Multi-column bag-controlled slow release fertilizer production equipment
By designing multi-row bag controlled slow-release fertilizer production equipment, the problems of slow-loading and slow-release fertilizers are easily affected, achieving efficient packaging and reducing the risk of moisture.
Patent Information
- Application Number
- CN202510128599.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2045-02-05
AI Technical Summary
When packaging bag-controlled slow-release fertilizers are produced and packaged, they are artificially loaded slowly, have high labor intensity, are not mechanized, and have low working efficiency. The slow-release fertilizers are in direct contact with the air, which is easy to absorb moisture in the air and get damp.
A multi-row bag controlled sustained-release fertilizer production equipment is designed, including manual operation platform, bag loading machine, bag heat seal cutting module, bag conveying unit and bag folding forming module. The device reduces product contact with air by sealing the filler tank and packaging feed structure, improves loading speed, and ensures product fluidity and packaging efficiency by unblocking the double-head motor and rotary guide rod.
It improves the loading and filling speed during packaging, reduces the risk of product moisture, improves work efficiency, and reduces labor intensity.
Smart Images

Figure CN119840906A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of slow-release fertilizer production, in particular to multi-row bag-controlled slow-release fertilizer production equipment. Background Art
[0002] Slow-release fertilizer, also known as controlled-release fertilizer or long-acting fertilizer, uses physical, chemical or biological methods to encapsulate nutrients in special materials to form slightly soluble compounds or particles to achieve a slow-release effect. It is a fertilizer that uses specific production processes and technologies to slowly release nutrients in the soil. Its core concept is to control the release rate and time of nutrients to meet the nutrient needs of crops at different growth stages and maximize the use of fertilizers. The production of slow-release fertilizers requires the use of cleaning equipment, crushing equipment, mixing equipment, fermentation equipment, bagging equipment, etc. These equipment used for slow-release fertilizer production are collectively referred to as slow-release fertilizer production equipment.
[0003] The bag-controlled fertilizer slow-release technology is a new type of fertilization technology developed based on the theory of plant steady-state nutrition. The biggest difference between it and ordinary controlled fertilization is that ordinary controlled fertilization is to wrap the fertilizer particles with biodegradable film to achieve the controlled fertilization effect, while bag-controlled slow fertilization is to control the release of fertilizer nutrients through the fertilizer outer packaging bag made of special materials. The nutrient release channel of the fertilizer packaging bag can be adjusted arbitrarily according to needs through physical means, so that the nutrient dissolution rate is consistent with the actual needs of the crop.
[0004] The principle of bag-controlled fertilizer slow-release technology is to mix nitrogen, phosphorus, potassium and various trace elements required by crops according to the proportions required by different crops, and then package them in microporous bags (or degradable minerals are added to the bag materials). The fertilizer releases nutrients through the micropores on the bag. The micropores on the bag can automatically expand and shrink according to the soil temperature and the amount of water, so as to control the nutrient release rate. When the temperature is low and there is less rain in winter and early spring, the micropores on the bag will shrink very small and almost no nutrients will be released. At this time, the root activity of crops is less and the nutrients required are also less; after the beginning of spring, with the increase of temperature and rain, the micropores will continue to expand, and the nutrient release rate will gradually accelerate. At this time, the root activity of crops will also continue to accelerate, and the nutrients required will also increase. This kind of fertilizer will continuously and steadily release nutrients throughout the growth process of crops, and the supply of nutrients is well synchronized with the needs of crops, neither too much nor too little. If it rains or waters, only a small part of the fertilizer released at that time will be lost with the water, and the rest of the fertilizer will remain in the bag and will not be lost. It is almost unaffected by the soil type, which creates conditions for achieving quantitative fertilization or precise fertilization in the true sense. Moreover, the packaging bag of bag-controlled slow-release fertilizer is mainly composed of degradable wood pulp paper, which is easy to decompose when buried in the soil, does not pollute the soil and air, and plays a role in loosening the soil.
[0005] The slow-release technology of bag-controlled fertilizer has been tested and demonstrated on a large scale and promoted in agriculture and forestry across the country, which has confirmed that the slow-release technology of bag-controlled fertilizer has significant effects in energy saving, environmental protection, increased production and income.
[0006] Although the technology of slow-release bag-controlled fertilizer has been developed, the corresponding production equipment of bag-controlled slow-release fertilizer has not been further developed and still remains on the basis of manual bagging. When bag-controlled slow-release fertilizer is produced and packaged, the manual filling speed is slow, the labor intensity is high, the mechanization degree is not high, the work efficiency is low, and the slow-release fertilizer is in direct contact with the air and is easy to absorb moisture in the air and get damp. In order to solve these problems, we have developed a multi-row bag-controlled slow-release fertilizer production equipment with small size, simple operation and high efficiency. Summary of the invention
[0007] The purpose of the present invention is to provide a multi-row bag-controlled slow-release fertilizer production equipment to solve the problems of slow manual filling speed, high labor intensity, low mechanization degree, low work efficiency, and direct contact between the slow-release fertilizer and the air, which makes it easy to absorb moisture in the air and become damp during production and packaging of the bag-controlled slow-release fertilizer proposed in the above-mentioned background technology.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a multi-row bag-controlled slow-release fertilizer production equipment, comprising a manual operation platform, a bagging machine packaging bag heat-sealing and cutting module, a packaging bag conveying unit and a packaging bag folding and forming module, the manual operation platform and the packaging bag conveying unit are located at the rear of the bagging machine, the packaging bag heat-sealing and cutting module and the packaging bag folding and forming module are located at the front surface of the bagging machine, an auxiliary lifting platform is provided on one side of the bagging machine, a support frame is fixed on the top of the bagging machine, a packaging feeding structure is detachably installed on the inner side of the support frame, and the packaging feeding structure includes a storage A box, a sealing cover plate is detachably installed on the top of the material storage box, five feeding tubes are fixed on the top of the sealing cover plate, a feeding hole is provided at the connection between the sealing cover plate and the feeding tube, five feeding funnels are provided at the bottom of the material storage box, and a sealing material hole is provided at the bottom of each feeding funnel, a sealing material tube is provided below the sealing material hole, the sealing material tube passes through the top of the bagging machine and is connected to the bottom of the feeding funnel, a feeding channel is provided inside the sealing material tube, a solenoid valve is provided at the bottom of the feeding channel, and the top of the feeding channel is in contact with the bottom of the sealing material hole;
[0009] A sealed filling tank is detachably mounted above the feed pipe, the sealed filling tank comprising a filling tank body, a docking ring groove is provided at the bottom of the filling tank body, the filling tank body is docked with the top end of the feed pipe through the docking ring groove, a filling port is provided at the center of the bottom end of the filling tank body, a sealing plug is detachably mounted on the top end of the filling tank body, and four symmetrically distributed support columns are fixed to the bottom surface of the filling tank body, and the height of the support columns is consistent with the height of the feed pipe.
[0010] Preferably, five protective shells are provided inside the material storage box, the five protective shells are aligned one by one with the five packaging material holes and their axes coincide with each other, fixing strips are fixed between two adjacent protective shells and between the protective shells and the inner wall of the material storage box, the top of the protective shell is a conical surface, and a double-head motor for dredging is installed inside the protective shell.
[0011] Preferably, the upper output shaft of the unblocking double-headed motor is fixed with a feed rotating shaft, the top end of the feed rotating shaft passes through the top of the protective shell and extends into the inside of the feed pipe, and the lower output shaft of the unblocking double-headed motor is fixed with a feed rotating rod, and a disc is fixed to the bottom end of the feed rotating rod.
[0012] Preferably, a plurality of anti-clogging strips are fixed to the upper surface of the disc, and the anti-clogging strips are distributed in a circular array around the axis of the feed rotating rod. The anti-clogging strips are spiral strips, and the bottom ends of the anti-clogging strips are closer to the feed rotating rod than the top ends.
[0013] Preferably, a rotating docking block is fixed to the top end of the feed rotating shaft, a rotating guide rod is fixed to the bottom end of the sealing block, a rotating docking groove is provided at the bottom end of the rotating guide rod, and the rotating guide rod is docked with the feed rotating shaft through the rotating docking groove and the rotating docking block.
[0014] Preferably, the top of the sealing block is a cone, and a plurality of auxiliary feed strips are fixed to the outer surface of the cone, wherein the auxiliary feed strips are distributed in a circular array around the axis of the sealing block, and the auxiliary feed strips are spirally arranged around the axis of the sealing block, and the bottom end of the auxiliary feed strip is close to the axis of the sealing block, while the top end of the auxiliary feed strip is close to the inner wall of the filling tank body.
[0015] Preferably, a fixing block is fixed on the inner side of the filling port, a guide tube is fixed on one end of the fixing block, and the axis of the guide tube coincides with the axis of the filling port.
[0016] Preferably, the rotating guide rod is slidably inserted into the inner side of the guide tube, and the maximum outer diameter of the sealing block is consistent with the inner diameter of the filling port.
[0017] Preferably, the auxiliary lifting platform includes a fixed base, a driving motor is fixed inside the fixed base, the output shaft of the driving motor is connected to a driving gear, three meshing transmission gears are provided on the outer side of the driving gear, a lifting plate is provided above the fixed base, three sides of the lifting plate are fixed with lifting blocks, a threaded hole is penetrated inside the lifting block, a screw rod is provided in the threaded hole, the bottom end of the screw rod penetrates the top of the fixed base and extends to the inside of the fixed seat, the bottom end of the screw rod penetrates the transmission gear and is connected to the transmission gear through a fixing pin, and the bottom end of the screw rod is connected to the fixed base through a ball bearing.
[0018] Preferably, support frames are provided on both sides of the rear end face of the bagging machine, and the packaging bag conveying unit comprises a packaging bag raw material paper roll winding roller, a thin shaft, a plurality of drive rollers and two transmission rollers, the packaging bag raw material paper roll winding roller is detachably rotatably installed on the support frame, a support shaft is penetrated through the middle of the drive roller and the transmission roller, the support shaft is rotatably connected to the support frame, both ends of the thin shaft are rotatably connected to the bagging machine, and four annular blades are equidistantly arranged on the axial direction of the thin shaft, a supporting roller is provided below the thin shaft, the supporting roller and the thin shaft are driven by a gear set A, and the gear set A is driven by a stepping motor A, and the two transmission rollers are driven by a gear set, and the gear set is driven by a stepping motor C;
[0019] The packaging bag base paper of the packaging bag raw material paper roll reel passes through the surfaces of multiple transmission rollers, between two transmission rollers, and between the thin shaft and the supporting roller in sequence. The four annular blades of the thin shaft cut the packaging bag base paper into five strips of packaging paper.
[0020] The packaging bag folding and forming module includes five groups of paper folding guide mechanisms and a glue coating machine, each group of paper folding guide mechanisms includes a pair of paper material guide plate mechanisms, the pair of paper material guide plate mechanisms are located on both sides of the strip packaging paper, the glue coating head of the glue coating machine is attached to one side of the strip packaging paper, the paper material guide plate mechanism includes a guide flap and a stepper motor B, the stepper motor B drives the guide flap to rotate, the guide flap guides and folds the side of the strip packaging paper, the strip packaging paper is purse-folded to form a cylindrical packaging bag, and the packaging material tube is aligned with the folded part of the strip packaging paper.
[0021] Compared with the prior art, the present invention has the following beneficial effects:
[0022] 1. The present invention uses a sealed filling material tank to store the product. The opening of the cylindrical packaging bag is small. The sealing material tube directly enters the opening of the cylindrical packaging bag for sealing and feeding. The bottom end of the sealed filling material tank is directly connected to the sealing and feeding structure, ensuring that the product has little contact with the air during the process of entering the sealing and feeding structure and being sealed inside the packaging bag, thereby reducing the influence of moisture in the air on the product and reducing the pollution caused by dust in the air.
[0023] 2. The present invention installs a sealing block at the bottom of the filling tank body, and auxiliary feed strips are distributed in a circular array on the top of the sealing block. At the same time, a feed rotating shaft, a feed rotating rod and an anti-blocking strip are provided inside the storage box. The sealing block is docked with the feed rotating shaft through a rotating docking block and a rotating guide rod, so that the double-headed motor for dredging rotates the auxiliary feed strips and the anti-blocking strips through the feed rotating shaft and the feed rotating rod, thereby accelerating the speed at which the product enters the storage box from the filling tank body, increasing the loading and filling speed during packaging, improving the work efficiency of the staff, and ensuring that the product flows in the storage box, so that the product inside the storage box is evenly distributed and the product is prevented from clogging the storage box. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0025] Figure 2 It is a structural schematic diagram of the auxiliary lifting platform of the present invention;
[0026] Figure 3 This is a schematic diagram of the folding and forming of the packaging bag of the present invention;
[0027] Figure 4 This is a schematic diagram of the connection between the encapsulated feeding structure and the sealed filling tank of the present invention;
[0028] Figure 5 It is a structural schematic diagram of the packaging feeding structure of the present invention;
[0029] Figure 6 It is a schematic diagram of the internal structure of the material storage box of the present invention;
[0030] Figure 7 It is a schematic diagram of the structure of the anti-clogging strip of the present invention;
[0031] Figure 8 This is a schematic diagram of the structure of the sealed filling tank of the present invention;
[0032] Fig. 9 for Figure 8 A magnified view of the structure at center A;
[0033] Fig.10 It is a schematic diagram of the connection between the feed rotating shaft and the rotating guide rod of the present invention;
[0034] Fig.11 It is a structural schematic diagram of the packaging bag conveying unit of the present invention;
[0035] Fig.12 It is a schematic diagram of the local structure of the annular blade of the thin shaft of the present invention.
[0036] In the figure: 1. Manual operation platform; 2. Bagging machine; 3. Support frame; 4. Packaging feeding structure; 401. Storage box; 402. Sealing cover plate; 403. Feed pipe; 404. Packaging material pipe; 405. Packaging material hole; 406. Feed hole; 407. Protective shell; 408. Fixing bar; 409. Unblocking double-head motor; 410. Feeding rotating rod; 411. Feeding rotating shaft; 412. Anti-blocking strip; 413. Rotating docking block; 5. Sealing filling tank; 501. Filling tank body; 502. Sealing plug; 503. Support column; 504. Filling port; 505. Sealing block; 506. Auxiliary Feed bar; 507, rotating guide rod; 508, guide tube; 509, fixed block; 510, rotating docking groove; 511, docking ring groove; 6, auxiliary lifting platform; 7, packaging bag heat sealing and cutting module; 8, packaging bag conveying unit; 801, packaging bag raw material paper roll winding roller; 802, transmission roller; 803, transmission roller; 804, thin shaft; 805, ring blade; 806, stepper motor A; 9, packaging bag folding and forming module; 901, guide flap; 902, stepper motor B; 903, glue coating machine; 10, packaging bag base paper; 11, strip packaging paper; 12, tubular packaging bag; 13, support frame. DETAILED DESCRIPTION
[0037] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0038] like Figures 1 to 4 As shown, a multi-row bag-controlled slow-release fertilizer production equipment includes a manual operation platform 1, a bagging machine 2, a packaging bag heat-sealing and cutting module 7, a packaging bag conveying unit 8 and a packaging bag folding and forming module 9. The manual operation platform 1 and the packaging bag conveying unit 8 are located at the rear of the bagging machine 2, the packaging bag heat-sealing and cutting module 7 and the packaging bag folding and forming module 9 are located on the front surface of the bagging machine 2, an auxiliary lifting platform 6 is provided on one side of the bagging machine 2, a support frame 3 is fixed to the top of the bagging machine 2, and a packaging feeding structure 4 is detachably installed on the inner side of the support frame 3.
[0039] Support frames 13 are provided on both sides of the rear end face of the bagging machine 2. The packaging bag conveying unit 8 includes a packaging bag raw material paper roll winding roller 801, a thin shaft 804, a plurality of drive rollers 802 and two transmission rollers 803. The packaging bag raw material paper roll winding roller 801 is detachably rotatably installed on the support frame 13. A support shaft is penetrated through the middle of the drive roller 802 and the transmission roller 803. The support shaft is rotatably connected to the support frame 13. Both ends of the thin shaft 804 are rotatably connected to the bagging machine 2, and the thin shaft 804 is axially equidistantly provided with four annular blades 805. A supporting roller is provided below the thin shaft 804. The supporting roller and the thin shaft 804 are driven by a gear set A, and the gear set A is driven by a stepper motor A806. The thin shaft 804 and the supporting roller have opposite rotation directions. The two transmission rollers 803 are driven by a gear set, and the gear set is driven by a stepper motor C. The two transmission rollers 803 have opposite rotation directions.
[0040] The packaging bag raw paper 10 of the packaging bag raw paper roll reel 801 passes through the surface of multiple transmission rollers 802, between two transmission rollers 803, and between the thin shaft 804 and the supporting roller in sequence, and the four annular blades 805 of the thin shaft 804 cut the packaging bag raw paper 10 into five strips of packaging paper 11;
[0041] The packaging bag folding and forming module 9 includes five groups of paper folding guide mechanisms and a glue coating machine 903. Each group of paper folding guide mechanisms includes a pair of paper material guide plate mechanisms. The pair of paper material guide plate mechanisms are located on both sides of the strip packaging paper 11. The glue coating head of the glue coating machine 903 is attached to one side of the strip packaging paper 11. The paper material guide plate mechanism includes a guide flap 901 and a stepper motor B902. The stepper motor B902 drives the guide flap 901 to rotate. The guide flap 901 guides and folds the side of the strip packaging paper 11, and folds the strip packaging paper 11 into a hollow cylindrical packaging bag 12 inside. The packaging material tube 404 of the packaging feeding structure 4 is aligned with the folded part of the strip packaging paper 11.
[0042] like Figures 3 to 5 As shown, the encapsulated feed structure 4 includes a storage box 401, a sealing cover plate 402 is detachably mounted on the top of the storage box 401, five feed pipes 403 are fixed on the top of the sealing cover plate 402, and a sealed filling tank 5 is detachably mounted above the feed pipes 403.
[0043] The auxiliary lifting platform 6 includes a fixed base, a driving motor is fixed inside the fixed base, the output shaft of the driving motor is connected to the driving gear, and three meshing transmission gears are arranged on the outer side of the driving gear. A lifting plate is arranged above the fixed base, and lifting blocks are fixed on three sides of the lifting plate. A threaded hole is penetrated inside the lifting block, and a screw rod is arranged in the threaded hole. The bottom end of the screw rod penetrates the top of the fixed base and extends to the inside of the fixed seat. The bottom end of the screw rod penetrates the transmission gear and is connected to the transmission gear through a fixing pin. The bottom end of the screw rod is connected to the fixed base through a ball bearing. The auxiliary lifting platform 6 is used to transport the sealed filling material tank 5 storing the product to be packaged from the ground to the top of the bagging machine 2, or to transport the used sealed filling material tank 5 from the top of the bagging machine 2 to the ground. The auxiliary lifting platform 6 is used to assist the staff to replace the sealed filling material tank 5, and the staff does not need to repeatedly go up and down the platform 1 manually, thereby reducing the labor intensity of the staff.
[0044] like Figures 5 to 8 As shown, a feed hole 406 is provided at the connection between the sealing cover plate 402 and the feed pipe 403, five feed hoppers are provided at the bottom end of the storage box 401, and a sealing material hole 405 is provided at the bottom end of each feed hopper, and a sealing material tube 404 is provided below the sealing material hole 405, and the sealing material tube 404 passes through the top of the bagging machine 2 and is connected to the bottom end of the feed funnel, and a feed channel is provided inside the sealing material tube 404, and a solenoid valve is provided at the bottom end of the feed channel, and the bottom end of the sealing material tube 404 extends to the folding forming of the packaging bag. The module 9 is inside and wrapped by the folded packaging bag, and the top of the feed channel is fitted with the bottom of the packaging material hole 405, and the product to be packaged is filled into the storage box 401. The packaging material tube 404 of the packaging feed structure 4 is aligned with the folded part of the strip packaging paper 11, that is, the upper opening of the cylindrical packaging bag 12, and then the product to be packaged is directly sent into the folded cylindrical packaging bag 12 through the five feeding funnels and the packaging material tube 404 at the bottom of the storage box 401, so as to achieve five bags of products being packaged at one time, thereby improving the packaging efficiency.
[0045] Five protective shells 407 are provided inside the material storage box 401. The five protective shells 407 are aligned one by one with the five packaging material holes 405 and their axes coincide with each other. Fixing strips 408 are fixed between two adjacent protective shells 407 and between the protective shells 407 and the inner wall of the material storage box 401. The top of the protective shell 407 is a conical surface. A double-headed motor 409 is installed inside the protective shell 407. The fixing strips 408 are used to support and reinforce the protective shell 407 to ensure that the protective shell 407 will not fall and cause the packaging material hole 405 to be blocked by the fallen protective shell 407.
[0046] The upper output shaft of the dredging double-headed motor 409 is fixed with a feed rotating shaft 411, the top of the feed rotating shaft 411 passes through the top of the protective shell 407 and extends to the inside of the feed pipe 403, and the lower output shaft of the dredging double-headed motor 409 is fixed with a feed rotating rod 410, the bottom end of the feed rotating rod 410 is fixed with a disc, and a plurality of anti-blocking strips 412 are fixed on the upper surface of the disc, and the anti-blocking strips 412 are distributed in a circular array around the axis of the feed rotating rod 410, and the anti-blocking strips 412 are spiral The anti-clogging strip 412 is a long strip, and the bottom end of the anti-clogging strip 412 is closer to the feeding rotating rod 410 than the top end. The feeding rotating rod 410 is driven to rotate by the double-headed motor 409, so that the feeding rotating rod 410 drives the anti-clogging strip 412 to rotate around the axis of the feeding rotating rod 410, so that the products to be packaged filled in the storage box 401 can flow, avoiding the accumulation of the products to be packaged in the storage box 401 and causing the feeding funnel to be blocked, thereby ensuring that the packaging and feeding of the products to be packaged will not be affected.
[0047] like Figure 5 , Figure 6 , Figures 9 to 12 As shown, the sealed filling tank 5 includes a filling tank body 501, a docking ring groove 511 is provided at the bottom of the filling tank body 501, and the filling tank body 501 is docked with the top of the feed pipe 403 through the docking ring groove 511. A filling port 504 is provided at the center of the bottom end of the filling tank body 501, and a sealing plug 502 is detachably installed on the top of the filling tank body 501. Four symmetrically distributed support columns 503 are fixed to the bottom surface of the filling tank body 501, and the height of the support columns 503 is consistent with the height of the feed pipe 403. The filling tank body 501 is used to seal and store the products packaged after production to prevent the products to be packaged from coming into contact with dust in the air and getting damp during storage or filling into the storage box 401.
[0048] A rotary docking block 413 is fixed to the top of the feed rotary shaft 411, a rotary guide rod 507 is fixed to the bottom of the sealing block 505, a rotary docking groove 510 is provided at the bottom of the rotary guide rod 507, the rotary guide rod 507 is docked with the feed rotary shaft 411 through the rotary docking groove 510 and the rotary docking block 413, the top of the sealing block 505 is a cone, and a plurality of auxiliary feed strips 506 are fixed to the outer surface of the cone, the auxiliary feed strips 506 are distributed in a circular array around the axis of the sealing block 505, the auxiliary feed strips 506 are in a spiral state around the axis of the sealing block 505, and the bottom end of the auxiliary feed strip 506 is close to the axis of the sealing block 505, and the top end of the auxiliary feed strip 506 is close to the filling The inner wall of the material tank body 501 ensures that after the filling material tank body 501 is docked with the feed pipe 403, the double-headed motor 409 is unblocked. When driving the feed rotating rod 410 and the feed rotating shaft 411 to rotate, the feed rotating shaft 411 can drive the sealing block 505 and the auxiliary feed strip 506 to rotate through the rotating docking block 413 and the rotating guide rod 507. The rotating auxiliary feed strip 506 is used to make the to-be-packaged product stored inside the filling material tank body 501 flow in a spiral in the filling material tank body 501, thereby accelerating the flow speed of the to-be-packaged product to the filling material port 504, increasing the speed at which the to-be-packaged product inside the filling material tank body 501 enters the material storage box 401, and increasing the loading speed during the packaging process.
[0049] A fixing block 509 is fixed on the inner side of the filling port 504, and a guide tube 508 is fixed on one end of the fixing block 509. The axis of the guide tube 508 coincides with the axis of the filling port 504. The rotating guide rod 507 is slidably inserted into the inner side of the guide tube 508. The maximum outer diameter of the sealing block 505 is consistent with the inner diameter of the filling port 504. The guide tube 508 and the fixing block 509 are used to support the position of the rotating guide rod 507 and the sealing block 505, and the axis of the sealing block 505 always coincides with the axis of the filling port 504, so that the sealing block 505 can smoothly block the filling port 504 after falling.
[0050] When the slow-release fertilizer production equipment is in use, firstly, the packaging bag raw material paper roll winding roller 801 is connected to the bagging machine 2 through the bracket and the supporting shaft, and the packaging bag base paper 10 passes through the surface of multiple transmission rollers 802, between two transmission rollers 803, and between the thin shaft 804 and the supporting roller in sequence. The four axially equidistant annular blades 805 of the thin shaft 804 cut the packaging bag base paper 10 into five strips of packaging paper 11 with equal widths. The gluing head of the gluing machine 903 is attached to one side of the strip packaging paper 11 to apply glue to the side of the strip packaging paper 11. The paper material guide plate mechanism on both sides of the strip packaging paper 11 works, and the stepping motor B902 drives the guide flap 901 to rotate. The guide flap 901 guides and folds the side of the strip packaging paper 11, and the strip packaging paper 11 is folded into a cylindrical packaging bag 12. The folded cylindrical packaging bag 12 is directly wrapped on the outside of the packaging material tube 404.
[0051] The staff for packaging and loading arrives at the top of the manual operation platform 1 through the manual operation platform 1, and the staff for carrying the sealed filling material tank 5 during packaging carries the sealed filling material tank 5 to the vicinity of the auxiliary lifting platform 6, and then transports the sealed filling material tank 5 on the ground to the top of the bagging machine 2 through the auxiliary lifting platform 6. At this time, the staff lifts the sealed filling material tank 5 and docks the sealed filling material tank 5 with the packaging feeding structure 4, and ensures that the docking ring groove 511 at the bottom of the filling material tank body 501 is aligned with the top of the feeding pipe 403 during docking. When the bottom end of the filling tank body 501 is butted with the top end of the feed pipe 403, the top end of the feed rotating shaft 411 enters the guide tube 508, and the feed rotating shaft 411 pushes the rotating guide rod 507 and the sealing block 505 upward. After the sealing block 505 is pushed upward, a gap appears between the sealing block 505 and the filling port 504, and the product to be packaged in the filling tank body 501 slides down along the gap, and the sliding product to be packaged enters the feed pipe 403 along the filling port 504 and finally enters the storage box 401;
[0052] After the five sealed filling material tanks 5 are connected to the five feeding pipes 403 one by one, the power of the bagging machine 2 and the unblocking double-headed motor 409 is turned on. After the unblocking double-headed motor 409 is started, the feeding rotating rod 410 and the feeding rotating shaft 411 are driven to rotate. The feeding rotating shaft 411 drives the rotating docking block 413 to rotate during rotation. When the rotating docking block 413 rotates to be flush with the rotating docking groove 510 at the bottom of the rotating guide rod 507, the sealing block 505 falls downward, and the rotating docking block 413 is clamped on the inner side of the rotating docking groove 510. As the feeding rotating shaft 411 continues to rotate, the rotating docking block 413 is rotated. The connecting block 413 drives the rotating guide rod 507, the sealing block 505 and the auxiliary feeding strip 506 to rotate simultaneously with the feeding rotating shaft 411, and the auxiliary feeding strip 506 drives the product to be packaged in the filling tank body 501 to flow in a spiral manner inside the filling tank body 501 when rotating, and the spirally flowing product to be packaged is accelerated to flow into the filling port 504, thereby increasing the speed at which the product to be packaged in the filling tank body 501 passes through the filling port 504 and the feeding pipe 403 to enter the storage box 401, thereby increasing the filling speed of the product to be packaged during packaging, thereby improving the work efficiency of the staff;
[0053] After the product to be packaged inside the filling material tank body 501 is completely filled into the material storage box 401, it is only necessary to replace the sealed filling material tank 5. After the product to be packaged enters the material storage box 401, the inside of the material storage box 401 is gradually filled up. After the unblocking double-headed motor 409 is started, it drives the feeding rotating rod 410 to rotate, so that the feeding rotating rod 410 drives the anti-blocking strip 412 to make a circular motion around the axis of the feeding rotating rod 410, so that the anti-blocking strip 412 causes the product to be packaged filled in the material storage box 401 to spirally flow into the feeding funnel at the bottom of the material storage box 401, and the spirally flowing product will not accumulate at the bottom of the material storage box 401, thereby avoiding the bottom of the material storage box 401 from being blocked;
[0054] Next, the solenoid valve at the bottom of the internal feeding channel of the packaging material tube 404 is started at a fixed time, and the five feeding funnels and five packaging material tubes 404 at the bottom of the storage box 401 directly extend into the folded cylindrical packaging bag 12, so as to synchronously and package five bags of products at a time, and the products to be packaged in the storage box 401 are transported to the inside of the cylindrical packaging bag 12 folded and formed by the packaging bag folding and forming module 9 at a fixed time and quantity. After the cylindrical packaging bag 12 is filled with a fixed quantity of products, the packaging bag heat sealing and cutting module 7 includes a transverse heat sealing strip and a cutting knife, and the transverse heat sealing strip and the cutting knife of the packaging bag heat sealing and cutting module 7 are used and driven to move laterally toward the cylindrical packaging bag 12. The packaging bag heat sealing and cutting module 7 is driven by a cylinder to heat seal and cut the packaging bag filled with the product. After completing the heat sealing and cutting of the packaged product, the packaging bag heat sealing and cutting module 7 is reset and retracted to release the squeezing of the cylindrical packaging bag 12, and the cylindrical packaging bag 12 continues to move downward for a fixed distance accompanied by driving components such as transmission rollers. After descending, the above-mentioned heat sealing and cutting action is repeated for the heat-sealed position.
[0055] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. The embodiments should be regarded as exemplary and non-restrictive in any respect, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A multi-row bag-controlled slow-release fertilizer production equipment, comprising a manual operation platform (1), a bagging machine (2), a packaging bag heat-sealing and cutting module (7), a packaging bag conveying unit (8) and a packaging bag folding and forming module (9), wherein the manual operation platform (1) and the packaging bag conveying unit (8) are located behind the bagging machine (2), and the packaging bag heat-sealing and cutting module (7) and the packaging bag folding and forming module (9) are located on the surface of the bagging machine (2), characterized in that: An auxiliary lifting platform (6) is provided on one side of the bagging machine (2), a support frame (3) is fixed on the top of the bagging machine (2), a packaging feeding structure (4) is detachably mounted on the inner side of the support frame (3), the packaging feeding structure (4) comprises a storage box (401), a sealing cover plate (402) is detachably mounted on the top of the storage box (401), five feeding pipes (403) are fixed on the top of the sealing cover plate (402), and a connection between the sealing cover plate (402) and the feeding pipe (403) is provided. A feeding hole (406) is provided through the bagging machine (2), five feeding funnels are provided at the bottom end of the material storage box (401), and a packaging material hole (405) is provided through the bottom end of each feeding funnel, a packaging material tube (404) is provided below the packaging material hole (405), the packaging material tube (404) passes through the top end of the bagging machine (2) and is connected to the bottom end of the feeding funnel, a feeding channel is provided inside the packaging material tube (404), a solenoid valve is provided at the bottom end of the feeding channel, and the top end of the feeding channel is in contact with the bottom end of the packaging material hole (405); A sealed filling tank (5) is detachably mounted above the feeding pipe (403), and the sealed filling tank (5) comprises a filling tank body (501). A docking ring groove (511) is provided at the bottom of the filling tank body (501), and the filling tank body (501) is docked with the top of the feeding pipe (403) through the docking ring groove (511). A filling port (504) is provided at the center of the bottom end of the filling tank body (501), and a sealing plug (502) is detachably mounted at the top of the filling tank body (501). Four symmetrically distributed support columns (503) are fixed to the bottom surface of the filling tank body (501), and the height of the support columns (503) is consistent with the height of the feeding pipe (403).
2. The multi-row bag-controlled slow-release fertilizer production equipment according to claim 1 is characterized in that: Five protective shells (407) are arranged inside the material storage box (401), and the five protective shells (407) are aligned one by one with the five packaging material holes (405) and their axes coincide with each other. Fixing strips (408) are fixed between two adjacent protective shells (407) and between the protective shells (407) and the inner wall of the material storage box (401). The top end of the protective shell (407) is a conical surface, and a double-headed motor (409) is installed inside the protective shell (407).
3. The multi-row bag-controlled slow-release fertilizer production equipment according to claim 2 is characterized in that: The upper output shaft of the dredging double-headed motor (409) is fixed with a feed rotating shaft (411), the top end of the feed rotating shaft (411) passes through the top of the protective shell (407) and extends to the inside of the feed pipe (403), and the lower output shaft of the dredging double-headed motor (409) is fixed with a feed rotating rod (410), and the bottom end of the feed rotating rod (410) is fixed with a disc.
4. The multi-row bag-controlled slow-release fertilizer production equipment according to claim 3 is characterized in that: A plurality of anti-clogging strips (412) are fixed to the upper surface of the disc. The anti-clogging strips (412) are distributed in a circular array around the axis of the feed rotating rod (410). The anti-clogging strips (412) are spiral strips, and the bottom end of the anti-clogging strip (412) is closer to the feed rotating rod (410) than the top end.
5. The multi-row bag-controlled slow-release fertilizer production equipment according to claim 3 is characterized in that: A rotating docking block (413) is fixed to the top end of the feed rotating shaft (411), a rotating guide rod (507) is fixed to the bottom end of the sealing block (505), a rotating docking groove (510) is provided at the bottom end of the rotating guide rod (507), and the rotating guide rod (507) and the feed rotating shaft (411) are docked via the rotating docking groove (510) and the rotating docking block (413).
6. The multi-row bag-controlled slow-release fertilizer production equipment according to claim 5, characterized in that: The top of the sealing block (505) is a cone, and a plurality of auxiliary feed strips (506) are fixed to the outer surface of the cone. The auxiliary feed strips (506) are distributed in a circular array around the axis of the sealing block (505). The auxiliary feed strips (506) are in a spiral state around the axis of the sealing block (505), and the bottom end of the auxiliary feed strip (506) is close to the axis of the sealing block (505), and the top end of the auxiliary feed strip (506) is close to the inner wall of the filling tank body (501).
7. The multi-row bag-controlled slow-release fertilizer production equipment according to claim 6, characterized in that: A fixing block (509) is fixed on the inner side of the filling port (504), a guide tube (508) is fixed to one end of the fixing block (509), and the axis of the guide tube (508) coincides with the axis of the filling port (504).
8. The multi-row bag-controlled slow-release fertilizer production equipment according to claim 7, characterized in that: The rotating guide rod (507) is slidably inserted into the inner side of the guide tube (508), and the maximum outer diameter of the sealing block (505) is consistent with the inner diameter of the filling port (504).
9. The multi-row bag-controlled slow-release fertilizer production equipment according to claim 1, characterized in that: The auxiliary lifting platform (6) comprises a fixed base, a driving motor is fixed inside the fixed base, the output shaft of the driving motor is connected to a driving gear, three meshing transmission gears are arranged on the outer side of the driving gear, a lifting plate is arranged above the fixed base, three sides of the lifting plate are fixed with lifting blocks, a threaded hole is penetrated inside the lifting block, a screw rod is arranged in the threaded hole, the bottom end of the screw rod penetrates the top of the fixed base and extends to the inside of the fixed seat, the bottom end of the screw rod penetrates the transmission gear and is connected to the transmission gear through a fixing pin, and the bottom end of the screw rod is connected to the fixed base through a ball bearing.
10. The multi-row bag-controlled slow-release fertilizer production equipment according to claim 1, characterized in that: A support frame (13) is provided on both sides of the rear end face of the bagging machine (2); the packaging bag conveying unit (8) comprises a packaging bag raw material paper roll winding roller (801), a thin shaft (804), a plurality of drive rollers (802) and two transmission rollers (803); the packaging bag raw material paper roll winding roller (801) is detachably rotatably mounted on the support frame (13); a support shaft is provided through the middle of the drive roller (802) and the transmission roller (803); the support shaft is rotatably connected to the support frame (13); both ends of the thin shaft (804) are rotatably connected to the bagging machine (2); and the thin shaft (804) is axially equidistantly provided with four annular blades (805); a supporting roller is provided below the thin shaft (804); the supporting roller and the thin shaft (804) are driven by a gear set A, and the gear set A is driven by a stepping motor A (806); the two transmission rollers (803) are driven by a gear set, and the gear set is driven by a stepping motor C; The packaging bag raw paper (10) on the packaging bag raw paper roll reel (801) passes through the surfaces of a plurality of transmission rollers (802), between two transmission rollers (803), and between a thin shaft (804) and a supporting roller in sequence, and four annular blades (805) of the thin shaft (804) cut the packaging bag raw paper (10) into five strips of packaging paper (11); The packaging bag folding and forming module (9) comprises five groups of paper folding guide mechanisms and a glue coating machine (903), each group of paper folding guide mechanisms comprises a pair of paper material guide plate mechanisms, the pair of paper material guide plate mechanisms are located on both sides of the strip packaging paper (11), the glue coating head of the glue coating machine (903) is attached to one side of the strip packaging paper (11), the paper material guide plate mechanism comprises a guide flap (901) and a stepper motor B (902), the stepper motor B (902) drives the guide flap (901) to rotate, the guide flap (901) guides and folds the side of the strip packaging paper (11), and the strip packaging paper (11) is purse-folded to form a cylindrical packaging bag (12), and the packaging material tube (404) is aligned with the folded part of the strip packaging paper (11).
Citation Information
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