Equipment and method for preparing environment-friendly cable insulating material

By designing equipment for preparing environmentally friendly cable insulation materials, the complex cleaning and drying and granulated bubble problems in cable recycling are solved, and efficient recycling and quality improvement of waste cable insulation materials are achieved.

CN119840043APending Publication Date: 2025-04-18GUANGXI YANGGONG WIRE & CABLE
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Patent Information

Application Number
CN202510009490.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-04-18

AI Technical Summary

Technical Problem

The prior art In the cable recycling process, the cleaning and drying operation is complex and inefficient. The material contains a large number of bubbles during the granulation process, which affects the molding quality.

Method used

An equipment for the preparation of environmentally friendly cable insulation materials is designed, including recycling systems, cleaning components, drying mechanisms and granulation components. The position of the conveying component is adjusted through the rotating mechanism, the cleaning component is used for cleaning and dehydration, the drying component is dried, and the granulation component is granulated, achieving efficient recycling and utilization of waste cable insulation materials.

Benefits of technology

It improves the cleaning, drying and granulation efficiency of waste cable insulation materials, reduces material losses, improves the quality and purity of insulation materials, and realizes energy saving.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of cables, and discloses equipment for preparing an environment-friendly cable insulating material, which comprises a recovery system, the recovery system comprises a bottom plate, a stand column is fixedly connected to the top of the bottom plate, a bearing disc is fixedly connected to the top of the stand column, and a protection pipe is fixedly connected to the outer ring of the bottom of the bearing disc; the invention further discloses a method for preparing the environment-friendly cable insulating material. The method comprises the following steps that S1, the recycled waste cables are sorted according to cable types; and S2, the sorted waste cables are subjected to stripping treatment, so that core materials and cable insulating materials of the waste cables are separated, and the cable insulating materials are subjected to crushing pretreatment. According to the invention, cleaning, dehydration drying and granulation operation of an insulating material after disassembly of a waste cable are realized, the insulating material in the waste cable is recycled, the granulation purity and quality of the insulating material are improved, hot air flow in the granulation melting process is used for drying, the repeated utilization rate of waste heat is realized, and energy is saved.
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Description

Technical Field

[0001] The present invention relates to the field of cable technology, and in particular to a device and a method for preparing environmentally friendly cable insulation material. Background Art

[0002] Cables are used for the transmission and distribution of electric power, wherein the insulating material of the cable is mainly used for the insulation protection function of the cable. During the cable manufacturing process, the insulating material needs to be coated on the outer ring of the core material for protection. A large amount of waste cables will be generated during the production and processing process, and the core material and insulating material in the cable need to be recycled. During recycling, a large amount of dust and sand adhere to the insulating material after the cable is disassembled. During the recycling process of the waste insulating material, cleaning, drying and granulation operations are required. The existing cleaning and drying operations are cumbersome and the recycling efficiency is low. At the same time, the material contains a large number of bubbles during the granulation process, which is not conducive to the granulation molding of the insulating material. Therefore, an apparatus and method for preparing environmentally friendly cable insulating materials are proposed. Summary of the invention

[0003] In order to solve the technical problems existing in the prior art, the present invention provides an apparatus and a method for preparing an environmentally friendly cable insulation material.

[0004] The present invention is implemented by the following technical scheme: an apparatus for preparing environmentally friendly cable insulation materials, comprising a recycling system, the recycling system comprising a bottom plate, a column fixedly connected to the top of the bottom plate, a carrier plate fixedly connected to the top of the column, a protective tube fixedly connected to the outer ring of the bottom of the carrier plate, a rotating mechanism fixedly connected to the bottom of the carrier plate, a plurality of groups of circumferentially distributed conveying components fixedly connected to the bottom of the rotating mechanism, an adjustment mechanism for adjusting the state of the conveying component fixedly connected to the outer ring of the column, a power mechanism for adjusting the closure of the conveying component fixedly connected to the inner ring of the protective tube, and a circumferentially distributed cleaning component, a drying mechanism and a granulating component fixedly connected to the bottom of the bottom plate;

[0005] The conveying assembly includes a fixed ring with an annular structure, the inner ring of the fixed ring is rotatably sleeved with a storage frame with an annular structure, the bottom of the storage frame is fixedly connected to a guide plate with an annular structure, the bottom of the guide plate is fixedly connected to a driven tube, the inner ring of the driven tube is slidably sleeved with a closing platform, the top of the closing platform is fixedly connected to a push-pull rod, one end of the push-pull rod extending out of the top of the storage frame is slidably sleeved with a fixing frame with a U-shaped structure fixed to the outer ring of the fixed ring, one side of the push-pull rod extending out of the top of the fixing frame is fixedly connected to a retaining plate 1, and the retaining plate 1 is slidably connected to a power mechanism, the outer ring of the fixing frame is slidably sleeved with a supporting frame with a U-shaped structure fixed to the bottom of the rotating mechanism, one side of the top of the fixing frame is fixedly connected to a retaining plate 2 slidably connected to an adjustment mechanism, the fixed ring is provided with a locking mechanism for limiting the storage frame, and a stirring rod 1 fixed to the push-pull rod is installed inside the storage frame.

[0006] Through the above technical scheme, the position of the conveying component is adjusted by using the rotating mechanism, and the conveying component is moved to the top of the cleaning component. Then, the adjusting mechanism and the power mechanism work together to adjust the conveying component downward and put it into the cleaning component to dock with the cleaning component. After that, the waste cable insulation material is put into the top opening of the conveying component, and then the cleaning component is used to clean and dehydrate the waste cable insulation material, and foreign matter such as sand and dust in the waste cable insulation material is cleaned. Thereafter, the position and state of the conveying component are adjusted by using the rotating mechanism, the adjusting mechanism and the power mechanism in the above manner, and the drying component and the granulating component are used to perform drying and granulating operations in sequence to realize the recycling of the waste cable insulation material.

[0007] As a further improvement of the above scheme, the locking mechanism includes an installation groove opened in the inner ring of the fixing ring, a locking plate is slidably connected at the opening of the installation groove, a pull rod is hinged on one side of the locking plate extending into the installation groove, a push rod is hinged on the other end of the pull rod, a movable plate slidably connected to the inner side wall of the installation groove is fixedly connected to the top of the push rod, a spring slidably connected to the top of the installation groove is fixedly connected to the top of the movable plate, a guide hole connected to the installation groove is opened at the bottom of the fixing ring, and the guide hole is slidably sleeved with the push rod, and the locking plate and the outer wall of the storage frame are clamped by a tooth and groove method.

[0008] Through the above technical solution, during cleaning and drying, the locking mechanism is used to release the locking operation of the storage frame when docking, so that the storage frame can rotate during cleaning and drying, realizing the spin dehydration and drying operations, thereby improving the cleaning and drying efficiency.

[0009] As a further improvement of the above scheme, the rotating mechanism includes a rotating ring of an annular structure slidably sleeved on the bottom of the carrying plate, a protective ring of an annular structure fixedly connected to the bottom of the carrying plate is rotatably sleeved on the bottom of the inner ring of the rotating ring, a gear ring 1 is fixedly sleeved on the outer ring of the rotating ring, a gear 1 is meshed on one side of the gear ring 1, a rotating shaft 1 is fixedly sleeved on the gear 1, the rotating shaft 1 is connected to a motor 1 fixedly connected to the bottom of the carrying plate, and a connecting seat fixedly connected to the top of the support frame is fixedly connected to the bottom of the rotating ring.

[0010] Through the above technical solution, the conveying component is driven to rotate along the column, the position of the conveying component is adjusted, and different process adjustment operations are realized.

[0011] As a further improvement of the above scheme, the adjustment mechanism includes three groups of inner guide plates with arc-shaped structures fixed to the outer ring of the column, and the three groups of inner guide plates are located on the same plane, the outer convex surface of the inner guide plate is provided with a guide groove arranged along its length direction, and an adapter plate with a U-shaped structure is arranged between adjacent inner guide plates, and a driving unit 1 fixed to the top of the adapter plate is fixed to the carrier disk, and the guide groove 1 and the adapter plate 1 are both slidably connected to the retaining plate 2.

[0012] As a further improvement of the above scheme, the power mechanism includes three groups of outer guide plates with arc-shaped structures fixed to the inner ring of the protective tube, and the three groups of outer guide plates are located on the same plane, and the inner concave surface of the outer guide plate is provided with two guide grooves arranged along its length direction, and an adapter plate two with a U-shaped structure is arranged between adjacent outer guide plates, and a driving unit two fixed to the carrying disk is fixed to the top of the adapter plate two, and the guide groove two and the adapter plate two are both slidably connected to the retaining plate one.

[0013] As a further improvement of the above scheme, the cleaning component includes a cleaning box fixedly connected to the top of the bottom plate, the top inner ring of the cleaning box is fixedly sleeved with a resistance plate of an annular structure, the bottom of the resistance plate is fixedly connected with a separation plate of an annular structure, the bottom of the separation plate is fixedly connected with a supporting plate rotatably sleeved with the inner ring of the cleaning box, the middle position of the supporting plate is rotatably sleeved with a turntable 1 clamped with a driven pipe, the bottom of the turntable 1 is fixedly connected with a driving pipe rotatably sleeved with the bottom of the cleaning box, the inner ring of the driving pipe is rotatably sleeved with a sewage pipe fixedly sleeved with the cleaning box, the outer ring of the separation plate is fixedly sleeved with a filter plate 1 rotatably sleeved with the cleaning box, one side of the top of the filter plate 1 is installed with a water inlet pipe fixed to the cleaning box, the top of the separation plate is penetrated with a water outlet hole 1, the bottom of the separation plate is penetrated with a water outlet hole 2, one side of the bottom of the filter plate 1 is installed with a water outlet pipe fixed to the cleaning box, the bottom of the support plate is fixedly connected with a connecting pipe of an annular structure, a driving mechanism fixed to the cleaning box is connected between the connecting pipe and the driving pipe, and the top of the filter plate 1 is provided with a lifting blade with a spiral structure fixedly sleeved with the outer ring of the separation plate.

[0014] As a further improvement of the above scheme, the driving mechanism includes a bevel gear ring 1 fixedly sleeved on the outer ring of the driving tube, the bevel gear ring 1 is meshed with bevel gear 1 and bevel gear 2, the bevel gear 1 is fixedly sleeved with a rotating shaft 2, one end of the rotating shaft 2 is fixedly connected to a motor 2 fixedly connected to the bottom of the cleaning box, the bevel gear 2 is fixedly sleeved with a rotating shaft 3, the rotating shaft 3 is connected to a gearbox through a coupling, the output end of the gearbox is connected to a rotating shaft 4, the outer ring of the rotating shaft 4 is fixedly sleeved with a bevel gear 3, and the bevel gear 3 is meshed with a bevel gear ring 2 fixedly sleeved with the inner ring of the connecting tube.

[0015] Through the above technical scheme, the water inlet pipe is used to supply water to the cleaning box, and the cleaning water soaks the waste cable insulation material inside the storage frame. When the motor 2 is started, the driving mechanism drives the driving pipe and the connecting pipe to rotate at the same time. When the driving pipe rotates, the storage frame rotates accordingly, and the storage frame causes the waste cable insulation material to move inside. The storage frame rotates relative to the push-pull rod, so that when the storage frame rotates, the stirring rod pair on the push-pull rod stirs and cleans the waste cable insulation material. At the same time, the isolation plate is driven by the connecting pipe to make the lifting blade lift the cleaning water upward, and the cleaning water flows into the outer circle of the isolation plate along the water outlet hole 2 and lifts upward from a row of water outlet holes The waste cable insulation materials are cleaned in three dimensions. After cleaning, the motor 2 stops rotating and the cleaning box remains stationary for a period of time. At this time, the waste cable insulation materials float above the water surface under the buoyancy of the water, and the sand and gravel particles separated by cleaning are deposited downward on the top of the closing table. When the driving unit 2 is started, the push-pull rod moves upward, and the closing table does not close the driven pipe. The sand and gravel are discharged along the drain pipe under the action of the water flow, so that the separation operation of the sand and gravel and the waste cable insulation materials is realized. At the same time, the cleaning sewage is discharged along the outlet pipe. After the cleaning water is discharged, the storage frame is rotated under the action of the motor 2 to realize the dehydration operation of the waste cable insulation materials inside the storage frame.

[0016] As a further improvement of the above scheme, the drying mechanism includes a drying box fixedly connected to the top of the bottom plate, a turntable 2 connected to the driven pipe is arranged inside the drying box, the outer ring of the turntable 2 is rotatably sleeved with a baffle fixed to the inner ring of the drying box, a rotating shaft 5 is fixedly connected to the bottom of the turntable 2, and a motor 3 connected to the drying box is fixedly connected to the bottom of the rotating shaft 5.

[0017] As a further improvement of the above scheme, the granulation assembly includes a support seat fixedly connected to the top of the base plate, a granulation mechanism is fixedly connected to the top of the support seat, a heating mechanism is connected to the input end of the granulation mechanism, a feeding mechanism is connected to the top of the heating mechanism, the feeding mechanism includes a hopper, a cylindrical conveying box is fixedly connected to the bottom of the hopper, a conveying roller is rotatably sleeved inside the conveying box, a driving shaft rotatably connected to the inner ring of the conveying roller is fixedly sleeved to the inner ring of the conveying roller, a plurality of groups of storage cavities distributed in an array are penetrated through the outer ring of the conveying roller, an exhaust pipe 1 fixedly connected to the conveying box is provided on one side of the driving shaft, an air supply pipe fixedly connected to the conveying box is provided on the other side of the driving shaft, a connecting pipe 1 fixedly connected to the heating mechanism is fixedly connected to the bottom of the conveying box, a motor 4 is installed at the end of the driving shaft extending out of the conveying box, an exhaust pipe 2 is installed on the top of one side of the connecting pipe 1, and the exhaust pipe 2 is connected to the drying mechanism.

[0018] As a further improvement of the above scheme, the heating mechanism includes a material storage box fixedly connected to a connecting pipe 1, a filter plate 2 is fixedly connected inside the material storage box, an extrusion shaft rotatably connected to the material storage box is arranged at the bottom of the filter plate 2, a discharge port is passed through the material storage box and the granulation mechanism, a filter plate 3 rotatably sleeved with the extrusion shaft is fixedly connected at the opening of the discharge port, a heating pipe is installed inside the material storage box, and a stirring rod 2 fixedly connected to the extrusion shaft is installed inside the material storage box; the granulation mechanism includes a barrel fixedly connected to the material storage box, an extrusion blade with a spiral structure fixedly sleeved with the extrusion shaft is installed on the inner ring of the barrel, and a granulation disk is installed at the opening of the barrel.

[0019] Through the above technical scheme, the dried waste cable insulation material enters the hopper, and when the motor four is started, the driving shaft rotates to rotate the conveying roller, and the waste cable insulation material in the hopper falls into the storage chamber, and when the storage chamber moves to the exhaust pipe one, the air in the storage chamber is extracted, so that the storage chamber is in a vacuum state, and during subsequent rotation, the waste cable insulation material in the vacuum state falls into the storage box along the connecting pipe one, and is melted by the heating pipe installed in the storage box, and is filtered by the filter plate two and the filter plate three, and finally the molten waste cable insulation material enters the barrel, and is then granulated in the granulation disk, and the exhaust pipe two extracts the gas generated by the waste cable insulation material in the storage chamber during the heating process, and the extracted high-temperature gas provides a drying heat source for the drying mechanism.

[0020] A method for preparing an environmentally friendly cable insulation material comprises the following steps:

[0021] Step S1, sorting and processing the recycled waste cables according to the cable categories;

[0022] Step S2, stripping the sorted waste cables to separate the core materials and cable insulation materials of the waste cables, and crushing the cable insulation materials for pre-processing;

[0023] Step S3: The crushed pre-treated cable insulation material is washed, dried and granulated for recycling using a recycling system.

[0024] Compared with the prior art, the present invention has the following beneficial effects:

[0025] 1. The present invention realizes the cleaning, dehydration, drying and granulation operations of the insulating materials after the waste cables are dismantled, so as to recycle the insulating materials in the waste cables, reduce material loss and save energy.

[0026] 2. The present invention can quickly separate and filter the dust and sand in the insulating material during cleaning, and dehydrate the insulating material, thereby improving the cleaning and drying efficiency of the insulating material.

[0027] 3. The present invention adopts negative pressure vacuum treatment in the granulation process to discharge the air in the insulating material and the gas in the melting process, so as to avoid the presence of bubbles in the granules of the insulating material during the granulation process, improve the granulation purity and quality of the insulating material, utilize the hot air flow in the granulation and melting process for drying, realize the reuse rate of waste heat, and save energy. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 A schematic diagram of the structure of the recovery system provided by the present invention;

[0029] Figure 2 A cross-sectional view of a recovery system provided by the present invention;

[0030] Figure 3 A schematic diagram of the structure of the conveying assembly provided by the present invention;

[0031] Figure 4 A cross-sectional view of a conveying assembly provided by the present invention;

[0032] Figure 5 A schematic diagram of the structure of the cleaning assembly provided by the present invention;

[0033] Figure 6 A schematic diagram of the structure of the granulation assembly provided by the present invention;

[0034] Figure 7 A schematic diagram of the structure of the inner guide plate provided by the present invention;

[0035] Figure 8 This is a schematic structural diagram of the outer guide plate provided by the present invention.

[0036] Description of main symbols:

[0037] 1. Bottom plate; 2. Column; 3. Carrying plate; 4. Protective tube; 5. Rotating mechanism; 6. Conveying assembly; 7. Adjusting mechanism; 8. Power mechanism; 9. Cleaning assembly; 10. Drying assembly; 11. Granulating assembly; 21. Hopper; 22. Conveying box; 23. Driving shaft; 24. Conveying roller; 25. Storage chamber; 26. Air extraction pipe 1; 27. Air supply pipe; 28. Connecting pipe 1; 31. Storage box; 32. Cylinder; 33. Extrusion shaft; 34. Filter plate 3; 35. Filter plate 2; 61. Fixing ring; 62. Storage frame; 63. Guide Plate; 64, driven pipe; 65, closing table; 66, push-pull rod; 67, fixed frame; 68, holding plate one; 69, support frame; 610, holding plate two; 611, locking mechanism; 71, inner guide plate; 72, guide groove one; 81, outer guide plate; 82, guide groove two; 91, cleaning box; 92, resistance plate; 93, support plate; 94, isolation plate; 95, filter plate one; 96, water outlet pipe; 97, water inlet pipe; 98, connecting pipe; 99, turntable one; 910, drive pipe; 911, sewage pipe; 912, drive mechanism. DETAILED DESCRIPTION

[0038] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.

[0039] Embodiment 1:

[0040] Please combine Figure 1-Figure 8 , a device for preparing environmentally friendly cable insulation materials in this embodiment includes a recycling system, the recycling system includes a bottom plate 1, a column 2 is fixedly connected to the top of the bottom plate 1, a carrying plate 3 is fixedly connected to the top of the column 2, a protective tube 4 is fixedly connected to the outer ring of the bottom of the carrying plate 3, a rotating mechanism 5 is fixedly connected to the bottom of the carrying plate 3, a plurality of groups of circumferentially distributed conveying components 6 are fixedly connected to the bottom of the rotating mechanism 5, an adjustment mechanism 7 for adjusting the state of the conveying component 6 is fixedly connected to the outer ring of the column 2, a power mechanism 8 for adjusting the closure of the conveying component 6 is fixedly connected to the inner ring of the protective tube 4, and a cleaning component 9, a drying mechanism 10 and a granulating component 11 distributed circumferentially are fixedly connected to the bottom of the bottom plate 1;

[0041] The conveying assembly 6 includes a fixed ring 61 of an annular structure, the inner ring of the fixed ring 61 is rotatably sleeved with a storage frame 62 of an annular structure, the bottom of the storage frame 62 is fixedly connected to a guide plate 63 of an annular structure, the bottom of the guide plate 63 is fixedly connected to a driven tube 64, the inner ring of the driven tube 64 is slidably sleeved with a closed platform 65, the top of the closed platform 65 is fixedly connected to a push-pull rod 66, and one end of the push-pull rod 66 extending out of the top of the storage frame 62 is slidably sleeved with a fixed frame 67 of a U-shaped structure fixed to the outer ring of the fixed ring 61, and the push-pull rod 66 extends out of the fixed frame 61. A retaining plate 68 is fixedly connected to one side of one end of the top of the fixed frame 67, and the retaining plate 68 is slidably connected to the power mechanism 8. The outer ring of the fixed frame 67 is slidably sleeved with a U-shaped support frame 69 fixed to the bottom of the rotating mechanism 5. A retaining plate 2 610 slidably connected to the adjustment mechanism 7 is fixedly connected to one side of the top of the fixed frame 67. The fixed ring 61 is provided with a locking mechanism 611 for limiting the storage frame 62. A stirring rod 1 fixed to the push-pull rod 66 is installed inside the storage frame 62, and the storage frame 62 is provided with a filter hole.

[0042] The implementation principle of an equipment for preparing environmentally friendly cable insulation materials in the embodiment of the present application is as follows: the position of the conveying component 6 is adjusted by the rotating mechanism 5, and the conveying component 6 is moved to the top of the cleaning component 9, and then the adjusting mechanism 7 and the power mechanism 8 work together to adjust the conveying component 6 downward and put it into the cleaning component 9 to dock with the cleaning component 9, after which the waste cable insulation material is put in from the top opening of the conveying component 6, and then the cleaning component 9 is used to clean and dehydrate the waste cable insulation material, and foreign matter such as sand and dust in the waste cable insulation material is cleaned, and then the rotating mechanism 5, the adjusting mechanism 7 and the power mechanism 8 are used to adjust the position and state of the conveying component 6 in the above manner, and the drying component 10 and the granulating component 11 are used to perform drying and granulating operations in sequence to realize the recycling of waste cable insulation materials.

[0043] Embodiment 2:

[0044] The locking mechanism 611 includes a mounting groove provided in the inner ring of the fixing ring 61, a locking plate is slidably connected to the opening of the mounting groove, a pull rod 1 is hingedly connected to one side of the locking plate extending into the mounting groove, a push rod is hingedly connected to the other end of the pull rod 1, a movable plate slidably connected to the inner side wall of the mounting groove is fixedly connected to the top of the push rod, a spring 1 fixedly connected to the top of the mounting groove is fixedly connected to the top of the movable plate, a guide hole connected to the mounting groove is provided at the bottom of the fixing ring 61, and the guide hole is slidably sleeved with the push rod, and the locking plate is clamped to the outer wall of the storage frame 62 by a clamping tooth and clamping groove method;

[0045] The rotating mechanism 5 includes a rotating ring of an annular structure slidably sleeved on the bottom of the supporting plate 3, a protective ring of an annular structure fixedly connected to the bottom of the supporting plate 3 is rotatably sleeved on the bottom of the inner ring of the rotating ring, a gear ring 1 is fixedly sleeved on the outer ring of the rotating ring, a gear 1 is meshed on one side of the gear ring 1, a rotating shaft 1 is fixedly sleeved on the gear 1, a motor 1 is fixedly connected to the bottom of the supporting plate 3, and a connecting seat fixedly connected to the top of the support frame 69 is fixedly connected to the bottom of the rotating ring.

[0046] The adjustment mechanism 7 includes three groups of inner guide plates 71 with arc-shaped structures fixed on the outer circle of the column 2, and the three groups of inner guide plates 71 are located on the same plane. The outer convex surface of the inner guide plate 71 is provided with a guide groove 72 arranged along its length direction, and an adapter plate 1 with a U-shaped structure is arranged between adjacent inner guide plates 71. A driving unit 1 fixed to the top of the adapter plate 1 is fixed to the carrier plate 3, and the guide groove 1 72 and the adapter plate 1 are both slidably connected to the retaining plate 2 610.

[0047] The power mechanism 8 includes three groups of outer guide plates 81 with arc-shaped structures fixed to the inner circle of the protective tube 4, and the three groups of outer guide plates 81 are located on the same plane. The inner concave surface of the outer guide plate 81 is provided with a guide groove 82 arranged along its length direction, and an adapter plate 2 with a U-shaped structure is arranged between adjacent outer guide plates 81. A driving unit 2 fixed to the supporting disk 3 is fixed to the top of the adapter plate 2. The guide groove 82 and the adapter plate 2 are both slidably connected to the retaining plate 1 68.

[0048] Embodiment 3:

[0049] The cleaning assembly 9 includes a cleaning box 91 fixedly connected to the top of the bottom plate 1, a ring-shaped resistance plate 92 is fixedly sleeved on the inner ring of the top of the cleaning box 91, a ring-shaped isolation plate 94 is fixedly connected to the bottom of the resistance plate 92, a support plate 93 is fixedly connected to the bottom of the isolation plate 94 and is rotatably sleeved with the inner ring of the cleaning box 91, a turntable 99 is rotatably sleeved with the driven pipe 64 in the middle of the support plate 93, a driving pipe 910 is fixedly connected to the bottom of the turntable 99 and is rotatably sleeved with the bottom of the cleaning box 91, a sewage pipe 911 is fixedly sleeved with the cleaning box 91 on the inner ring of the driving pipe 910, and the outer ring of the isolation plate 94 is fixedly connected to the inner ring of the cleaning box 91. A filter plate 95 is sleeved and rotatably sleeved with a cleaning box 91, a water inlet pipe 97 fixedly connected to the cleaning box 91 is installed on one side of the top of the filter plate 95, a water outlet hole 1 is penetrated through the top of the isolation plate 94, a water outlet hole 2 is penetrated through the bottom of the isolation plate 94, a water outlet pipe 96 fixedly connected to the cleaning box 91 is installed on one side of the bottom of the filter plate 95, a connecting pipe 98 with an annular structure is fixedly connected to the bottom of the support plate 93, a driving mechanism 912 fixedly connected to the cleaning box 91 is connected between the connecting pipe 98 and the driving pipe 910, and a lifting blade with a spiral structure fixedly sleeved with the outer ring of the isolation plate 94 is arranged on the top of the filter plate 95.

[0050] The driving mechanism 912 includes a bevel gear ring 1 fixedly sleeved on the outer ring of the driving tube 910, the bevel gear ring 1 is meshed with bevel gear 1 and bevel gear 2, the bevel gear 1 is fixedly sleeved with a rotating shaft 2, one end of the rotating shaft 2 is fixedly connected to a motor 2 fixedly connected to the bottom of the cleaning box 91, the bevel gear 2 is fixedly sleeved with a rotating shaft 3, the rotating shaft 3 is connected to a gearbox through a coupling, the output end of the gearbox is connected to a rotating shaft 4, the outer ring of the rotating shaft 4 is fixedly sleeved with a bevel gear 3, and the bevel gear 3 is meshed with a bevel gear ring 2 fixedly sleeved with the inner ring of the connecting tube 98.

[0051] Embodiment 4:

[0052] The drying mechanism 10 includes a drying box fixedly connected to the top of the bottom plate 1, a turntable 2 connected to the driven pipe 64 is arranged inside the drying box, a baffle fixed to the inner ring of the drying box is rotatably sleeved on the outer ring of the turntable 2, a rotating shaft 5 is fixedly connected to the bottom of the turntable 2, and a motor 3 connected to the drying box is fixedly connected to the bottom of the rotating shaft 5;

[0053] The tops of turntable 1 99 and turntable 2 are both provided with a slot 1 with a regular polygonal cross section, and the cross section of the outer ring at the bottom of Dongguan 64 is consistent with the cross section structure of the slot 1.

[0054] Embodiment 5:

[0055] The granulation assembly 11 includes a support base fixedly connected to the top of the base plate 1, a granulation mechanism is fixedly connected to the top of the support base, a heating mechanism is connected to the input end of the granulation mechanism, a feeding mechanism is connected to the top of the heating mechanism, the feeding mechanism includes a hopper 21, a cylindrical conveying box 22 is fixedly connected to the bottom of the hopper 21, a conveying roller 24 is rotatably sleeved inside the conveying box 22, a driving shaft 23 rotatably connected to the inner ring of the conveying roller 24 is fixedly sleeved, and a plurality of groups of storage chambers 25 distributed in an array are penetrated through the outer ring of the conveying roller 24, an exhaust pipe 26 fixedly connected to the conveying box 22 is provided on one side of the driving shaft 23, an air supply pipe 27 fixedly connected to the conveying box 22 is provided on the other side of the driving shaft 23, a connecting pipe 28 fixed to the heating mechanism is fixedly connected to the bottom of the conveying box 22, a motor 4 is installed on the end of the driving shaft 23 extending out of the conveying box 22, an exhaust pipe 2 is installed on the top of one side of the connecting pipe 28, and the exhaust pipe 2 is connected to the drying box of the drying mechanism 10.

[0056] The heating mechanism includes a material storage box 31 fixedly connected to the connecting pipe 28, a filter plate 2 35 is fixedly connected inside the material storage box 31, an extrusion shaft 33 rotatably connected to the material storage box 31 is arranged at the bottom of the filter plate 2 35, a discharge port is passed through the material storage box 31 and the granulation mechanism, a filter plate 3 34 rotatably sleeved with the extrusion shaft 33 is fixedly connected at the opening of the discharge port, a heating pipe is installed inside the material storage box 31, and a stirring rod 2 fixedly connected to the extrusion shaft 33 is installed inside the material storage box 31; the granulation mechanism includes a barrel 32 fixedly connected to the material storage box 31, an extrusion blade with a spiral structure fixedly sleeved with the extrusion shaft 33 is installed on the inner ring of the barrel 32, and a granulation disk is installed at the opening of the barrel 32.

[0057] Embodiment 6:

[0058] A control box is installed on one side of the base plate 1, and a controller is installed inside the control box. A power interface, a data interface, a switch and a display screen are installed on one side of the control box. Vacuum pumps are installed on the vacuum pipe 1 26 and the vacuum pipe 2. Solenoid valves are installed on the water inlet pipe 97, the water outlet pipe 96, the sewage pipe 911 and the air supply pipe 27. Both the drive unit 1 and the drive unit 2 use push rod motors. The controller is connected to the heating tube, motor 1, motor 2, motor 3, motor 4, motor 5, push rod motor, solenoid valve, vacuum pump, power interface, data interface, switch and display screen.

[0059] Embodiment 7:

[0060] A method for preparing an environmentally friendly cable insulation material comprises the following steps:

[0061] Step S1, sorting and processing the recycled waste cables according to the cable categories;

[0062] Step S2, stripping the sorted waste cables to separate the core materials and cable insulation materials of the waste cables, and crushing the cable insulation materials for pre-processing;

[0063] Step S3: The crushed pre-treated cable insulation material is washed, dried and granulated for recycling using a recycling system.

[0064] Working principle:

[0065] The crushed pre-processed waste cable insulation material is put into the conveying assembly 6 by using a feeding mechanism such as a conveying belt arranged on one side of the cleaning assembly 9. During feeding, the position of the conveying assembly 6 is adjusted by using the rotating mechanism 5, and the conveying assembly 6 is moved to the top of the cleaning assembly 9. Then, the adjusting mechanism 7 and the power mechanism 8 work together to adjust the conveying assembly 6 downward and put it into the cleaning assembly 9 to dock with the cleaning assembly 9. After that, the waste cable insulation material is put into the top opening of the conveying assembly 6. Then, the cleaning assembly 9 is used to clean and dehydrate the waste cable insulation material, and foreign matter such as sand and dust in the waste cable insulation material is cleaned. After that, the position and state of the conveying assembly 6 are adjusted by using the rotating mechanism 5, the adjusting mechanism 7 and the power mechanism 8 in the above manner, and the drying assembly 10 and the granulating assembly 11 are used to perform drying and granulating operations in sequence, so as to realize the recycling of the waste cable insulation material.

[0066] Before loading, the motor 1 on the rotating mechanism 5 is started, driving the gear 1 to rotate, and then the gear ring 1 is rotated, thereby driving the support frame 69 to rotate along the column 2. At this time, the retaining plate 1 68 slides along the guide groove 2 82 on the outer guide plate 81 on the power mechanism 8 to the position of the adapter plate 2, and the retaining plate 2 610 slides along the guide groove 1 72 on the inner guide plate 71 to the position of the adapter plate 1, so that the position of the conveying component 6 is adjusted to be just above the cleaning component 9, and then the driving unit 1 and the driving unit 2 are started, pushing the adapter plate 1 and the adapter plate 2 to move downward at the same time, so that the push-pull rod 66 and the fixed frame 67 are simultaneously When the cleaning ring 61 is in the cleaning state, the cleaning ring 61 moves downward, so that the fixing ring 61 moves downward, and then the storage frame 62 enters downward into the cleaning assembly 9 to dock with the cleaning assembly 9, until the driven tube 64 at the bottom of the storage frame 62 extends into the turntable 99 in the cleaning assembly 9 to engage with it. At the same time, when the fixing ring 61 moves downward, the push rod on the locking mechanism 611 on the fixing ring 61 is abutted by the abutment plate 92 on the cleaning box 91. When the push rod moves, it drives the pull rod 1 to move, so that the locking plate moves to the side away from the storage frame 62, and the locking plate does not engage and lock the storage frame 62, so that the storage frame 62 can rotate under the action of the turntable 99.

[0067] When cleaning and filtering, water is supplied to the cleaning box 91 through the water inlet pipe 97, and the cleaning water soaks the waste cable insulation material inside the storage frame 62. When the motor 2 is started, the driving mechanism 912 drives the driving pipe 910 and the connecting pipe 98 to rotate at the same time. When the driving pipe 910 rotates, the storage frame 62 rotates accordingly, and the storage frame 62 causes the waste cable insulation material to move inside. The storage frame 62 rotates relative to the push-pull rod 66, so that when the storage frame 62 rotates, the stirring rod pair on the push-pull rod 66 stirs and cleans the waste cable insulation material. At the same time, the isolation plate 94 is driven by the connecting pipe 98 to make the lifting blade lift the cleaning water upward, and the cleaning water flows into the outer circle of the isolation plate 94 along the water outlet hole 2 and flows to the outer ring of the isolation plate 94 and flows to the outer ring of the isolation plate 94. The waste cable insulation materials are lifted up and discharged from the water outlet hole 1, and the waste cable insulation materials are cleaned in a three-dimensional manner. After cleaning, the motor 2 stops rotating, and the cleaning box 91 is stationary for a period of time. At this time, the waste cable insulation materials float above the water surface under the buoyancy of the water, and the sand and gravel particles separated by cleaning are deposited downward on the top of the closing platform 65. When the driving unit 2 is started, the push-pull rod 66 moves upward, and the closing platform 65 does not close the driven pipe 64. The sand and gravel are discharged along the sewage pipe 911 under the action of the water flow, so as to realize the separation operation of the sand and gravel and the waste cable insulation materials. At the same time, the cleaning sewage is discharged along the water outlet pipe 96. When the cleaning water is discharged, the storage frame 62 is rotated under the action of the motor 2 to realize the dehydration operation of the waste cable insulation materials inside the storage frame 62.

[0068] After that, the dehydrated waste cable insulation material is dried by the above method. During drying, the hot air flow heated by the granulation assembly 11 enters the drying mechanism 10 along the exhaust pipe 2 to dry the waste cable insulation material.

[0069] During granulation, the dried waste cable insulation material enters the hopper 21. When the motor 4 is started, the driving shaft 23 rotates to rotate the conveying roller 24, and the waste cable insulation material in the hopper 21 falls into the storage chamber 25. When the storage chamber 25 moves to the exhaust pipe 1 26, the air in the storage chamber 25 is extracted, so that the storage chamber 25 is in a vacuum state. During subsequent rotation, the waste cable insulation material in the vacuum state falls into the storage box 31 along the connecting pipe 1 28, and is melted by the heating pipe installed in the storage box 31. At the same time, it is filtered by the filter plate 2 35 and the filter plate 3 34. Finally, the molten waste cable insulation material enters the barrel 32, and then is granulated in the granulation disk. The exhaust pipe 2 extracts the gas generated by the waste cable insulation material in the storage chamber 25 during the heating process, and the extracted high-temperature gas provides a drying heat source for the drying mechanism 10.

[0070] The present invention realizes the cleaning, dehydration, drying and granulation operations of the insulating materials after the waste cables are disassembled, so that the insulating materials in the waste cables are recycled and utilized, and the material loss is reduced to save energy. During the cleaning, the dust and sand in the insulating materials are quickly separated and filtered, and the insulating materials are dehydrated to improve the cleaning and drying efficiency of the insulating materials. In the granulation process, negative pressure vacuum treatment is adopted to discharge the air in the insulating materials and the gas in the melting process, so that bubbles are avoided in the particles of the insulating materials during the granulation process, and the granulation purity and quality of the insulating materials are improved. The hot air flow in the granulation melting process is used for drying, so that the waste heat reuse rate is achieved and energy is saved.

[0071] The above-mentioned embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.

Claims

1. A device for preparing environmentally friendly cable insulation material, characterized in that: The recycling system includes a bottom plate, a column is fixedly connected to the top of the bottom plate, a carrier plate is fixedly connected to the top of the column, a protective tube is fixedly connected to the outer ring of the bottom of the carrier plate, a rotating mechanism is fixedly connected to the bottom of the carrier plate, a plurality of groups of circumferentially distributed conveying components are fixedly connected to the bottom of the rotating mechanism, an adjustment mechanism for adjusting the state of the conveying component is fixedly connected to the outer ring of the column, a power mechanism for adjusting the closure of the conveying component is fixedly connected to the inner ring of the protective tube, and a cleaning component, a drying mechanism and a granulating component are fixedly connected to the bottom of the bottom plate. The conveying assembly includes a fixed ring with an annular structure, the inner ring of the fixed ring is rotatably sleeved with a storage frame with an annular structure, the bottom of the storage frame is fixedly connected to a guide plate with an annular structure, the bottom of the guide plate is fixedly connected to a driven tube, the inner ring of the driven tube is slidably sleeved with a closing platform, the top of the closing platform is fixedly connected to a push-pull rod, one end of the push-pull rod extending out of the top of the storage frame is slidably sleeved with a fixing frame with a U-shaped structure fixed to the outer ring of the fixed ring, one side of the push-pull rod extending out of the top of the fixing frame is fixedly connected to a retaining plate 1, and the retaining plate 1 is slidably connected to a power mechanism, the outer ring of the fixing frame is slidably sleeved with a supporting frame with a U-shaped structure fixed to the bottom of the rotating mechanism, one side of the top of the fixing frame is fixedly connected to a retaining plate 2 slidably connected to an adjustment mechanism, the fixed ring is provided with a locking mechanism for limiting the storage frame, and a stirring rod 1 fixed to the push-pull rod is installed inside the storage frame.

2. The device for preparing environmentally friendly cable insulation material according to claim 1, characterized in that: The locking mechanism includes a mounting groove provided in the inner ring of the fixing ring, a locking plate is slidably connected to the opening of the mounting groove, a pull rod is hinged on one side of the locking plate extending into the mounting groove, a push rod is hinged on the other end of the pull rod, a movable plate slidably connected to the inner side wall of the mounting groove is fixedly connected to the top of the push rod, a spring slidably connected to the top of the mounting groove is fixedly connected to the top of the movable plate, a guide hole connected to the mounting groove is provided at the bottom of the fixing ring, and the guide hole is slidably sleeved with the push rod, and the locking plate and the outer wall of the storage frame are clamped in a toothed and slotted manner.

3. The device for preparing environmentally friendly cable insulation material according to claim 1, characterized in that: The rotating mechanism includes a rotating ring of an annular structure slidably sleeved on the bottom of the supporting plate, a protective ring of an annular structure fixedly connected to the bottom of the supporting plate is rotatably sleeved on the bottom of the inner ring of the rotating ring, a gear ring 1 is fixedly sleeved on the outer ring of the rotating ring, a gear 1 is meshed on one side of the gear ring 1, a rotating shaft 1 is fixedly sleeved on the gear 1, the rotating shaft 1 is connected to a motor 1 fixedly connected to the bottom of the supporting plate, and a connecting seat fixedly connected to the top of the support frame is fixedly connected to the bottom of the rotating ring.

4. The device for preparing environmentally friendly cable insulation material according to claim 1, characterized in that: The adjustment mechanism comprises three groups of inner guide plates of arc-shaped structures fixed to the outer ring of the column, and the three groups of inner guide plates are located on the same plane, the outer convex surface of the inner guide plate is provided with a guide groove arranged along the length direction thereof, an adapter plate of U-shaped structure is arranged between adjacent inner guide plates, a driving unit fixed to the carrier plate is fixed to the top of the adapter plate, and the guide groove and the adapter plate are both slidably connected to the retaining plate. The power mechanism includes three groups of outer guide plates with arc-shaped structures fixed to the inner circle of the protective tube, and the three groups of outer guide plates are located on the same plane. The inner concave surface of the outer guide plate is provided with two guide grooves arranged along its length direction. An adapter plate with a U-shaped structure is arranged between adjacent outer guide plates. A driving unit 2 fixed to the carrier disk is fixed on the top of the adapter plate. The guide groove 2 and the adapter plate 2 are both slidably connected to the retaining plate 1.

5. The device for preparing environmentally friendly cable insulation material according to claim 1, characterized in that: The cleaning assembly comprises a cleaning box fixedly connected to the top of the bottom plate, the inner ring of the top of the cleaning box is fixedly sleeved with a resistance plate of an annular structure, the bottom of the resistance plate is fixedly connected to a separation plate of an annular structure, the bottom of the separation plate is fixedly connected to a supporting plate rotatably sleeved with the inner ring of the cleaning box, the middle position of the supporting plate is rotatably sleeved with a turntable 1 that is clamped with a driven pipe, the bottom of the turntable 1 is fixedly connected to a driving pipe rotatably sleeved with the bottom of the cleaning box, the inner ring of the driving pipe is rotatably sleeved with a sewage pipe fixedly sleeved with the cleaning box, the outer ring of the isolation plate is fixedly sleeved with a filter plate 1 that is rotatably sleeved with the cleaning box, a water inlet pipe fixed to the cleaning box is installed on one side of the top of the filter plate 1, a water outlet hole 1 is penetrated through the top of the isolation plate, and a water outlet hole 2 is penetrated through the bottom of the isolation plate, a water outlet pipe fixed to the cleaning box is installed on one side of the bottom of the filter plate 1, a connecting pipe with an annular structure is fixedly connected to the bottom of the supporting plate, a driving mechanism fixed to the cleaning box is connected between the connecting pipe and the driving pipe, and a lifting blade with a spiral structure fixedly sleeved with the outer ring of the isolation plate is provided on the top of the filter plate 1.

6. The device for preparing environmentally friendly cable insulation material according to claim 5, characterized in that: The driving mechanism includes a bevel gear ring 1 fixedly sleeved on the outer ring of the driving tube, the bevel gear ring 1 is meshed with bevel gear 1 and bevel gear 2, the bevel gear 1 is fixedly sleeved with a rotating shaft 2, one end of the rotating shaft 2 is fixedly connected to a motor 2 fixedly connected to the bottom of the cleaning box, the bevel gear 2 is fixedly sleeved with a rotating shaft 3, the rotating shaft 3 is connected to a gearbox through a coupling, the output end of the gearbox is connected to a rotating shaft 4, the outer ring of the rotating shaft 4 is fixedly sleeved with a bevel gear 3, and the bevel gear 3 is meshed with a bevel gear ring 2 fixedly sleeved with the inner ring of the connecting tube.

7. The device for preparing environmentally friendly cable insulation material according to claim 1, characterized in that: The drying mechanism comprises a drying box fixedly connected to the top of the bottom plate, a turntable 2 connected to the driven pipe is arranged inside the drying box, a baffle fixed to the inner circle of the drying box is rotatably sleeved on the outer ring of the turntable 2, a rotating shaft 5 is fixedly connected to the bottom of the turntable 2, and a motor 3 connected to the drying box is fixedly connected to the bottom of the rotating shaft 5.

8. The device for preparing environmentally friendly cable insulation material according to claim 1, characterized in that: The granulation assembly includes a support seat fixedly connected to the top of the base plate, a granulation mechanism is fixedly connected to the top of the support seat, a heating mechanism is connected to the input end of the granulation mechanism, a feeding mechanism is connected to the top of the heating mechanism, the feeding mechanism includes a hopper, a cylindrical conveying box is fixedly connected to the bottom of the hopper, a conveying roller is rotatably sleeved inside the conveying box, a driving shaft rotatably connected to the inner ring of the conveying roller is fixedly sleeved, a plurality of groups of material storage cavities distributed in an array are penetrated through the outer ring of the conveying roller, an exhaust pipe 1 fixedly connected to the conveying box is provided on one side of the driving shaft, an air supply pipe fixedly connected to the conveying box is provided on the other side of the driving shaft, a connecting pipe 1 fixedly connected to the heating mechanism is fixedly connected to the bottom of the conveying box, a motor 4 is installed at the end of the driving shaft extending out of the conveying box, an exhaust pipe 2 is installed on the top of one side of the connecting pipe 1, and the exhaust pipe 2 is connected to the drying mechanism.

9. The device for preparing environmentally friendly cable insulation material according to claim 8, characterized in that: The heating mechanism includes a material storage box fixedly connected to a connecting pipe 1, a filter plate 2 is fixedly connected inside the material storage box, an extrusion shaft rotatably connected to the material storage box is arranged at the bottom of the filter plate 2, a discharge port is passed through the material storage box and the granulation mechanism, a filter plate 3 rotatably sleeved with the extrusion shaft is fixedly connected to the opening of the discharge port, a heating pipe is installed inside the material storage box, and a stirring rod 2 fixedly connected to the extrusion shaft is installed inside the material storage box; the granulation mechanism includes a barrel fixedly connected to the material storage box, an extrusion blade with a spiral structure fixedly sleeved with the extrusion shaft is installed on the inner ring of the barrel, and a granulation disk is installed at the opening of the barrel.

10. A method for preparing an environmentally friendly cable insulation material, characterized in that: The following steps are involved: Step S1, sorting and processing the recycled waste cables according to the cable categories; Step S2, stripping the sorted waste cables to separate the core materials and cable insulation materials of the waste cables, and crushing the cable insulation materials for pre-processing; Step S3, the crushed pre-treated cable insulation material is washed, dried and granulated for recovery using the recovery system as described in any one of claims 1 to 9.