the conveying surface or leaves a very small gap, and the rear bottom (i.e., the bottom of the side close to the scattering component 24) and the conveying surface leave a discharge spacing of the required discharge thickness, so that after the raw material is discharged from the second feed hopper 23, a material layer of the required thickness is formed on the conveying surface and the feeding work is realized.

[0057] like Figures 10 to 12 As shown, the powder spraying mechanism includes a third synchronous belt conveying device 31 and a powder spraying assembly 32, and the powder spraying assembly 32 includes a powder spraying frame 321, a powder spraying hopper 322, a material distribution switch device 323 and a material distribution device 324; the powder spraying frame 321 is arranged on the third synchronous belt conveying device 31, and a powder spraying hopper 322 is arranged in the powder spraying frame 321, and the powder spraying hopper 322 stores powder with bonding effect or curing effect, such as adhesive or curing agent. The discharge end of the powder spraying hopper 322 is provided with at least one group of discharge holes, and the discharge hole group includes a plurality of discharge holes 3221 arranged at intervals; the material distribution switch device 323 is arranged at intervals on the powder spraying frame 321 and located on the outside of the powder spraying hopper 322, and the material distribution switch device 323 is arranged one-to-one with the discharge holes 3221, and the material distribution switch device 323 is used to open or close the corresponding discharge hole 3221 to realize the discharge work at different positions and meet different spraying requirements. The material distribution device 324 includes a material distribution roller 3241 and a material distribution driving device 3242 for driving the material distribution roller 3241 to rotate. The material distribution roller 3241 is located below the discharge hole 3221. When the powder material falls from the discharge hole 3221 below the material distribution hopper to the area of ​​the material distribution roller 3241, the powder material falling from different positions can be dispersed by rotating the material distribution roller 3241, so that the powder material is more evenly dispersed on the material layer in the corresponding area. The formed sheet material output by the sheet forming mechanism will gradually bond and solidify under the action of the powder material, thereby improving the hardness, strength, corrosion resistance and high temperature resistance of the sheet material.

[0058] Among them, the dividing roller 3241 is provided with a plurality of transverse plates 3243 circumferentially spaced around its rotation axis, and each transverse plate 3243 is provided with a plurality of dividing holes spaced along its length direction. Powder can flow out of the dividing holes and fall onto the material layer. The plurality of dividing holes can further improve the uniformity of spraying and achieve a better spraying effect.

[0059] Preferably, the material distribution driving device 3242 is preferably a motor device, but not limited to this. The motor device can drive the material distribution roller 3241 to rotate to achieve the above-mentioned function.

[0060] Furthermore, the material distribution switch device 323 includes a pushing device 3231, a swing support 3232 and a swing plate 3233. The swing support 3232 is installed at the bottom of the material distribution mounting plate 3211 of the powder spraying frame 321; the two ends of the swing plate 3233 are respectively provided with a power end 3234 and a resistance end 3235, and a fulcrum end 3236 is provided between the power end 3234 and the resistance end 3235. The fulcrum end 3236 is close to the power end 3234 and is hinged to the swing support 3232. A sealing portion 3237 is provided on the resistance end 3235, and the sealing portion 3237 is used to open or close the discharge hole 3221; the pushing device 3231 is installed on the upper part of the material distribution mounting plate 3211, and the driving end of the pushing device 3231 is hinged to the power end 3234. When the pushing device 3231 drives the power end 3234 of the swing plate 3233 to move, the resistance end 3235 of the swing plate 3233 will move in the circumferential direction around the fulcrum end 3236, so that the blocking part 3237 opens or closes the discharge hole 3221, realizing the discharge work at different positions and improving the spraying effect.

[0061] Preferably, the pushing device 3231 is preferably a pushing cylinder or a pushing electric cylinder, but not limited thereto.

[0062] Preferably, the powder spraying assembly 32 further includes a discharge switch device 325, which is disposed in the powder spraying hopper 322. The discharge switch device 325 is disposed in a one-to-one correspondence with the discharge hole group, and the discharge switch device 325 is used to push the powder in the powder spraying hopper 322 to move and open or close the discharge hole 3221. When discharge is required, the powder in the powder spraying hopper 322 can be pushed to move and the discharge hole 3221 can be opened by the discharge switch device 325, so that in the process of pushing the powder, the powder can be more easily slid outward through the discharge hole 3221, thereby realizing the discharge work and effectively avoiding the discharge efficiency and discharge effect affected by the accumulation of powder.

[0063] The discharge switch device 325 includes a switch push device 3251 and a discharge switch plate 3252. The switch push devices 3251 are respectively arranged on both sides of the powder spraying hopper 322, and the discharge switch plate 3252 is arranged in the powder spraying hopper 322. The driving ends of the switch push devices 3251 on both sides respectively pass through the shell plate of the powder spraying hopper 322 and are connected to the connecting parts on the upper part of the discharge switch plate 3252 on the corresponding side. A plurality of push tubes 3253 are arranged at intervals at the lower part of the discharge switch plate 3252. The push tubes 3253 are used to open or close the discharge holes 3221 in the discharge hole group. When discharge is required, the switch push devices 3251 on both sides jointly move the discharge switch plate 3252, so that the push tubes 3253 in the discharge switch plate 3252 can open the discharge holes 3221 in the discharge hole group and push the powder in the powder spraying hopper 322, thereby realizing the discharge and push work.

[0064] Preferably, the switch pushing device 3251 is preferably a pushing cylinder or a pushing electric cylinder, but not limited thereto.

[0065] like Fig.10 , Figure 13 to Figure 14 As shown, the laminating mechanism includes a laminating device 41, a second feeding mounting frame 42, a fourth synchronous belt conveying device 43, a third feeding hopper 44 and a scattering device 45. The discharging end of the fourth synchronous belt conveying device 43 is provided with a scattering device 45, and the scattering device 45 includes a second brush roller 451 and a second brush driving device 452 that drives the second brush roller 451 to rotate; the second feeding mounting frame 42 is respectively arranged on both sides of the fourth synchronous belt conveying device 43, and the second feeding mounting frame 42 is provided with a third lifting adjustment mechanism 46 for driving the third feeding hopper 44 to lift and move; the two ends of the third feeding hopper 44 are respectively connected to The third lifting and adjusting mechanism 46 is connected to the lifting drive end thereof, and the third feeding hopper 44 is located above the feeding end of the fourth synchronous belt conveyor 43; the laminating device 41 is arranged above the third feeding hopper 44, and the laminating device 41 comprises a laminating frame 411, a pressing roller 412 and a motor driving device 413, at least two pressing rollers 412 are arranged in the laminating frame 411, and a material passage 414 is arranged at both the upper and lower ends of the laminating machine; a motor driving device 413 corresponding to the pressing roller 412 is arranged in one side of the laminating frame 411, and the driving end of the motor driving device 413 is connected to the pressing roller 412. When the material layer enters the laminating machine through the material passage 414, the two pressing rollers 412 are driven to rotate by the motor driving device 413 to press the raw materials flowing between the pressing rollers 412, thereby pressing the material layer, improving the compactness and sealing of the material layer, and avoiding gaps or air in the material layer, etc., which affect the subsequent sheet forming effect. When the pressed raw materials fall onto the third feed hopper 44, the material layer of corresponding thickness is discharged through the discharge end of the third feed hopper 44; when the material layer is transported to the breaking up device 45, the second brush roller 451 is driven to rotate by the second brush driving device 452 to further break up the material layer, thereby improving the uniformity of the raw materials, maintaining the micro-granular state, and avoiding the subsequent forming effect of the quartz plate being affected by the residual block-shaped or larger particle-sized raw materials.

[0066] Among them, the third feed hopper 44 can be driven to move up and down through the third lifting adjustment mechanism 46 to adjust the distance between the discharge end of the third feed hopper 44 and the conveying surface of the fourth synchronous belt conveyor device 43 to achieve thickness adjustment of the discharge material layer. Its structure and principle are the same as those of the first lifting adjustment mechanism, and will not be elaborated here.

[0067] like Figures 15 to 17As shown, the plate forming mechanism includes a forming frame 51, on which a laminating forming mechanism 52, a forming conveying mechanism 53 and a forming cutting mechanism 54 are provided. A feeding frame 511 is provided on the forming frame 51, and a feeding port 512 is formed between the feeding frame 511 and the laminating forming mechanism 52; a laminating forming channel 523 is provided in the laminating forming mechanism 52, and the laminating forming mechanism 52 is used to laminate the raw materials in the laminating forming channel 523, and the laminating forming channel 523 is connected to the feeding port 512 above; one end of the forming conveying mechanism 53 is connected to the laminating forming mechanism 52, and is used to convey the formed plate output from the laminating forming channel 523 to the outside, and the other end of the forming conveying mechanism 53 is provided with a forming cutting mechanism 54, and the forming cutting mechanism 54 is used to cut the formed plate to cut out quartz plates of required length, which can be applicable to the forming and processing occasions of quartz plates of different lengths, and has high applicability and good aesthetics.

[0068] Furthermore, the laminating and molding mechanism 52 includes a first laminating device 521 and a second laminating device 522; the first laminating device 521 and the second laminating device 522 are respectively arranged at the two end positions of the inclined diagonal line, and a downwardly inclined laminating and molding channel 523 is formed between the first laminating device 521 and the second laminating device 522, so that the raw materials can slide more easily into the laminating and molding channel 523, thereby improving the raw material conveying effect, and then the raw materials are laminated by the first laminating device 521 and the second laminating device 522 to form a quartz plate, and finally slide out to the molding and conveying mechanism 53 below, so as to realize the subsequent material discharge and cutting work.

[0069] The inclination angle of the lamination forming channel 523 is preferably 40-60°, but not limited thereto. In this embodiment, the inclination angle of the lamination forming channel 523 is 45°, so as to facilitate the input of raw materials and the output of formed plates. Under this parameter, the best material conveying effect can be achieved.

[0070] Furthermore, if Figures 16 to 19 ,and Fig.21As shown, the first laminating device 521 includes a first roller 5211, a left connecting component 5212, a right connecting component 5213, a first driving device 5214 and a displacement driving device 5215. One end of the first roller 5211 is connected to the left connecting component 5212, and the other end of the first roller 5211 is connected to the first driving device 5214. The first driving device 5214 is installed on the right connecting component 5213. The second laminating device 522 includes a second roller 5221 and a second driving device 5222. The second driving device 5222 is connected to the second roller 5221. A laminating channel 523 is formed between the second roller 5221 and the first roller 5211. The first laminating device 521 can drive the first roller 5211 to rotate, and the second laminating device 522 can drive the second roller 5221 to rotate, so that the raw materials in the laminating channel 523 are laminated and formed by the first roller 5211 and the second roller 5221, and a formed plate, i.e., a quartz plate, is output.

[0071] Among them, the feed port 512 has the same length as the laminating and molding channel 523, and the input raw materials are discharged evenly along the length of the feed port 512. On the one hand, the raw materials at the feed port 512 slide evenly into the laminating and molding channel 523 under the action of gravity, and on the other hand, under the rotation of the rollers of the first laminating device 521 and the second laminating device 522, the surface friction of the rollers can push the materials evenly into the laminating and molding channel 523 and out of the channel, thereby improving the raw material conveying effect; at the same time, the raw materials in the laminating and molding channel 523 can be laminated by the first laminating device 521 and the second laminating device 522 to obtain a molded patterned plate; the above-mentioned laminating method can ensure that the raw materials are evenly laminated and molded, thereby improving the molding effect of the quartz plate.

[0072] Preferably, if Fig.16 and Fig.18 As shown, adjustment plates 513 are respectively provided on both sides of the feed frame seat 511, and the adjustment plates 513 can be detachably installed on the feed frame seat 511. By adjusting the installation positions of the adjustment plates 513 on both sides, the length of the feed port 512 can be adjusted to adapt to the molding and processing requirements of quartz plates with different widths.

[0073] In order to meet the processing requirements of quartz plates of different thicknesses, such as Fig.18 , Fig.19 and Fig.21 As shown, the displacement driving device 5215 is respectively connected to the left connecting part 5212 and the right connecting part 5213, and is used for driving the left connecting part 5212, the right connecting part 5213 and the first roller 5211 to approach or move away from the second laminating device 522 along the inclined direction, so as to adjust the height of the laminating channel 523, thereby laminating plates of different thicknesses, which can meet the processing requirements of quartz plates of different thicknesses and has a wide range of applications.

[0074] Preferably, two slide slot seats 515 are arranged at intervals on the side plates of the molding frame 51, and both ends of the left connecting part 5212 and the right connecting part 5213 are respectively embedded in the guide slots 516 of the corresponding slide slot seats 515; the displacement driving device 5215 is respectively installed on the side plates of the frame, and the displacement driving device 5215 is a driving cylinder, and the driving end of the driving cylinder is connected to the corresponding left connecting part 5212 or right connecting part 5213. When the thickness of the molded sheet needs to be adjusted, the left connecting part 5212 and the right connecting part 5213 can be driven by the driving cylinders on both sides to move along the guide direction of the guide slot 516, so that the first roller 5211 is close to or away from the second roller 5221, thereby adjusting the height of the laminating molding channel 523, and can laminate and mold sheets of different thicknesses, which can meet the processing requirements of quartz sheets of different thicknesses and has a wide range of applications.

[0075] Preferably, the first driving device 5214 and the second driving device 5222 are both motor driving devices, which include a motor, a reducer, a coupling, etc., which are existing technologies and their working principles will not be described in detail here.

[0076] In order to increase the service life of the drum and reduce the cost of equipment replacement, such as Fig.16 and Fig.18 As shown, the outer surfaces of the first roller 5211 and the second roller 5221 of the embodiment of the present invention are covered with wear-resistant sheets 55. The wear-resistant sheets 55 can protect the rollers and improve the wear resistance and service life of the rollers. When the wear-resistant sheets 55 are worn out under long-term work, only the corresponding wear sheets need to be replaced without replacing the entire roller, which greatly improves the replacement efficiency and replacement cost, thereby improving the production and processing efficiency.

[0077] The wear-resistant sheet 55 is preferably a ceramic tile, but is not limited thereto.

[0078] Furthermore, if Fig.17 , Fig.18 and Fig.21 As shown, a waste recovery mechanism 56 is provided at the bottom of the forming frame 51, and the waste recovery mechanism 56 is used to recover the raw materials dropped in the vicinity of the laminating forming mechanism 52, so as to facilitate the subsequent reuse of the recovered raw materials, thereby avoiding the waste of raw materials, improving the utilization rate of raw materials and saving costs.

[0079] The waste recycling mechanism 56 includes a recycling tank seat 561 and a recycling switch device 562; a recycling tank seat 561 is provided with a recycling tank 563, which is used to collect dropped raw materials; a recycling switch plate 564 and an opening (not shown) connected to the recycling tank seat 563 are provided at the bottom of the recycling tank seat 561, and one end of the recycling switch plate 564 is hinged to the bottom outer wall of the recycling tank seat 561 through a hinge part 565; the recycling switch device 562 includes a recycling drive cylinder 5621 and a connecting rod assembly 5622, which are respectively arranged at the two ends of the recycling switch plate 564, and the two ends of the connecting rod assembly 5622 are respectively connected to the driving rod of the recycling drive cylinder 5621 and the recycling switch plate 564. In the initial state, the recycling switch plate 564 is driven by the recycling drive cylinder 5621 to close the opening, and the recycling tank 563 performs the raw material recycling work. When the recycled raw materials reach the upper limit or need to be recycled, the recycling switch plate 564 is driven by the recycling drive cylinder 5621 to open the opening. At this time, the raw materials can flow out from the opening, thereby facilitating the recycling of materials, improving the utilization rate of raw materials, and saving costs.

[0080] It should be noted that the connecting rod assembly 5622 is a prior art, which is formed by hingedly connecting multiple connecting rods to achieve a linkage effect, and will not be elaborated on here.

[0081] In order to realize the conveying of formed sheets, Figures 17 to 19 As shown, the forming conveying mechanism 53 includes a conveying transition plate 531, a conveying frame seat 532, a conveying belt 533, a driving shaft 534, a driven shaft 535 and a conveying belt driving device 536; the conveying frame seat 532 is arranged on the forming frame 51, and the driving shaft 534 and the driven shaft 535 are respectively arranged at both ends of the conveying frame seat 532, and the left and right sides of the conveying frame seat 532 are respectively provided with limit plates 537, which can limit the forming sheet material through the limit plates 537, and the conveying belt 533 is located between the limit plates 537 on the left and right sides, and one end of the conveying belt 533 is connected to the discharge end of the laminating forming mechanism 52 through the conveying transition plate 531 to receive the formed sheet material output by the laminating forming mechanism 52. The conveying belt driving device 536 is connected to the driving shaft 534, and the driving shaft 534 is connected to the driven shaft 535 through the conveying belt 533; wherein, the conveying belt driving device 536 is a motor device. The conveyor belt driving device 536 can drive the conveyor belt 533 to rotate, thereby driving the formed sheet material on the conveyor belt 533 to move toward the cutting station and the discharge area, thereby realizing the conveying of the formed sheet material.

[0082] In order to meet the production needs of formed sheets of different lengths, such as Figures 19 to 20As shown, the forming and cutting mechanism 54 includes a bracket seat 541, a driving motor 542, a sliding seat 543 and a slitting device 544. The two ends of the bracket seat 541 are detachably mounted on the limit plates 537 on both sides, and a rack 545 and a slide rail 546 are provided at the bottom of the bracket seat 541; the sliding seat 543 is mounted on the slide rail 546 and can move left and right along the direction of the slide rail 546, the driving motor 542 and the slitting device 544 are respectively mounted on the sliding seat 543, and the driving gear of the driving motor 542 is engaged with the rack 545 to drive the sliding seat 543 and the slitting device 544 to move left and right; the slitting device 544 includes a saw blade 5441 and a cutting driving motor 5442, and the cutting driving motor 5442 is connected to the saw blade 5441, and is used to drive the saw blade 5441 to cut the formed sheet material. When the output length of the formed sheet material reaches the specified requirement, the forming conveying mechanism 53 is controlled to stop working, and the driving motor 542 is controlled to cooperate with the rack 545 to move the sliding seat 543 and the slitting device 544 along the direction of the rack 545 or the slide rail 546. At the same time, the saw blade 5441 in the slitting device 544 is controlled to rotate to realize the cutting of the formed sheet material, and the formed sheet material of the specified length can be obtained, thereby meeting the production requirements of formed sheets of different lengths.

[0083] In order to realize the pattern forming work, such as Figure 1 , Fig.15 and Fig.25 As shown, a pattern forming mechanism 6 is provided between the laminating mechanism 4 and the plate forming mechanism 5, and the pattern forming mechanism 6 includes a feed conveying device 61 and a manipulator driving device 62. The feed conveying device 61 is provided on one side of the forming frame, and the discharge end of the feed conveying device 61 is connected to the lamination forming channel through the feed port; the manipulator driving device 62 is located on one side of the feed conveying device 61, and the driving end 621 of the manipulator driving device 62 is provided with a pattern forming device 7, and the pattern forming device 7 is used to perform pattern forming processing on the material layer laid on the feed conveying device 61.

[0084] Specifically, Fig.15 , Figure 22 to Figure 23 As shown, the feed conveying device 61 includes a synchronous belt conveying platform 611 and an arc-shaped unloading platform 612, and the cross-section of the arc-shaped unloading platform 612 is a convex arc surface 613 with a smooth transition; lifting drive devices 615 are respectively provided on the side frames 614 on both sides of the discharge end of the synchronous belt conveying platform 611, and the driving rod of the lifting drive device 615 is hingedly connected to the connecting seat 616 on the side frame 614, and the end of the lifting drive device 615 away from the driving rod is hingedly mounted on the external mounting frame; the lifting drive device 615 can drive the discharge end of the synchronous belt conveying platform 611 to do a lifting movement, so that the synchronous belt conveying platform 611 is in a horizontal conveying state or an inclined conveying state.

[0085] Among them, one end of the arc-shaped unloading platform 612 is connected to the discharge end of the synchronous belt conveyor platform 611, and the other end of the arc-shaped unloading platform 612 is abutted against the lower frame plate 514 of the feed frame seat, and a detachable transition plate 515 is provided between the lower frame plate 514 and the second laminating device 522, and the lower frame plate 514 can also be detachably installed on the frame; at this time, the synchronous belt conveyor platform 611 is in a horizontal conveying state; the arc-shaped unloading platform 612 is still a certain distance away from the upper end surface of the second laminating device 522, that is, the sum of the heights of the lower frame plate 514 and the transition plate 515; when the material layer is unloaded from the arc-shaped unloading platform 612 to the feed port 512, based on the action of gravity, when the material layer falls to the upper end surface of the second laminating device 522, the pattern on the material layer will be smashed and conveyed to the laminating and forming channel 523, and the laminated sheet will form a plurality of thick straight lines or straight-line-like patterns.

[0086] In other embodiments, Fig.24 As shown, when it is necessary to maintain the pattern of the plate, the lower frame plate and the transition plate can be disassembled, and the lifting drive device 615 is driven to drive the discharge end of the synchronous belt conveying platform 611 to descend, so that the other end of the arc-shaped unloading platform 612 located at the discharge end of the synchronous belt conveying platform 611 falls and abuts against the upper end surface of the second laminating device 522. At this time, the synchronous belt conveying platform 611 is in an inclined conveying state, and the lower frame plate can be reinstalled after the conveying state is adjusted. Since the synchronous belt conveying platform 611 and the unloading platform are both inclined, the material layer can smoothly transition from the arc-shaped unloading platform 612 to the second laminating device 522, and the texture on the material layer will not be broken up and can be retained. When the patterned material layer is laminated and formed, a quartz plate with the desired pattern can be obtained to meet the actual production needs of different users.

[0087] Furthermore, if Figure 1 As shown, a powder spraying assembly 32 is also provided on the discharge end of the synchronous belt conveying platform 611, and the user can use the powder spraying assembly 32 to achieve secondary bonding or curing of the material layer, thereby further improving the sheet forming effect of the subsequent sheet forming.

[0088] Preferably, the lifting drive device 615 is preferably an electric push rod, but is not limited thereto.

[0089] like Figures 25 to 27As shown, the pattern forming device 7 includes a frame seat 71, on which a movable connecting component 72, a fourth feed hopper 73 and a rotary drive mechanism 74 are provided. The movable connecting component 72 is connected to the manipulator driving device to drive the frame seat 71 to move; a rotating disk 711 and a color spraying mechanism 75 are provided at the lower part of the frame seat 71, and a cutting device 76 and three discharge hoppers 77 are provided on the rotating disk 711 at intervals along the circumferential direction. The discharge ends of the three discharge hoppers 77 have different discharge diameters, and the cutting device 76 is used to cut and groove the laid material layer; the rotary drive mechanism 74 is connected to the rotating disk 711, and is used to drive the rotating disk 711 to rotate so that the corresponding discharge hopper 77 rotates to a position corresponding to the fourth feed hopper 73, at which time the discharge hopper 77 is connected to the fourth feed hopper 73; the discharge hopper 77 is used to fill the raw material in the fourth feed hopper 73 into the groove, and the color spraying mechanism 75 is used to color the filler.

[0090] Secondly, the mobile connection component 72 is adaptably connected to the robot drive device 62, and the robot drive device 62 can drive the device or the frame seat 71 to move along the specified path to assist in the automatic cutting, grooving, filling and coloring work.

[0091] When slotting is required, the manipulator driving device 62 can control the movement of the frame seat 71 according to the preset pattern path data, so that the cutting device 76 and the discharge hopper 77 on the frame seat 71 are located above the laid material layer. During the slotting movement, the cutting knife 762 of the cutting device 76 moves downward, and the cutting device 76 can cut grooves of different widths on the laid material layer through horizontal movement to form the required pattern grooves. Since different pattern path data correspond to different wide-channel slotting operations, that is, the grooves of different widths and their path data are known in the preset data, they can be arranged in sequence according to the width to obtain the filler coloring pattern sequence. When filler coloring is required, the manipulator driving device 62 controls the frame seat 71 to move along the direction of grooves of different widths in sequence according to the preset filler coloring pattern sequence, such as controlling the frame seat 71 to move along the direction of the grooves of corresponding widths according to the grooves and their path data arranged in sequence according to the widths, and at the same time, the rotary driving mechanism 74 rotates the lower hopper of the corresponding discharge diameter to connect with the fourth feed hopper 73 to realize the corresponding filler preparation work; during the filler movement process, the raw material falls from the lower hopper into the groove, that is, the discharge diameter of the current discharge hopper 77 is slightly greater than or equal to the slot width, and the raw material is discharged from the discharge hopper 77 of the discharge diameter to fully fill the current groove, and at the same time, the color spraying mechanism 75 sprays the material of the required color to the filler to realize the filler coloring work. When all the slotted grooves have completed the filler coloring work, the required shape and color pattern will be formed on the material layer, and the corresponding quartz pattern plate can be obtained by subsequent lamination. The present invention can effectively reduce the adverse effects caused by human factors through the above-mentioned method, and improve the processing accuracy, processing efficiency, processing quality and pattern aesthetics of the quartz plate.

[0092] Preferably, the discharge diameters of the discharge ends of the three discharge hoppers 77 in this embodiment include but are not limited to 30 mm, 40 mm and 60 mm.

[0093] Preferably, the number of discharge hoppers 77 can be adjusted according to actual needs.

[0094] Specifically, Fig.25 , Fig. 27 and Fig.28As shown, the frame seat 71 is also provided with a discharge switch mechanism 78, which is close to the fourth feed hopper 73. The discharge switch mechanism 78 includes a switch plate 781 and a driving device 782. The switch plate 781 is located between the rotating disk 711 and the discharge end of the fourth feed hopper 73. The rotating disk 711 is provided with a connecting hole 712 which is connected to the discharge hopper 77 in a one-to-one correspondence. The connecting hole 712 is connected to the discharge port of the fourth feed hopper 73; the driving device 782 is connected to the switch plate 781, and is used to drive the switch plate 781 to move so as to open or close the discharge port of the fourth feed hopper 73. When the equipment is in the initial state or before the cutting and slotting work is prepared, the driving device 782 drives the switch plate 781 to close the discharge port of the fourth feed hopper 73, so that the raw material cannot enter the corresponding discharge hopper 77 through the connecting hole 712 of the rotating disk 711; at this time, the frame seat 71 and the cutting device 76 can be driven to perform slotting along the required slotting path. When filling work is required, the rotating disk 711 can be driven to rotate through the rotating drive mechanism 74, so that the corresponding discharge hopper 77 can be rotated to the bottom of the fourth feed hopper 73. At this time, the driving device 782 drives the switch plate 781 to open the discharge port of the fourth feed hopper 73, so that the fourth feed hopper 73 is connected with the discharge hopper 77, and the raw materials with the corresponding outlet diameter can be discharged to fully fill the corresponding channel.

[0095] Preferably, the driving device 782 includes a switch driving cylinder, a connecting plate 783 is provided on the switch plate 781, and a driving end of the switch driving cylinder is connected to the connecting plate 783. The switch driving cylinder can drive the switch plate 781 to move to open or close the discharge port of the fourth feed hopper 73.

[0096] In order to achieve a fixed connection with the robot drive, such as Fig.25 and Fig. 27 As shown, the movable connection assembly 72 includes a shell 721 and a mounting connection plate 722. The shell 721 is covered on the frame seat 71. The top of the shell 721 is provided with a mounting connection plate 722, and the mounting connection plate 722 is connected to the manipulator drive device 62 to achieve a fixed connection between the device and the manipulator drive device 62; a fourth feed hopper 73 is provided on one side of the shell 721, and a rotating drive mechanism 74 and a feed seat 713 are provided in the shell 721. A feed pipe 714 extending upward is provided on the feed seat 713, and the feed pipe 714 is embedded in the fourth feed hopper 73. The two ends of the feed pipe 714 are respectively connected with the discharge port of the fourth feed hopper 73 and the connecting hole 712 of the rotating disk 711, so that the raw materials can be smoothly fed into the discharge hopper 77; the switch plate 781 is located between the rotating disk 711 and the feed seat 713, and the switch plate 781 can be driven by the driving device 782 to open or close the feed pipe 714 or the discharge port of the fourth feed hopper 73.

[0097] Preferably, if Fig.28As shown, a guide groove 715 is provided in the feed seat 713, and the guide groove 715 is connected to the feed pipe 714. The switch plate 781 is embedded in the guide groove 715, and the switch plate 781 can move back and forth along the guide direction of the guide groove 715, so that the switch plate 781 can accurately realize the switching operation.

[0098] In order to realize the rotation of the rotating disk 711, as Fig.25 and Fig. 27 As shown, the rotary drive mechanism 74 is located in the middle of the rotating disk 711. The rotary drive mechanism 74 includes a rotary motor 741 and a rotating head 742. The rotary motor 741 is connected to the rotating head 742. The rotating head 742 is installed on the rotating disk 711. When the rotary drive mechanism 74 drives the rotating head 742 to rotate, it can drive the rotating disk 711 to rotate, thereby realizing the switching execution of different functional operations.

[0099] Preferably, if Figures 26 to 27 As shown, the cutting device 76 includes a cutting drive cylinder 761 and a cutting knife 762. The driving end of the cutting drive cylinder 761 is connected to the cutting knife 762 to drive the cutting knife 762 to move downward to different depths, and to cut a groove of a desired width through horizontal movement. The cutting knife 762 can be detachably mounted on the cutting drive cylinder 761. By replacing different types of cutting knives 762, different types of grooves can be formed to meet the user's various pattern processing needs.

[0100] In order to avoid the blockage of the discharge hopper 77 with a larger outlet diameter, Fig.26 , Fig.29 and Fig.30 As shown, a stirring drive motor 716 and a stirring screw 717 are also provided on the rotating disk 711. The stirring screw 717 is respectively arranged in two discharge hoppers 77 with larger outlet diameters, and one end of the stirring screw 717 is inserted into the discharge end of the discharge hopper 77; the driving part 7161 of the stirring drive motor 716 is connected with the rotating part 7171 of the corresponding stirring screw 717 through the synchronous belt 718 and the through hole 771 of the discharge hopper 77, so as to drive the stirring screw 717 to rotate; when the stirring screw 717 rotates, the accumulated raw materials in the discharge end of the discharge hopper 77 will be loosened, thereby facilitating the raw materials to fall from the discharge end into the channel.

[0101] In order to form a variety of colorful patterns, such as Figures 26 to 27As shown, the color spraying mechanism 75 is close to the fourth feed hopper 73, and the color spraying mechanism 75 includes a color spraying connection seat 751, a connecting rod 752, two spray guns 753 and a powder spraying gun 754. The color spraying connection seat 751 and the connecting rod 752 are respectively installed at the lower part of the frame seat 71; the two spray guns 753 are both installed on the first connecting part 755, and the first connecting part 755 is hingedly connected to one end of the color spraying connection seat 751. By rotating the first connecting part 755, the spraying angle of the spray gun 753 can be adjusted to meet the actual needs of the user. A second connecting part 756 is provided at one end of the powder spraying gun 754, and a rotating shaft 757 is embedded in the second connecting part 756 and the second connecting part 756 is rotatably connected to the rotating shaft 757. One end of the rotating shaft 757 is connected to the connecting rod 752 through a clamping part 758. By rotating the powder spraying gun 754, the spraying angle can be relatively adjusted to meet the actual needs of the user. The spraying direction of the spray gun 753 and the powder spray gun 754 intersects with the material discharging direction of the discharging hopper to accurately act on the filler in the channel. The spray gun 753 and the powder spray gun 754 are respectively connected to the corresponding pigment storage components through pipelines. The spray gun 753 and the powder spray gun 754 can spray materials of different or same colors, which can be adjusted according to the actual needs of users.

[0102] Preferably, if Figures 25 to 26 As shown, a protective cover body 79 is also provided at the lower part of the frame seat 71, and an opening 791 is provided at the lower part of the protective cover body 79; the protective cover body 79 can protect the cutting device 76, the discharge hopper 77 and the color spraying mechanism 75 therein to avoid damage due to collision, thereby improving the safety of equipment use.

[0103] like Figure 1 and Fig.31As shown, the sheet forming mechanism 5 also includes a sheet printing mechanism 8, which includes a fifth synchronous belt conveyor 81 and a printing assembly 82, and the printing assembly 82 includes a printing mounting frame 821, an X-direction moving mechanism 822, a Y-direction moving mechanism 823 and a sheet printer 824; the feeding end of the fifth synchronous belt conveyor 81 is used to receive and convey the formed sheet output by the forming conveyor mechanism, and the two ends of the printing mounting frame 821 are installed on both sides of the fifth synchronous belt conveyor 81; the X-direction moving mechanism 822 is arranged on the printing mounting frame 821, and the X-direction moving mechanism 822 is provided with a Y-direction moving mechanism 823, and the X-direction moving mechanism 822 is used to drive the Y-direction moving mechanism 823 to move back and forth along the conveying direction of the fifth synchronous belt conveyor 81; the Y-direction moving mechanism 823 is provided with a sheet printer 824, and the sheet printer 824 is located above the fifth synchronous belt conveyor 81, and the Y-direction moving mechanism 823 is used to drive the sheet printer 824 to move back and forth along the Y-axis direction. When producing striped plates, when the fifth synchronous belt conveyor 81 moves the input molded plate to the processing position, through the driving action of the X-axis moving mechanism 822 and the Y-axis moving mechanism 823, the plate printer 824 can move in the X-axis and Y-axis directions and print patterns on the molded plate to meet the user's production needs.

[0104] Among them, the X-axis moving mechanism 821 and the Y-axis moving mechanism 823 are both existing technologies and will not be described in detail here.

[0105] Preferably, the plate printer 824 is preferably a UV flatbed printer, but is not limited thereto.

[0106] Preferably, the first synchronous belt conveyor device, the second synchronous belt conveyor device, the third synchronous belt conveyor device, the fourth synchronous belt conveyor device and the fifth synchronous belt conveyor device in the embodiment of the present invention are all prior arts, and their working principles and structures are not described in detail here.

[0107] like Fig.32 As shown, the present invention also provides a control method for a quartz plate automated production system, which is applied to the above-mentioned quartz plate automated production system, comprising: S101, obtaining a working mode control command; S102, when the working mode control command is the first preset mode command, the plurality of weighing and material distributing devices are controlled to open corresponding discharging areas according to the preset first discharging area control data, and the first synchronous belt conveying device is controlled to convey the laid material layer to the material dispersing mechanism; S103, controlling the material dispersing mechanism to disperse the material layer, and controlling the powder spraying mechanism to spray the required powder onto the material layer; S104, controlling the laminating mechanism to perform initial lamination and breaking up of the material layer; S105, controlling the plate forming mechanism to perform plate forming processing on the material layer, and controlling the plate printing mechanism to perform pattern printing processing on the formed plate, so as to obtain the desired formed plate.

[0108] It should be noted that when the working mode control command input by the user is the first preset mode command, multiple weighing and material distribution devices are controlled to open the corresponding discharging areas according to the preset first discharging area control data, so that the material layer forms different color stripe areas of the corresponding plate width, and the first synchronous belt conveyor is controlled to convey the laid material layer to the cloth scattering mechanism; then the cloth scattering mechanism is controlled to scatter the material layer to improve the uniformity of the raw materials, and the powder spraying mechanism is controlled to spray bonding or curing powder on the material layer to improve the hardness of the formed plate; then the laminating mechanism is controlled to perform initial lamination and scattering on the material layer, and finally the plate forming mechanism is controlled to perform plate forming on the material layer to obtain a formed plate of the required thickness and length, and the plate printing mechanism is controlled to perform pattern printing on the upper surface of the formed plate, so as to finally produce striped plates with the required stripes and pattern effects to meet the production needs of users.

[0109] The method of the present invention can also produce patterned plates, and the steps are as follows: Step 1: When the working mode control command is the second preset mode command, any weighing and material distribution device is controlled to open all the material discharging areas according to the preset second material discharging area control data, and the first synchronous belt conveying device is controlled to convey the laid material layer to the material dispersing mechanism; Step 2: Control the material dispersing mechanism to disperse the material layer, and control the powder spraying mechanism to spray the required powder onto the material layer; control the laminating mechanism to perform initial lamination and dispersing on the material layer; Step 3: Control the pattern forming mechanism to perform pattern forming processing on the material layer, and control the plate forming mechanism to perform plate forming processing on the material layer to obtain the required formed plate.

[0110] It should be noted that when the working mode control command input by the user is the second preset mode command, any weighing and dividing device is controlled to open all discharge areas according to the preset second discharge area control data, so that the material layer forms a monochrome raw material area corresponding to the width of the plate, and the first synchronous belt conveyor is controlled to convey the laid material layer to the cloth breaking mechanism; then the cloth breaking mechanism is controlled to break up the material layer to improve the uniformity of the raw material, and the powder spraying mechanism is controlled to spray bonding or curing powder onto the material layer; then the laminating mechanism is controlled to perform initial lamination and breaking up of the material layer, and finally the pattern forming mechanism is controlled to perform pattern forming on the material layer to form the desired pattern effect, and the plate forming mechanism is controlled to perform plate forming on the patterned material layer to obtain patterned plates of the required thickness and length to meet the production needs of users.

[0111] In summary, the present invention can control multiple weighing and material distribution devices to open corresponding discharge areas, so that raw materials of different colors are fed to corresponding areas to form the required feeding and laying areas, and finally form the required plate stripes, meeting the processing requirements of different stripe effects of quartz plates, thereby ensuring the optimal placement of materials so that the finally formed quartz plates can replicate the multi-shadow areas of the natural stone background, with high adaptability and good aesthetics; and by breaking up the material layer multiple times, the uniformity of the raw materials can be improved, avoiding the impact of the subsequent forming effect of the quartz plates due to the residual blocky or larger particle size raw materials.

[0112] Secondly, the present invention has diverse overall functions and high applicability. The plate printing mechanism can print the desired pattern on the striped plate, further improving the aesthetics of the striped plate. In addition, the pattern forming mechanism can realize pattern forming processing on the non-striped plate to obtain the desired patterned plate with different pattern effects.

[0113] The above are preferred embodiments of the present invention. It should be noted that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.

Claims

1. A quartz plate automated production system, characterized in that: It includes weighing, dividing and conveying mechanism, material dispersing mechanism, powder spraying mechanism, laminating mechanism and sheet forming mechanism; The weighing and distributing conveying mechanism includes a plurality of weighing and distributing devices and a first synchronous belt conveying device. The weighing and distributing devices are used to discharge the input raw materials according to the designated discharging area onto the conveying surface of the first synchronous belt conveying device. The first synchronous belt conveying device conveys the laid material layer to the material dispersing mechanism. The material dispersing mechanism is used to initially disperse the material layer and transport it to the powder spraying mechanism; the powder spraying mechanism is used to add required powder on the material layer and transport it to the laminating mechanism; The laminating mechanism is used to perform initial lamination and scattering processing on the material layer and convey it to the plate forming mechanism; the plate forming mechanism is used to perform plate forming processing on the input material layer to output a formed plate of corresponding thickness and length.

2. The automated production system for quartz plates according to claim 1, characterized in that: The weighing and distributing equipment comprises a distributing frame, on which a distributing box is provided; A plurality of material distributing mechanisms are arranged at the lower part of the material distributing box, and the plurality of material distributing mechanisms are used to divide the material discharging port of the material distributing box into a plurality of material discharging areas; The material dividing mechanism comprises a material dividing drive assembly and a material dividing plate. The material dividing drive assembly is connected to the material dividing plate and is used to drive the material dividing plate to open or close the corresponding material discharging area.

3. The automated production system for quartz plates according to claim 2, characterized in that: Mounting frames are installed on both sides of the material distribution box, a mounting plate is provided at the lower part of the mounting frame, a material distribution drive assembly is provided on the mounting plate, and the material distribution plate is sealed and abutted against the bottom of the material distribution box; The material distribution drive components on both sides are respectively connected to the corresponding material distribution plates, and are used to drive the material distribution plates on both sides to move away from or closer to each other, so as to open or close the corresponding material discharging areas; A first lifting adjustment mechanism for driving the lifting and movement of the material distribution box is provided at the lower part of the material distribution frame. The first lifting adjustment mechanism is respectively located on both sides of the material distribution box, and the lifting drive end of the first lifting adjustment mechanism is connected to the material distribution box.

4. The automated production system for quartz plates according to claim 3, characterized in that: The material distribution driving assembly includes a material distribution pushing device and a guide rail plate, and the guide rail plates are respectively arranged on both sides of the lower part of the mounting plate; A connecting mounting plate is provided between the guide rail plates on both sides, and the material distribution and pushing device is installed on the connecting mounting plate; Slide groove seats corresponding to the guide rail plate are respectively provided on both sides of one end of the material dividing plate, the guide rail plate is clamped in the slide groove seat and the two are slidably connected, and the driving rod of the material dividing pushing device is connected to the connecting mounting seat on the material dividing plate.

5. The automated production system for quartz plates according to claim 3 or 4, characterized in that: A plurality of weighing detection components are arranged at intervals on the mounting plate, and the weighing detection components include a plurality of weighing detection devices; The material distribution box is a hollow structure with openings at both ends, and the gravity of the raw materials in the material distribution box acts on the material distribution plate; The mounting plate is connected to the mounting frame through the weighing detection device, and two ends of the weighing detection device are respectively connected to the mounting plate and the bottom of the mounting frame.

6. The automated production system for quartz plates according to claim 2, characterized in that: The material distribution frame is provided with a feeding mechanism, and the feeding mechanism is located above the material distribution mechanism; The feeding mechanism includes a horizontal moving mechanism and a first feeding hopper. When feeding, the horizontal moving mechanism drives the first feeding hopper to move from an initial position to a position directly above the distribution box. When feeding is completed, the horizontal moving mechanism drives the first feeding hopper to reset.

7. The automated production system for quartz plates according to claim 6, characterized in that: The horizontal moving mechanism includes a moving motor device, a driving wheel, a driven wheel, a synchronous belt and a horizontal guide rail, and the horizontal guide rail is arranged on both sides of the material distribution frame; The first feed hopper is located between the horizontal guide rails on both sides, and horizontal frames are respectively provided at both ends of the first feed hopper, and a plurality of sliding seats adapted to the horizontal guide rails are arranged at intervals on the horizontal frames, and the sliding seats are clamped in the horizontal guide rails and the two are slidably connected; The movable motor device and the driven wheel are both installed on the same side of the material distribution frame, the movable motor device is connected to the driving wheel, the driving wheel is connected to the driven wheel through a synchronous belt, and the horizontal frame is provided with a clamping portion fixedly connected to the synchronous belt. The movable motor device is used to drive the first feed hopper to move back and forth along the direction of the horizontal guide rail.

8. The automated production system for quartz plates according to claim 1, characterized in that: The material dispersing mechanism comprises a second synchronous belt conveyor, a first feed mounting frame, a second feed hopper and a dispersing assembly, wherein the first feed mounting frame is arranged at the feed end of the second synchronous belt conveyor, and second lifting adjustment mechanisms for driving the second feed hopper to move upward and downward are respectively arranged on both sides of the first feed mounting frame; The feed mounting frame is provided with the second feed hopper, the two ends of the second feed hopper are respectively connected to the lifting drive ends of the second lifting adjustment mechanism, and the second feed hopper is located above the second synchronous belt conveyor device; The scattering assembly is arranged at the discharge end of the second synchronous belt conveyor, and the scattering assembly includes a brush material discharge hopper, a first brush material roller and a first brush material driving device that drives the first brush material roller to rotate.

9. The automated production system for quartz plates according to claim 1, characterized in that: The powder spraying mechanism includes a third synchronous belt conveyor and a powder spraying assembly, and the powder spraying assembly includes a powder spraying frame, a powder spraying hopper, a material distribution switch device and a material distribution device; The powder spraying frame is arranged on the third synchronous belt conveying device, and a powder spraying hopper is arranged in the powder spraying frame, and at least one group of discharge holes is arranged at the discharge end of the powder spraying hopper, and the discharge hole group includes a plurality of discharge holes arranged at intervals; The material distribution switch device is arranged at intervals on the powder spraying frame and is located outside the powder spraying hopper. The material distribution switch device is arranged in a one-to-one correspondence with the discharge holes. The material distribution switch device is used to open or close the corresponding discharge hole. The material dividing device comprises a material dividing roller and a material dividing driving device for driving the material dividing roller to rotate, and the material dividing roller is located below the material discharging hole.

10. The automated production system for quartz plates according to claim 9, characterized in that: The material distribution switch device comprises a pushing device, a swing support and a swing plate, wherein the swing support is installed at the bottom of the material distribution mounting plate of the powder spraying frame; The two ends of the swing plate are respectively provided with a power end and a resistance end, a fulcrum end is provided between the power end and the resistance end, the fulcrum end is close to the power end and is hinged to the swing support, and a blocking part is provided on the resistance end, and the blocking part is used to open or close the discharge hole; The pushing device is installed on the upper part of the material dividing installation plate, and the driving end of the pushing device is hinged to the power end.

11. The automated production system for quartz plates according to claim 9, characterized in that: The powder spraying assembly also includes a discharge switch device, which is arranged in the powder spraying hopper, and the discharge switch device is arranged in a one-to-one correspondence with the discharge hole group. The discharge switch device is used to push the powder in the powder spraying hopper to move and open or close the discharge hole.

12. The automated production system for quartz plates according to claim 11, characterized in that: The discharge switch device comprises a switch push device and a discharge switch plate, wherein the switch push devices are respectively arranged on both sides of the powder spraying hopper, and the discharge switch plate is arranged in the powder spraying hopper; The driving ends of the switch push devices on both sides respectively pass through the shell plate of the powder spraying hopper and are connected to the connecting parts on the upper part of the discharge switch plate on the corresponding side; A plurality of push tubes are arranged at intervals at the lower part of the discharge switch plate, and the push tubes are used to open or close the discharge holes in the discharge hole group.

13. The automated production system for quartz plates according to claim 1, characterized in that: The laminating mechanism comprises a laminating device, a second feeding mounting frame, a fourth synchronous belt conveying device, a third feeding hopper and a scattering device, the discharging end of the fourth synchronous belt conveying device is provided with the scattering device, and the scattering device comprises a second brush roller and a second brush driving device driving the second brush roller to rotate; The second feed mounting frame is respectively arranged on both sides of the fourth synchronous belt conveyor device, and the second feed mounting frame is provided with a third lifting adjustment mechanism for driving the third feed hopper to lift and move; Both ends of the third feed hopper are respectively connected to the corresponding lifting drive ends of the third lifting adjustment mechanism, and the third feed hopper is located above the feeding end of the fourth synchronous belt conveyor device; The laminating device is arranged above the third feed hopper, and comprises a laminating frame, a laminating roller and a motor drive device, at least two laminating rollers are arranged in the laminating frame, and the upper and lower ends of the laminating machine are provided with material passing ports; One side of the laminating frame is provided with motor drive devices corresponding to the laminating rollers at intervals, and the driving end of the motor drive device is connected to the laminating roller.

14. The automated production system for quartz plates according to claim 1, characterized in that: The sheet forming mechanism comprises a forming frame, on which a laminating forming mechanism, a forming conveying mechanism and a forming cutting mechanism are arranged, and a feeding frame is arranged on the forming frame, and a feeding port is formed between the feeding frame and the laminating forming mechanism; The lamination molding mechanism is provided with a lamination molding channel, and the lamination molding mechanism is used to laminate the raw materials in the lamination molding channel, and the lamination molding channel is connected to the feed port above; One end of the molding conveying mechanism is connected to the laminating molding mechanism for conveying the molding sheet output from the laminating molding channel outwardly, and the other end of the molding conveying mechanism is provided with the molding cutting mechanism for cutting the molding sheet.

15. The automated production system for quartz plates according to claim 14, characterized in that: A pattern forming mechanism is provided between the laminating mechanism and the plate forming mechanism, the pattern forming mechanism comprises a feeding conveying device and a manipulator driving device, the feeding conveying device is provided on one side of the forming frame, and the discharge end of the feeding conveying device is connected to the feeding port; The manipulator driving device is located at one side of the feed conveying device, and a pattern forming device is provided at the driving end of the manipulator driving device. The pattern forming device is used to perform pattern forming processing on the material layer laid on the feed conveying device.

16. The automated production system for quartz plates according to claim 14, characterized in that: The sheet forming mechanism further comprises a sheet printing mechanism, the sheet printing mechanism comprises a fifth synchronous belt conveying device and a printing assembly, the printing assembly comprises a printing mounting frame, an X-direction moving mechanism, a Y-direction moving mechanism and a sheet printer; The feeding end of the fifth synchronous belt conveyor device is used to receive and convey the formed plate output by the forming conveyor mechanism, and the two ends of the printing mounting frame are installed on both sides of the fifth synchronous belt conveyor device; The X-direction moving mechanism is arranged on the printing mounting frame, and the Y-direction moving mechanism is provided on the X-direction moving mechanism, and the X-direction moving mechanism is used to drive the Y-direction moving mechanism to move back and forth along the conveying direction of the fifth synchronous belt conveyor; the Y-direction moving mechanism is provided with a plate printer, and the plate printer is located above the fifth synchronous belt conveyor, and the Y-direction moving mechanism is used to drive the plate printer to move back and forth along the Y-axis direction.

17. The automated production system for quartz plates according to claim 15, wherein: The feeding conveying device comprises a synchronous belt conveying platform and an arc-shaped unloading platform, and lifting drive devices are respectively provided on the side frames on both sides of the discharge end of the synchronous belt conveying platform, and the driving rod of the lifting drive device is hingedly connected to the connecting seat on the side frame, and the end of the lifting drive device away from the driving rod is hingedly mounted on the external mounting frame; One end of the arc-shaped unloading platform is connected to the discharging end of the synchronous belt conveying platform, and the other end of the arc-shaped unloading platform is in contact with the lower frame plate of the feeding frame seat. A detachable transition plate is provided between the lower frame plate and the second laminating device. or the other end of the arc-shaped unloading platform abuts against the upper part of the second laminating device located below the lower frame plate; The arc-shaped unloading platform is used to feed the raw materials into the feeding port.

18. The automated production system for quartz plates according to claim 15 or 17, characterized in that: The pattern forming device comprises a frame seat, on which a movable connection component, a fourth feed hopper and a rotary drive mechanism are arranged, and the movable connection component is connected to the manipulator drive device; A rotating disk and a color spraying mechanism are provided at the lower part of the frame seat, a cutting device and a plurality of discharge hoppers are provided on the rotating disk at intervals along the circumferential direction, the discharge ends of the plurality of discharge hoppers have different discharge diameters, and the cutting device is used to cut and groove the laid material layer; The rotary drive mechanism is connected to the rotating disk and is used to drive the rotating disk to rotate so that the corresponding discharge hopper is connected to the fourth feed hopper; The discharge hopper is used to fill the raw materials in the fourth feed hopper into the slot, and the color spraying mechanism is used to color the filler.

19. The automated production system for quartz plates according to claim 14, wherein: The lamination forming mechanism comprises a first lamination device and a second lamination device; The first laminating device comprises a first roller, a left connecting component, a right connecting component, a first driving device and a displacement driving device, one end of the first roller is connected to the left connecting component, the other end of the first roller is connected to the first driving device, and the first driving device is installed on the right connecting component; The second laminating device comprises a second roller and a second driving device, the second driving device is connected to the second roller, and the laminating forming channel is formed between the second roller and the first roller; The displacement driving device is connected to the left connecting component and the right connecting component respectively, and is used to drive the left connecting component, the right connecting component and the first roller to approach or move away from the second laminating device along an inclined direction to adjust the height of the laminating molding channel.

20. The automated production system for quartz plates according to claim 19, characterized in that: Two slide seats are arranged at intervals on the side plates of both sides of the forming frame, and both ends of the left connecting component and the right connecting component are respectively embedded in the guide grooves of the corresponding slide seats; The displacement drive device is respectively installed on the side plates of the forming machine frame, and the driving end of the displacement drive device is connected to the corresponding left connecting component or the right connecting component to drive the left connecting component or the right connecting component to move along the inclined direction of the guide groove.

21. The automated production system for quartz plates according to claim 14, wherein: The forming conveying mechanism comprises a conveying transition plate, a conveying frame, a conveying belt, a driving shaft, a driven shaft and a conveying belt driving device; The conveyor frame is arranged on the forming machine frame, the driving shaft and the driven shaft are respectively arranged at both ends of the conveyor frame, and the left and right sides of the conveyor frame are respectively provided with limit plates, the conveyor belt is located between the limit plates on the left and right sides, and one end of the conveyor belt is connected to the discharge end of the lamination forming mechanism through a conveying transition plate; The conveyor belt driving device is connected to the driving shaft, and the driving shaft is connected to the driven shaft through the conveyor belt.

22. The automated production system for quartz plates according to claim 21, characterized in that: The forming and cutting mechanism comprises a support seat, a driving motor, a sliding seat and a slitting device. The two ends of the support seat are detachably mounted on the limit plates on both sides, and a rack and a slide rail are provided at the bottom of the support seat. The sliding seat is installed on the slide rail and can move left and right along the slide rail. The driving motor and the slitting device are respectively installed on the sliding seat. The driving gear of the driving motor is meshed with the rack to drive the sliding seat and the slitting device to move left and right. The slitting device comprises a saw blade and a cutting drive motor. The cutting drive motor is connected to the saw blade and is used to drive the saw blade to cut the formed plate.

23. A control method for an automated production system for quartz plates, characterized in that: The automated production system for quartz plates according to any one of claims 1 to 22 comprises: Get working mode control command; When the working mode control command is the first preset mode command, the plurality of weighing and material dividing devices are respectively controlled to open the corresponding material discharging areas according to the preset first material discharging area control data, and the first synchronous belt conveying device is controlled to convey the laid material layer to the material dispersing mechanism; Control the material dispersing mechanism to disperse the material layer, and control the powder spraying mechanism to spray the required powder onto the material layer; Controlling the laminating mechanism to perform initial lamination and breaking up of the material layer; The plate forming mechanism is controlled to perform plate forming processing on the material layer, and the plate printing mechanism is controlled to perform pattern printing processing on the formed plate, so as to obtain the desired formed plate.

24. The control method according to claim 23, characterized in that: Also includes: When the working mode control command is the second preset mode command, any weighing and material distribution device is controlled to open all the material discharging areas according to the preset second material discharging area control data, and the first synchronous belt conveying device is controlled to convey the laid material layer to the material dispersing mechanism; Control the material dispersing mechanism to disperse the material layer, and control the powder spraying mechanism to spray the required powder onto the material layer; Controlling the laminating mechanism to perform initial lamination and breaking up of the material layer; Controlling the pattern forming mechanism to perform pattern forming processing on the material layer; The plate forming mechanism is controlled to perform plate forming processing on the material layer to obtain the desired formed plate.

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