A flexible chain plate conveyor for buffer zone
Through the modular design and optimization of the drive mechanism of the buffer zone flexible chain conveyor, the traditional flexible chain conveyor is solved to deal with the interruption problem in the event of failure, and the equipment cost and energy consumption are reduced, and the production flexibility and stability are improved.
Patent Information
- Application Number
- CN202510339963.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2045-03-21
AI Technical Summary
Traditional flexible chain plate conveyors have weak capabilities in dealing with emergencies, resulting in interruption of production lines, and each conveyor track needs to be equipped with a separate motor to increase cost and energy consumption.
The buffer zone flexible chain plate conveyor is adopted, which includes a buffer module, a diversion module and a combined flow module. The flexible distribution and merge of materials are achieved through the drive mechanism, an anti-disassembly mechanism and an electromagnetic clutch, reducing the number of motors and using chain coupling transmission, combining the quick disassembly assembly and guide wheel structure to improve the flexibility and stability of the equipment.
It realizes flexible switching in the event of conveying track failure, reduces equipment costs and energy consumption, improves production flexibility and stability, and reduces production stagnation and material losses.
Smart Images

Figure CN119841075B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of conveyors, and particularly to a flexible chain plate conveyor for a buffer zone. Background Art
[0002] In modern industrial production, with the continuous improvement of automation and the increasing expansion of production scale, the efficiency, stability, and flexibility of the material conveying link have become key factors affecting production efficiency and cost. As a common material conveying device, flexible chain plate conveyors are widely used in many industries such as food, electronics, and medicine. However, traditional flexible chain plate conveyors have exposed many problems in actual use and are difficult to meet the current complex and changeable production requirements.
[0003] For example:
[0004] Traditional flexible chain plate conveyors have weak capabilities in dealing with emergencies. When a certain conveying track fails, it is often unable to quickly switch to other tracks to continue conveying materials, resulting in the entire production line being forced to stop, causing production stagnation and economic losses;
[0005] Each conveying track needs to be equipped with a separate motor, which not only greatly increases the procurement cost of the equipment but also makes the overall volume of the equipment large, occupying too much production space. Too many motors will also increase energy consumption and maintenance workload, reducing the economy and stability of production.
[0006] Therefore, a flexible chain plate conveyor for a buffer zone is proposed. Summary of the Invention
[0007] The purpose of the present invention is to provide a flexible chain plate conveyor for a buffer zone, thereby solving or at least alleviating one or more of the above problems and other problems existing in the prior art.
[0008] To achieve the above object, the present invention provides the following technical solution: A flexible chain plate conveyor for a buffer zone, comprising a buffer module, a diversion module, and a confluence module;
[0009] The diversion module is arranged at the feeding port of the buffer module, and the confluence module is arranged at the discharging port of the buffer module;
[0010] The buffer module includes a plurality of buffer support frames, and flexible chain plates for conveying materials are rotatably installed on the buffer support frames;
[0011] The diversion module is used to distribute materials to different buffer support frames according to production needs;
[0012] The confluence module is used to take out the materials buffered on the buffer support frames and send them to the feeding port of the production line;
[0013] One end of the buffer module is provided with a driving mechanism for driving the flexible chain plate on the buffer support frame to rotate;
[0014] An anti - detachment mechanism is arranged at the discharge port of the buffer module. The anti - detachment mechanism is used to block the materials buffered on the buffer module to prevent the materials from falling from the discharge port of the buffer module when they are not received by the confluence module.
[0015] In a flexible chain plate conveyor for a buffer area according to the present invention, optionally, the buffer support frame includes a plurality of fixed brackets. Adjacent two of the fixed brackets are connected by a quick - release component. The quick - release component includes a bottom plate, a lower track and an upper track. The end of the bottom plate is fixedly connected to the end of the fixed bracket by bolts. The lower track is fixedly installed on the bottom plate. The upper track is detachably installed above the lower track by a plunger. Protective fences are fixedly installed on both sides of the top of the lower track by bolts. The lower flexible chain plate is located between the lower track and the upper track, and the upper flexible chain plate is located above the upper track.
[0016] In a flexible chain plate conveyor for a buffer area according to the present invention, optionally, the shunt module includes a first mounting seat. A fixed shunt conveyor belt is fixedly installed on the top of the first mounting seat. The discharge port of the fixed shunt conveyor belt is communicated with the feed port of the outermost buffer support frame of the buffer module. One end of the fixed shunt conveyor belt is fixedly installed with a first motor for driving the conveyor belt on the fixed shunt conveyor belt to rotate. A movable shunt conveyor belt is arranged on the first mounting seat. A second motor for driving the conveyor belt on the movable shunt conveyor belt to rotate is fixedly installed on the movable shunt conveyor belt. A first linear module is fixedly installed on the first mounting seat. A first assembly block is fixedly installed at the bottom of the movable shunt conveyor belt. The first assembly block is fixedly connected to the slide on the first linear module. A first guiding slide rail is fixedly installed on the top of the first mounting seat. A first slider is fixedly installed at the bottom of the movable shunt conveyor belt. The first slider is slidably installed on the first guiding slide rail;
[0017] By controlling the first linear module, the movable shunt conveyor belt can be driven to move, so that the discharge port of the movable shunt conveyor belt can be communicated with the feed port of any other buffer support frame in the buffer module;
[0018] One end of the fixed diversion conveyor belt away from the buffer module is provided with a diversion port communicating with the movable diversion conveyor belt. A diversion component is arranged on the diversion port. The diversion component includes a mounting bracket fixedly installed on the first mounting seat. A third motor is fixedly installed on the top of the mounting bracket. A U-shaped mounting member is fixedly installed at the bottom of the rotating shaft of the third motor. Deflection plates are fixedly installed on the inner walls of both sides of the U-shaped mounting member. Rollers are rotatably installed on the inner walls of the deflection plates.
[0019] In a flexible chain plate conveyor in a buffer area according to the present invention, optionally, the confluence module includes a second mounting seat, a fixed confluence conveyor belt and a movable confluence conveyor belt. A fourth motor for driving the conveyor belt on the fixed confluence conveyor belt to rotate is fixedly installed on the fixed confluence conveyor belt. A fifth motor for driving the conveyor belt on the movable confluence conveyor belt to rotate is fixedly installed on the movable confluence conveyor belt. The fixed confluence conveyor belt is fixedly installed on the second mounting seat. The feed port of the fixed confluence conveyor belt is communicated with the discharge port of the outermost buffer support frame of the buffer module. A second linear module and a second guide rail are fixedly installed on the second mounting seat. A second assembly block and a second slider are respectively fixedly installed at the bottom of the movable confluence conveyor belt. The second assembly block is fixedly installed on the slide table of the second linear module. The second slider is slidably installed on the second guide rail.
[0020] By controlling the second linear module, the movable confluence conveyor belt can be driven to move, so that the feed port of the movable confluence conveyor belt is communicated with the discharge port of any other buffer support frame in the buffer module.
[0021] One end of the fixed confluence conveyor belt away from the buffer module is provided with a confluence port communicating with the movable confluence conveyor belt. A guide block capable of guiding the materials on the movable confluence conveyor belt to the fixed confluence conveyor belt is arranged on the inner side of the movable confluence conveyor belt. The bottom of the guide block is fixedly connected to the side surface of the movable confluence conveyor belt.
[0022] In a flexible chain plate conveyor in a buffer area according to the present invention, optionally, the driving mechanism includes a base, a mounting frame and a driving component. There are multiple mounting frames, and all the multiple mounting frames are fixedly installed on the base.
[0023] The driving assembly includes a plurality of driving units and a driving motor. The driving units are detachably mounted on the corresponding mounting brackets. The driving unit includes a transmission shaft, on which an electromagnetic clutch is fixedly mounted. A driving sprocket is rotatably mounted on the transmission shaft through a bearing. Chain coupling sprockets are fixedly mounted at both ends of the transmission shaft. Adjacent transmission shafts are connected by chain couplings. The rotating shaft of the driving motor is fixedly connected to one end of the outermost transmission shaft. The flexible chain plate meshes with the driving sprocket.
[0024] After the electromagnetic clutch is energized, the friction plates on the electromagnetic clutch are in close contact with the friction plates on the driving sprocket, so that the electromagnetic clutch is fixedly connected to the driving sprocket. When the electromagnetic clutch is de-energized, the friction plates on the electromagnetic clutch are separated from the friction plates on the driving sprocket.
[0025] There are two sets of the driving assemblies, and the two sets of driving assemblies are arranged vertically.
[0026] In a buffer flexible chain plate conveyor according to the present invention, optionally, the driving sprocket includes an inner sleeve and a semi-circular arc sprocket. The two semi-circular arc sprockets are detachably clamped on the inner sleeve through locking bolts.
[0027] In a buffer flexible chain plate conveyor according to the present invention, optionally, the mounting bracket includes a first mounting plate and a second mounting plate. The driving unit is rotatably mounted between the first mounting plate and the second mounting plate. The first mounting plate and the second mounting plate are both fixedly mounted on the base. Upper mounting through grooves are opened at the upper ends of the first mounting plate and the second mounting plate, and lower mounting through grooves are opened at the lower ends of the first mounting plate and the second mounting plate. The upper mounting through grooves are opened upward, and the lower mounting through grooves are opened outward. Upper limiting plates are detachably mounted on the upper ends of the second mounting plate and the first mounting plate through bolts, and side limiting plates are detachably mounted on the lower side surfaces of the first mounting plate and the second mounting plate through bolts.
[0028] In a buffer flexible chain plate conveyor according to the present invention, optionally, a first guide wheel and a second guide wheel are provided at the bottom of one end of the buffer module close to the driving mechanism. The flexible chain plate passes through the first guide wheel and the second guide wheel. The bottom of the flexible chain plate is in rolling contact with both the fixed bracket and the second guide wheel. The part of the flexible chain plate between the first guide wheel and the second guide wheel is arranged in a U-shaped overhang.
[0029] In a buffer area flexible chain conveyor according to the present invention, optionally, an anti-jump tooth assembly is arranged on the base, and the anti-jump tooth assembly includes a first inclined plate and a second inclined plate, the first inclined plate and the second inclined plate are both fixedly mounted on the top of the base, and the first inclined plate and the second inclined plate are combined to form a parabola shape opening upward, and the first inclined plate and the second inclined plate are respectively arranged on both sides of the driving unit.
[0030] In a flexible chain conveyor in a buffer area according to the present invention, optionally, the anti-slip mechanism includes a pressure rod and a bearing plate, the pressure rod is fixedly installed at the feed port of the moving merging conveyor belt, the pressure rod is arranged in an inverted L shape, the upper end of the pressure rod is rotatably installed with a first bearing, the bearing plate is fixedly installed on the top of the mounting frame, an L-blocking rod is hinged on the bearing plate through a hinge seat, the lower end of the L-blocking rod is suspended at the discharge port of the buffer module, a moving block is arranged above the bearing plate, both ends of the bottom of the moving block are fixedly connected with movable rods, the lower end of the movable rod slides through the bearing plate, and the movable rod The upper sleeve is provided with a spring, the top of the spring is against the bottom of the moving block, and the bottom of the spring is pressed on the top of the supporting plate. The upper end of the movable rod is rotatably connected to the second bearing, and the second bearing is arranged directly below the moving block. The top of the moving block is fixedly connected to a pressure block, and the pressure block is arranged in an isosceles trapezoid. When the pressure rod moves to the discharge port where material needs to be discharged, the first bearing on the pressure rod can exert downward pressure on the pressure block, thereby causing the moving block to move downward. The moving block moving downward exerts downward pressure on the second bearing, so that the lower end of the L-blocking rod rotates upward, the discharge port is opened, and material is discharged.
[0031] Compared with the prior art, the present invention has the following beneficial effects:
[0032] The present invention can distribute materials to different buffer support racks according to production needs through the fixed diversion conveyor belt, the mobile diversion conveyor belt and the first linear module of the diversion module; the fixed merging conveyor belt, the mobile merging conveyor belt and the second linear module of the merging module can take out materials from different buffer support racks and merge them for transportation. When a certain conveying track fails, the materials can be switched to other tracks in time for continued transportation, thereby avoiding production line interruption, reducing production stagnation and economic losses.
[0033] The drive mechanism uses multiple drive units connected by chain couplings and driven by a drive motor, avoiding the need for each conveyor track to be equipped with a separate motor. This not only reduces the purchase cost of the equipment, but also reduces the overall size of the equipment, reduces the occupation of production space, and at the same time reduces energy consumption and maintenance workload, thereby improving the economy and stability of production.
[0034] The electromagnetic clutch in the drive unit can control the connection and separation of the drive sprocket and the drive shaft as needed, achieving independent control of the flexible chain plates on different buffer support frames, further saving energy. By setting up a double-layer drive assembly, a unique double-layer differential structure is formed. During the material conveying process, this structure can flexibly adjust the conveying speed according to different production requirements, realizing the variable speed function, and greatly improving the flexibility and adaptability of material conveying;
[0035] The adjacent fixed brackets of the buffer support frame are connected by a quick-release component, which facilitates the installation, disassembly, and maintenance of the buffer module;
[0036] The drive sprocket is composed of an inner sleeve and a semi-circular sprocket that are detachably clamped together by locking bolts, facilitating the replacement and repair of the sprocket. The upper limit plate and the side limit plate on the mounting bracket are detachably installed by bolts, facilitating the installation and adjustment of the drive unit;
[0037] The anti-detachment mechanism set at the discharge port of the buffer module can block the materials buffered on the buffer module, preventing the materials from falling from the discharge port when they are not received by the confluence module, ensuring the stability of material conveying;
[0038] The first guide wheel and the second guide wheel set at the bottom of one end of the buffer module close to the drive mechanism enable the bottom of the flexible chain plate to rollingly contact the fixed bracket and the second guide wheel, and part of it is arranged in a U-shaped overhang, which helps to buffer and adjust the chain plate tension and improve the stability of conveying. Brief Description of the Drawings
[0039] Figure 1 It is a top view structural schematic diagram of the flexible chain plate conveyor in the buffer area of the present invention;
[0040] Figure 2 It is a structural schematic diagram of the buffer module of the flexible chain plate conveyor in the buffer area of the present invention;
[0041] Figure 3 It is a partial structural schematic diagram of the buffer support frame in the flexible chain plate conveyor in the buffer area of the present invention;
[0042] Figure 4 It is an exploded structural schematic diagram of the quick-release component in the flexible chain plate conveyor in the buffer area of the present invention;
[0043] Figure 5 It is a structural schematic diagram of the diversion module in the flexible chain plate conveyor in the buffer area of the present invention;
[0044] Figure 6 It is Figure 5 the enlarged structural schematic diagram of part A in
[0045] Figure 7 It is a structural schematic diagram of the confluence module in the flexible chain plate conveyor in the buffer area of the present invention;
[0046] Figure 8 is Figure 7 a schematic enlarged view of part B in
[0047] Figure 9 a schematic distribution structure view of the confluence module and the driving mechanism in the flexible chain plate conveyor of the present invention's buffer area;
[0048] Figure 10 is Figure 9 a schematic enlarged view of part C in
[0049] Figure 11 a schematic structure view of the driving mechanism in the flexible chain plate conveyor of the present invention's buffer area;
[0050] Figure 12 one of the schematic structure views of the driving mechanism in the flexible chain plate conveyor of the present invention's buffer area from another perspective;
[0051] Figure 13 a schematic structure view of the driving mechanism in the flexible chain plate conveyor of the present invention's buffer area without the anti - jumping tooth assembly installed;
[0052] Figure 14 a schematic structure view of the mounting rack in the flexible chain plate conveyor of the present invention's buffer area;
[0053] Figure 15 a schematic structure view of the driving unit in the flexible chain plate conveyor of the present invention's buffer area;
[0054] Figure 16 an exploded schematic structure view of the driving sprocket in the flexible chain plate conveyor of the present invention's buffer area;
[0055] Figure 17 a schematic structure view of the anti - jumping tooth assembly in the flexible chain plate conveyor of the present invention's buffer area;
[0056] Figure 18 the second schematic structure view of the driving mechanism in the flexible chain plate conveyor of the present invention's buffer area from another perspective.
[0057] In the figure: 1. Buffer module; 101. Buffer support frame; 102. Flexible chain plate; 1001. First guide wheel; 1002. Second guide wheel; 1011. Fixed support;
[0058] 1012. Quick - release component; 10121. Bottom plate; 10122. Lower track; 10123. Upper track; 10124. Fence; 10125. Plunger;
[0059] 102. Flexible chain plate;
[0060] 2. Shunt Module; 201. First Mounting Base; 202. Fixed Shunt Conveyor Belt; 2021. First Motor; 203. Movable Shunt Conveyor Belt; 2031. Second Motor; 204. First Linear Module; 205. First Guide Rail;
[0061] 206. Lane-changing Assembly; 2061. Mounting Bracket; 2062. Third Motor; 2063. Inverted U-shaped Mounting Part; 2064. Lane-changing Plate;
[0062] 207. Lane-changing Opening;
[0063] 3. Confluence Module; 301. Second Mounting Base; 302. Fixed Confluence Conveyor Belt; 3021. Fourth Motor; 303. Movable Confluence Conveyor Belt; 3031. Fifth Motor; 304. Second Linear Module; 305. Second Guide Rail; 306. Guide Block; 307. Confluence Opening;
[0064] 4. Driving Mechanism; 401. Base; 4001. Anti-jumping Tooth Assembly; 40011. First Inclined Plate; 40012. Second Inclined Plate;
[0065] 402. Mounting Frame; 4021. First Mounting Plate; 4022. Second Mounting Plate; 4023. Upper Mounting Through Slot; 4024. Lower Mounting Through Slot; 4025. Upper Limiting Plate; 4026. Side Limiting Plate;
[0066] 403. Driving Assembly; 4031. Driving Unit; 40311. Transmission Shaft; 40312. Electromagnetic Clutch; 40313. Driving Sprocket; 403131. Inner Sleeve; 403132. Locking Bolt; 403133. Semi-circular Arc Sprocket; 40314. Chain Coupling Sprocket; 4032. Driving Motor;
[0067] 5. Anti-disengagement Mechanism; 501. Pressing Rod; 502. First Bearing; 503. Bearing Plate; 504. L-shaped Material Stop Rod; 5041. Second Bearing; 505. Hinge Seat; 506. Moving Block; 507. Movable Rod; 508. Spring; 509. Compressed Block. Detailed Embodiment
[0068] The technical solution of the present invention will be further described below in conjunction with the accompanying drawings and through specific embodiments.
[0069] Among them, the accompanying drawings are only for illustrative purposes, showing only schematic diagrams, not physical diagrams, and should not be construed as a limitation to this patent; in order to better illustrate the embodiments of the present invention, some components in the accompanying drawings will be omitted, enlarged or reduced, which do not represent the dimensions of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted.
[0070] In the accompanying drawings of the embodiments of the present invention, the same or similar reference numerals correspond to the same or similar components; in the description of the present invention, it should be understood that if terms such as "upper", "lower", "left", "right", "inner", "outer", etc. are used to indicate the orientation or positional relationship, it is based on the orientation or positional relationship shown in the accompanying drawings. This is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms used to describe the positional relationship in the accompanying drawings are only for illustrative purposes and should not be construed as a limitation of this patent. For those of ordinary skill in the art, the specific meanings of the above terms can be understood according to specific circumstances.
[0071] In the description of the present invention, unless otherwise clearly specified and defined, if terms such as "connection" are used to indicate the connection relationship between components, this term should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Embodiment
[0072] Please refer to Figures 1 to 18 , this embodiment provides a buffer flexible chain conveyor, which includes a buffer module 1, a diversion module 2, and a confluence module 3; the diversion module 2 is arranged at the feed inlet of the buffer module 1, and the confluence module 3 is arranged at the discharge outlet of the buffer module 1; the buffer module 1 includes a plurality of buffer support frames 101, and a flexible chain plate 102 for conveying materials is rotatably installed on the buffer support frames 101; the diversion module 2 is used to distribute materials to different buffer support frames 101 according to production needs; the confluence module 3 is used to take out the materials buffered on the buffer support frames 101 and send them to the feeding port of the production line; a driving mechanism 4 for driving the flexible chain plate 102 on the buffer support frames 101 to rotate is arranged at one end of the buffer module 1; an anti-drop-off mechanism 5 is arranged at the discharge outlet of the buffer module 1, and the anti-drop-off mechanism 5 is used to block the materials buffered on the buffer module 1 to prevent the materials from falling from the discharge outlet of the buffer module 1 when they are not received by the confluence module 3.
[0073] Through the modular design of shunting, caching, and confluence, materials can be flexibly distributed and transported according to production requirements, improving the flexibility and stability of production. The setting of the anti-drop mechanism avoids the dropping of materials, reduces the risk of material loss and equipment failure. During operation, the materials are first distributed to the flexible chain plates 102 of different buffer support frames 101 through the shunting module 2 for caching. The driving mechanism 4 drives the flexible chain plates 102 to rotate, realizing the transportation of materials within the caching module 1. When it is necessary to send the materials to the production line, the confluence module 3 takes out the materials on the buffer support frame 101 and conveys them to the production line feeding port in a confluent manner. During this process, the anti-drop mechanism 5 always blocks the materials to prevent them from dropping when not received by the confluence module 3.
[0074] In this embodiment, the buffer support frame 101 includes a plurality of fixed brackets 1011. Adjacent two fixed brackets 1011 are connected by a quick-release component 1012. The quick-release component 1012 includes a bottom plate 10121, a lower track 10122, and an upper track 10123. The end of the bottom plate 10121 is fixedly connected to the end of the fixed bracket 1011 by bolts. The lower track 10122 is fixedly installed on the bottom plate 10121. The upper track 10123 is detachably installed above the lower track 10122 through a plunger 10125. Protective fences 10124 are fixedly installed on both sides of the top of the lower track 10122 by bolts. The lower flexible chain plate 102 is located between the lower track 10122 and the upper track 10123, and the upper flexible chain plate 102 is located above the upper track 10123.
[0075] The design of the quick-release component 1012 makes the installation, disassembly, and maintenance of the buffer support frame 101 more convenient and fast. A quick-release component 1012 is arranged at intervals on the fixed bracket 1011, facilitating the threading of the flexible chain plate 102, so as to facilitate the later maintenance and replacement of the flexible chain plate 102, saving time and labor costs. The setting of the protective fence 10124 can prevent the materials on the flexible chain plate 102 from dropping, improving the safety of material transportation.
[0076] In this embodiment, the shunt module 2 includes a first mounting base 201. A fixed shunt conveyor belt 202 is fixedly installed on the top of the first mounting base 201. The discharge port of the fixed shunt conveyor belt 202 is communicated with the feed port of the outermost buffer support frame 101 of the buffer module 1. One end of the fixed shunt conveyor belt 202 is fixedly installed with a first motor 2021 for driving the conveyor belt on the fixed shunt conveyor belt 202 to rotate. A movable shunt conveyor belt 203 is arranged on the first mounting base 201. A second motor 2031 for driving the conveyor belt on the movable shunt conveyor belt 203 to rotate is fixedly installed on the movable shunt conveyor belt 203. A first linear module 204 is fixedly installed on the first mounting base 201. A first assembly block is fixedly installed at the bottom of the movable shunt conveyor belt 203. The first assembly block is fixedly connected to the slide on the first linear module 204. A first guiding slide rail 205 is fixedly installed on the top of the first mounting base 201. A first slider is fixedly installed at the bottom of the movable shunt conveyor belt 203. The first slider is slidably installed on the first guiding slide rail 205. By controlling the first linear module 204, the movable shunt conveyor belt 203 can be driven to move, so that the discharge port of the movable shunt conveyor belt 203 can be communicated with the feed port of any other buffer support frame 101 in the buffer module 1. One end of the fixed shunt conveyor belt 202 away from the buffer module 1 is provided with a diversion port 207 communicated with the movable shunt conveyor belt 203. A diversion assembly 206 is arranged on the diversion port 207. The diversion assembly 206 includes a mounting bracket 2061. The mounting bracket 2061 is fixedly installed on the first mounting base 201. A third motor 2062 is fixedly installed on the top of the mounting bracket 2061. The bottom of the rotating shaft of the third motor 2062 is fixedly installed with an inverted U-shaped mounting member 2063. The inner walls of both sides of the inverted U-shaped mounting member 2063 are fixedly installed with diversion plates 2064. The inner wall of the diversion plate 2064 is rotatably installed with rollers.
[0077] By controlling the position of the movable shunt conveyor belt 203 through the first linear module 204 and changing the material flow direction by the diversion assembly 206, the material can be accurately distributed to different buffer support frames 101 according to production requirements, improving the efficiency and accuracy of material distribution.
[0078] During use, the first motor 2021 drives the fixed shunt conveyor belt 202 to rotate, and conveys the material to the outermost buffer support frame 101 of the buffer module 1. When it is necessary to distribute the material to other buffer support frames 101, the first linear module 204 drives the movable shunt conveyor belt 203 to move along the first guiding slide rail 205, so that its discharge port is communicated with the feed port of the target buffer support frame 101. At the same time, the third motor 2062 drives the inverted U-shaped mounting member 2063 and the diversion plate 2064 to rotate, guiding the material to enter the movable shunt conveyor belt 203 from the diversion port 207, realizing the diversion of the material.
[0079] In this embodiment, the confluence module 3 includes a second mounting base 301, a fixed confluence conveyor belt 302, and a movable confluence conveyor belt 303. A fourth motor 3021 for driving the conveyor belt on the fixed confluence conveyor belt 302 to rotate is fixedly installed on the fixed confluence conveyor belt 302. A fifth motor 3031 for driving the conveyor belt on the movable confluence conveyor belt 303 to rotate is fixedly installed on the movable confluence conveyor belt 303. The fixed confluence conveyor belt 302 is fixedly installed on the second mounting base 301. The feed inlet of the fixed confluence conveyor belt 302 is communicated with the discharge outlet of the outermost buffer support frame 101 of the buffer module 1. A second linear module 304 and a second guide rail 305 are fixedly installed on the second mounting base 301. A second assembly block and a second slider are respectively fixedly installed at the bottom of the movable confluence conveyor belt 303. The second assembly block is fixedly installed on the slide table of the second linear module 304, and the second slider is slidably installed on the second guide rail 305. By controlling the second linear module 304, the movable confluence conveyor belt 303 can be driven to move, so that the feed inlet of the movable confluence conveyor belt 303 is communicated with the discharge outlet of any other buffer support frame 101 in the buffer module 1. A confluence port 307 communicated with the movable confluence conveyor belt 303 is opened at one end of the fixed confluence conveyor belt 302 away from the buffer module 1. A guide block 306 capable of guiding the material on the movable confluence conveyor belt 303 to the fixed confluence conveyor belt 302 is arranged inside the movable confluence conveyor belt 303. The bottom of the guide block 306 is fixedly connected to the side surface of the movable confluence conveyor belt 303.
[0080] The confluence module 3 can flexibly collect materials from different buffer support frames 101 and convey them in a confluence manner to the feeding port of the production line. The settings of the second linear module 304 and the guide block 306 ensure the high efficiency and accuracy of material confluence and improve the overall efficiency of material conveying.
[0081] During use, the fourth motor 3021 drives the fixed confluence conveyor belt 302 to rotate to receive the materials from the outermost buffer support frame 101 of the buffer module 1. When it is necessary to collect materials from other buffer support frames 101, the second linear module 304 drives the movable confluence conveyor belt 303 to move along the second guide rail 305 so that its feed inlet is communicated with the discharge outlet of the target buffer support frame 101. The fifth motor 3031 drives the movable confluence conveyor belt 303 to rotate to convey the materials to the fixed confluence conveyor belt 302, and the guide block 306 guides the materials to smoothly enter the fixed confluence conveyor belt 302 to achieve material confluence.
[0082] In this embodiment, the driving mechanism 4 includes a base 401, a mounting frame 402, and a driving assembly 403. There are multiple mounting frames 402, and all of the multiple mounting frames 402 are fixedly installed on the base 401; the driving assembly 403 includes multiple driving units 4031 and a driving motor 4032. The driving units 4031 are detachably installed on the corresponding mounting frames 402. The driving unit 4031 includes a transmission shaft 40311, on which an electromagnetic clutch 40312 is fixedly installed. A driving sprocket 40313 is rotatably installed on the transmission shaft 40311 through a bearing. Chain coupling sprockets 40314 are fixedly installed at both ends of the transmission shaft 40311. Adjacent transmission shafts 40311 are connected by chain couplings for transmission. The rotating shaft of the driving motor 4032 is fixedly connected to one end of the outermost transmission shaft 40311. The flexible chain plate 102 meshes with the driving sprocket 40313; after the electromagnetic clutch 40312 is powered on, the friction plate on the electromagnetic clutch 40312 is in close contact with the friction plate on the driving sprocket 40313, so that the electromagnetic clutch 40312 is fixedly connected to the driving sprocket 40313. When the electromagnetic clutch 40312 is powered off, the friction plates are separated; there are two sets of driving assemblies 403, and the two sets of driving assemblies 403 are distributed vertically.
[0083] Driving multiple driving units 4031 by one driving motor 4032 reduces the number of motors used, and lowers the equipment cost and energy consumption. The setting of the electromagnetic clutch 40312 can independently control each driving unit 4031, realizing the independent driving of the flexible chain plates 102 on different buffer support frames 101, and improving the flexibility and energy efficiency of the equipment. The design of the double-layer driving assembly increases the conveying capacity and the flexibility of speed adjustment.
[0084] During use, the driving motor 4032 rotates, driving multiple transmission shafts 40311 to rotate synchronously through the chain couplings. When it is necessary to drive the flexible chain plate 102 on a certain buffer support frame 101, the corresponding electromagnetic clutch 40312 is powered on, so that the friction plate on it is in close contact with the friction plate on the driving sprocket 40313, transmitting the power to the driving sprocket 40313, and the driving sprocket 40313 drives the flexible chain plate 102 to rotate. When driving is not required, the electromagnetic clutch 40312 is powered off, the friction plates are separated, and the driving unit 4031 stops driving the corresponding flexible chain plate 102. The two sets of vertically distributed driving assemblies can achieve different conveying speeds and methods, meeting diverse production requirements.
[0085] Such as Figure 18As shown in the figure, the drive units 4031 in the two groups of drive assemblies 403 are divided into 12 groups. When differential conveying is required, only one of the electromagnetic clutches 40312 corresponding to each group can be energized, thereby enabling differential conveying. Taking group a1 and group a2 as examples, the details are as follows:
[0086] In group a1, the upper electromagnetic clutch 40312 is de-energized, which cuts off the power transmission of the upper drive unit 4031, and the upper drive motor 4032 cannot drive the corresponding flexible chain plate 102; while the lower electromagnetic clutch 40312 is energized, and the lower drive motor 4032 transmits power to the drive sprocket 40313 through the closely contacting friction plate, thereby driving the corresponding flexible chain plate 102 to convey materials.
[0087] In group a2, the control logic is opposite to that of group a1. The upper electromagnetic clutch 40312 is energized, and the upper drive motor 4032 can transmit power to the corresponding flexible chain plate 102; the lower electromagnetic clutch 40312 is de-energized, and the power transmission between the lower drive motor 4032 and the corresponding flexible chain plate 102 is interrupted.
[0088] Due to the possible differences in the rotational speeds of the upper and lower drive motors 4032, or under different control strategies, through this precise control of the energization and de-energization of the electromagnetic clutch 40312, the rotational speed of the flexible chain plate 102 corresponding to group a1 is different from that of the flexible chain plate 102 corresponding to group a2.
[0089] And so on. By different energization and de-energization combinations of the electromagnetic clutches 40312 in these 12 groups of drive units 4031, various different differential conveying modes can be realized, meeting diverse production requirements. For example, in material sorting, assembly and other processes, according to different process requirements, the conveying speeds of each section of the flexible chain plate 102 can be flexibly adjusted to improve production efficiency and product quality.
[0090] In this embodiment, the drive sprocket 40313 includes an inner sleeve 403131 and a semi-circular sprocket 403133. The two semi-circular sprockets 403133 are detachably clamped on the inner sleeve 403131 through a locking bolt 403132.
[0091] The detachable design of the drive sprocket 40313 facilitates the installation, disassembly and replacement of the sprocket, reducing the difficulty and cost of equipment maintenance. When the sprocket is worn or fails, it can be quickly replaced, reducing the equipment downtime.
[0092] When installing the drive sprocket 40313, the inner sleeve 403131 is sleeved on the drive shaft 40311, and then the two semi-circular sprockets 403133 are clamped on the inner sleeve 403131 through the locking bolts 403132 to realize the connection between the sprocket and the drive shaft 40311. When the sprocket needs to be replaced, loosen the locking bolt 403132, and the semi-circular sprocket 403133 can be removed.
[0093] In this embodiment, the mounting bracket 402 includes a first mounting plate 4021 and a second mounting plate 4022. The driving unit 4031 is rotatably mounted between the first mounting plate 4021 and the second mounting plate 4022. Both the first mounting plate 4021 and the second mounting plate 4022 are fixedly mounted on the base 401. Upper mounting through grooves 4023 are formed at the upper ends of both the first mounting plate 4021 and the second mounting plate 4022, and lower mounting through grooves 4024 are formed at the lower ends of both the first mounting plate 4021 and the second mounting plate 4022. The upper mounting through grooves 4023 are arranged with their openings upward, and the lower mounting through grooves 4024 are arranged with their openings outward. Upper limit plates 4025 are detachably mounted on the upper ends of both the second mounting plate 4022 and the first mounting plate 4021 through bolts, and side limit plates 4026 are detachably mounted on the side surfaces at the lower ends of both the first mounting plate 4021 and the second mounting plate 4022 through bolts.
[0094] The structural design of the mounting bracket 402 facilitates the installation and disassembly of the driving unit 4031. The upper mounting through grooves 4023 and the lower mounting through grooves 4024 provide convenience for the installation of the driving unit 4031. The settings of the upper limit plates 4025 and the side limit plates 4026 can limit the position of the driving unit 4031 and ensure its stable operation.
[0095] During use, first fix the first mounting plate 4021 and the second mounting plate 4022 on the base 401, and then install the driving unit 4031 between the two mounting plates through the upper mounting through grooves 4023 and the lower mounting through grooves 4024. After installation, install the upper limit plates 4025 and the side limit plates 4026 with bolts to limit the up and down and left and right movements of the driving unit 4031 and ensure its stability during operation. The specific operation is that the drive shaft 40311 in the upper driving unit 4031 is rotatably mounted in the upper mounting through groove 4023, and the drive shaft 40311 in the lower driving unit 4031 is rotatably mounted in the lower mounting through groove 4024.
[0096] In this embodiment, a first guide wheel 1001 and a second guide wheel 1002 are arranged at the bottom of one end of the buffer module 1 close to the driving mechanism 4. The flexible chain plate 102 is arranged through the first guide wheel 1001 and the second guide wheel 1002. The bottom of the flexible chain plate 102 is in rolling contact with both the fixed bracket 1011 and the second guide wheel 1002. The part of the flexible chain plate 102 between the first guide wheel 1001 and the second guide wheel 1002 is arranged in a U-shaped overhang.
[0097] The arrangement of the first guide wheel 1001 and the second guide wheel 1002 and the U-shaped overhang structure of the flexible chain plate 102 play a role in buffering and adjusting the tension of the chain plate, reducing the wear and jitter of the chain plate during operation.
[0098] In this embodiment, an anti-skip tooth assembly 4001 is arranged on the base 401. The anti-skip tooth assembly 4001 includes a first inclined plate 40011 and a second inclined plate 40012. Both the first inclined plate 40011 and the second inclined plate 40012 are fixedly installed on the top of the base 401. After the first inclined plate 40011 and the second inclined plate 40012 are combined, they are arranged in a parabola shape with an upward opening. The first inclined plate 40011 and the second inclined plate 40012 are respectively arranged on both sides of the driving unit 4031.
[0099] The anti-skip tooth assembly 4001 can effectively prevent the phenomenon of skip teeth between the flexible chain plate 102 and the driving sprocket 40313, ensure the stability and reliability of power transmission, reduce the occurrence of equipment failures, and improve the working efficiency and service life of the conveyor.
[0100] When there may be a tendency of skip teeth between the flexible chain plate 102 and the driving sprocket 40313 during operation, the anti-skip tooth assembly 4001 with a parabola shape with an upward opening will play a role in limiting and guiding the flexible chain plate 102. They limit the displacement of the flexible chain plate 102, so that the chain plate always maintains a good meshing state with the driving sprocket 40313, avoiding the occurrence of skip teeth.
[0101] In this embodiment, the anti - dropping mechanism 5 includes a pressure rod 501 and a bearing plate 503. The pressure rod 501 is fixedly installed at the feeding port of the moving confluence conveyor belt 303. The pressure rod 501 is arranged in an inverted L - shape. A first bearing 502 is rotatably installed at the upper end of the pressure rod 501. The bearing plate 503 is fixedly installed at the top of the mounting frame 402. An L - shaped baffle rod 504 is hinged to the bearing plate 503 through a hinge seat 505. The lower end of the L - shaped baffle rod 504 hangs at the discharging port of the buffer module 1. Above the bearing plate 503, there is a moving block 506. Both ends of the bottom of the moving block 506 are fixedly connected with movable rods 507. The lower ends of the movable rods 507 slidably penetrate through the bearing plate 503. A spring 508 is sleeved on the movable rod 507. The top of the spring 508 abuts against the bottom of the moving block 506, and the bottom of the spring 508 presses on the top of the bearing plate 503. The upper end of the movable rod 507 is rotatably connected with a second bearing 5041. The second bearing 5041 is arranged directly below the moving block 506. The top of the moving block 506 is fixedly connected with a pressure - receiving block 509. The pressure - receiving block 509 is arranged in an isosceles trapezoid shape. When the pressure rod 501 moves to the discharging port where discharging is required, the first bearing 502 on the pressure rod 501 can apply a downward pressure on the pressure - receiving block 509, thereby causing the moving block 506 to move downward. The downward - moving moving block 506 applies a downward pressure on the second bearing 5041, causing the lower end of the L - shaped baffle rod 504 to rotate upward, opening the discharging port for discharging materials.
[0102] The anti - dropping mechanism 5 can accurately control the opening and closing of the discharging port of the buffer module 1, effectively prevent materials from falling when discharging is not required, ensuring the safe buffering of materials; when discharging is required, it can timely open the discharging port to ensure the smooth transportation of materials to the confluence module 3, improving the stability and controllability of material transportation.
[0103] During use, under normal circumstances, the spring 508 is in a natural state, keeping the moving block 506 at a certain height. The lower end of the L - shaped baffle rod 504 hangs at the discharging port of the buffer module 1 to block the falling of materials. When the moving confluence conveyor belt 303 moves to the discharging port where discharging is required, the pressure rod 501 moves along, and the first bearing 502 on it contacts the pressure - receiving block 509 and applies a downward pressure. After the pressure - receiving block 509 is subjected to the pressure, it pushes the moving block 506 downward, compressing the spring 508. The moving block 506 applies a pressure on the movable rod 507 through the second bearing 5041, causing the L - shaped baffle rod 504 to rotate upward around the hinge seat 505, opening the discharging port, and the materials can be transported from the buffer module 1 to the moving confluence conveyor belt 303. When the moving confluence conveyor belt 303 leaves this discharging port, the spring 508 recovers its elastic deformation, pushing the moving block 506 upward, and the lower end of the L - shaped baffle rod 504 returns to the discharging port again to block the materials.
[0104] In this embodiment, the meshing equation of the driving sprocket and the flexible chain plate can be introduced:
[0105] The meshing relationship between the driving sprocket 40313 and the flexible chain plate 102 can be described by a geometric equation. Assuming the radius of the sprocket is R and the pitch of the chain plate is p, the meshing condition between the sprocket and the chain plate is:
[0106] 2πR = np, where n is the number of teeth on the sprocket.
[0107] Example: When designing the driving sprocket 40313, the radius of the sprocket can be calculated based on the pitch p of the flexible chain plate 102 and the required number of teeth n. For example, when the driving sprocket needs to be replaced, the appropriate sprocket size can be selected according to the above equation to ensure good meshing between the sprocket and the chain plate.
[0108] Technical effect: By accurately calculating the meshing relationship between the driving sprocket and the flexible chain plate, the stability and reliability of power transmission can be ensured, the occurrence of tooth skipping can be reduced, and the working efficiency of the conveyor can be improved.
[0109] In this embodiment, the control equation of the electromagnetic clutch can also be introduced. The working state of the electromagnetic clutch 40312 can be represented by a switching function S(t), where t is time. When the electromagnetic clutch is energized, S(t) = 1; when the electromagnetic clutch is de-energized, S(t) = 0. Assuming the rotational speed of the driving motor 4032 is W, the rotational speed Ws of the driving sprocket 40313 can be expressed as: Ws = S(t)W.
[0110] Example: During actual operation, the rotational speed of the driving sprocket 40313 can be adjusted by controlling the on-off time of the electromagnetic clutch 40312 according to production requirements and material conveying conditions. For example, during differential conveying, different on-off combinations can be performed on different groups of electromagnetic clutches to achieve multiple different conveying speeds.
[0111] Technical effect: By accurately controlling the working state of the electromagnetic clutch, independent driving of the flexible chain plates 102 on different buffer support frames 101 can be achieved, improving the flexibility and energy efficiency of the equipment and meeting diverse production requirements.
[0112] Working principle:
[0113] The material first enters the diversion module 2. The first motor 2021 drives the fixed diversion conveyor belt 202 to rotate, and the material is conveyed on the fixed diversion conveyor belt 202. If the material needs to be distributed to other buffer support frames 101 except the outermost buffer support frame 101, the first linear module 204 drives the movable diversion conveyor belt 203 to move. At the same time, the third motor 2062 drives the lane-changing component 206 to change the material flow direction, so that the material enters the movable diversion conveyor belt 203 and is conveyed to the target buffer support frame 101.
[0114] In the buffer module 1, the drive motor 4032 rotates, driving multiple transmission shafts 40311 to rotate synchronously through a chain coupling. According to the need, the corresponding electromagnetic clutch 40312 is energized to connect the drive sprocket 40313 with the transmission shaft 40311, driving the flexible chain plate 102 to rotate, and realizing the conveying of materials on the buffer support frame 101. The first guide wheel 1001, the second guide wheel 1002, and the U-shaped hanging structure of the flexible chain plate 102 play a role in buffering and tension adjustment, and the anti-jumping tooth assembly 4001 prevents the chain plate from jumping teeth.
[0115] When it is necessary to take out the materials from the buffer module 1 and send them to the production line, the confluence module 3 starts to work. The second linear module 304 drives the moving confluence conveyor belt 303 to move, so that its feed inlet is communicated with the discharge outlet of the target buffer support frame 101. At the same time, the pressure rod 501 moves with the moving confluence conveyor belt 303. When it reaches the discharge outlet where discharging is required, the first bearing 502 on the pressure rod 501 applies pressure to the pressure-receiving block 509, causing the L-shaped baffle rod 504 to open the discharge outlet, and the materials are conveyed to the feeding port of the production line after being confluent through the moving confluence conveyor belt 303 and the fixed confluence conveyor belt 302. When discharging is not required, the L-shaped baffle rod 504 of the anti-detachment mechanism 5 blocks the materials to prevent them from falling from the discharge outlet.
[0116] Parts not involved in the present invention are the same as or can be implemented by the prior art. Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flexible chain plate conveyor for a buffer zone, characterized in that It includes a buffer module, a diversion module and a confluence module; the diversion module is arranged at the feed inlet of the buffer module, and the confluence module is arranged at the discharge outlet of the buffer module; the buffer module includes a plurality of buffer support frames, and flexible chain plates for conveying materials are rotatably installed on the buffer support frames; the diversion module is used to distribute materials to different buffer support frames according to production needs; the confluence module is used to take out the materials cached on the buffer support frames and send them to the feeding port of the production line; one end of the buffer module is provided with a driving mechanism for driving the flexible chain plates on the buffer support frames to rotate; a anti-dropping mechanism is arranged at the discharge outlet of the buffer module, and the anti-dropping mechanism is used to block the materials cached on the buffer module to prevent the materials from falling from the discharge outlet of the buffer module when they are not received by the confluence module; the buffer support frame includes a plurality of fixed brackets, and adjacent two fixed brackets are connected by a quick-release component, and the quick-release component includes a bottom plate, a lower layer track and an upper layer track; the driving sprocket includes an inner sleeve and a semi-circular sprocket, and the two semi-circular sprockets are detachably clamped on the inner sleeve by a locking bolt; A first guide wheel and a second guide wheel are arranged at the bottom of one end of the buffer module close to the driving mechanism, the flexible chain plate is arranged through the first guide wheel and the second guide wheel, the bottom of the flexible chain plate is in rolling contact with both the fixed bracket and the second guide wheel, and the part of the flexible chain plate between the first guide wheel and the second guide wheel is arranged in a U-shaped hanging manner; an anti-skip tooth component is arranged on the base, and the anti-skip tooth component includes a first inclined plate and a second inclined plate. The first inclined plate and the second inclined plate are both fixedly installed on the top of the base, and the first inclined plate and the second inclined plate are combined into a parabola shape with an upward opening, and the first inclined plate and the second inclined plate are respectively arranged on both sides of the driving unit; The anti-dropping mechanism includes a pressure rod and a bearing plate. The pressure rod is fixedly installed at the feed inlet of the movable confluence conveyor belt. The pressure rod is arranged in an inverted L shape, and a first bearing is rotatably installed at the upper end of the pressure rod. The bearing plate is fixedly installed on the top of the mounting frame. An L-shaped baffle rod is hinged on the bearing plate through a hinge seat. The lower end of the L-shaped baffle rod hangs at the discharge outlet of the buffer module. A moving block is arranged above the bearing plate. Both ends of the bottom of the moving block are fixedly connected with movable rods. The lower ends of the movable rods slide through the bearing plate. A spring is sleeved on the movable rods. The top of the spring abuts against the bottom of the moving block, and the bottom of the spring presses on the top of the bearing plate. The upper end of the movable rod is rotatably connected with a second bearing, and the second bearing is arranged directly below the moving block. The top of the moving block is fixedly connected with a pressure-receiving block, and the pressure-receiving block is arranged in an isosceles trapezoid shape. When the pressure rod moves to the discharge outlet where discharging is required, the first bearing on the pressure rod can apply a downward pressure to the pressure-receiving block, so that the moving block moves downward. The downward-moving moving block applies a downward pressure to the second bearing, so that the lower end of the L-shaped baffle rod rotates upward to open the discharge outlet for discharging.
2. The flexible chain plate conveyor for buffer zone according to claim 1, wherein: The end of the bottom plate is fixedly connected to the end of the fixed bracket by bolts. The lower track is fixedly installed on the bottom plate. The upper track is detachably installed above the lower track through a plunger. Protective fences are fixedly installed on both sides of the top of the lower track by bolts. The flexible chain plate at the lower layer is located between the lower track and the upper track, and the flexible chain plate at the upper layer is located above the upper track.
3. The flexible chain plate conveyor for buffer zone according to claim 2, wherein: The shunt module includes a first mounting seat. A fixed shunt conveyor belt is fixedly installed on the top of the first mounting seat. The discharge port of the fixed shunt conveyor belt is communicated with the feed port of the outermost buffer support frame of the buffer module. A first motor for driving the conveyor belt on the fixed shunt conveyor belt to rotate is fixedly installed at one end of the fixed shunt conveyor belt. A movable shunt conveyor belt is arranged on the first mounting seat. A second motor for driving the conveyor belt on the movable shunt conveyor belt to rotate is fixedly installed on the movable shunt conveyor belt. A first linear module is fixedly installed on the first mounting seat. A first assembly block is fixedly installed at the bottom of the movable shunt conveyor belt. The first assembly block is fixedly connected to the slide of the first linear module. A first guiding slide rail is fixedly installed on the top of the first mounting seat. A first slider is fixedly installed at the bottom of the movable shunt conveyor belt. The first slider is slidably installed on the first guiding slide rail. By controlling the first linear module, the movable shunt conveyor belt can be driven to move, so that the discharge port of the movable shunt conveyor belt can be communicated with the feed port of any other buffer support frame in the buffer module. A diversion port communicated with the movable shunt conveyor belt is provided at one end of the fixed shunt conveyor belt away from the buffer module. A diversion component is arranged on the diversion port. The diversion component includes a mounting bracket. The mounting bracket is fixedly installed on the first mounting seat. A third motor is fixedly installed on the top of the mounting bracket. A U-shaped mounting piece is fixedly installed at the bottom of the rotating shaft of the third motor. Deflection plates are fixedly installed on the inner walls of both sides of the U-shaped mounting piece. Rollers are rotatably installed on the inner walls of the deflection plates.
4. The flexible chain plate conveyor for buffer zone according to claim 3, wherein: The confluence module includes a second mounting seat, a fixed confluence conveyor belt and a movable confluence conveyor belt. A fourth motor for driving the conveyor belt on the fixed confluence conveyor belt to rotate is fixedly installed on the fixed confluence conveyor belt. A fifth motor for driving the conveyor belt on the movable confluence conveyor belt to rotate is fixedly installed on the movable confluence conveyor belt. The fixed confluence conveyor belt is fixedly installed on the second mounting seat. The feed port of the fixed confluence conveyor belt is communicated with the discharge port of the outermost buffer support frame of the buffer module. A second linear module and a second guiding slide rail are fixedly installed on the second mounting seat. A second assembly block and a second slider are respectively fixedly installed at the bottom of the movable confluence conveyor belt. The second assembly block is fixedly installed on the slide of the second linear module. The second slider is slidably installed on the second guiding slide rail. By controlling the second linear module, the movable confluence conveyor belt can be driven to move, so that the feed port of the movable confluence conveyor belt can be communicated with the discharge port of any other buffer support frame in the buffer module. One end of the fixed confluence conveyor belt away from the buffer module is provided with a confluence port communicating with the movable confluence conveyor belt. Inside the movable confluence conveyor belt, there is a guiding block capable of guiding the materials on the movable confluence conveyor belt onto the fixed confluence conveyor belt. The bottom of the guiding block is fixedly connected to the side surface of the movable confluence conveyor belt.
5. The flexible chain plate conveyor for buffer zone according to claim 4, wherein: The driving mechanism includes a base, mounting frames, and a driving assembly. There are multiple mounting frames, and all the multiple mounting frames are fixedly installed on the base. The driving assembly includes multiple driving units and a driving motor. The driving units are detachably installed on the corresponding mounting frames. Each driving unit includes a transmission shaft. An electromagnetic clutch is fixedly installed on the transmission shaft. A driving sprocket is rotatably installed on the transmission shaft through a bearing. Chain coupling sprockets are fixedly installed at both ends of the transmission shaft. Adjacent transmission shafts are connected by chain couplings. One end of the rotating shaft of the driving motor is fixedly connected to one end of the outermost transmission shaft. The flexible chain plate meshes with the driving sprocket. After the electromagnetic clutch is powered on, the friction plate on the electromagnetic clutch is in close contact with the friction plate on the driving sprocket, making the electromagnetic clutch fixedly connected to the driving sprocket. When the electromagnetic clutch is powered off, the friction plate on the electromagnetic clutch separates from the friction plate on the driving sprocket. There are two sets of driving assemblies, and the two sets of driving assemblies are distributed vertically.
6. The flexible chain plate conveyor for buffer zone according to claim 5, wherein: The mounting frame includes a first mounting plate and a second mounting plate. The driving unit is rotatably installed between the first mounting plate and the second mounting plate. Both the first mounting plate and the second mounting plate are fixedly installed on the base. Upper mounting through grooves are provided at the upper ends of the first mounting plate and the second mounting plate. Lower mounting through grooves are provided at the lower ends of the first mounting plate and the second mounting plate. The upper mounting through grooves are arranged with the openings facing upward, and the lower mounting through grooves are arranged with the openings facing outward. Upper limiting plates are detachably installed at the upper ends of the second mounting plate and the first mounting plate through bolts. Side limiting plates are detachably installed on the side surfaces at the lower ends of the first mounting plate and the second mounting plate through bolts.
Citation Information
Patent Citations
Pressure-free buffering platform for large bottle production line
CN108946095A
Rail uplink bridging equipment and hanging system
CN218023641U
Rotary tooth skipping prevention device and conveyor
CN222180738U