Intelligent production device and method for integrated module wallboards

Abstract

The invention discloses an intelligent production device and method for an integrated module wallboard. The intelligent production device for the integrated module wallboard comprises a keel splicing mechanism, an adhesive tape mounting mechanism, a panel mounting mechanism, a panel fixing mechanism, a turnover mechanism and a waterproof breathable layer mounting mechanism. The keel assembling mechanism is used for arranging fixing pieces for a first keel and a second keel, the adhesive tape mounting mechanism is used for pasting butyl adhesive tape to the first keel and the second keel, the panel mounting mechanism is used for covering the butyl adhesive tape with a panel, and the panel fixing mechanism is used for arranging fixing pieces for the panel, the first keel, the panel and the second keel. The overturning mechanism is used for overturning a frame formed by the first keel and the second keel by 180 degrees, and the waterproof breathable layer mounting mechanism is used for arranging a fireproof heat preservation layer and a waterproof breathable layer on the frame. The modular wallboard is produced in an automatic production mode, manual operation can be partially replaced, the installation time can be shortened, the overall production efficiency can be improved, and the production quality of the modular wallboard can be improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of prefabricated buildings, and in particular relates to an intelligent production device and method for integrated modular wall panels. Background Art

[0002] Prefabricated buildings refer to buildings that transfer a large amount of on-site work in traditional construction methods to factories, where building components and accessories (such as floor slabs, wall panels, stairs, balconies, etc.) are processed and manufactured in the factory, transported to the construction site, and assembled and installed on site through reliable connection methods.

[0003] In the existing technology, considering that steel structures have the advantages of high material strength, good plasticity and toughness, recyclability, and green environmental protection, their application in building structures can reduce the deadweight of the structure, improve the seismic performance of the structure, and speed up the construction speed. Currently, they are being used more and more.

[0004] Technical personnel in this field fix steel beams, steel columns and floor slabs to form a cavity. The wall is a modular wall processed in a factory. After the wall is processed, it is transported to the construction site and then the modular wall is fixed to the steel beams and floor slabs by metal components.

[0005] In order to quickly fix the modular wall to the steel beam and the floor slab through the metal components, the technicians in this field fix the bolts on the frame when processing the modular wall in the factory, so that the bolts are pre-set in the modular wall panels, and the modular wall is transported to the construction site after processing.

[0006] How to improve the production efficiency of modular wall panels is a technical problem that technicians in this field need to solve. Summary of the invention

[0007] The purpose of the present invention is to solve the above-mentioned technical problems existing in the prior art, and to provide an integrated intelligent production device and method for modular wall panels. The automated production method can partially replace manual operations for the production of modular wall panels, shorten the installation time, and thus improve the overall production efficiency. At the same time, the automated production method has the characteristics of high precision and good stability, ensuring that the modular wall panels are accurately positioned and firmly connected, thereby improving the production quality of modular wall panels. Moreover, the automated production method can reduce the number of personnel on site, thereby reducing the risk of personal injury.

[0008] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0009] The integrated modular wall panel intelligent production device is characterized by comprising a keel assembly mechanism, a tape installation mechanism, a panel installation mechanism, a panel fixing mechanism, a flipping mechanism and a waterproof and breathable layer installation mechanism.

[0010] The keel assembly mechanism is used to limit the position of keel 1 and keel 2, and to set fixings on keel 1 and keel 2 to fix keel 1 and keel 2. The tape installation mechanism is used to limit the position of keel 1 and keel 2, and to stick butyl tape on keel 1 and keel 2. The panel installation mechanism is used to cover the panel on the butyl tape. The panel fixing mechanism is used to limit the position of keel 1 and keel 2, and to set fixings on the panel and keel 1, and the panel and keel 2 to fix the panel on keel 1 and keel 2. The flipping mechanism is used to flip the frame formed by keel 1 and keel 2 by 180°. The waterproof and breathable layer installation mechanism is used to set a fireproof and thermal insulation layer and a waterproof and breathable layer on the frame.

[0011] Furthermore, the keel assembly mechanism, tape installation mechanism, panel installation mechanism, panel fixing mechanism, flipping mechanism and waterproof breathable layer installation mechanism all include a conveying platform, the conveying platform includes a working panel and legs, the working panel is provided with a conveying mechanism, the legs are fixed to the bottom of the working panel so that the working panel is at a set height from the ground, and the working panels are spliced ​​with each other.

[0012] Furthermore, both the keel assembly mechanism and the panel fixing mechanism are provided with a support frame, the support frame is provided with a driving mechanism 1, the driving mechanism 1 is provided with a clamping block, and the driving mechanism 1 drives the clamping block to move up and down so that the clamping block can clamp or separate from the keel 2.

[0013] Furthermore, the keel assembly mechanism, the tape installation mechanism and the panel fixing mechanism are all provided with gantries, and the gantry of the keel assembly mechanism and the gantry of the panel fixing mechanism are both installed with fixing installation devices, and the fixing installation devices are used to install fixings. The gantry of the keel assembly mechanism and the gantry of the panel fixing mechanism are both installed with punchers, and the punchers and the fixing installation devices are used together. The punchers are used to pre-drill holes and position the fixings. The gantry of the tape installation mechanism is installed with a tape sticking machine, and the tape sticking machine is used to install butyl tape.

[0014] Furthermore, the keel assembly mechanism, the tape installation mechanism and the panel fixing mechanism are all provided with a driving motor 1 and an adjusting rod 1. The driving motor 1 is connected to the adjusting rod 1, the driving motor 1 drives the adjusting rod 1 to rotate, the adjusting rod 1 is threadedly connected to the gantry, and the adjusting rod 1 drives the gantry to reciprocate along the length direction of the keel 2.

[0015] Furthermore, the gantry is provided with a driving motor 2 and an adjusting rod 2, the driving motor 2 is connected to the adjusting rod 2, the driving motor 2 drives the adjusting rod 2 to rotate, the adjusting rod 2 is threadedly connected with a slider 1, the adjusting rod 2 drives the slider 1 to reciprocate along the length direction of the keel 1, the slider 1 is fixed with a supporting member, the supporting member is equipped with a driving motor 3 and an adjusting rod 3, the driving motor 3 is connected to the adjusting rod 3, the driving motor 3 drives the adjusting rod 3 to rotate, the punching machine, the fixing part installation device and the adhesive tape machine are all provided with a slider 2, the slider 2 is connected to the corresponding adjusting rod 3, and the adjusting rod 3 drives the slider 2 to reciprocate vertically.

[0016] Furthermore, the keel assembly mechanism, the tape installation mechanism and the panel fixing mechanism include a limiting structure, which includes four drive mechanisms 2, each of which is provided with a limiting block, and the drive mechanism 2 drives the limiting block to move back and forth so that the limiting block limits keel 1 and keel 2.

[0017] Furthermore, the flipping mechanism includes a support rod and a flipping component. The support rod is provided with a drive motor four and a rotating rod. The drive motor four drives the rotating rod to rotate. The rotating rod is fixed with a drive mechanism three. The flipping component is fixed on the drive mechanism three. The drive mechanism three drives the flipping component to move toward the frame, so that the two flipping components press the frame.

[0018] Furthermore, the flipping mechanism includes a fixed frame, a flipping frame, a drive motor five and a conveyor belt. The flipping frame and the drive motor five are installed on the fixed frame. The drive motor five drives the flipping frame to rotate. The flipping frame has a plurality of slots distributed circumferentially. The slots are used to limit the frame. One of the conveyor belts is used to send the frame into the slot, and one of the conveyor belts is used to send the frame out of the slot after flipping 180°.

[0019] The production method of the integrated modular wall panel intelligent production device is characterized by comprising the following steps:

[0020] S1. Make connecting parts.

[0021] S2. Connect the keel 1 and the connecting piece: install the connecting piece at both ends of the keel 1, insert bolts between the connecting piece and the keel 1, and then screw nuts onto the bolts.

[0022] S3. Fix keel 1 and keel 2 with the connecting parts: place the overall structure connected by keel 1 and the connecting parts on the keel assembly mechanism, then install keel 2 on the connecting parts, and then use the limiting structure on the keel assembly mechanism to limit keel 1 and keel 2, and then install the fixing parts between keel 1 and the connecting parts, and install the fixing parts between keel 2 and the connecting parts. Keel 1 and keel 2 form a frame, and then withdraw the limiting structure on the keel assembly mechanism. The limiting structure does not limit the frame, and then transport the frame from the keel assembly mechanism to the tape installation mechanism.

[0023] S4. Set butyl tape on the frame: use the limiting structure on the tape installation mechanism to limit the keel one and the keel two, then set the butyl tape on the keel one and the keel two, then withdraw the limiting structure on the tape installation mechanism, the limiting structure does not limit the frame, and then transport the frame from the tape installation mechanism to the panel installation mechanism.

[0024] S5. Fix the panel to the butyl tape: Set the panel to the frame on the panel mounting mechanism, pass the bolt through the round hole 1 on the panel, fix the panel to the butyl tape, and then transport the frame from the panel mounting mechanism to the panel fixing mechanism.

[0025] S6. Fix the panel and the frame: use the limiting structure on the panel fixing mechanism to limit the keel one and the keel two, then install the fixing parts between the panel and the keel one, install the fixing parts between the panel and the keel two, fix the panel and the frame, then withdraw the limiting structure on the panel fixing mechanism, the limiting structure does not limit the frame, and then transport the frame from the keel assembly mechanism to the flipping mechanism.

[0026] S7, flipping the frame: the frame is fixed by a flipping mechanism, and then the frame is flipped 180 degrees by the flipping mechanism, so that the panel on the frame is set downward, and the flipped frame is transported to the next keel assembly mechanism.

[0027] S8. Fix keel one and keel two on the connecting parts: use the limiting structure on the keel assembly mechanism to limit keel one and keel two, then install the fixing parts between keel one and the connecting parts, install the fixing parts between keel two and the connecting parts, then withdraw the limiting structure on the keel assembly mechanism, the limiting structure does not limit the frame, and then transport the frame from the keel assembly mechanism to the waterproof breathable layer installation mechanism.

[0028] S9. Paste the waterproof breathable layer: spray adhesive on the inner side of the frame and the inner side of the panel on the waterproof breathable layer installation mechanism, and then fill the fireproof insulation layer in the cavity formed by the frame and the panel. The fireproof insulation layer is fixed in the cavity by the adhesive, and then double-sided tape is set on the keel one and the keel two, and then the waterproof breathable layer is fixed to the double-sided tape to make the entire modular wall panel.

[0029] The present invention has the following beneficial effects due to the adoption of the above technical solution:

[0030] (1) The present invention places upper limits on keel 1 and keel 2 in the keel assembly mechanism, connects keel 1 and keel 2 with a connector, automatically sets a fixing between keel 1 and the connector, and automatically sets a fixing between keel 2 and the connector, so that keel 1 and keel 2 form a stable frame, and then the frame is transported to the tape installation mechanism. The present invention places upper limits on keel 1 and keel 2 in the tape installation mechanism, then sets butyl tape on the frame, and then transports the frame to the panel installation mechanism, and sets the panel on the butyl tape on the panel installation mechanism, thereby increasing the sealing of the calcium silicate board and the frame. The panel fixing mechanism places upper limits on keel 1 and keel 2, installs a fixing between the panel and keel 1, and installs a fixing between the panel and keel 2, fixes the panel and the frame, and increases the firmness of the calcium silicate board on the frame. The flipping mechanism limits and fixes the frame, and then flips the frame 180 degrees through the flipping mechanism, so that the panel on the frame is set downward. The present invention places upper limit on keel 1 and keel 2 on another keel assembly mechanism, installs a fixing piece between keel 1 and a connecting piece, installs a fixing piece between keel 2 and a connecting piece, completes the fixed connection between the keel and the connecting piece on the upper and lower sides, prevents the keel from falling off, and then transports the frame from the keel assembly mechanism to the waterproof breathable layer installation mechanism. Spray adhesive on the inner side of the frame and the inner side of the panel on the waterproof breathable layer installation mechanism. Then fill the cavity formed by the frame and the panel with a fireproof and thermal insulation layer, the fireproof and thermal insulation layer is fixed in the cavity by an adhesive, and then double-sided tape is arranged on keel 1 and keel 2, and then the waterproof breathable layer is fixed to the double-sided tape to make a whole modular wall panel, the fireproof and thermal insulation layer has excellent waterproof and high temperature resistance characteristics, so that the whole modular wall panel has fireproof and heat preservation effects, the waterproof breathable layer seals the frame and covers the rock wool at the same time, the waterproof breathable layer adopts a waterproof breathable film, and the main functions of the waterproof breathable film include enhancing the water tightness of the building, improving the heat preservation and energy saving effect, shortening the construction period and improving the living environment.

[0031] The present invention uses an automated production method to produce modular wall panels, which can partially replace manual operations, shorten installation time, and thus improve overall production efficiency. The automated production method has the characteristics of high precision and good stability, ensuring that the modular wall panels are accurately positioned and firmly connected, thereby improving the production quality of the modular wall panels. The automated production method can reduce the number of personnel on site, thereby reducing the risk of personal injury.

[0032] The application of automated production methods makes the production of modular wall panels more efficient and stable, and improves the level of building industrialization. At the same time, semi-automated production lines can also produce wall panels with characteristics such as light weight, high strength, and environmental protection, which meet the requirements of green buildings and sustainable development, and promote the green development of the construction industry.

[0033] (2) The present invention sets bolts on the keel and the connecting pieces, and fixes the bolts on the frame, so that the bolts are pre-set in the modular wall panels. After the modular wall is processed and transported to the construction site, the bolts on the modular wall can be passed through the installation holes of the metal components on the steel beam and the floor slab, and then the fixing nuts are screwed into the bolts. The modular wall can be quickly installed on the steel beam and the floor slab, thereby improving construction efficiency and saving construction costs. At the same time, the structure of the modular wall is not damaged, so that it has sufficient force-bearing capacity. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] The present invention will be further described below in conjunction with the accompanying drawings:

[0035] Figure 1 It is a structural schematic diagram of Embodiment 1 of the integrated modular wall panel intelligent production device of the present invention;

[0036] Figure 2 It is a structural schematic diagram of the fixing member installation device and the punching machine installed on the gantry in the present invention;

[0037] Figure 3 It is a schematic diagram of the structure in which the punching machine in the present invention is installed on the gantry;

[0038] Figure 4 It is a schematic diagram of the structure in which the driving mechanism 1 of the present invention is installed on the supporting frame;

[0039] Figure 5 It is a schematic diagram of the structure of the track in the present invention;

[0040] Figure 6 It is a structural schematic diagram of the first embodiment of the flipping mechanism in the present invention;

[0041] Figure 7 It is a schematic diagram of the structure of the connection between the second driving mechanism and the limit block in the present invention;

[0042] Figure 8 It is a structural schematic diagram of the present invention when the keel 1 and the connecting piece are connected;

[0043] Fig. 9 It is a structural schematic diagram of inserting a bolt between a connecting piece and a keel 1 in the present invention;

[0044] Fig.10 It is a structural schematic diagram of a first embodiment of a connecting member in the present invention;

[0045] Fig.11 This is a schematic structural diagram of a second embodiment of a connecting member in the present invention;

[0046] Fig.12 This is a schematic diagram of the structure of the third embodiment of the connecting member in the present invention;

[0047] Fig.13It is a structural schematic diagram of the sleeve in the present invention;

[0048] Fig.14 This is a schematic diagram of the structure of the present invention when the connecting piece is fixing the keel 1 and the keel 2;

[0049] Fig.15 This is a schematic structural diagram of the present invention when a butyl tape is arranged on the frame;

[0050] Fig.16 for Fig.15 A schematic diagram of the structure enlargement at the center A;

[0051] Fig.17 It is a schematic diagram of the structure of the present invention when the panel is fixed to the butyl tape;

[0052] Fig.18 It is a structural schematic diagram of the present invention when the panel and the frame are fixed;

[0053] Fig.19 It is a schematic structural diagram of the present invention when the keel 1 and the keel 2 are fixedly attached to the connecting member;

[0054] Fig. 20 It is a structural schematic diagram of the present invention when double-sided tape is arranged on keel 1 and keel 2;

[0055] Fig.21 for Fig. 20 A schematic diagram of the structure enlarged at B in the middle;

[0056] Fig. 22 It is a structural schematic diagram of a first embodiment of a modular wall panel in the present invention;

[0057] Fig.23 It is a structural schematic diagram of the keel 1 in the first embodiment of the modular wall panel of the present invention;

[0058] Fig.24 It is a structural schematic diagram of a second embodiment of a modular wall panel in the present invention;

[0059] Fig.25 It is a structural schematic diagram of the keel 1 in the second embodiment of the modular wall panel in the present invention;

[0060] Fig.26 It is a structural schematic diagram of the third embodiment of the modular wall panel in the present invention;

[0061] Fig. 27 It is a structural schematic diagram of the keel 1 in the third embodiment of the modular wall panel of the present invention;

[0062] Fig.28 It is a structural schematic diagram of Embodiment 2 of the integrated modular wall panel intelligent production device of the present invention;

[0063] Fig.29 It is a structural schematic diagram of the second embodiment of the flipping mechanism in the present invention;

[0064] Fig.30 It is a structural schematic diagram of the turning frame installation unit in the present invention.

[0065] In the figure, 1-keel assembly mechanism; 2-tape installation mechanism; 3-panel installation mechanism; 4-panel fixing mechanism; 5-turning mechanism; 6-waterproof breathable layer installation mechanism; 7-working panel; 8-legs; 9-support frame; 10-driving mechanism 1; 11-pressing block; 12-gantry; 13-fixing part installation device; 14-punching machine; 15-tape machine; 16-driving motor 1; 17-adjusting rod 1; 18-driving motor 2; 19-adjusting rod 2; 20-slider 1; 21-supporting member; 22-driving motor 3; 23-adjusting rod 3; 24-slider 2; 25-driving mechanism 2; 26-limiting block; 27-support rod; 2 8- flip component; 29- drive motor four; 30- rotating rod; 31- drive mechanism three; 32- fixed frame; 33- flip frame; 34- slot; 35- conveyor belt; 36- keel one; 37- connecting piece; 38- bolt; 39- sleeve; 40- pin; 41- rubber sleeve; 42- nut; 43- keel two; 44- lining plate; 45- opening; 46- butyl tape; 47- panel; 48- secondary keel; 49- cavity; 50- fireproof insulation layer; 51- double-sided tape; 52- waterproof breathable layer; 53- U-shaped block; 54- connecting plate; 55- connecting rod; 56- anti-collision strip; 57- fixed rod; 58- drive motor five. DETAILED DESCRIPTION

[0066] like Figures 1 to 30 As shown, the integrated modular wall panel intelligent production device and method of the present invention are used to produce modular wall panels through an automated production method.

[0067] The integrated modular wall panel intelligent production device constitutes a production line, which includes one keel assembly mechanism 1, a tape installation mechanism 2, a panel installation mechanism 3, a panel fixing mechanism 4, a flipping mechanism 5, another keel assembly mechanism 1 and a waterproof breathable layer installation mechanism 6 which are arranged in sequence.

[0068] The keel assembly mechanism 1, the tape installation mechanism 2, the panel installation mechanism 3, the panel fixing mechanism 4, the flipping mechanism 5 and the waterproof breathable layer installation mechanism 6 all include a conveying platform, which includes a working panel 7 and a leg 8. The working panel 7 is provided with a conveying mechanism, and the leg 8 is fixed to the bottom of the working panel 7, so that the working panel 7 is at a set height from the ground, and the working panels 7 are spliced ​​with each other. Among them, the conveying mechanism can be a conveying roller. When the conveying rollers need to be driven in groups, the conveying rollers are connected by a transmission method. The transmission method can be one or a combination of chain drive, gear drive, and belt drive, and driven by a motor so that the conveying rollers rotate in groups. This method is a prior art.

[0069] The keel assembly mechanism 1, the tape installation mechanism 2 and the panel fixing mechanism 4 are all provided with a gantry 12. The gantry 12 of the keel assembly mechanism 1 and the gantry 12 of the panel fixing mechanism 4 are both installed with a fixing installation device 13, which is used to install the fixings. When the fixings use self-tapping screws, the fixing installation device 13 uses a screw locking machine; when the fixings use blind rivets, the fixing installation device 13 uses a rivet pulling machine. The gantry 12 of the keel assembly mechanism 1 and the gantry 12 of the panel fixing mechanism 4 are both installed with a punching machine 14, which is used in conjunction with the fixing installation device 13. The punching machine 14 is used to pre-drill holes and position the fixings. The gantry 12 of the tape installation mechanism 2 is installed with a tape sticking machine 15, which is used to install butyl tape.

[0070] The movement mode of the punching machine 14, the fixing installation device 13 and the adhesive tape machine 15 is designed as follows: the keel assembly mechanism 1, the adhesive tape installation mechanism 2 and the panel fixing mechanism 4 are all provided with a driving motor 16 and an adjusting rod 17, the driving motor 16 is connected to the adjusting rod 17, the driving motor 16 drives the adjusting rod 17 to rotate, the adjusting rod 17 is threadedly connected to the gantry 12, and the adjusting rod 17 drives the gantry 12 to reciprocate along the length direction of the keel 43. The gantry 12 is provided with a driving motor 2 18 and an adjusting rod 2 19, the driving motor 2 18 is connected to the adjusting rod 2 19, the driving motor 2 18 drives the adjusting rod 2 19 to rotate, the adjusting rod 2 19 is threadedly connected to the slider 1 20, and the adjusting rod 2 19 drives the slider 20 to reciprocate along the length direction of the keel 36. The slider 1 20 is fixed with a supporting member 21, and the supporting member 21 is equipped with a driving motor 3 22 and an adjusting rod 3 23, and the driving motor 3 22 is connected to the adjusting rod 3 23, and the driving motor 3 22 drives the adjusting rod 3 23 to rotate, and the punching machine 14, the fixing member installation device 13 and the adhesive tape machine 15 are all provided with a slider 2 24, and the slider 2 24 is connected to the corresponding adjusting rod 3 23, and the adjusting rod 3 23 drives the slider 2 24 to reciprocate vertically. The punching machine 14, the fixing member installation device 13 and the adhesive tape machine 15 can reciprocate along the length direction of the keel 1 36, and can also reciprocate along the length direction of the keel 2 43, and the height of the punching machine 14, the fixing member installation device 13 and the adhesive tape machine 15 can be adjusted, so as to facilitate the automatic setting of multiple hole positions for the keel 1 36 and the keel 2 43 of the set specifications, and then automatically set the fixings according to the hole positions, and at the same time facilitate the automatic setting of butyl tape for the keel 1 36 and the keel 2 43 of the set specifications.

[0071] The keel assembly mechanism 1 and the panel fixing mechanism 4 are both provided with a support frame 9, the support frame 9 is provided with a driving mechanism 10, the driving mechanism 10 adopts a cylinder, the driving mechanism 10 is provided with a clamping block 11, the driving mechanism 10 drives the clamping block 11 to move up and down, so that the clamping block 11 is pressed or separated from the keel 2 43.

[0072] The keel assembly mechanism 1, the tape installation mechanism 2 and the panel fixing mechanism 4 include a limiting structure, which includes four driving mechanisms 25. The driving mechanism 25 adopts a cylinder. Each driving mechanism 25 is provided with a limiting block 26. The driving mechanism 25 drives the limiting block 26 to move back and forth so that the limiting block 26 limits the angle formed by the keel 1 36 and the keel 2 43.

[0073] The turning mechanism 5 of the present invention adopts two modes:

[0074] (1) Example 1 of the flipping mechanism 5: The flipping mechanism 5 includes a support rod 27 and a flipping member 28, and the flipping member 28 is in a U shape. The support rod 27 is provided with a driving motor 29 and a rotating rod 30. The driving motor 29 drives the rotating rod 30 to rotate. The driving motor 29 can directly drive the rotating rod 30, or the driving motor 29 drives the rotating rod 30 through gear meshing. The rotating rod 30 is fixed with a driving mechanism 3 31. The driving mechanism 3 31 selects a cylinder. The selection of the cylinder should be determined according to the weight, size and flipping angle of the frame to ensure sufficient driving force and stability. The flipping member 28 is fixed on the driving mechanism 3 31. The driving mechanism 3 31 drives the flipping member 28 to move toward the frame so that the two flipping members 28 press the frame. The flipping mechanism 5 has a simple structure, and the frame limiting and flipping operations are simple. The cylinder is used as the power source. In combination with the control system and the flipping mechanism 5, the frame can be automatically flipped, which greatly improves the production efficiency. At the same time, the flipping mechanism 5 is suitable for modular wall panels of various sizes and weights, and has strong versatility and adaptability. Moreover, the use of automated turning equipment can save a lot of manual handling and turning work, reduce labor intensity and improve work efficiency.

[0075] (2) Example 2 of the flipping mechanism 5: The flipping mechanism 5 includes a fixed frame 32, a flipping frame 33, a driving motor 58 and a conveyor belt 35. The flipping frame 33 and the driving motor 58 are installed on the fixed frame 32. The driving motor 58 drives the flipping frame 33 to rotate. The flipping frame 33 includes a plurality of flipping frame installation units arranged in parallel. The flipping frame installation unit includes a plurality of circumferentially arranged U-shaped blocks 53. The U-shaped blocks 53 are provided with a card slot 34. A connecting rod 55 is arranged between two adjacent U-shaped blocks 53. A connecting plate 54 is fixed between the connecting rod 55 and the U-shaped block 53, so that a single flipping frame installation unit can be provided with 6 card slots 34. A fixing rod 57 is fixed between the U-shaped blocks 53 of two adjacent flipping frame installation units, so that the frame of set length and width is limited in the card slot 34. The inner side of the U-shaped block 53 and the inner side of the fixing rod 57 are both provided with anti-collision strips 56 to protect the frame. One of the conveyor belts 35 is used to feed the frame into the slot 34, and the other conveyor belt 35 is used to feed the frame out of the slot 34 after flipping 180°. The flip frame 33 of the flipping mechanism 5 can flip the frame quickly and accurately, reducing the time and labor cost of manual handling and flipping, thereby improving the overall production efficiency. The flip frame 33 can ensure the stability and safety of the frame during the flipping process through precise design and control, and avoid safety accidents caused by improper operation or frame slipping. When designing and using the flip frame 33, the maximum utilization of space is usually considered. Multiple slots 34 are distributed circumferentially. The flip frame 33 can flip multiple frames at the same time without occupying too much space. During the flipping process, the flip frame 33 can ensure that the frame is evenly stressed, avoiding deformation or damage of the frame caused by uneven stress. At the same time, the flip mechanism 5 is suitable for modular wall panels of various sizes and weights, and has strong versatility and adaptability. In addition, the use of automated flipping equipment can save a lot of manual handling and flipping work, reduce labor intensity, and improve work efficiency.

[0076] The integrated modular wall panel intelligent production device of the present invention is used to semi-automatically produce modular wall panels, including the following steps:

[0077] S1. Make a connecting piece 37. The connecting piece 37 is fixed with a sleeve 39. The sleeve 39 is provided with a pipe hole that passes through from top to bottom. The connecting piece 37 is provided with a mounting hole and a pin hole 1. The mounting hole and the pipe hole are arranged correspondingly.

[0078] The present invention designs three embodiments of the connecting member 37:

[0079] (1) Example 1 of the connector 37: The connector 37 includes a horizontal plate body 1 and a vertical plate body 2. The plate body 2 is fixed between the plate bodies 1, the sleeve 39 is welded between the plate bodies 1, and the plate body 1 is provided with a pin hole 1. The example 1 of the connector 37 is manufactured in two ways: 1) The connector 37 is directly formed by stamping, so that it is an integrated molding structure, which is easy to process, has a fast molding speed, and has good strength. 2) The plate bodies 1 and 2 are fixed by welding, and a connector 37 of a certain size can be manufactured. At the same time, the plate bodies 1 and 2 can be cut and punched separately to improve the processing quality.

[0080] (2) Example 2 of the connecting member 37: The connecting member 37 includes a horizontal plate body 3, a sleeve 39 is welded between two plate bodies 3, and the plate bodies 3 are fixed by self-tapping screws and keels.

[0081] (3) Example 3 of the connecting member 37: The connecting member 37 includes a horizontal plate body 3, and both plate bodies 3 are covered with rubber sleeves 41. The rubber sleeves 41 are elastically inserted into the tube holes of the sleeves 39. The rubber holes of the rubber sleeves 41 are used to install bolts. The plate bodies 3 are fixed by self-tapping screws and keels.

[0082] The present invention adopts the first embodiment of the connecting member 37, which has good strength and can prevent the first keel 36 and the second keel 43 from being deformed when the self-tapping screws are subsequently set.

[0083] S2. Connect keel 1 36 and connector 37: open a bolt hole and a pin hole 2 on keel 1 36, install connector 37 at both ends of keel 1 36, pass bolt 38 through the bolt hole, the mounting hole and the pipe hole, screw nut 42 onto bolt 38, insert pin 40 into pin hole 1 and pin hole 2, position connector 37 on keel 1 36, and enable connector 37 to be installed at the set position of keel 1 36 and keel 2 43.

[0084] S3. Fix keel one 36 and keel two 43 with connecting piece 37: place the overall structure connected by keel one 36 and connecting piece 37 on the keel assembly mechanism 1, then install keel two 43 on the connecting piece 37, and then use the limiting structure on the keel assembly mechanism 1 to limit keel one 36 and keel two 43. Specifically, use driving mechanism two 25 to drive limiting block 26, limiting block 26 limits keel one 36 and keel two 43, and then use driving mechanism one 10 to drive pressing block 11, pressing block 11 presses keel two 43 to increase the stability of keel one 36 and keel two 43. Then, the punching machine 14 is used to pre-punch holes in the keel 1 36, and then the fixing part installation device 13 is used to install the fixing part between the keel 1 36 and the connecting part 37; the punching machine 14 is used to pre-punch holes in the keel 2 43, and then the fixing part installation device 13 is used to install the fixing part between the keel 2 43 and the connecting part 37. The fixing part is a self-tapping screw, and the fixing part installation device 13 uses a screw locking machine. The keel 1 36 and the keel 2 43 form a frame, and then the limiting structure on the keel assembly mechanism 1 is withdrawn, and the driving mechanism 2 25 controls the limiting block 26 to return to the initial position. The limiting structure does not limit the frame, and then the pressing block 11 is returned to the initial position through the driving mechanism 1 10, and then the pin 40 is taken out, and then the frame is transported from the keel assembly mechanism 1 to the tape installation mechanism 2.

[0085] The first keel 36 and the second keel 43 of the present invention are made of galvanized steel coils. The main characteristics of the galvanized steel coils include strong anti-corrosion performance, good processing performance, smooth surface and good heat resistance.

[0086] S4. Set butyl tape on the frame: Use the limiting structure on the tape installation mechanism 2 to limit the keel 1 36 and the keel 2 43. Specifically, use the driving mechanism 25 to drive the limiting block 26, and the limiting block 26 limits the keel 1 36 and the keel 2 43. Then make the lining plate 44, the lining plate 44 is provided with an opening 45, and then the lining plate 44 is pasted to the keel 1 36, the bolt 38 passes through the opening 45, and the nut 42 is set in the opening 45 to prevent the nut 42 from damaging the panel later. Then use the adhesive tape machine 15 to set the butyl tape 46 on the keel 1 36 and the keel 2 43. Then exit the limiting structure on the tape installation mechanism 2, the driving mechanism 2 25 controls the limiting block 26 to return to the initial position, the limiting structure does not limit the frame, and then the frame is transported from the tape installation mechanism 2 to the panel installation mechanism 3.

[0087] S5. Fix the panel 47 to the butyl tape 46: open a circular hole in the panel 47 and wash the hole in the panel 47 at the same time.

[0088] The panel 47 is set on the frame on the panel installation mechanism 3, and the bolt 38 passes through the round hole 1 on the panel 47, and is fixed on the butyl tape 46 through the manual panel 47. The panel 47 can also be set on the butyl tape 46 by a mechanical arm, and then the frame is transported from the panel installation mechanism 3 to the panel fixing mechanism 4. The panel 47 of the present invention is made of calcium silicate board, which has the following effects:

[0089] (1) Calcium silicon board is an excellent fireproof material that can withstand high temperatures and is non-flammable and does not release toxic gases. Installing calcium silicon board in modular wall panels can significantly improve the fireproof performance of the wall and provide additional safety for the building. The fireproof performance of calcium silicon board is particularly important in high-rise buildings, public places and other crowded areas.

[0090] (2) Calcium silicate board has good sound insulation and heat insulation performance. Installing calcium silicate board in modular wall panels can effectively reduce the transmission of indoor and outdoor noise and improve the comfort of living or working environment. At the same time, calcium silicate board can also effectively reduce the temperature difference between indoor and outdoor, maintain indoor temperature stability, and thus reduce energy consumption.

[0091] (3) Calcium silicate board has strong moisture-proof performance, which can effectively avoid indoor humidity and keep the air fresh.

[0092] (4) Placing calcium silicate board in modular wall panels can reduce the weight of the wall while ensuring the stability and load-bearing capacity of the wall. This makes calcium silicate board an ideal lightweight and high-strength material in modular wall panels.

[0093] (5) Calcium silicon board is easy to process and can be cut, punched and processed as needed, which is convenient for construction.

[0094] The butyl tape 46 has a strong adhesive force on the surface of the calcium silicate board, and the viscosity is moderate. It is not too sticky to cause residue, nor too loose to affect the sealing effect. It can effectively seal the gap between the calcium silicate board and the frame, preventing external substances such as water vapor and dust from entering the room, thereby keeping the indoor environment dry and clean. In addition, the butyl tape 46 has excellent weather resistance and aging resistance, and is not prone to cracking, hardening and other problems after long-term use.

[0095] S6, fix the panel 47 and the frame: use the limiting structure on the panel fixing mechanism 4 to limit the keel 1 36 and the keel 2 43, specifically use the driving mechanism 25 to drive the limiting block 26, the limiting block 26 limits the keel 1 36 and the keel 2 43, then use the driving mechanism 10 to drive the pressing block 11, the pressing block 11 presses the keel 2 43, and increases the stability of the keel 1 36 and the keel 2 43. Then use the punching machine 14 to pre-drill holes in the panel 47, use the fixing installation device 13 to install the fixing between the panel 47 and the keel 1 36, and install the fixing between the panel 47 and the keel 2 43, and fix the panel 47 and the frame. The fixings are self-tapping screws, and the fixing installation device 13 uses a screw locking machine. Then withdraw the limiting structure on the panel fixing mechanism 4, and the driving mechanism 2 25 controls the limiting block 26 to return to the initial position. The limiting structure does not limit the frame. Then the clamping block 11 is returned to the initial position through the driving mechanism 1 10, and then the frame is transported from the keel assembly mechanism 1 to the flipping mechanism 5.

[0096] The present invention can install a secondary keel 48 on a panel 47: a second circular hole is opened in the secondary keel 48, and then a fixing piece is set in the second circular hole. The fixing piece is a self-tapping screw. At this time, the fixing piece installation device 13 adopts a screw locking machine, which can fix the secondary keel 48 on the calcium silicate board. The secondary keel 48 is made of a galvanized square tube. The galvanized square tube has the characteristics of high strength, corrosion resistance and wear resistance. The secondary keel 48 is used to fix the wall panel to form an exterior wall system.

[0097] S7, flipping the frame: the flipping mechanism 5 is used to limit and fix the frame, and then the flipping mechanism 5 flips the frame 180 degrees, so that the panel 47 on the frame is set downward, and the flipped frame is transported to the next keel assembly mechanism 1.

[0098] S8, secure keel 1 36 and keel 2 43 to connector 37: use the limiting structure on keel assembly mechanism 1 to limit keel 1 36 and keel 2 43, specifically use driving mechanism 2 25 to drive limiting block 26, limiting block 26 limits keel 1 36 and keel 2 43, then use driving mechanism 1 10 to drive pressing block 11, pressing block 11 presses keel 2 43, and increases the stability of keel 1 36 and keel 2 43. Then use punching machine 14 to pre-drill holes in keel 1 36, and then use fixing part installation device 13 to install fixing part between keel 1 36 and connector 37; use punching machine 14 to pre-drill holes in keel 2 43, and then use fixing part installation device 13 to install fixing part between keel 2 43 and connector 37, self-tapping screws are selected as fixing parts, and fixing part installation device 13 uses screw locking machine at this time. Then exit the limiting structure on the keel assembly mechanism 1, and the driving mechanism 2 25 controls the limiting block 26 to return to the initial position. The limiting structure does not limit the frame. Then the pressing block 11 is returned to the initial position through the driving mechanism 1 10, and then the frame is transported from the keel assembly mechanism 1 to the waterproof and breathable layer installation mechanism 6.

[0099] S9, pasting waterproof breathable layer 52: spray adhesive on the inner side of the frame and the inner side of the panel 47 on the waterproof breathable layer installation mechanism 6 manually, or by using a mechanical arm to spray adhesive, and the adhesive is selected from a foaming agent. Then fill the cavity 49 formed by the frame and the panel 47 with a fireproof and thermal insulation layer 50, and the fireproof and thermal insulation layer 50 is selected from rock wool, which is fixed in the cavity 49 by a foaming agent. The effect of setting rock wool in the modular wall panel is:

[0100] (1) The use of rock wool in modular wall panels can significantly improve the thermal insulation performance of the wall and reduce the energy consumption of heating and air conditioning, thereby achieving the goal of energy conservation and emission reduction.

[0101] (2) Rock wool has excellent fire resistance, is not easy to burn, and does not produce toxic gases when burned. Setting rock wool in modular wall panels can effectively improve the fire resistance level of the wall and enhance the safety of the building.

[0102] (3) Rock wool also has good sound absorption properties and can effectively reduce the spread of noise.

[0103] (4) As a key component of modular walls, rock wool can buffer the stress caused by structural deformation due to temperature changes and avoid large temperature changes in the internal main structure, thereby effectively improving the durability of the main structure and extending the service life of the building.

[0104] (5) Rock wool is used as the insulation material. Its light weight and easy cutting characteristics make the construction more flexible and convenient.

[0105] Then, double-sided tape 51 is set on keel 1 36 and keel 2 43, and waterproof breathable layer 52 is fixed on double-sided tape 51 to make the whole modular wall panel. The waterproof breathable layer 52 is a waterproof breathable film. The effect of setting the waterproof breathable film on the modular wall panel is:

[0106] (1) In modular wall panels, the waterproof breathable membrane can serve as an important waterproof barrier to ensure the dryness and safety of the internal structure of the wall. This helps prevent the wall from mildew, decay and other problems caused by long-term moisture exposure, thereby extending the service life of the wall.

[0107] (2) The waterproof and breathable membrane is not only waterproof, but also has good air permeability. Its microporous layer can discharge the water vapor inside the wall through internal air circulation, thus keeping the wall dry and comfortable.

[0108] (3) In modular wall panels, the waterproof and breathable membrane can serve as an insulation layer to improve the overall thermal insulation effect of the wall. This helps reduce energy consumption and improve the energy efficiency of buildings.

[0109] (4) In modular wall panels, it can help improve the sound insulation performance of the wall and reduce the impact of external noise on the indoor environment. This helps create a more peaceful and comfortable indoor environment.

[0110] (5) The installation of the waterproof and breathable membrane is relatively simple and can be closely combined with the modular wall panels. This helps to shorten the construction period and reduce the construction difficulty and cost.

[0111] After the modular wall panels are taken out, they are transported to a waterproof coating setting area, where a layer of waterproof coating is applied to the face plates of the calcium silicate boards in the modular wall panels.

[0112] Based on the above embodiment, the fixing member of the present invention may also be a stainless steel blind rivet. In this case, the fixing member installation device is a rivet machine, and there is no need to stick the lining plate to the keel.

[0113] The present invention uses keels 36 with different cross sections to form frames of different forms:

[0114] like Fig. 22 and Fig.23 As shown, in the first embodiment of the frame, the cross section of the first keel 36 is C-shaped, and the cross section of the second keel 43 is C-shaped.

[0115] like Fig.26 and Fig. 27 As shown, in the second embodiment of the frame, the cross section of the keel 1 36 is bow-shaped, and the cross section of the keel 2 43 is C-shaped.

[0116] like Fig.24 and Fig.25 As shown, in the third embodiment of the frame, the cross section of the keel 1 36 is tongue-and-groove shaped, and the cross section of the keel 2 43 is C-shaped.

[0117] The raw materials of the present invention are as follows in Table 1:

[0118]

[0119]

[0120] Table 1

[0121] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent replacements or modifications made based on the present invention to solve basically the same technical problems and achieve basically the same technical effects are all included in the protection scope of the present invention.

Claims

1. Integrated modular wall panel intelligent production device, characterized in that: include: a keel assembly mechanism, the keel assembly mechanism is used to limit the position of keel 1 and keel 2, and is used to set fixing pieces on keel 1 and keel 2 to fix keel 1 and keel 2; an adhesive tape installation mechanism, the adhesive tape installation mechanism is used to limit the position of keel 1 and keel 2, and is used to stick butyl tape on keel 1 and keel 2; a panel mounting mechanism, the panel mounting mechanism being used to cover the panel on the butyl tape; a panel fixing mechanism, the panel fixing mechanism is used to limit the positions of the first keel and the second keel, and to set fixing members between the panel and the first keel, and between the panel and the second keel, so that the panel is fixed on the first keel and the second keel; A flipping mechanism, the flipping mechanism is used to flip the frame formed by the keel 1 and the keel 2 by 180 degrees; A waterproof and breathable layer installation mechanism is used to set a fireproof and thermal insulation layer and a waterproof and breathable layer on the frame.

2. The integrated modular wall panel intelligent production device according to claim 1 is characterized in that: The keel assembly mechanism, the tape installation mechanism, the panel installation mechanism, the panel fixing mechanism, the flipping mechanism and the waterproof and breathable layer installation mechanism all include a conveying platform, and the conveying platform includes a working panel and supporting legs. The working panel is provided with a conveying mechanism, and the supporting legs are fixed to the bottom of the working panel so that the working panel is at a set height from the ground, and the working panels are spliced ​​with each other.

3. The integrated modular wall panel intelligent production device according to claim 1 is characterized in that: The keel assembly mechanism and the panel fixing mechanism are both provided with a support frame, the support frame is provided with a driving mechanism 1, the driving mechanism 1 is provided with a clamping block, the driving mechanism 1 drives the clamping block to move up and down, so that the clamping block clamps or separates from the keel 2.

4. The integrated modular wall panel intelligent production device according to claim 1 is characterized in that: The keel assembly mechanism, the tape installation mechanism and the panel fixing mechanism are all provided with a gantry, and the gantry of the keel assembly mechanism and the gantry of the panel fixing mechanism are both installed with a fixing installation device, and the fixing installation device is used to install the fixing. The gantry of the keel assembly mechanism and the gantry of the panel fixing mechanism are both installed with a puncher, and the puncher is used in conjunction with the fixing installation device. The puncher is used to pre-drill holes and position the fixing. The gantry of the tape installation mechanism is installed with a tape sticking machine, and the tape sticking machine is used to install butyl tape.

5. The integrated modular wall panel intelligent production device according to claim 4 is characterized in that: The keel assembly mechanism, the tape installation mechanism and the panel fixing mechanism are all provided with a driving motor 1 and an adjusting rod 1. The driving motor 1 is connected to the adjusting rod 1, and the driving motor 1 drives the adjusting rod 1 to rotate. The adjusting rod 1 is threadedly connected to the gantry, and the adjusting rod 1 drives the gantry to reciprocate along the length direction of the keel 2.

6. The integrated modular wall panel intelligent production device according to claim 4 is characterized in that: The gantry is provided with a second driving motor and a second adjusting rod, the second driving motor is connected to the second adjusting rod, the second driving motor drives the second adjusting rod to rotate, the second adjusting rod is threadedly connected with a slider, the second adjusting rod drives the slider to reciprocate along the length direction of the keel, the slider is fixed with a supporting member, the supporting member is equipped with a third driving motor and a third adjusting rod, the third driving motor is connected to the third adjusting rod, the third driving motor drives the third adjusting rod to rotate, the punching machine, the fixing member installation device and the adhesive tape machine are all provided with a second slider, the slider is connected to the corresponding third adjusting rod, and the third adjusting rod drives the slider to reciprocate vertically.

7. The integrated modular wall panel intelligent production device according to claim 1 is characterized in that: The keel assembly mechanism, the tape installation mechanism and the panel fixing mechanism include a limiting structure, and the limiting structure includes four driving mechanisms 2. Each driving mechanism 2 is provided with a limiting block. The driving mechanism 2 drives the limiting block to move back and forth so that the limiting block limits the keel 1 and the keel 2.

8. The integrated modular wall panel intelligent production device according to claim 1 is characterized in that: The flipping mechanism includes a support rod and a flipping component. The support rod is provided with a driving motor four and a rotating rod. The driving motor four drives the rotating rod to rotate. The rotating rod is fixed with a driving mechanism three. The flipping component is fixed on the driving mechanism three. The driving mechanism three drives the flipping component to move toward the frame so that the two flipping components press the frame tightly.

9. The integrated modular wall panel intelligent production device according to claim 1 is characterized in that: The flipping mechanism includes a fixed frame, a flipping frame, a drive motor five and a conveyor belt. The flipping frame and the drive motor five are installed on the fixed frame. The drive motor five drives the flipping frame to rotate. The flipping frame is circumferentially distributed with a plurality of slots, and the slots are used to limit the frame. One of the conveyor belts is used to send the frame into the slot, and the other conveyor belt is used to send the frame out of the slot after flipping 180°.

10. The method based on the integrated modular wall panel intelligent production device according to claim 1 is characterized in that: The steps include: S1. Make connecting parts; S2. Connecting the keel 1 and the connecting piece: installing the connecting piece at both ends of the keel 1, inserting bolts between the connecting piece and the keel 1, and then screwing nuts onto the bolts; S3, fix keel 1 and keel 2 with a connector: place the whole structure connected by keel 1 and the connector on the keel assembly mechanism, then install keel 2 on the connector, then use the limiting structure on the keel assembly mechanism to limit keel 1 and keel 2, then install a fixing piece between keel 1 and the connector, and install a fixing piece between keel 2 and the connector, keel 1 and keel 2 form a frame, then withdraw the limiting structure on the keel assembly mechanism, the limiting structure does not limit the frame, and then transport the frame from the keel assembly mechanism to the tape installation mechanism; S4. Setting butyl tape on the frame: Use the limiting structure on the tape installation mechanism to limit the keel 1 and keel 2, then set the butyl tape on the keel 1 and keel 2, then withdraw the limiting structure on the tape installation mechanism, the limiting structure does not limit the frame, and then transport the frame from the tape installation mechanism to the panel installation mechanism; S5. Fixing the panel to the butyl tape: The panel is set on the frame on the panel mounting mechanism, the bolt passes through the round hole 1 on the panel, the panel is fixed on the butyl tape, and then the frame is transported from the panel mounting mechanism to the panel fixing mechanism; S6. Fix the panel and the frame: use the limiting structure on the panel fixing mechanism to limit the keel 1 and the keel 2, then install the fixing piece between the panel and the keel 1, install the fixing piece between the panel and the keel 2, fix the panel and the frame, then fix the secondary keel on the panel, then withdraw the limiting structure on the panel fixing mechanism, the limiting structure does not limit the frame, and then transport the frame from the keel assembly mechanism to the flip mechanism; S7, flipping the frame: the frame is fixed by a flipping mechanism, and then the frame is flipped 180 degrees by the flipping mechanism, so that the panel on the frame is set downward, and the flipped frame is transported to the next keel assembly mechanism; S8, securely attach keel 1 and keel 2 to the connecting piece: use the limiting structure on the keel assembly mechanism to limit keel 1 and keel 2, then install the fixing piece between keel 1 and the connecting piece, install the fixing piece between keel 2 and the connecting piece, then withdraw the limiting structure on the keel assembly mechanism, the limiting structure does not limit the frame, and then transport the frame from the keel assembly mechanism to the waterproof breathable layer installation mechanism; S9. Paste the waterproof breathable layer: spray adhesive on the inner side of the frame and the inner side of the panel on the waterproof breathable layer installation mechanism, and then fill the fireproof insulation layer in the cavity formed by the frame and the panel. The fireproof insulation layer is fixed in the cavity by the adhesive, and then double-sided tape is set on the keel one and the keel two, and then the waterproof breathable layer is fixed to the double-sided tape to make the entire modular wall panel.

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